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www.macht-technologies.com

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 Our Products & Services

“Made2Order” CNC Turning, Special Machines including Multi Axes

Rotary Transfer Machines

Precision Machined Industrial Automation Solutions :

Components for Exports Modular Units for Machine Building Multi Axes Linear Robot
Our Major Customers
 ABOUT MACHT

MACHT Technologies Pvt. Ltd is an Engineering Company founded in Year 1994 by a Father
and Son Team of Technocrats. We provide solutions to the Automobile, and Precision
Engineering industry, in design and manufacture of:

“Made to Order CNC & Rotary Transfer Machines

Modular Units for Machine Building like Spindles, Slides Facing Heads including Self
Feed Spindles,
Automation Systems : Robotic Automation Solutions using our own Linear Robot
& 6 Axis Robot of Customers Choice
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Tooling for CNC as well as Conventional machines

Precision Machined Parts in small to medium batch quantities

Our Core Strength lies in the Technical experience of our Founder Directors, who have an
excellent Experience in the Automotive and Machine Tool industry and laid down the
foundations of MACHT on principles of Quality & Kaizen. Both have been trained in
Germany, with companies of world repute, are conversant with the International Standards and
are fluent in German and English Language. We have a strong Team of Engineers, led by our
MD & CEO, who supports him in bringing the Concepts to Life
 Milestones in our journey

➢1994 Inception of Company

➢1998 1st Special Purpose Machine Developed

➢2000 1st PLC Controlled Machine developed

➢2003 1st Self Feed Machining Unit developed

➢2005-2006 1st Export Consignment

➢2005-2006 MACHT Servo Self Feed Machining Unit Developed

➢2006 1st CNC Controlled SPM developed

➢2006-2007 Precision Parts Division formed

➢2006 MACHT Participates in National Exhibition for Automation

➢2007 MACHT forays into Automation

➢2007-2008 Sold and Commissioned 1st Gravity Die Casting Pouring Automation in India
➢2008 Our First 3 Axes Linear Gantry Robot Prototype Developed

➢2009 Worked on New Spindle Designs and updated the Self Feed Modular Spindle Units

➢2010 Developed Special Purpose Machine for Differential Housing (5 Axes CNC)

➢ 2011 CNC Lathe MT 15 Developed

➢2012 ~2013 Developed Multi Axes Duplex Milling Machine with Auto Loading / Unloading

➢2014~2015 , we did some very interesting Projects including a Projects for Exports
❖ CNC Lathe MT15s commissioned in Exports Division
❖ Gravity Die Casting Machine manufactured for our customer’s German Partner
❖ Multi Axes CNC Piston Ring Oil Hole Drilling Machine
❖ We developed Next Generation of Servo Self Feed Spindle Units for our esteemed
customers
➢2015~2018 Undeterred by Economic Slowdown resulting in yet another Lean Phase for
Machine Tool Industry, we went ahead to do some projects which are worth a mention

❖ One more CNC Lathe MT15s commissioned in Exports Division

❖ Gravity Die Casting Machine commissioned in Russia in scheduled time
❖ MACHT’s first Rotary Transfer Machine developed, with many new Modules
such as
o Servo Indexing Rotary Table with Hirth Coupling for better accuracies
o Self Centering Fixture ( imperative for such machines)
o Ram Type Servo Controlled 2 Axis Drilling Station.

❖ 3 Axes CNC Controlled Linear Automation Loading / Unloading Solution with

In & Out put Conveyors developed.
❖ Servo Self Feed Machining Unit with a Servo Facing Head developed

➢ 2019~ We celebrated our Silver Jubilee by building a new Shed for Assembly and
inaugurated it by building a highly precise CNC Grinding Machine for Piston Rings

MACHT has today 3 Divisions within the company

➢ Machine Tools Division
➢ Precision Manufacturing Division
➢ Automation Division
 Machine Tool Division

In Year 1997 we started Special Purpose Machines Division within our Company and provide
innovative solutions in Machining & Assembly. So far more than 250 Machines from us are
running successfully at our customers end. Our main thrust in Machine Development is :

→ Design Machines that are Simple to Build, Operate & Maintain

→ To Achieve Quality beyond Customer’s expectations
→ To minimize Setup Time and improve Productivity
→ To Provide Low Cost Machine Automation thereby increasing
Efficiency of the Machine
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2 Axes CNC Cage Pocket 4 Axes Rotary Transfer 3 Axes Rotary Drilling
Milling Machine Machine Machine
 Design Department

MACHT has a team of Engineers in both Mechanical & Electronics Design. We have a
culture of Training our Team Members to continuously upgrade their skills. Equipped with 3D
& 2D Softwares we have the skills & infrastructure to take care of our customers need for
special machines equipment and automation

Solidworks : 3 Stations
SolidEdge : 2 Stations
Autocad LT : 5 Licences
 “The Machines for the Future”

Having begun providing solutions in Special Purpose Machines in 1998 it took MACHT no time to
realize that the way of the future was multi axes / operational Machines for High Volume Parts.

Rotary Transfer Machines also known as the Dial Indexer Machines are right solutions for such
parts, for which volumes can be met by the Customer only by investing in multiple Standard &
Special Machines, which eats up the valuable Land Resource as well as Manpower or Customer
invests in Rotary Transfer Machines which have a definite advantage over the Transfer Lines. To
name a few advantages :

1. Cycle Time of the complete process is the longest time of a Particular Station on the machine
plus the idle time of indexing and Spindles reference to home. The Loading Unloading time is
also masked in the Cycle Time of the Machine. Thus making it most productive of all concepts.

2. Space Saving : Today Space is at a premium and a Rotary Transfer Machine occupies much less
space compared to the Standard Machines required for the same Production Volume

3. Manpower : There is a definite saving on Manpower in a Rotary Transfer Machine, for a

machine to run Optimally only 1 Person required for Operation/Shift. The Setter &
Programmer are usually utilized from common pool.

4. Higher Accuracy : Because part is manufactured in single clamping accuracies achieved are
much higher than compared to Linear Transfer Lines
 Rotary Transfer Machines
The Machines for the Future

Other Added Benefits of this Concepts are :

a) Material Movement : The movement of material from machine to machine is almost

eliminated. The Rotary Indexing Table Transfers the part from one Station to
another
b) Material Management : The need of maintaining buffers between the machines is
also eliminated as the operations are performed in sequence one after the other
c) Reductions in Rejections : As both Set-Ups of the part are being done one after
another and Buffers are reduced the chances of a batch being rejected due to wrong
production are minimized as the Quality Assurance Engineers can inspect the part in
totality before they give the Set Up Approval to the Machine
d) Effective Resource Utilization: The Peripherals like the Hydraulics, Lubrication
Systems etc are common for all Stations.
MACHT’s Rotary Indexing Table with 3 Pc Hirth Coupling Lock
The Heart of a Rotary Transfer Machine
 Machines for the Future
Rotary Transfer Machines
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Our Multi Axes Rotary Transfer Machines

 ISOMETRIC VIEW OF a
ROTARY TRANSFER MACHINE
Designed for Round / Polygon Parts to be Machined from Bar
 “Made to Order” CNC Machines
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Automatic Rotary Drilling Machine

One of our recent Multi Axes Machine with 4 Nos. NexGen HSK 32C
Servo Self Feed Spindle Units and Loading Unloading Automation
 “Made to Order” CNC Machines
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3 Axes Rotary Drilling Machine for QRC

Couplings 3 Axes “Made to Order Drilling Machine”
 “Made to Order” CNC Machines

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5 Axes CNCImage result for youtube logo

Duplex Milling Machine with

5 Axes Diff Case Machine for
Loading & Unloading Automation
Cross Hole Fine Boring &
Spherical Milling
Centering & Facing Machine for 2 Wheeler Crankshafts
 “Made to Order Machines”
for Assembly Automation

2 Stage Automatic Hydraulic Press 2 Stage Automatic Hydraulic Press

for Bearing Pressing & Pre- for Rivetting
loading Customer : Sanden Vikas
Customer : Harley Davidson
 “Made to Order” CNC Turning Machines
In the year 2011 we decided to develop our own Range of Machines and did a Market
Survey and realized that even though there are many manufacturers of Standard
Machines, there was a need for something “More”. We have been in the Specials
Business for the last 25 Years and realize that every customer / the components have their
own unique needs. Hence we decided to launch our “Made To Order” Turning Program.
We have based the design of our machines on the Modular Concept so as to impart
flexibility to take on variety of components as well as build machines based on the
Customer or their Components specific requirements.

Each Machine shall be suited to the family of components you wish them for, based on
their Size, Accuracy as well as the Productivity required.

Our “Made to Order” Turning Machines Product Program includes :

• End Turning for Shafts ( with Centering Facing and Clamping Diameter
Generation)
• Middle Drive CNC Lathes with Multi Axes for Simultaneous Machining of Shafts
• Single Spindle Lathes (Horizontal or Vertical)
• Multi Spindle CNC Lathes
 CNC Lathe MT-15

We develop Machines, which have a good Chip Producing Capacity and is Rigid &
Accurate enough to perform in the toughest of conditions. With MT 15 we believe we have
developed a Work Horse with toughness & precision to match. Machines are all
Automation Ready which we see as the coming future. Having used the machine in our own
Exports Department for over 9 Years and having convinced ourselves with the Built and
Quality of the Machine, we “Now” offer CNC Turning Centers to our Valued Customers.
A smaller model of this machine the MT-15s has also been developed and inducted in our
CNC Machine Shop in September 2013. Model MT-15s as the name denotes is a machine
with smaller foot print but still true to its Pedigree it “packs quite a punch” and is in no way
less in either Sturdiness or Performance.
 “Made to Order” CNC Turning Machines

MT 30-1200
For larger Parts. The Machine has a Chuck of
dia 300 and Admit between Centre 1200 mm

MVTC 300
Vertical Turning Lathe 300 Dia Chuck 600 mm
Length
 MACHT’s CNC TwinTurn CNC Lathe

This machine has been designed to give a

solution to small – medium sized Disc Shaped
Parts like Gear Blanks, Bearings Sprockets to
be completely machined in a single machine
with Auto Loading / Unloading.
 MACHT’s Polygon Turning CNC lathe
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MACHT’s PolyTurn CNC Lathe

This machine has been recently manufactured by us and inducted in our Machine
Park. It has been designed to give a solution to small – medium sized Parts which
require additional operations like Polygon Turning / Milling etc.
 MACHT’s Modular Units
“The Building Blocks for Machines”
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A Machine is a combination of “Modular Units” put together to perform a certain task, very
similar to “LEGO” which we all played during our childhood days. We at MACHT began
developing Modular Units since 1997 and have over the years developed many import
substitution Spindle Units such as the Self Feed Spindle Units. Today we have a wide
variety of “standardized” Modular Units, which we use to manufacture our machines.
These Units we offer to other Machine Tool Builders too
 MACHT’s Modular Units

“The Building Blocks for Machines”

Pneumatic Self Feed Spindle Unit Servo Self Feed Spindle Unit

CNC Lathe Spindle A2-5 Size Servo Ram / Cylinder Unit

 MACHT’s Modular Units

“The Building Blocks for Machines”

Servo Self Feed Spindle Units with Universal Nose Adapator
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We began developing the Next Generation Spindles Units in 2009~2011 as we saw the
need for Self Feed Spindles which could do more than just Drilling / Light Machining and
are easily adaptable for variety of operations. We are pleased to present to you our NexGen
Spindle Units MSSF NexGen series, which are Robust and have a Universal Nose
Adaption and have a feature to adjust TIR of the Tool so that the same Spindle can be
tooled up for variety of operations. The above pictures are of the same Spindle, one on the
left has a HSK 50C Adaptor and the one on the Right has a Adaptor for a CBN Grinding
Wheel. The Spindles can have automatic tool clamping and Coolant Thru System and much
more. These Spindles are available from HSK 32C Size till HSK 100C sizes
2 Axes Servo Controlled Machining Unit
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We have recently developed a 2 Axes

CNC Controlled Machining Unit consisting
of a Servo Self Feed A2-4 Spindle and a
Servo Controlled Facing Head. This
development is primarily for the Rotary
Transfer Machines of the Future.
 Multi Spindle Heads

7- Spindle Boring Head for Tractor Gear box

3 Spindle Boring Head for Con Rod 3-Spindle Drill Head

 Slide Mounted Spindle Units

CNC Lathe A2-5 Spindle Unit SK 40 Size Fine Bore Spindle Unit

HSK 100 Size Spindle Units for Export High RPM Micro Drilling Spindle
 Work Clamping Fixtures

Self Centring Clamping Fixture for

Con Rod
Hyd. Clamping Mandrel for
Internal Splines
Hydraulic Clamping Fixture for a Rotary
Milling Machine
 Special Chucks for CNC Lathes

Chuck Developed for Part Nr. 4451 Chuck Developed for Part Nr. 4451
 Measuring Fixtures

Measuring System for Cam Shaft Lobe

Special Measuring Fixture for Profile
Crank Shaft
Ovaility Measuring System for
Auto Pistons
 Automation Division

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When the Need is to Create More from Less !!!!

The rising demands on production has put pressure on the process engineers to increase
productivity. However once the optimization of a manufacturing process has been achieved the
only way create more from less is to minimize idle times and improve production efficiency.
Automation not only increases Machine Utilization thereby increasing overall efficiency of
the Process but also is consistent and contributes in maintaining Quality of the process to same
levels if not improving them

MACHT Technologies is geared to provide solutions in Automation such as:

❖ Auto Loading / Unloading on Machines

❖ Machines Integration with Linear Robots

❖ Robotic Welding Automation

❖ Die Casting Automation HPDC Robotic Cells, Gravity Die Casting Pouring Automation etc

❖ Auto Gauging Systems for In and Post Process Inspection

❖ Assembly Automation
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MACHT’s Linear Robots with upto 80 Kg Payload, 9 Meters Span and 6 Axes
Control can be adapted to give many solutions in Industrial Automation such as :

✓ Machine Tending
✓ HPDC Automation
✓ Palletization
✓ Cutting & Welding Automation etc
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Linear Robotic Automation System with 3 Axes Robot &

Input and Output Conveyors by MACHT
 Loading / Unloading Automation
for Duplex Milling Machine

MACHT has the capability of Designing and

Implementing Automation Solutions for not
only Machines developed by us. The Duplex
Milling Machine is equipped with a Linear
Loading / Unloading System to perform this
task for 8 Components Simultaneously.

The Complete System with the Input /

Output Conveyors along with the Gripper
and Orientation System was designed and
implemented by our Team
Thank you for sparing your valuable time. We shall look forward to your
valuable inquiries and we can assure of our Commitment towards you.

Contact :
Mr. Ashwin Dhingra
D-137, Site # 1, Bulandshahar Road Industrial Area
Ghaziabad – 201009.
India
Mobile: - +91-9810157046
E-mail: [email protected]

www.macht-technologies.com