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AUTO1

Automatic notes

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chavanomkar776
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10 views7 pages

AUTO1

Automatic notes

Uploaded by

chavanomkar776
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ABSTRACT

The Automatic Hammer project is designed to reduce human effort and increase
efficiency in repetitive hammering operations commonly seen in manufacturing
and construction industries. This system uses a mechanical cam-follower
mechanism powered by an electric motor to automate the hammering process. As
the cam rotates, the follower moves up and down, simulating the striking action
of a manual hammer. The hammer's motion is consistent and can be adjusted for
speed and force as per requirement.

This project aims to showcase the integration of basic mechanical principles with
automation to simplify labor-intensive tasks. It minimizes human fatigue, ensures
precision, and enhances productivity. The system is cost-effective, easy to
fabricate, and suitable for small-scale workshops and industrial applications.
CONTENT
SR.NO. TITLE PAGE
NO.
1. INTRODUCTION 1

1.1 Introduction Automatic Hammer 1

1.2. .Material Coating 2

1.2.1 Methods Of Surface Coating In Automatic 3


Hammer

1.2.2 Precautions For Surface Coating Application 4

1.2.3 Problem Statement 4

1.2.4 Importance Of Automation In Small-Scale 4


Manufacturing

1.2.5 Relevance In Academic And Practical 4


Applications

1.2.6. Cost-Effective Innovation 5

1.2.7 Reduction In Human Fatigue 6

2. LITERATURE REVIEW 7

2.1 LITERATURE REVIEW 7

2.1.1 PROBLEM STATEMENT 7

2.1.2 Objective 8

3. PROJECT METHODOLOGY 9

3.1 Overview of Methodology 9

3.2.1 Selection Of Frame Material 9


3.2 Operation Involved Manufacturing
3.3.1 Selection of Electric Motor 11

3.3.2 Manufacturing processes 11

3.3.3 Performed operations 12

3.3.4 Cutting Operation 13

3.3.5 Drilling operation 13

3.3.6 Grinding operation 14

3.4 Welding 15

3.4 Fixture Arrangement 16

3.5 Operation Involved Manufacturing 17

3.5.1 Introduction of manufacturing 17

3.5.2 Performed operations 17

3.5.3 Cutting Operation 18

3.5.4 Drilling operation 18

3.5.5 Grinding operation 19

3.6 Equipment 20

4. DESIGN 21

4.1 Design 21

4.1.1 Selection Criteria 22

4.1.2 Engineering Material for Product Design 22

4.1.2 Cost of the Material 23


4.1.3 Availability 23

4.1.4 Selection of Material 24

4.1.5 Stainless Steels 25

4.1.6 Mild Steel 26

4.1.7 Design: Hammering Mechanism Support 26


and Adjustment System
4.1.8 Hammer Head Support Assembly 27

4.1.9 Paper roller bunch holding shaft 27

5. CONSTRUCTION AND WORKING 28

5.1 Construction 28

5.1.1 Construction Of Model 29

5.2 Working 30

6. ADVANTAGES, LIMITATIONS & 31


APPLICATION
6.1 Advantages Of Automatic Hammering 31

6.2 Limitations 32

6.3 Application 33

7. PROCESS SHEET 35

7.1. Process Sheet For Frame 35

7.2 TIME STUDY OF OPERATION 36

8. COST ESTIMATION 37
Cost of Material 37

Cost of Machining 37

Cost of Standard Parts 38

Other Cost 39

Total Project Cost 40

9. FUTURE SCOPE 41

10. CONCLUSION 42
11. REFERENCE 43
12. PHOTO GALLERY 44
LIST OF FIGURES

FIGURE NO. TITLE PAGE NO.

01 Coated Metal Parts 2

02 Uncoated Metal Parts 3

03 Traditional Hammering Vs 5
Automatic Hammering
04 Cutting 13

05 Grinding on plane surface of 14


angle
06 Grinding on welding joint 14

07 welding the angles together 15

08 Fixture Arrangement After 16


Painting
09 Welding 20

10 Rolling contact bearing 26

11 Construction of Model 29
LIST OF TABLE

TABLE NO. TITLE PAGE NO.


01. PROCESS SHEET 35

8.1.1 Process Sheet For 35


Frame
8.2.1 Time Study of 35
Operation
02. COST 37
ESTIMATION
9.1Cost of Material 37

9.1Cost of Material 38

9.3 Cost of Standard 39


Parts
9.4 Other Cost 40

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