Safety Precautions Before handling the product 3.

Performance Specifications
 Safety Precautions are for using the product safe and correct in order to prevent the Read this datasheet carefully prior to any operation, mounting, installation or
accidents and danger, so please go by them. start-up of the product. Specification
Item Remark
DATASHEET  The precautions explained here only apply to XGB Compact Type Main Unit. For safety MLC-DR32H MLC -DR64H MLC-DN32H MLC-DN64H
precautions on the PLC system, refer to XGB User’s Manual. MasterLogic-50 PLC User’s Manual Cyclic operation of stored program,
Operation method
 The precautions are divided into 2 sections, ‘Warning’ and ‘Caution’. Each of the Interrupt task operation, Constant scan operation
Name Code Scan synchronized batch processing method
meanings is represented as follows.
I/O control method (Refresh method)
If violated instructions, it can cause death, fatal injury or a 10310000512
Warning
MasterLogic-50 User’s manual(Programming software)
MasterLogic-50 Series considerable loss of property. 10310000510
Direct method by instruction
MasterLogic-50 Basic Instruction & Programming User’s manual
If violated instructions, it can cause a slight injury or a slight Programming Language Ladder Diagram(LD), Instruction List (IL)
Caution loss of products.
MasterLogic-50 User’s manual 10310000926 Basic
28
Numbers of instructions
 The symbols which are indicated in the PLC and User’s Manual mean as follows. MasterLogic-50 Analog User’s Manual 10310000920
Instructions Application
MLC-DR32H MasterLogic-50 Position User’s Manual 10310000927 instructions
687
This symbol means paying attention because of danger of injury, fire, or malfunction.
Execution Time Basic instructions: 83 ㎱/step
MLC-DN32H MasterLogic-50 Cnet I/F User’s Manual 10310000816

This symbol means paying attention because of danger of electric shock. MasterLogic-50 Enet I/F User’s Manual 10310000873 Program memory capacity. 15 Kstep
MLC-DR64H  Store this datasheet in a safe place so that you can take it out and read it whenever Max. I/O points 672 Points 704 Points 672 Points 704 Points
Applicable Version P P0000 ~ P1023F (16,384 Points)
necessary. Always forward it to the end user
MLC-DN64H For configuring system, following version must be used. M M0000 ~ M1023F (16,384 Points)

Applicable K00000 ~ K4095F (65,536 Points)

Item Remarks K
Version (including 3,080 word for built-in functions)
Warning SoftMaster-200 V2.2 or later L L0000 ~ L2047F (32,768 Points)
F F0000 ~ F1023F (16,384 Points)
Digital I/O Module V1.2 or later In case of using 8 or more expansion
X Do not contact the terminals while the power is applied. 100ms: T000 ~ T499(500 Points)
Analog I/O Module V1.1 or later module.
Risk of electric shock and malfunction. 10ms: T500 ~ T999(500 Points)
Communication Module V1.1 or later (XLF-TC04S: V1.0 or later.) Memory T
1ms: T1000 ~ T1023(24 Points)
Device
X Protect the product from being gone into by foreign metallic matter. Parameter Setting (Variable)
Risk of fire, electric shock and malfunction. Revision History C C000 ~ C1023(1024 Points)
Issued date Version Descriptions S S00.00 ~ S127.99
X Do not charge, heat, short, solder and break up the battery. Jun. 2008 V1.0 First edition D D0000 ~ D10239
Risk of injury and fire by explosion and ignition.
U U00.00 ~ U0A.31
1. Introduction Z Z000 ~ Z127
N N0000 ~ N5119
Caution This datasheet provides brief information about characteristics, configurations,
Operation Mode RUN, STOP, DEBUG
and usages of MasterLogic-50 Compact Type PLC
Numbers of program 128
X Be sure to check the rated voltage and terminal arrangement for the (MLC-DR32H/DN32H/DR64H/DN64H). Initialization task 1
module before wiring work. Time driven task 8
2. General Specifications Task
Risk of electric shock, fire and malfunction. External contact task 8(P000~P007)
Internal device task 8
X Tighten the screw of terminal block with the specified torque range. No. Item Specification Standard Self-diagnostic Watchdog Timer, Memory error detection, I/O error
If the terminal screw looses, it can cause fire and electric shock. Operating functions detection, etc.
1 0 to 55℃
10310000933 Printed in Korea temperature Data keeping method at
Setting to latch area at basic parameter
X Use the PLC in an environment that meets the general specifications power failure
Storage
contained in this datasheet. 2 -25 to 70℃ Maximum expansion module 10
temperature
Risk of electrical shock, fire, erroneous operation and deterioration of the PLC. Controlled by instruction, Auto tuning, PWM Operation
Operating
3 5 to 95%RH, non-condensing PID Control Manual output, Operation scan time setting,
Humidity
X Be sure that external load do not exceed the rating of output module. Anti Windup, Delta MV, PV tracking, Hybrid Operation,
For more information on MasterLogic PLCs , contact your nearest Honeywell office Storage function
Risk of fire and erroneous operation. 4 5 to 95%RH, non-condensing Cascade Operation
Humidity XGK Dedicated protocol support
Australia Japan Singapore
Occasional vibration Sweep Cnet I/F MODBUS protocol support RS-232C 1port
Honeywell Ltd. Honeywell Inc. Honeywell Pte Ltd. X Do not use the PLC in the environment of direct vibration
Phone : (61) 2-9353-4500 Phone: (81)3-5440-1395 Phone: (65) 6355-2828 User defined protocol support RS-485 1port
Fax : (61) 2-9353-7677 Fax: (81)3-5440-1368 Fax: (65) 6445-3033 Frequency Acceleration Amplitude count
Risk of electrical shock, fire and erroneous operation.
10≤f∠57 Hz - 0.075 mm 1 phase: 100kHz 4 Ch. / 20kHz 4 Ch.
China South Korea Thailand speed
2 phase: 50kHz 2 Ch. / 10kHz 2 Ch.
Honeywell (Tianjin) Ltd. – Beijing Honeywell Co., Ltd. Honeywell Systems Ltd.
X Do not disassemble, repair or modify the PLC. 57 ≤f≤150 Hz 9.8 ㎨(1G) - 10 times in
Phone: (86-10) 8458-3280 Phone : (82) 2-799-6114 Phone: (662) 693-3099 5 Vibration IEC61131-2 1 pulse operation Mode: Increment/decrement count
Fax: (86-10) 8458-3102 Fax : (82) 2-792-9015 Fax: (662) 693-3085
Risk of electrical shock, fire and erroneous operation. Continuous vibration each
by program
Honeywell (Tianjin) Ltd. – Shanghai Malaysia Taiwan Frequency Acceleration Amplitude direction
Phone: (86-21) 6237-0237 Honeywell Engineering Sdn Bhd. Honeywell Taiwan Ltd.
1 pulse operation Mode: Increment/decrement count
X When disposing of PLC and battery, treat it as industrial waste. 10≤f∠57 Hz - 0.035 mm for X, Y, Z
Fax : (86-21) 6237-3102 Phone: (603) 7958-4988 Phone: (886) 2-2245-1000 by phase B pulse input
Fax: (603) 7958-8922 Fax: (886) 2-2245-3241 Mode
Indonesia Risk of poisonous pollution or explosion. 57≤f≤150 Hz 4.9 ㎨(0.5G) - HSC 2 pulse operation Mode: Increment/decrement count
PT Honeywell Indonesia New Zealand For Countries (SE Asia) Listed
*Maximum shock acceleration: 147 ㎨(15G) count by input pulse
Phone : (62) 21-535-8833 Honeywell Ltd. below, call Honeywell Singapore
Fax : (62) 21-5367-1008 Phone: (64-9) 623-5050 Office 2 pulse operation Mode: Increment/decrement count
*Duration time:11 ms
Fax: (64-9) 623-5060 Pakistan, Cambodia, Laos, Myanmar, 6 Shocks IEC61131-2 by difference of phase (4)
India Vietnam and East Timor *Pulse wave: half sine wave pulse
Honeywell Automation India Ltd. Philippines Operation 32bit signed counter
Phone: (91) 20-5603-9400 Honeywell Systems Inc. For Countries Listed below, ( 3 times in each of X, Y and Z directions ) Internal
Fax: (91)-20-5603-9800 Phone: (63-2) 633-2830 call Honeywell India Office Precautions for use function
Internal/External preset, Latch counter,
Square wave Function Compare output operation by data comparison, zone
Fax: (63-2) 638-4013 Bangladesh, Nepal, and Sri Lanka X Do not Install other places except PLC controlled place. ±1,500 V
X Make sure that the FG terminal is grounded with class 3 grounding which is dedicated to impulse noise comparison
the PLC. Otherwise, it can cause disorder or malfunction of PLC Electrostatic IEC61131-2 Pulse width: 10㎲ 4points(P000~P003)
Voltage:4kV(contact discharge) Pulse Catch
discharge IEC61000-4-2 50㎲ 4points(P004~P007)
PLC Others PLC Others PLC Others Radiated Control axis: 2axes
Noise IEC61131-2 Control method: PTP/ speed control
7 electromagnetic 80 to 1,000 MHz, 10 V/m
Immunity IEC61000-4-3 Basic Control units: pulse
Honeywell Co., Ltd. < Best > < Good > < Bad >
field
Positioning data: 80 data per axis
Digital/Analog I/O
Power Positioning mode: End/Keep/Continue, Single/Repeat MLC-
Honeywell Process Solutions Fast transient Class communication IEC61131-2
X Connect expansion connector correctly when expansion module are needed, module Positioning method: Absolute/Incremental DN32H
burst noise interface IEC61000-4-4 Positi
17F, Kukje Center Building, 191 Hangangro-2ga, X Do not detach PCB from the case of the module and do not modify the module. Position- Positioning address: -2,147,483,648 ~ 2,147,483,647 MLC-
oning
X Turn off power when attaching or detaching module. Voltage 2kV 1kV ing Speed: Max. 100kpps(Setting range:1 ~ 100,000) DN64H
Yongsan-gu, Seoul 140-702, Korea
X Cellular phone or walkie-talkie should be farther than 30cm from the PLC 8 Atmosphere Free from corrosive gases and excessive dust Accel./Decel. Method: Trapezoidal method Only
Tel : 82-2-799-6114 / Fax : 82-2-792-9015
X Input signal and communication line should be farther than minimum 100mm from a high- Origin detection when approximate origin turns off.
9 Altitude for use Up to 2,000m Return to
Email : [email protected] tension line and a power line in order not to be affected by noise and magnetic field. Origin detection after declaration when approx. origin on
Pollution Origin
10 2 or lower Origin detection by approximate origin
degree
JOG Setting range: 1 ~ 100,000(High/Low speed)
10310000933(V1.0) Cooling
11 Self-cooling Input filter Select for 1,3,5,10,20,70,100㎳
2008.6 method
 (2) Performance specifications 11.3 External interrupts function
4. Operation Processing Method Maximum No. of module can be
Mounting Module Remarks Item Specification XGB PLC can perform max 8 points of external contact task by using input of main unit
mounted without special interrupt module
Control axis 2axes
(1) Cyclic operation Expansion I/O module 10 Control method PTP, speed control
XGB PLC program is sequentially executed from the first step to the last step, which is (1) Usage
Analog I/O module 10 A/D,D/A,RTD,TC Control unit Pulse
called scan. This sequential processing is called cyclic operation. Cyclic operation of the This function is useful to execute a task program set to an external input signal.
Communication module 2 Cnet I/F, Enet I/F Positioning data 80 data per axis
PLC continues as long as conditions do not change for interrupt processing during program
Positioning method Absolute / Incremental
execution. (2) The following is method of I/O number allocation. (2) Operation Explanation
Speed limit Max. 100kpps, Min. 1pps(unit of 1pps)
(2) Interrupts operation method Area Positioning address -2,147,483,648 ~ 2,147,483,647
Item Remarks Acceleration/ External
In case of a situation which is requested to be urgently processed while executing the PLC Input Output Trapezoidal method(0 ~ 10,000ms) input signal
Deceleration method
program, this operation method discontinues the executed program temporarily and Main Unit P0000 ~ P001F P0020 ~ P003F 64point fixed Bias speed 1 ~ 100,000 pps
processes the interrupt program immediately. Scan program Scan program
64point fixed Rated load voltage DC12/24V
The signal which informs the PLC of those urgent conditions is called interrupt signal. There Expansion #1 P0040~P007F
(analog/communication module) Operation mode End / Keep / Continuous mode
is time driven interrupt method which is processed at every pre-set interval. Moreover, there Interrupt
are internal device task program which is processed by states of internal device and 64point fixed Positioning function Return to origin, JOG, PWM output , Linear interpolation
Expansion #2 P0080~P011F In case of occurrence of program
external task program which is processed by external contact signal. (analog /communication module) external interrupt signal
End the interrupt
pause being executed
(3) Fixed period operation method (constant scan) -. I/O allocation for all expansion modules is fixed at 64points 10. Built-in Cnet I/F program process then
scan program and process
This operation method processes scan program at every pre-set interval. After the process (The unused area can be used as internal relay.) resume to execute
interrupt program
(1) Dedicated communication scan program.
of the scan program is finished, it is on standby, and then it is reactivated at every pre-set
XGB Compact Type has built-in Cnet communication function, and can communicate with
interval. With time driven interrupt program, it is different that the process is synchronized 7. Built-in High Speed Count Function various external devices without expansion Cnet I/F module. (3) Function
with input and output data refresh. By using LSIS’s dedicated protocol, user can read, write, and monitor memory devices of (a) It can be use the max. 8 point input( P000 ~ P007).
(1) Summary XGB Compact Type Main Unit. (b) Input 8 points( P000 ~ P007) of XGB Compact Type Main Unit are shared for
The high-speed counter can count high frequency pulse which can not be processed (XGB Compact Type Main Unit has built-in RS-232C and RS-485.) several functions as following table. Each of the functions can be disabled according
with the CPU counting instructions. It can count pulse which occurs from encoder or to whether other functions are enabled.
5. Parts Names and Descriptions pulse generator. Built-in Cnet of XGB Main Unit supports the following functions; High Speed External
(a) Read single/continuous device Input Point Pulse Catch Input Filter
Counter Interrupt
(2) Performance specifications (b) Write single/continuous device
⑧ ③ Item Specification (c) Register monitoring device P000 Ch0 Input Disable Disable Usable
(d) Execute monitoring P001 Ch1 Input Disable Disable Usable
Signal A Phase, B Phase, Preset (e) 1:1 connection between LS PLCs P002 Ch2 Input Disable Disable Usable
Input
Signal Signal level DC24V P003 Ch3 Input Disable Disable Usable
(2) User defined communication
Signal Type Voltage Input User can define an user-defined protocol to communicate with other manufacturer’s P004 Ch4 Input Disable Disable Usable
① Counting Range -2,147,483,648 ~ 2,147,483,647(Binary 32Bit) devices. By supporting user-defined protocol, XGB PLC can communicate with various P005 Ch5 Input Disable Disable Usable
devices which have their own protocol.
1 phase: 100kHz 4 Ch. / 20kHz 4 Ch. P006 Ch6 Input Disable Disable Usable
Max. counting speed
2 phase: 50kHz 2 Ch. / 10kHz 2 Ch. P007 Ch7 Input Disable Disable Usable
⑤ ⑪ Count Method Linear Counter / Ring Counter
(3) Modbus protocol
XGB PLC includes Modbus protocol, and it is easy to connect to Modbus devices.
1 pulse operation Mode : Increment/decrement count by (It is not necessary to write Modbus protocol as user-defined protocol.)
② program 12. Dimension (mm)
(4) P2P communication support
1 pulse operation Mode : Increment/decrement count XGB PLC supports client function service with P2P form to above item.
(1) Main Unit
by phase B pulse input
⑦ ⑥ Counter mode
⑩ 2 pulse operation Mode : Increment/decrement count Remark
by input pulse
Please refer to XGB Cnet I/F User’s Manual for the details of built-in Cnet I/F function.
2 pulse operation Mode : Increment/decrement count
by difference of phase (4)
⑨ ④ Internal or external preset
11. Other Internal Functions
Additional function Latch counter
Comparison output
No Name Description 11.1 Pulse Catch Function
In the main unit, 8 pulse catch input contact points(P000~P007) are internalized. Through
① Input status LED ■ Indicates input status. using this contact point short pulse signal(min. 10 - 50㎲) which cannot be executed by
8. PID Control Function general digital input can be taken.
■ Connector to connect with external device(XG5000)
② PADT Connector
• USB(USB 1.1 supported) 1 Ch., RS-232C 1 Ch. The following describes the built-in PID function of XGB PLC.(Max. 16 loops) (1) Usage
③ Input TB ■ Input Terminal Block When narrow pulse signal is input which can not be executed by general digital input,
(1) The characteristics of PID function of XGB PLC the operation can not performed as user's intention. But in this case through pulse A
(a) The PID function is integrated into the CPU module. Therefore, PID control can be
④ Output TB ■ Output Terminal Block catch function even narrow pulse signal as 50㎲ min. can be executed.
performed with instructions and parameter without any separated PID module. A Æ MLC-DN/DR32H : 114(㎜), MLC-DN/DR64H : 180(㎜)
(2) Operation Explanation
■ It sets the operation mode of XGB PLC. (b) CASCADE and Hybrid operation are available.
(c) P operation, PI operation, PID operation and On/Off operation can be selected easily. (2) Expansion Module
- STOP → RUN : Operation execution of program
⑤ RUN/STOP Mode Switch
- RUN → STOP : Operation stop of program (d) The manual output (the user-defined forced output) is available. Input signal
(In case of STOP, it can be changed to remote mode.) (e) By proper parameter setting, stable operation can be achieved regardless of external XBE-DC32A XBE-RY16A

disturbance. RUN

⑥ Output status LED ■ Indicates output status (f) The operation scan time (the interval that PID controller gets a sampling data from Input image
process) is changeable for optimizing to the system characteristics. data 01

■ Indicates the operation status of the CPU. (g) PWM operation is supported. B A
20

scan1 scan2 scan3 19

- PWR(RED) : Indicates power status. (h) SV-Ramp, Delta-MV function is supported. 18

17
16

y On : normal status 15
14
13
07

y Off : abnormal status or off +

12

PID Operation
11

- RUN(GREEN) : RUN status D/A Control Step Execution contents 10

Set Value
09

PARTS 01

Converting
08

⑦ Operation status LED y On : Run Object Scan1 CPU senses input when pulse signal of min. 10 to 50㎲, is input, then
07
06

y Off : Stop - Module 05

04

Deviation saves the status.(Note 1) 03

- Error(RED) : Indicates an error status

02
01

Scan2 Used to turn on the region of input image.

07

y Off : Normal A/D Converting

y Flicker: An error is detected by self diagnostic during Sensor Scan3 Used to turn off the region of input image
operation Module
(Note 1) P0000~P0003: 10㎲, P0004~P0007: 50㎲
Built-in Communication
⑧ TB
■ Built-in RS-232C/485 Terminal Block PID Control system block diagram 11.2 Input Filter Function
The input filter function can be used to reject noises. The filter constant from the range of
⑨ Power TB ■ Power Terminal Block(AC 100 ~ 240V) (2) Instructions for PID control 1-100㎳ can be designated on the main unit and each expansion module 13. Warranty
For the PID Operation of XGB PLC, there are four instructions as follow. independently.
⑩ Battery Holder ■ Battery(3V) holder for data back-up
No. Instruction Function
⑪ O/S Mode Dip Switch ■ Dip Switch for setting operation or O/S download mode 1 PIDRUN Perform the PID operation (1) Usage (1) Warranty period
2 PIDAT Perform the auto tuning operation Input signal status affects to the credibility of system where noise occurs frequently or Honeywell provides a 12-month-warranty for new MasterLogic PLC systems and
3 PIDCAS Perform the PID cascade operation pulse width of input signal affects as a crucial factor. In this case the user sets up the
proper input on/off delay time, then the trouble by miss operation of input signal may be 90-day-warranty for spare parts from the date of delivery.
4 PIDHBD Perform the PID hybrid operation
prevented because the signal which is shorter than set up value is not adopted. (2) Warranty conditions
6. I/O No. Allocation Method (2) Operation Explanation
Input filter constant(Filter time)
For any defects of the product within the warranty period, Honeywell will replace
9. Positioning Function or repair the defective parts free of charge except the following cases:
(1) I/O No. Allocation grants address to unit & module for input/output data.
(1) Summary Input signal (a) The defects caused by improper condition, environment or operation
MLC-DN32H/DN64H support 2-axes, 100kpps of positioning function. The purpose of (b) The defects caused by external devices.
this function is to control moving object by setting speed from the current position and
In:24 VD C , 7m A
BA
20
19
BA
20
19
stop them on the setting position correctly. Input image data (c) The defects caused by redesigning or repairing based on user’s own
discretion.
00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 18 18
17 17
Servor/Stepping
Time
16 16
10 11 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E 1F 15 15
XBC- DR64H IN 14 14
PWR 13 13
XGB Driver
Pulse
12 12
OUT

(d) The defects caused by improper usage of the product.

RUN 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F
11 11
RS-232C
10 10
ERR 09 09

Input signal
30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F 08 08
07 07
185 VA 50 /6 0H z 06 06

Direction
05 05

(e) The defects caused by natural disaster.

04 04
03 03
02 02
01 01

Positioning Input image data (3) This warranty is limited to the PLC component only. It is not valid for the other
related system which the PLC is attached to.
Narrower width pulse than input filter constant is not
CW Pulse
Main Unit Expansion Module #1~10 considered as input signal.
CCW Pulse