Galgotias University

Department of Mechanical Engineering

G3UB102C / G3UB101B: - Engineering Design and Prototyping
Practice Questions

Q.1. What is meant by product development?

Q.2. What is the purpose of the "Feature" tool in SolidWorks?
Q.3. Explain various commands in the Feature tool within SolidWorks, providing examples.
Q.4. Define the term "digital manufacturing."
Q.5. Compare invention-based design with innovation-based design, using examples.
Q.6. Describe the steps involved in digital fabrication, including examples.
Q.7. Why is the title block important in engineering drawings?
Q.8. Why are second-angle and fourth-angle projections not used in engineering drawings?
Q.9. Differentiate between manual drawing and computer-assisted drawing.
Q.10. What is the purpose of a construction line in a 2D sketch in SolidWorks?
Q.11. Summarize the parallel line method used for surface development in product design.
Q.12. Explain how the radial line method of surface development is crucial for product design.
Q.13. What is meant by product design?
Q.14. Define the terms CAD and CADD.
Q.15. What are the key differences between invention and innovation?
Q.16. Explain the terms "plane of projection" and "projector."
Q.17. Highlight the differences between drawing and engineering drawing, with examples.
Q.18. What does CAD mean in engineering graphics, and what are the limitations of manual
drawing?
Q.19. Which materials are most commonly used in 3D printing?
Q.20. Why is PLA filament widely used in 3D printing?
Q.21. What are the common methods and software tools for creating 3D solid models?
Q.22. Explain the concept of "parametric modeling" in SolidWorks.
Q.23. Describe the components of an FDM 3D printer and their functions.
Q.24. Outline the design steps for creating 3D models for FDM printing.
Q.25. What are the benefits of using the pattern command in SolidWorks, and how is it
applied?
Q.26. List the key advantages of prototyping during the design and development process.
Q.27. What are the differences between the application of fillets and chamfers in CAD? Explain
with examples.
Q.28. Differentiate between a fully defined sketch and an overdefined sketch in SolidWorks.
Q.29. How are the "mirror" and "trim" features used in SolidWorks?
Q.30. What is additive manufacturing, and how does it differ from subtractive manufacturing?
Q.31. Compare "Extrude Boss" and "Extrude Cut" in SolidWorks, with examples.
Q.32. What are the differences between first-angle and second-angle projections?
Q.33. Describe the process of slicing 3D models for FDM printing, including a clear
representation.
Q.34. What is the role of drafting in 3D modeling using SolidWorks?
Q.35. Explain the steps for converting a solid model file into an STL file, and highlight the
importance of infill density in 3D-printed parts.
Q.36. How does printing speed impact the production and strength of 3D-printed parts?
Q.37. What is the purpose of the Revolve feature in SolidWorks, and where is it applied?
Q.38. What are the differences between FDM and SLA materials in 3D printing?
Q.39. How can materials and appearances be applied to 3D models in SolidWorks for realistic
rendering?
Q.40. What is the role of assemblies in 3D modeling using SolidWorks?
Q.41. Why is converting a solid model file into an STL format important?
Q.42. How do part editing tools in SolidWorks help users create and modify 3D models
efficiently?
Q.43. What are the main differences between AutoCAD and SolidWorks?
Q.44. How does 3D scanning work, and what are its primary applications?
Q.45. What is the purpose of the "Design Table" feature in SolidWorks?
Q.46. Why are parametric features important for 3D modeling in SolidWorks?
Q.47. What are the advantages and limitations of FDM 3D printing?
Q.48. What key factors should be considered when designing 3D solid models for printing?
Q.49. Mention two standard codes used to define technical designs (include the country
names).
Q.50. What are the different methods used for surface development?
Q.51. Define CAD modeling and its applications in modern engineering.
Q.52. List the various fields and applications of additive manufacturing.
Q.53. Explain the differences between first-angle projection and third-angle projection (any
four).
Q.54. How are multiview drawings beneficial in engineering? Provide an example.
Q.55. Draw the projection symbols for first-angle and third-angle projections.
Q.56. What are the methods to extrude a boss/base from a sketch?
Q.57. Why is it necessary to fully define a sketch? State its advantages.
Q.58. How does the mirror command differ from the dynamic mirror command in SolidWorks?
Q.59. What are the steps involved in 3D printing? Briefly explain each step.
Q.60. Which method is used to develop the frustum of a square pyramid? Explain with a
diagram.
Q.61. What is meant by the product development life cycle?
Q.62. Explain the terms SI, MKS, CGS, and FPS systems of units.
Q.63. Differentiate between prototyping and development.
Q.64. Discuss accuracy in CAD drafting versus manual drawing.
Q.65. Highlight the differences between engineering drawing and modeling techniques with
examples.
Q.66. Explain the concept of data storage and accessibility in CAD drafting versus manual
drawing.
Q.67. What is digital fabrication?
Q.68. Define rapid prototyping and explain its components.
Q.69. What are the limitations of 3D-printed components?
Q.70. Explain the concept of "Design Intent" in parametric modeling in SolidWorks.
Q.71. Summarize the functions of Selective Laser Sintering (SLS) in 3D printing.
Q.72. Explain the working principles of additive manufacturing.
Q.73. What is the principle of perspective projection or perspective drawing?
Q.74. List the elements of perspective drawing.
Q.75. Explain the principle of projection and describe the various projection methods.
Q.76. What is slicing in 3D printing, and how does it impact the quality and characteristics of
the printed model?
Q.77. Create a table comparing the First-Angle and Third-Angle Projection methods.
Q.78. What are the primary functions of a Computer-Aided Drafting (CAD) system? Describe its
key features.
Q.79. What causes a "Rebuild Error" during the fillet operation in SolidWorks?
Q.80. Under what conditions will a right circular cone intersected by a plane yield (1) an ellipse,
(2) a circle, (3) a parabola, and (4) a hyperbola?
Q.81. How has 3D printing revolutionized manufacturing? Discuss its significance in terms of
customization, cost-efficiency, and innovation.
Q.82. Explain Boolean operations (union, intersection, subtraction) with examples.
Q.83. Define 3D wireframe modeling, and differentiate it from 3D surface and solid modeling.
Q.84. Discuss the role of prototyping in product development. Highlight its advantages,
limitations, and integration into iterative design cycles.
Q.85. Determine the angle of projection when the projecting plane lies between the observer
and the object. Specify the locations of the top view and right-hand side view relative to
the front view.
Q.86. An object lies between the horizontal plane (HP) and the vertical plane (VP). Determine its
quadrant based on specific conditions (e.g., roll number).
Q.87. Identify the type of projection used by VR headsets (e.g., perspective projection). Justify
your answer.
Q.88. What happens to the observed length of a line inclined to the observer? Explain whether
it appears longer, shorter, or the same.
Q.89. How many triangular faces of a rectangular pyramid can an observer see when its base
edge is inclined at 45°? Support with a sketch.
Q.90. Compare the advantages and disadvantages of (a) multiview drawings, (b) isometric
projections, and (c) perspective projections.
Q.91. Explain whether G-code used in 3D printing is a high-level or low-level language. Provide
details.
Q.92. Calculate the number of surfaces, edges, vertices, and axes in a pentagonal prism or
pyramid. Describe their shapes.
Q.93. To which family do solids like tetrahedrons and cones belong: prisms or pyramids? Can
they be created using the Extrude command in SolidWorks? Explain.
Q.94. Explain the meaning of union, intersection, and subtraction operations in solid geometry.
Relate them to Boolean operations.
Q.95. Can MS Paint be used for engineering drawing? Compare its 2D tools with SolidWorks.
Q.96. Describe the image shape of viruses (e.g., spherical or rectangular) and the methods to
confirm their true shape.
Q.97. Assess the key benefits of using rapid prototyping in product development.
Q.98. Define CAD and explain various design-related tasks performed by CAD.
Q.99. Summarize the practical applications of surface development in product design.
Q.100. Summarize the procedures for applying materials and appearances to 3D models in
SolidWorks for realistic rendering.
Q.101. Discuss the purpose of converting a solid model file into an STL file and list at least four
software options for slicing in 3D printing.
Q.102. Discuss the significance of dimensioning in any drawing.
Q.103. Define additive manufacturing and classify additive manufacturing processes in detail.
Q.104. Define "boss extrude" and differentiate it from "cut extrude," with examples.
Q.105. Explain the differences between a fully defined sketch and an underdefined sketch in
SolidWorks.
Q.106. Discuss the impact of 3D printers on education and research in academic institutions,
considering learning, experimentation, and scientific discovery.
Q.107. Differentiate between first angle projection and third angle projection.
Q.108. Explain the role of assemblies in 3D modeling using SolidWorks.
Q.109. Describe the different tools available in the feature option of SolidWorks, providing
examples.
Q.110. Identify the standard SI unit of measurement used in Engineering Drawing.
Q.111. Compare design by evolution and design by innovation, providing examples.
Q.112. Discuss the importance of surface development in product design, accompanied by a clear
diagram.
Q.113. Describe Stereolithography (SLA) technology in 3D Printing.
Q.114. Discuss the steps involved in 3D printing with a flow diagram and list sectors where 3D
printing is applicable.
Q.115. Define parametric modeling and enumerate three software platforms that operate based
on parametric modeling principles.
Q.116. Examine the role of engineering graphics in product design, accompanied by a clear
diagram.
Q.117. Discuss the materials used in 3D printing and the criteria for selecting materials.
Q.118. Discuss the advantages of computer-assisted drawing over manual drawing.
Q.119. Discuss the impact of 3D printer software on the 3D printing process, from designing a 3D
model to preparing it for printing, including CAD software, slicing software, and firmware,
and their specific roles in the workflow.
Q.120. Discuss which projection method, orthogonal or oblique, would be preferable for technical
drawing of a complex 3D object, providing rationale based on advantages and limitations.
Q.121. Enumerate at least five drawing standards commonly utilized in engineering drawing.
Q.122. Explain how multi-view drawings serve as crucial tools in product design.
Q.123. Discuss the limitations of 3D printing and suggest methods to overcome them.
Q.124. Explain the function of the center line in a 2D sketch within SolidWorks.
Q.125. Define digital fabrication.
Q.126. Assess the key advantages of additive manufacturing over traditional manufacturing
techniques.
Q.127. Discuss the steps involved in slicing an STL file of a 3D model and why this conversion is
necessary for 3D printing.
Q.128. Discuss the importance of resolution in STL file generation, comparing coarse and fine
resolution.
Q.129. Discuss the role of engineering graphics in product design with a neat diagram.
Q.130. Analyze the parametric features in SolidWorks and discuss their importance in 3D
modeling.
Q.131. Describe the process of reverse engineering using 3D scanning, including steps involved
and its application in product design and manufacturing.
Q.132. Outline the function of the "Sketch" tool within SolidWorks.
Q.133. Examine the use of the "Design Table" feature in SolidWorks.
Q.134. Elaborate on reverse engineering and its application in CAD.
Q.135. Organize the design procedure of 3D models for FDM printing with a clear representation.
Q.136. Discuss the impact of 3D printers on education and research in academic institutions,
considering learning, experimentation, and scientific discovery.
Q.137. Describe the different series of steps involved in making of following 3D sketch. Also
explain the different commands used under Solidworks for the 3D sketch:

Q.138. Differentiate between drawing and engineering drawing.

Q.139. Describe the process of reverse engineering using 3D scanning, including steps involved
and its application in product design and manufacturing.
Q.140. Explain constructive geometry and detail different boolean operations used in constructive
geometry for solid modeling.
Q.141. Elaborate on part editing tools in SolidWorks and how they facilitate effective creation and
modification of 3D models.
Q.142. Discuss the key benefits of using rapid prototyping in the design and development process.
Q.143. Explain the role of engineering graphics in product design with a neat diagram.
Q.144. Summarize the components and functions of an FDM 3D printer.
Q.145. Define orthographic projection and delineate the necessary components for projection
with a sketch.
Q.146. Elaborate on the impact of 3D printer software on the 3D printing process, from designing
a 3D model to preparing it for printing, including CAD software, slicing software, and
firmware, and their specific roles in the workflow.
Q.147. How can you create a 2D sketch with symmetry in SolidWorks? Provide an example.
Q.148. Summarize the essential tools and technologies required in a digital fabrication laboratory,
along with their applications.
Q.149. Assess the key benefits of using rapid prototyping in product development.
Q.150. Describe the product development cycle with a clear sketch.
 Q.151. Describe the different series of steps involved in making of following 3D sketch. Also
explain the different commands used under Solidworks for the 3D sketch:

Q.152. Describe the different series of steps involved in making of following 3D sketch. Also
explain the different commands used under Solidworks for the 3D sketch:

Q.153. Describe the different series of steps involved in making of following 3D sketch. Also
explain the different commands used under Solidworks for the 3D sketch:

Q.154. Explain the term orthographic projection. Why second angle and fourth angle projections
are not used?
Q.155. Explain the term CAD in engineering graphics. Identify the limitations of manual drawing.
Q.156. Draw the projections of the following points on the same ground line, keeping the
projectors 25 mm apart.
i. A is in the H.P. and 20 mm behind the V.P.
ii. B is 40 mm above the H.P. and 25 mm in front of the V.P.
iii. C is in the V.P. and 40 mm above the H.P.
iv. D is 25 mm below the H.P. and 25 mm behind the V.P.
Q.157. What materials are commonly used in 3D printing?
Q.158. What is the concept of additive manufacturing?
Q.159. Which tool in SolidWorks removes material from a 3D model to create cutouts or holes?
Q.160. What is PLA filament, and why is it widely used in 3D printing?
Q.161. Describe the concept of "parametric modeling" in SolidWorks.
Q.162. In which industries is rapid prototyping most beneficial and frequently used?
Q.163. How does 3D printing work?
Q.164. What is the difference between sketches and features in SolidWorks?
Q.165. Describe the functions of any four tools from the 3D features available in SolidWorks.
Q.166. What are the common methods and software tools for creating 3D solid models?
Q.167. What are some commonly used materials in additive manufacturing, and how does their
selection influence the final product?
Q.168. List the primary benefits of rapid prototyping in the design and development process.
Q.169. What are the key advantages of FDM as a 3D printing method?
Q.170. Highlight the major differences between AutoCAD and SolidWorks.
Q.171. Summarize the use and applications of the Revolve feature in SolidWorks.
Q.172. How can 3D printing and scanning help tackle global issues like sustainability and
healthcare access? Provide an example.
Q.173. What advice would you offer to beginners interested in 3D printing and scanning, whether
as a hobby or profession? Illustrate with an example.
Q.174. What are the components of an FDM 3D printer, and what are their functions?
Q.175. List some common applications of FDM technology across various industries.
Q.176. Analyze the significance of parametric features in SolidWorks for 3D modeling.
Q.177. What role do assemblies play in 3D modeling using SolidWorks?
Q.178. What are the limitations of 3D printing, and how can they be addressed?
Q.179. What criteria are used to select materials for 3D printing?
Q.180. How is the process of creating exploded views in SolidWorks useful for assembly
documentation?
Q.181. Compare the FDM technique to other 3D printing methods, such as SLA and SLS.
Q.182. Explain the concept of layer resolution in FDM printing.
Q.183. Outline the design process for creating 3D models specifically for FDM printing.
Q.184. How does 3D scanning work, and what are its main applications?
Q.185. Explain how a 3D scanner captures the shape of an object. Provide an example.
Q.186. What are the differences between FDM and SLA materials in 3D printing?
Q.187. What is the working principle of Stereolithography (SLA) technology in 3D printing?
Q.188. What are the main benefits of additive manufacturing over traditional manufacturing
techniques?
Q.189. Differentiate between "boss extrude" and "cut extrude" in SolidWorks, using examples.
Q.190. What are the advantages and limitations of FDM 3D printing?
Q.191. Why is converting a solid model file into an STL file important?
Q.192. How is the "Design Table" feature in SolidWorks used effectively?
Q.193. Can 3D scanning capture color information alongside geometry? Provide examples.
Q.194. How does a 3D scanner handle objects with complex surfaces or shapes?
Q.195. What is the process for applying materials and appearances in SolidWorks to achieve
realistic renders?
Q.196. Describe the different types of 3D scanning technologies and their principles.
Q.197. What are some post-processing methods to enhance the surface finish of FDM-printed
objects?
Q.198. List the most common materials used in 3D printing and briefly describe their properties.
Q.199. Summarize the various applications of additive manufacturing in different industries.
Q.200. What are the major benefits of rapid prototyping in product development?
Q.201. Explain the reverse engineering process using 3D scanning. How is it applied in design and
manufacturing?
Q.202. Discuss the limitations and challenges of Stereolithography (SLA) and its working process.
Q.203. What key considerations should be taken into account when designing 3D solid models for
printing?
Q.204. What are the steps for converting a CAD model into STL format, and why is this conversion
necessary for 3D printing?
Q.205. How do part editing tools in SolidWorks help users create and modify 3D models
effectively?
Q.206. What are the main components of an SLA 3D printer, and how do they work together to
create detailed models?
Q.207. What are some best practices for organizing and managing large assemblies in SolidWorks?
Q.208. How has the availability of 3D printers revolutionized education and research in academic
settings?
Q.209. Explain the role of software in the 3D printing workflow, from designing a model to
preparing it for printing.
Q.210. How does rendering in SolidWorks help create realistic visuals of 3D models?

Prepared By: Mr. Shrikant Vidya (Course Coordinator)