Solution To Mechanical Dryer Example Problems
Solution To Mechanical Dryer Example Problems
1. A copra drying plant is designed to dry 1000 kg/hr of fresh coconut meat
containing 30% water. The raw copra from the dryer contains 5% water. Fresh air
at 27C and 40%RH enter the dryer at 98Kpa. The air is heated at 110C before
entering the adiabatic drying chamber and leaves the dryer at a temperature of
75C with a humidity ratio of 0.02285 Kgwv/Kgda. Assuming 100% heat transfer
efficiency in the air pre-heater, find the amount of steam required by the dryer
when condensing saturated steam to saturated liquid at 150Kpa. Express answer
in kg/hr.
Solution:
𝒎𝑨(𝒉𝟐 − 𝒉𝟏 )
𝒎𝒔 =
𝒉𝒇𝒈
𝑴𝑾𝑨 − 𝑴𝑾𝑩
𝒎𝑨 =
𝑺𝑯𝟑 − 𝑺𝑯𝟐
𝑀𝑊
𝑀𝐶 = 𝑎𝑛𝑑 𝐵𝐷𝑊𝐴 = 𝐵𝐷𝑊𝐵
𝐺𝑊
𝒌𝒈
𝑀𝑊𝐴 = 𝐺𝑊𝐴 (𝑀𝐶𝐴 ) = 1000(0.3) = 𝟑𝟎𝟎
𝒉𝒓
𝑀𝑊𝐵 = 𝐺𝑊𝐵 (𝑀𝐶𝐵 ) = 𝐺𝑊𝐵 (0.05)
And,
𝒌𝒈
𝐵𝐷𝑊𝐴 = 𝐵𝐷𝑊𝐵 = 𝐺𝑊𝐴 − 𝑀𝑊𝐴 = 1000 − 300 = 𝟕𝟎𝟎
𝒉𝒓
Solving for 𝐺𝑊𝐵 ,
𝐺𝑊𝐵 = 𝑀𝑊𝐵 + 𝐵𝐷𝑊𝐵 = 𝐺𝑊𝐵 (0.05) + 700
700 𝑘𝑔
𝐺𝑊𝐵 = = 736.8421
(1 − 0.05) ℎ𝑟
For 𝑀𝑊𝐵 ,
𝒌𝒈
𝑀𝑊𝐵 = 𝐺𝑊𝐵 (0.05) = 736.8421 (0.05) = 𝟑𝟔. 𝟖𝟒𝟐𝟏
𝒉𝒓
Solving for 𝑆𝐻2
𝑃𝑉1
𝑆𝐻2 = 𝑆𝐻1 = 0.622 [ ]
𝑃𝑎
Recall,
𝑃𝑉1
𝑅𝐻1 =
𝑃𝑠𝑎𝑡 @𝑡1
Therefore,
1.4268 𝑘𝑔𝑤𝑣
𝑆𝐻2 = 𝑆𝐻1 = 0.622 [ ] = 0.0091896
96.5732 𝑘𝑔
𝑘𝑔
𝑀𝑊𝐴 − 𝑀𝑊𝐵 (300 − 36.8421) 𝒌𝒈
𝒎𝑨 = = ℎ𝑟 = 𝟑𝟑𝟕. 𝟑𝟓𝟐𝟑𝟒𝟖
𝑆𝐻3 − 𝑆𝐻2 𝑘𝑔 𝒉𝒓
(0.02285 − 0.0091896) 𝑤𝑣
𝑘𝑔𝑑𝑎
ℎ = 𝑐𝑝 𝑡 + 𝑆𝐻(ℎ𝑔 @𝑡)
ℎ1 = 𝑐𝑝 𝑡1 + 𝑆𝐻1 (ℎ𝑔 @𝑡1 ) = 1.00(27) + (0.0091896)(2550.8) = 50.44
2. A rotary dryer is to deliver 1.5 Mtons per hour of copra with moisture content not
to exceed 3%. The wet feed contains 40% moisture. The air enters the dyer with a
humidity ratio of 0.016 kg/kg dry air and leaves at 60°C and 100% RH. If the dyer
operates at atmospheric pressure, determine the amount of wet feed in Mtons per
hour.
GWB= 1.5Mtons/hr
MCB= 3% = 0.03
MCA= 40% = 0.4
Solution:
Required; 𝐺𝑊𝐴
𝑀𝑡𝑜𝑛𝑠
𝑀𝑊𝐵 = 𝐺𝑊𝐵 (𝑀𝐶𝐵 ) = 1.5(0.03) = 0.045
ℎ𝑟
𝑴𝒕𝒐𝒏𝒔
𝑩𝑫𝑾𝑩 = 𝐺𝑊𝐵 − 𝑀𝑊𝐵 = 1.5 − 0.045 = 𝟏. 𝟒𝟓𝟓 = 𝑩𝑫𝑾𝑨
𝒉𝒓
𝑮𝑾𝑨 = 𝑴𝑾𝑨 + 𝑩𝑫𝑾𝑨
But,
1.455 𝑴𝒕𝒐𝒏𝒔
𝑮𝑾𝑨 = = 𝟐. 𝟒𝟐𝟓 (𝑨𝒏𝒔)
0.6 𝒉𝒓