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22ME403 - Syllabus

The document outlines the syllabus for the Metal Cutting and Machine Tools course for Semester IV, detailing course objectives, unit topics, and course outcomes. Key areas of study include mechanics of metal cutting, various machine tools, unconventional machining processes, and additive manufacturing techniques. The document also includes references and a course articulation matrix linking course outcomes to program outcomes.

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41 views2 pages

22ME403 - Syllabus

The document outlines the syllabus for the Metal Cutting and Machine Tools course for Semester IV, detailing course objectives, unit topics, and course outcomes. Key areas of study include mechanics of metal cutting, various machine tools, unconventional machining processes, and additive manufacturing techniques. The document also includes references and a course articulation matrix linking course outcomes to program outcomes.

Uploaded by

khaderhasan2022
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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22ME403 METAL CUTTING AND MACHINE TOOLS SEMESTER IV

PRE-REQUISITE: Category PC Credit 3


Introduction to Materials, force analysis L T P TH
Hours/Week
Heat treatment processes and Engineering physics. 3 0 0 3
Course Objectives:
1. To provide knowledge on basic mechanics of metal cutting.
2. Summarize the constructional and operational features of machine tools for manufacturing various components.
3. Explain the machine tools for hole making grinding and broaching.
4. To analyze various unconventional machining processes and their needs in industries
5. Describe the necessity of additive manufacturing techniques and ready to interpret with industries requirements
UNIT I THEORY OF METAL CUTTING 9 0 0 9
Mechanics of chip formation, single-point cutting tool, forces in machining, Types of chips, cutting tools nomenclature, orthogonal
metal cutting, thermal aspects, cutting tool materials, tool wear, tool life, surface finish, cutting fluids and Machinability.

UNIT II AUTOMATS, SHAPING AND PLANING MACHINES 9 0 0 9


Capstan and turret lathes construction - indexing mechanism - operations - working principle of single and multi-spindle automats
shaping and planning machines types construction - mechanism principle of operation different shaping operations.

UNIT III DRILLING, BROACHING AND GRINDING MACHINES 9 0 0 9


Drilling machines specifications, types - feed mechanism, operations drill tool nomenclature broaching specifications, types,
tool nomenclature, broaching operations grinding types of grinding machines grinding wheels, specifications bonds
mounting and reconditioning of grinding wheels.

UNIT IV MILLING AND GEAR GENERATING MACHINES 9 0 0 9


Milling specifications types - cutter nomenclature types of cutters milling processes indexing gear forming in milling
gear generation - gear shaping and gear hobbing specifications - cutters coated tools & inserts- cutting spur and helical gears -
bevel gear generators gear finishing methods

UNIT V ADVANCES IN MACHINING 9 0 0 9


Unconventional machining processes - principles, process parameters, MRR, process capabilities and tooling for Abrasive Jet
Machining (AJM), Electrochemical Machining (ECM). Electric Discharge Machining (EDM), Laser Beam Machining (LBM).
Additive manufacturing processes - Fundamentals of Additive Manufacturing (AM)-Product Development-Materials for AM
Stereo lithography apparatus - STL file - Fused Deposition Modeling- Laminated Object Manufacturing- Selective Laser sintering-
3D Printer Tooling.

Total (45L) = 45 Periods

Text Books:
1. - Pearson India, 2014.
2. - Metal Cutting and Machine Tools", 3rd Edition, Tata McGraw-Hill, New Delhi, 2013
Reference Books:
1. HajraChoudhury, "Elements of Workshop Technology", Vol.II., Media Promoters 2014
2. "H.M.T. "Production Technology Handbook", Tata McGraw-Hill, 2000.
3. Roy. A. Linberg, "Process and Materials of Manufacture", PHI, 2000.
4. Mikell P. Groover, Fundamentals of Modern Manufacturing: Materials, Processes, and Systems.
5. Jain. R.K., and S.C. Gupta, "Production Technology", 16th Edition, Khanna Publishers, 2001

GCE, SALEM (AUTONOMOUS) R-2022 SYLLABUS 82


COURSE OUTCOMES:
Taxonomy
Upon completion of the course, the students will be able to: Mapped
CO1 Explain the mechanism of material removal processes. Understand
CO2 Describe the constructional and operational features of special-purpose lathes, shaper and planner. Understand
Gain working exposure to hole-making operations, grinding and broaching machines utilized in
CO3 Evaluate
industries.
CO4 Study of special-purpose machine tools, operations and its uses in industries. Understand
Summarize unconventional machining processes and additive manufacturing processes and their
CO5 Remember
applications.

COURSE ARTICULATION MATRIX

COs/
PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10 PO11 PO12 PSO1 PSO2 PSO3
POs
CO1 2 1 1 1 1 2 1
CO2 1 1 1 1 1 1 1 2 3
CO3 1 1 1 1 1 1 2 2
CO4 1 1 1 1 1 1 2 2
CO5 1 2 2 2 1 1 1 1 2 2
Avg 2 1 1 1 2 2 2 1 1 1 1.2 2 2
3/2/1 indicates strength of correlation (3 High, 2 Medium, 1 Low)

GCE, SALEM (AUTONOMOUS) R-2022 SYLLABUS 83

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