NATIONAL INSTITUTE OF TECHNOLOGY SILCHAR

DEPARTMENT OF MECHANICAL ENGINEERING

LAB REPORT Module 2

Subject: Machine Design Lab

Submitted by
Name: Bishal Sarkar
Sch. Id: 2216076
Sec: A2 Semester: 6th

Under the Guidance of:

Dr. Rajeev Nayan Gupta
Assistant Professor
Department of Mechanical Engineering
National Institute of Technology, Silchar

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INTRODUCTION:
SOLID MODELING: Solid modelling is a technique used in computer-aided design
(CAD) and computer-aided engineering (CAE) to represent three- dimensional objects in a
digital environment. It involves creating a digital representation of a physical object with a
focus on its geometric and physical properties.

KEY FEATURES:
a) Solid Objects: In solid modelling, objects are represented as 3D solids, which means they
have volume and mass. This representation is more realistic and suitable for applications where
the physical properties of the object are crucial, such as in engineering and manufacturing.

b) Geometric Information: Solid models store geometric information, including the shape,
size, and spatial relationships of the object's components.

c) Boolean Operations: Solid modelling supports Boolean operations like union, intersection,
and subtraction, which allow the combination or modification of different solid shapes.

REASON FOR IT'S REQUIREMENT:

a) Accurate Representation: Solid modelling provides a highly accurate and realistic
representation of three-dimensional objects. This accuracy is crucial in industries where
precision and attention to detail are essential.
b) Visualization and Communication: Solid models facilitate better visualization of designs,
making it easier for designers, engineers, and stakeholders to understand the proposed product.

c) Design Iterations and Modifications: Parametric solid modelling allows for easy
modification of design parameters.
d) Manufacturability: Solid modelling is crucial for manufacturing processes. It allows
designers to create models that can be easily translated into manufacturing instructions, such
as CNC (Computer Numerical Control) machining programs.

1.2 SOLIDWORKS:
SolidWorks is a computer-aided design (CAD) software application developed by Dassault
System. It is widely used for 3D modelling, simulation, and engineering analysis. SolidWorks
is known for its parametric and feature-based approach to design, making it a powerful tool for
product development and manufacturing.

KEY FEATURES:
a) Parametric Modelling: SolidWorks uses parametric modelling, allowing users to define
the geometric and dimensional properties of objects using parameters.
b) Feature-Based Modelling: Designs in SolidWorks are created using features, which are
building blocks representing specific geometric shapes or operations. c) Assembly modelling:
SolidWorks supports the creation of complex assemblies, where multiple parts come together

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to form a complete product. d) Simulation and Analysis: SolidWorks includes simulation tools
for finite element analysis (FEA) and other engineering analyses.
e) 2D Drafting and Detailing: SolidWorks provides tools for creating 2D drawings and
detailing, allowing users to generate manufacturing documentation with dimensions,
annotations, and other necessary information.

IMPORTANCE:
a) Design Efficiency: SolidWorks streamlines the design process, enabling engineers to create
complex 3D models efficiently.
b) Accuracy and Realism: SolidWorks provides accurate and realistic representations of
objects, supporting the development of designs that closely match real-world conditions.
c) Prototyping and Testing: The software's simulation capabilities help engineers assess the
performance of designs early in the development process, reducing the need for physical
prototypes and testing.
d) Manufacturability: SolidWorks is used to create models that can be easily translated into
manufacturing instructions.

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 Design of Bracket
2.1 TITLE: Bracket Design in SolidWorks
2.2 OBJECTIVE: To design the bracket with given orthographic projections
2.3 TOOLS USED:

2.4 INTRODUCTION:
DEFINITION: A machine bracket is a structural component used to support, mount, or
secure other parts within a mechanical assembly. It typically features holes or mounting points
for attaching or fastening components. This type of bracket ensures stability and proper
alignment of connected parts in machinery or equipment.
APPLICATIONS:

a. Automotive Industry: Used to mount components like sensors, fuel lines, or exhaust
systems in vehicles.
b. Machinery and Equipment: Supports motors, pumps, or actuators in industrial machines.
c. Electronics: Holds circuit boards, power supplies, or cooling fans in place.
d. Aerospace: Secures avionics or structural components in aircraft assemblies.
e. Spring Systems: In suspension systems, machine brackets are used to anchor or guide
springs, ensuring proper alignment and tension for smooth operation.
MATERIAL USED:
Carbon Steel (e.g., AISI 1018, 1045)
Alloy Steel (e.g., AISI 4140)
Aluminum
Cast Iron
Plastics/Composites

2.5 SELECTION OF SOFTWARE:

Brackets can be designed in several CAD software such as SolidWorks, AUTOCAD, CATIA,
Creo, etc. In this project, SolidWorks has been used for design of the bracket.

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Principal reasons for selection of SolidWorks as the CAD software are:
a) Interactive Graphical Interface.
b) User friendly environment.
c) Freedom of material selection.
d) Easy to install and use.
e) Accuracy in dimensioning.
f) Good speed and fine finishing.

2.6 SPECIFICATIONS:

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2.7 METHODOLOGY:
Step 1: Run the SolidWorks window.

Fig 01: Opening window of SolidWorks

Step 2: Open the Home tab and select Part.

Fig 02: Home Tab on SolidWorks

Step 3: Select Sketch tool and choose Right Plane for sketching.

Fig 03: Selection of Right Plane

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Step 4: Sketch a Corner Rectangle (75mm * 56mm).

Fig 04: Rectangle of 75mm * 56mm

Step 5: Apply Extruded Boss/Base of the Rectangle (with thickness of 10mm)

Fig 05: Applying Extruded Boss/Base

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Step 6: Sketch two Rectangle with the dimensions (as shown) on the left plane of the above
Extruded Part

Fig 06: Sketching of the other 2 rectangles

Step 7: Apply Extruded Boss/Base on the above sketch

Fig 07: Extruded Boss/Base of the above sketch

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Step 8: Take a Reference Plane (with respect to the Front Plane)

Fig 08: Selection of Reference Plane

Step 9: Sketch the Pattern as shown with the specified dimensions.

Fig 09: Sketching of the required part

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Step 10: Apply Extruded Boss/Base (with thickness of 12mm) to the Sketch

Fig 10: Extruded Boss/Base of the above sketched Part

Step 11: Sketch a circle on the Plane (as shown) with 36mm diameter

Fig 11: Selection of Plane for Sketching of the two Circles

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Step 12: Sketch two circles with the specified dimensions as shown.

Fig 12: Sketching of the required two Circles

Step 13: Apply Extruded Boss/Base of the above sketch (with thickness of 25mm).

Fig 13: Projection of Curve

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Step 14: Apply Fillet to the Required Part (of radius 2mm) as shown.

Fig 14: Application of Fillet on the required edge.

Step 15: Apply Add Material to the Solid Part (e.g. 1023 Carbon Steel Sheet(SS)).

Fig 15: Selection of Material

Step 16: Finally Saving the file into desired Location.

2.5 Conclusion:
In this module, we modelled the Bracket in SOLIDWORKS using different command. We are
now familiar with Brackets which are commonly used in various industries, such as automative,
aerospce and construction to provide structural support and connect various components.

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