Mobile

Pallet Racking

Storage Solution From

Your Reliable Warehouse Partner
Utilise every inch of your Modes of Operation
storage area
Semi-auto mode :
The Mobile Pallet Racking (MPR) system is a cutting-edge The system will start with aisle
storage solution tailored to meet the high-density storage check acknowledgment + aisle
requirements of diverse customers. It features a pallet selection and stops automatically.
racking structure supported by a mobile undercarriage
Remote mode :
system that travels along rails installed on the floor, suitable The system will start with aisle
for both new and existing buildings. The motorised check acknowledgement+ aisle
undercarriage, operated by programmable PLC units, selection through remote and stops
guarantees precise and efficient movement while automatically.
maximising storage space utilisation by creating a single Aisle check - For safety reasons check
open aisle at any given time. Equipped with a user-friendly any person present in the aisle.
remote control - our MPR solution ensures effortless system
Required aisle - Select the required
operation and movement. aisle number in the remote.

Specifically designed for cold room environments, our

indigenous MPR solution offers an extensive array of
Emergency mode (Manual
accessories, prioritising safety through specialised features Operation) :
to protect both stored items and operators during seismic Used in the event of a safety sensor
activity. error. This mode will operate
without any safety features.

Comparison with SPR Inch mode (Manual Operation) :

Used in the event of front sensor
error. This mode will operate
without a front safety light curtain.
Selective pallet racking
Note:
Emergency mode and Inch mode should
Total storage area: 575 m 2
be used only for maintenance purposes.
Number of pallet positions: 1150
Floor space used: 74%
Benefits
MPR - Increased capacity
A dense storage system with 100%
Total storage area: 575 m 2 selectivity
Number of pallet positions: 2022
Maximizes space utilisation by
Floor space used: 74%
Store 80 % more pallets in the same
eliminating fixed aisles
space
80% increase in storage capacity
over conventional racking
MPR - Reduced storage area
40% increase in operational area
Total storage area: 575 m2
Number of pallet positions: 1150 Compatible with any MHE for easier
Floor space used: 46% operation
Store the desired pallet qty. in only 46 %
of the space compared to 74% Suitable for Pharma, F&B, Chemical
and Paints, Manufacturing and
Cold storage segments
 Cable Organiser
Shaft

Motor

Control
Panel

Rail

Stop Sensor
Cradle Beam
Aisle Safety Sensor
Wheel Beam
Unit Control Panel
Wheel
Front Light Barrier

Range
Bay Load Upto 30 Tons
No. of Under Carriages Upto 14
Length of Under Carriages Upto 70 Meters

Features

Operating Max load Carriage WMS

temperature: on carriage: speed: Integration
-30° to 45° C 700 tonnes 4-5 m /min

Noise level: Maximum height:

< 70 DB upto 12m

Special Features

Ventilation Mode : Creates an environment for better aeration of the SKU stored by creating equally
spaced aisles. Enables efficient water distribution during fire emergencies.
Picking Mode : Allows simultaneous opening of multiple aisles, streamlining SKU retrieval for
improved efficiency.
Automatic Lighting : Saves energy by lightning only active aisles, also activates all lights in case of
emergencies.
MHE Count : The Sensor Automatically counts the number of MHE movements in and out of the
system
Mechanical Components

Understructure on Rail Motor & Wheels Bearings

Rails :
Facilitates undercarriage movement and can be installed on both new and existing floors.
Accommodates floor variations up to 6 mm as per EN standards.
Two types of rails, Guide and Plain rails.

Cradle Beam :
The beam can be designed to suit various load applications.
Guarantees precision and reliability, reducing the risk of bow, camber, and twist.

Wheel Beam :
Consists of wheels and channels on which the superstructure assembly takes place.
Modular bolted design for easy maintenance.

Wheels :
Heat-treated wheels with smooth surface finish reduce friction, ensure extended lifespan, and superior
skew control.
Diameters from 190 to 240 mm, and widths from 55 to 100 mm, to suit various applications. Three-wheel
types—Guide, Plain, and Drive.

Bearings :
Heavy-duty bearings from reputed brands are permanently lubricated for longer life.
Double-sided cap shields the bearings from debris and dust.

Motor :
Motors from reputed brands for reliable performance.
Compact, integrated motors with wheel beams optimize space, without compromising pallet positions.
Protective covers to safeguard against damages during operations.
Electrical Components

Control Panel Cable Organiser Remote Control

Control Panel :
Hub for all electrical connections and to be located within 20 meters (approx.) from the system.
System incorporates Siemens PLC and Display, with high-quality sensors, ensuring top-notch
performance and reliability.

Wiring System :
Our plug-and-play wiring system facilitates simplified installation and easy maintenance.
Cables are concealed and contribute to a more organised setup.

Cable Organizer :
Protects cables and ensures operational safety.
No civil support is required as it is supported on the system itself.

Remote Control :
Wireless remote to control system movement.
Simplifies bay selection thereby saving time and effort.

Safety Features :
Sensors : A wide array of safety sensors with extensive sensing ranges for operator and system safety.

Aisle Safety Sensor :

The rays traverse the entire length of the undercarriage. The mobile carriage halts when individuals or objects
within the aisle come in contact with the undercarriage.

Stop Sensor :
Stops the movement of the undercarriage at a defined position to avoid collisions between carriages.

Area Sensor :
Covers the entire open aisle area and ensures safety by halting the system on detecting any movement within
the coverage area.

Front Light Barrier :

Automatically halts the system when the light barrier is interrupted.
The Godrej Promise

Industry Design Product Manufacturing

Reach
leader capability range capability

Adherence to all
60+ global design codes, 15+ 6000+ 25+
EN, RMI tons of steel
years of storage solution countries
FEM, EN/SEMA processed
experience systems catered
certifications every month

Where actual magic happens!

Innovation and Design State-of-the-art Comprehensive in-house

centre manufacturing facility testing facility

Palletised and Picking Solutions

Our solutions have evolved with

years of experience. Our highly
trained installation team, backed
by a world-class production facility,
enables us to provide you with
market-leading storage solutions.
Racking systems Shelving systems

1800-419-7060 / [email protected] Follow for regular updates

and safety tips:
https://www.godrej.com/godrej-storage-solutions/
Godrej & Boyce Mfg. Co. Ltd.
No. 1, SIDCO Industrial estate, Ambattur, Chennai,
Tamil Nadu -600098