ENERGY AND COMFORT

Critical Environments
Monitors/Controllers

Models 8631-CRM/8631-CRM-BAC
8631-CRC/8631-CRC-BAC
PRESSURA™
Clean Room Pressure Monitor w/LON/BACnet
Clean Room Pressure Controller w/LON/BACnet

Operation and Service Manual

1980489, Revision C
March 2008
 Models 8631-CRM/8631-CRM-BAC
8631-CRC/8631-CRC-BAC
PRESSURA™
Clean Room Pressure Monitor w/LON/BACnet
Clean Room Pressure Controller w/LON/BACnet

Operation and Service Manual

1980489, Revision C
March 2008

U.S. AND CANADA OTHER COUNTRIES

Sales & Customer Service: Sales & Customer Service:
(800) 874-2811/(651) 490-2811 (001 651) 490-2811
Fax: Fax:
(651) 490-3824 (001 651) 490-3824

SHIP/MAIL TO: E-MAIL

TSI Incorporated [email protected]
ATTN: Customer Service
500 Cardigan Road WEB SITE
Shoreview, MN 55126 www.tsi.com
USA
Copyright ©- TSI Incorporated / March 2008 / All rights reserved.

Part number 1980489, Revision C

LIMITATION OF WARRANTY AND LIABILITY

Seller warrants the goods sold hereunder, under normal use and service as described in the operator's
manual, shall be free from defects in workmanship and material for twenty-four (24) months, or the length
of time specified in the operator's manual, from the date of shipment to the customer. This warranty period
is inclusive of any statutory warranty. This limited warranty is subject to the following exclusions:
a. Hot-wire or hot-film sensors used with research anemometers, and certain other components when
indicated in specifications, are warranted for 90 days from the date of shipment.
b. Parts repaired or replaced as a result of repair services are warranted to be free from defects in
workmanship and material, under normal use, for 90 days from the date of shipment.
c. Seller does not provide any warranty on finished goods manufactured by others or on any fuses,
batteries or other consumable materials. Only the original manufacturer's warranty applies.
d. Unless specifically authorized in a separate writing by Seller, Seller makes no warranty with respect
to, and shall have no liability in connection with, goods which are incorporated into other products or
equipment, or which are modified by any person other than Seller.
The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS stated herein. NO
OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE OR
MERCHANTABILITY IS MADE.
TO THE EXTENT PERMITTED BY LAW, THE EXCLUSIVE REMEDY OF THE USER OR BUYER,
AND THE LIMIT OF SELLER'S LIABILITY FOR ANY AND ALL LOSSES, INJURIES, OR
DAMAGES CONCERNING THE GOODS (INCLUDING CLAIMS BASED ON CONTRACT,
NEGLIGENCE, TORT, STRICT LIABILITY OR OTHERWISE) SHALL BE THE RETURN OF
GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE, OR, AT THE OPTION OF
SELLER, THE REPAIR OR REPLACEMENT OF THE GOODS. IN NO EVENT SHALL SELLER BE
LIABLE FOR ANY SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES. SELLER SHALL
NOT BE RESPONSIBLE FOR INSTALLATION, DISMANTLING OR REINSTALLATION COSTS
OR CHARGES. No Action, regardless of form, may be brought against Seller more than 12 months after a
cause of action has accrued. The goods returned under warranty to Seller's factory shall be at Buyer's risk
of loss, and will be returned, if at all, at Seller's risk of loss.
Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND LIABILITY,
which contains the complete and exclusive limited warranty of Seller. This LIMITATION OF
WARRANTY AND LIABILITY may not be amended, modified or its terms waived, except by writing
signed by an Officer of Seller.

SERVICE POLICY
Knowing that inoperative or defective instruments are as detrimental to TSI as they are to our customers,
our service policy is designed to give prompt attention to any problems. If any malfunction is discovered,
please contact your nearest sales office or representative, or call TSI's Customer Service department at
(800) 874-2811.

TRADEMARKS
PRESSURA™ is a trademark of TSI Incorporated.

iii
 CONTENTS

HOW TO USE THIS MANUAL ......................................................................................................V

PART ONE ..................................................................................................................................... 1

User Basics .......................................................................................................... 1
The Instrument ..................................................................................................... 1
Operator Panel ..................................................................................................... 3
Alarms................................................................................................................... 5
Before Calling TSI ................................................................................................ 6
PART TWO..................................................................................................................................... 7
Technical Section ................................................................................................. 7
Software Programming......................................................................................... 7
Menu and Menu Items........................................................................................ 12
Calibration .......................................................................................................... 31
Maintenance and Repair Parts........................................................................... 33
Troubleshooting Section..................................................................................... 35
APPENDIX A................................................................................................................................ 45
Specifications ..................................................................................................... 45
APPENDIX B................................................................................................................................ 47
Network Communications .................................................................................. 47
Model 8631-CRM LonWorks Node Object......................................................... 47
8631-CRM LonWorks Object ............................................................................. 48
Model 8631-CRC LonWorks Node Object ......................................................... 49
8631-CRC LonWorks Object.............................................................................. 50
8631 BACnet MS/TP Protocol Implementation Conformance Statement.......... 51
Model 8631-CRM-BAC BACnet MS/TP Object Set ........................................... 53
Model 8631-CRC BACnet MS/TP Object Set .................................................... 54
APPENDIX C................................................................................................................................ 55
Wiring Diagrams ................................................................................................. 55
APPENDIX D................................................................................................................................ 63
Access Codes..................................................................................................... 63

How to Use This Manual

The PRESSURA Operation and Service Manual is divided into two parts. Part One describes how the
PRESSURA unit functions and how to interface with the device. This section should be read by users,
facilities staff, and anyone who requires a basic understanding of how the PRESSURA operates.

Part two describes the technical aspects of the product which includes operation, calibration, configuration,
maintenance, and troubleshooting. Part Two should be read by personnel programming or maintaining the
unit. TSI recommends thoroughly reading this manual before changing any software items.

NOTE: This operation and service manual assumes proper PRESSURA installation. Refer to the Installation
Instructions to determine if the PRESSURA has been properly installed.

v
PART ONE

User Basics

Reading product manuals should not be a difficult and time-consuming process. This section
provides a brief but thorough overview of the PRESSURA product by maximizing information with
minimal reading. These few pages explain the purpose (The Instrument), and the operation
(Useful User Information, Digital Interface Module, Alarms) of the unit. Technical product
information is available in Part Two of the manual. The manual focuses on hospital isolation
rooms, but the product information is accurate for any room pressure application.

The Instrument

PRESSURA measures and reports “room pressure.” Proper room pressure can control airborne
contaminants that can adversely affect patients and hospital staff. For example, tuberculosis (TB)
isolation rooms need negative room pressure (air flowing into the room), to minimize TB
exposure to staff and other patients. Conversely, surgical areas and bone marrow patient rooms
need positive room pressure (air flowing out of the room), to keep out contaminants that may
adversely affect the patient.

Room pressure, or pressure differential, is created when one space (hallway) is at a different
pressure than an adjoining space (patient room). When a pressure differential is created between
two spaces, air is forced to flow from the higher pressure space to the lower pressure space. The
direction of air flow is one component of proper room pressure. The second component of room
pressure is the speed or how fast the air is moving between the two spaces. The PRESSURA
provides both pieces of information by measuring whether the air is flowing into or out of a room,
and the speed of the air.

Negative room pressure is present when air flows from a hallway/ante room into the patient room.
If air flows from the patient room into the hallway/ante room the room is under positive pressure.
Figure 1 gives a graphic example of positive and negative room pressure.

Figure 1: Room Pressure

User Basics 1
An example of negative pressure is a bathroom with an exhaust fan. When the fan is turned on, air
is exhausted out of the room creating a slight negative pressure in the bathroom compared to the
hallway. This pressure differential forces air to flow from the hallway into the bathroom.

The PRESSURA device informs the staff when the room is under proper pressure and provides
alarms when the room pressure is inadequate. If the room pressure is in the safe range, a green
light is on. If the pressure is inadequate, a red alarm light and audible alarm turn on.

The PRESSURA consists of two pieces: a pressure sensor and a Digital Interface Module (DIM).
The pressure sensor is mounted above the doorway entrance to the isolation room. Usually the
DIM is mounted near the entrance to the isolation room or at the nursing station. The pressure
sensor continuously measures the room pressure and provides room pressure information to the
DIM. The DIM continuously reports the room pressure and activates the alarms when necessary.
PRESSURA is a continuous measuring system providing instant information on the room pressure.

Useful User Information

The DIM has a green light and red light to indicate room pressure status. The green light is on
when the room has proper room pressure. The red light comes on when an alarm condition exists.

Sliding the door panel to the right reveals a digital display and keypad (Figure 2). The display
shows detailed information about room pressure, alarms, etc. The keypad allows you to test the
device, put the device into emergency mode, and program or change the device parameters.

Figure 2: Digital Interface Module (DIM)

PRESSURA has two levels of user information:

1. PRESSURA has a red light and green light to provide continuous information on
room pressure status.

2. PRESSURA has a hidden operator panel providing detailed room status information,
self-testing capabilities, and access to the software programming functions.

NOTE: The unit provides continuous room pressure status through the red and green light. The
operator panel is normally closed unless further information on room pressure status is
needed, or software programming is required.

2 Part One
Operator Panel

The DIM in Figure 3 shows the location of the digital display, keypad and lights. An explanation
of the operator panel follows the figure.

Figure 3: PRESSURA Operator Panel - Open

Green / Red Light

The green light is on when all the conditions for proper room pressure are adequate. This light
indicates the isolation room is operating safely. If any of the room pressure conditions cannot be
satisfied the green light turns off, and the red alarm light turns on.

Operator Panel
A cover hides the operator panel. Sliding the door panel to the right exposes the operator panel
(Figure 2).

Digital Display
The alphanumeric digital display is a two line display that indicates actual room pressure
(positive, negative or no isolation), alarm status, menu options, and error messages. In normal
operation (green light is on), the display continuously scrolls information about room pressure,
and other variables programmed; flow, air changes per hour, etc. The variables that scroll depend
on the model of PRESSURA purchased and options installed.

As an example, if an alarm condition occurs the variable that normally scrolls

PRESSURE PRESSURE
NORMAL will change to read ALARM = *

* will state type of alarm; low pressure, high pressure, flow

When programming the unit, the display will change and now show menus, menu items, and
current value of the item, depending on the specific programming function being performed.

Keypad
The keypad has six keys. The gray keys with black letters are user information keys. In normal
operation these keys are active. Additionally, the red emergency key is active. The gray keys with
blue characters are used to program the unit. A thorough description of each key is given below.

User Keys - Gray with Black Letters

The four keys with black letters provide you information without changing the operation or the
function of the unit.

User Basics 3
 TEST Key
The TEST key initiates an instrument self-test. Pressing the TEST key activates a
scrolling sequence on the display that shows the product model number, software
version, and all set point and alarm values. The unit then performs a self test that tests the
display, indicator lights, audible alarm, and internal electronics to ensure they are
operating properly. If a problem with the unit exists, DATA ERROR will be displayed.
You should have qualified personnel determine the problem with the unit.

RESET Key
The RESET key performs three functions. 1) Resets the alarm light, alarm contacts, and
audible alarm when in a latched or non automatic reset mode. The room pressure must be
in the safe or normal range before the RESET key will operate. 2) Resets the emergency
function after the emergency key has been pressed (see EMERGENCY key). 3) Clears
any displayed error messages.

MUTE Key
The MUTE key temporarily silences the audible alarm. The time the alarm is temporarily
silenced is programmable by you (see MUTE TIMEOUT). When the mute period ends,
the audible alarm turns back on if the alarm condition is still present. NOTE: You can
program the audible alarm to be permanently turned off (see AUDIBLE ALM).

AUX Key
The AUX key is active only in specialty applications and is not used on the standard
PRESSURA. If the AUX key is used, a separate manual supplement will explain the AUX
key function.

Programming Keys - Gray with Blue Characters

The four keys with blue print are used to program or configure the unit to fit a particular
application.

WARNING: Pressing these keys will change how the unit functions, so please thoroughly
review the manual before changing menu items.

MENU Key
The MENU key performs three functions. 1) Provides access to the menus when in the
normal operating mode. 2) When the unit is being programmed, the MENU key acts as
an escape key to remove you from an item or menu, without saving data. 3) Returns the
unit to the normal operating mode. The MENU key is further described in the Software
Programming section of this manual.

SELECT Key
The SELECT key performs three functions. 1) Provides access to specific menus.
2) Provides access to menu items. 3) Saves data. Pressing the key when finished with a
menu item will save the data, and exit you out of the menu item.

S/T Keys
The S/T keys are used to scroll through the menus, menu items, and through the range
of item values that can be selected. Depending on the item type the values may be
numerical, specific properties (on / off), or a bar graph.

4 Part One
Emergency Key - Red with Black Letters

EMERGENCY Key
The red EMERGENCY key puts the controller into emergency mode. If the room is
under negative room pressure control, the emergency mode will maximize the negative
pressure. Conversely, if the room is under positive room pressure control the emergency
mode will maximize the positive pressure.

Pressing the EMERGENCY key will cause the display to flash ”EMERGENCY”, the
red alarm light to flash on and off, and the audible alarm to beep intermittently. To return
to control mode press the EMERGENCY key or the RESET key.

Alarms

PRESSURA has visual (red light) and audible alarms to inform you of changing conditions. The
alarm levels (set points) are determined by hospital personnel, which could be the infection
control group, charge nurse, or a facilities group depending on the hospital organization.

The alarms, audible and visual, will activate whenever the preset alarm level is reached.
Depending on the PRESSURA model installed, programmed alarms will activate when room
pressure is low or inadequate, when room pressure is high or too great, or when the supply or
exhaust air flow is insufficient. When the isolation room is operating safely, no alarms will sound.

Example: The low alarm is preset to activate when the room pressure reaches -0.001 inches
H2O. When the room pressure drops below -0.001 inches H2O (gets closer to zero),
the audible and visual alarms activate. The alarms turn off (when set to unlatched)
when the unit returns to the safe range which is defined as negative pressure greater
than -0.001 inches H2O.

Visual Alarm Operation

The red light on the front of the unit indicates an alarm condition. The red light is on for all alarm
conditions, low alarms, high alarms, and emergency. The light is on continuously in a low or high
alarm condition, and flashes in an emergency condition.

Audible Alarm Operation- EMERGENCY key

When the EMERGENCY key is pressed, the audible alarm beeps intermittently until the
EMERGENCY or RESET key is pressed terminating the emergency alarm. The emergency
alarm cannot be silenced by pressing the MUTE key.

Audible Alarms - All Except Emergency

The audible alarm is continuously on in all low and high alarm conditions. The audible alarm can
be temporarily silenced by pressing the MUTE key. The alarm will be silent for a period of time
(see MUTE TIMEOUT to program time period). When the timeout period ends, the audible alarm
turns back on if the alarm condition is still present.

You can program the audible alarm to be permanently turned off (see AUDIBLE ALM). The red
alarm light will still turn on in alarm conditions when audible alarm is turned off.

The audible and visual alarms can be programmed to either automatically turn off when the unit
returns to the safe range or to stay in alarm until the RESET key is pressed (See ALARM
RESET).

User Basics 5
Before Calling TSI

The manual should answer most questions and resolve most problems you may encounter. If you
need assistance or further explanation, contact your local TSI representative or TSI. TSI is
committed to providing high quality products backed by outstanding service.

Please have the following information available prior to contacting your authorized TSI
Manufacturer's Representative or TSI:
- Model number of unit* 8631-____
- Software revision level*
- Facility where unit is installed

* First two items that scroll when TEST key is pressed

Due to the different PRESSURA models available, the above information is needed to accurately
answer your questions.

For the name of your local TSI representative or to talk to TSI service personnel, please call TSI
at (800) 874-2811 (U.S. and Canada) or (001 651) 490-2811 (other countries).

Prior to shipping any components to TSI for service or repair, please utilize our convenient Return
Material Authorization (RMA) Form, which is available online at www.tsi.com.

6 Part One
PART TWO

Technical Section

The PRESSURA is ready to use after being properly installed. The pressure sensor is factory
calibrated prior to shipping, and should not need adjustment. The Digital Interface Module (DIM)
is programmed with a default configuration that can be easily modified to fit your application.

The Technical section is separated into 5 parts that cover all aspects of the unit. Each section is
written as independently as possible to minimize flipping back and forth through the manual for
an answer.

The Software Programming section explains the programming keys on the DIM. In addition, the
programming sequence is described, which is the same regardless of the menu item being
changed. At the end of this section is an example of how to program the DIM.

The Menu and Menu Item section lists all of the software items available to program and
change. The items are grouped by menu which means all set points are in one menu, alarm items
in another, etc. The menu items and all related information including programming name,
description of menu of item, range of programmable values, and how the unit shipped from the
factory (default values). This manual covers two models. The features unique to the monitor unit
are detailed in Figure 5. The features unique to the controller unit are detailed in Figure 6.

The Calibration section describes the required technique to compare the pressure sensor reading
to a thermal anemometer, and how to adjust the zero and span to obtain an accurate calibration.
This section also describes how to zero a TSI flow station transducer.

The Maintenance and Repair Part section covers all routine maintenance of equipment, along
with a list of repair parts.

The Troubleshooting section is split into two areas: Mechanical operation of the unit and system
performance. Many external variables will affect how the unit functions so it is critical to first
determine if the unit is having mechanical problems - i.e. no display on unit, remote alarms don’t
function, dampers don’t modulate, etc. If problems still exist, look for performance problems (i.e.
doesn’t seem to read correctly, display fluctuates, etc.). The first step is to determine that the
system is mechanically operating correctly, followed by modifying the configuration to eliminate
the performance problems.

Software Programming

Programming the PRESSURA is quick and easy if the programming keys are understood, and the
proper keystroke procedure is followed. The programming keys are defined first, followed by the
required keystroke procedure. At the end of this section is a programming example.

NOTE: It is important to note that the unit is always operating (except when checking the
control output) when programming. When a menu item value is changed, the new value
takes effect immediately after saving the change, not when the unit returns to normal
operating mode.

Technical Section 7
 This section covers programming the instrument through the keypad and display. If
programming through RS-485 communications, use the host computer’s procedure. The
changes take place immediately upon saving data in the instrument.

Programming Keys
The four keys with blue characters (refer to Figure 4) are used to program or configure the unit to
fit your particular application. Programming the instrument will change how the unit functions, so
thoroughly review the items to be changed.

Figure 4. Programming Keys.

MENU Key
The MENU key has three functions.

1. The MENU key is used to gain access to the menus when the unit is in the
normal operating mode. Pressing the key once will exit the normal operating
mode and enter the programming mode. When the MENU key is first pressed,
the first two menus are listed

2. When the unit is being programmed, the MENU key acts like an escape key.
- When scrolling through the main menu, pressing the MENU key will
return the unit to standard operating mode.
- When scrolling through the items on a menu, pressing the MENU key will
return you to the list of menus.
- When changing data in a menu item, pressing the MENU key will escape
out of the item without saving changes.

3. When programming is complete, pressing the MENU key will return the unit to
normal operating mode.

SELECT Key
The SELECT key has three functions.

1. The SELECT key is used to gain access to specific menus. To access a menu,
scroll through the menus (using arrow keys) and place the flashing cursor on
the desired menu. Press the SELECT key to select the menu. The first line on
the display will now be the selected menu, and the second line will show the
first menu item.

8 Part Two
 2. The SELECT key is used to gain access to specific menu items. To access a
menu item scroll through the menu items until item appears. Press the
SELECT key and the menu item will now appear on the first line of the
display, and the second line will show the item value.

3. Pressing the SELECT key when finished changing an item will save the data,
and exit back to the menu items. An audible tone (3 beeps) and visual display
(“saving data”) gives confirmation data is being saved.

S/T Keys
The S/T keys are used to scroll through the menus, menu items, and through the range
of item values that can be selected. Depending on the item type the values may be
numerical, specific properties (on / off), or a bar graph.

NOTE: When programming a menu item, continuously pressing the arrow key will
scroll through the values faster than if arrow key is pressed and released.

Keystroke Procedure
The keystroke operation is consistent for all menus. The sequence of keystrokes to follow is the
same regardless of the menu item being changed.

1. Press the MENU key to access the main menu.

2. Use the S/T keys to scroll through the menu choices. The blinking cursor needs to be on the
first letter of the menu you want to access.

3. Press the SELECT key to access chosen menu.

4. The menu selected is now displayed on line one, and the first menu item is displayed on line
2. Use the S/T keys to scroll through the menu items. Scroll through the menu items until
desired item is displayed.

5. Press the SELECT key to access chosen item. The top line of display shows menu item
selected, while the second line shows current item value.

6. Use the S/T keys to change item value.

7. Save the new value by pressing the SELECT key (pressing the MENU key will exit out of
menu function without saving data).

8. Press the MENU key to exit current menu, and return to main menu.

9. Press the MENU key again to return to normal instrument operation.

If more than one item is to be changed, skip steps 8 and 9 until all changes are complete. If more
items in the same menu are to be changed, scroll to them after saving the data (step 7). If other
menus need to be accessed, press the MENU key once to access list of menus. The instrument is
now at step 2 of the keystroke sequence.

Technical Section 9
Programming Example
The following example demonstrates the keystroke sequence explained above. In this example the
positive pressure low alarm set point will be changed from +0.00035 inches H2O to +0.00050
inches H2O.

n Unit is in normal operation scrolling room PRESSURE

pressure, flows, etc. Pressure is shown in +.00085” H2O
this case:

o Press the MENU key to gain access to the MENU

menus.

The first 2 menu choices SETPOINTS

are displayed. ALARM

p Press the T key once. Blinking cursor SELECT

should be on A of Alarm. Press the
SELECT key to access the ALARM menu.

NOTE: Blinking cursor must be on A in

Alarm.

Line 1 shows menu selected. ALARM

Line 2 shows first menu item. NEG LOW ALM

q Press the T key until POS LOW ALM is shown T

on display.

Menu selected ALARM

Item name POS LOW ALM

r Press the SELECT key to access the SELECT

positive low alarm set point. The item name
(POS LOW ALM) will now be displayed
on line 1, and the item's current value will
be displayed on line 2.

Item Name POS LOW ALM

Current Value +.00035” H2O

s Press the S key to change the positive low S

alarm set point to 0.00050 inches H2O.

POS LOW ALM

+.00050” H2O

10 Part Two
 t Press the SELECT key to save the new SELECT
positive low alarm set point.

Three short beeps will sound indicating POS LOW ALM

that the data is being saved. Saving Data

Immediately after the data is saved, the ALARM

PRESSURA will return to the menu level POS LOW ALM
displaying the menu title on the top line
of the display and the menu item on the
bottom line (goes to step 3).

WARNING: If the MENU key was pressed instead of the SELECT key,
the new data would not have been saved, and the PRESSURA
would have escaped back to the menu level shown in step 3.

u Press the MENU key once to return to the MENU

menu level:

ALARM
CONFIGURE

v Press the MENU key a second time to return MENU

to the normal operating level:

Unit is now back in normal PRESSURE

operation +.00085” H2O

Technical Section 11
Menu and Menu Items

The PRESSURA is a very versatile device which can be configured to meet your specific
application. This section lists all of the menu items available to program and change (except
diagnostics menu). Changing any item is accomplished by using the keypad, or if communications
are installed through the LonWorks ® Communications port. If you are unfamiliar with the
keystroke procedure please see Programming Software for a detailed explanation. This section
provides the following information:
- Complete list of menu and all menu items
- Gives the menu or programming name
- Defines each menu item’s function; what it does, how it does it, etc.
- Gives the range of values that can be programmed
- Gives default item value (how it shipped from factory)

The menus covered in this section are divided into groups of related items to ease programming.
As an example all set points are in one menu, alarm information in another, etc. The manual
follows the menus as programmed in the controller. The menu items are always grouped by menu
and then listed in menu item order, not alphabetical order. Figure 5 shows a chart of all the
Model 8631-CRM monitor menu items. Figure 6 shows the menu items available on the
Model 8631-CRC controller.

ALARM CONFIGURE CALIBRATION INTERFACE

LOW ALARM DISPLAY AVG SENSOR ZERO LON**
HIGH ALARM UNITS SENSOR SPAN MAC_ADDRESS**
2 LOW ALM ROOM VOLUME 2SENSOR ZERO OUTPUT SIG
2 HIGH ALM 2 SENSOR 2SENSOR SPAN
MIN SUP ALM ACCESS CODES SUP 1 ZERO
ALARM RESET SUP 2 ZERO
AUDIBLE ALM ELEVATION
ALARM DELAY
MUTE TIMEOUT

DIAGNOSTICS * PRESSURE FLOW

PRESS AOUT SENSOR TYPE SUP1 AREA
SENSOR IN MAX OUT SIG SUP2 AREA
SENSOR STAT MAX OUT VAL SUP1 KFACTOR
2SENSOR IN SUP2 KFACTOR
2SENSOR STAT SENSOR TYPE
SUP 1 INPUT MAX OUT SIG
SUP 2 INPUT MAX OUT VAL
ALARM RELAY

* Menu items located in Troubleshooting section.

** LON only appears as a menu option for the 8631 that includes a LonWorks ® board. MAC
ADDRESS only appears as a menu option for the 8631 that includes a BACnet board.

Figure 5: Menu Items - Model 8631-CRM Monitor

®LonWorks® is a registered trademark of Echelon® Corporation.

®LonWorks® is a registered trademark of Echelon® Corporation.

12 Part Two
SETPOINTS ALARM CONFIGURE CALIBRATION
SETPOINT LOW ALARM DISPLAY AVG SENSOR ZERO
SUPPLY SETPT HIGH ALARM UNITS SENSOR SPAN
2 LOW ALM ROOM VOLUME 2SENSOR ZERO
2 HIGH ALM 2 SENSOR 2SENSOR SPAN
MIN SUP ALM ACCESS CODES SUP 1 ZERO
ALARM RESET SUP 2 ZERO
AUDIBLE ALM ELEVATION
ALARM DELAY
MUTE TIMEOUT

CONTROL INTERFACE DIAGNOSTICS * PRESSURE

SPEED LON** CONTROL SUP SENSOR TYPE
SENSITIVITY MAC_ADDRESS** CONTROL EXH MAX OUT SIG
CONTROL SIG OUTPUT SIG SENSOR IN MAX OUT VAL
KC VALUE OUTPUT MODE SENSOR STAT
TI VALUE 2SENSOR IN
2SENSOR STAT
SUP 1 INPUT
SUP 2 INPUT
ALARM RELAY

FLOW
SUP1 AREA
SUP2 AREA
SUP1 KFACTOR
SUP2 KFACTOR
SENSOR TYPE
MAX OUT SIG
MAX OUT VAL

* Menu items located in Troubleshooting section

** LON only appears as a menu option for the 8631 that includes a LonWorks ® board. MAC
ADDRESS only appears as a menu option for the 8631 that includes a BACnet board.

Figure 6: Menu Items - Model 8631-CRC Controller

®LonWorks® is a registered trademark of Echelon® Corporation.

Technical Section 13
14

SETPOINTS MENU Available on Model 8631-CRC units only

SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
PRESSURE SETPOINT The SETPOINT item sets the pressure set point for the space. SENSOR TYPE=TSI -0.00100”
SET POINT -0.19500 to 0.19500” H 2O
If the SENSOR TYPE in the PRESSURE menu is TSI, then the H 2O
range of the set point is from -0.195” H2O to +0.195” H2O.
If the SENSOR TYPE in the PRESSURE menu is UNI DIRECT,
then the range of the set point is from 0 to within 0.005” H2O of the
pressure sensor MAX OUT VAL.

If the SENSOR TYPE in the PRESSURE menu is BI DIRECT, then

the range of the set point is from 0.005” H2O greater than the negative
of the pressure sensor MAX OUT VAL to 0.005” H2O less than the
positive of the pressure sensor MAX OUT VAL.

For example:
If the SENSOR TYPE is UNI DIRECT, and the MAX OUT
VAL of the sensor is -1.0” H2O, then the SETPOINT can
range from 0” H2O to -0.995” H2O.

If the SENSOR TYPE is BI DIRECT, and the MAX OUT

VAL of the sensor is 1.0” H2O, then the SETPOINT can
range from -0.995” H2O to +0.995” H2O.

CONSTANT SUPPLY The SUPPLY SETPT item sets the constant supply volume set point. 0-30,000 CFM 0
VOLUME SETPT The SUPPLY SETPT can range from 0 to the FLOW menu MAX (0-14,100 l/s)
SUPPLY OUT VAL * (SUP1 AREA * SUP1 KFACTOR + SUP2 AREA *
VENTILATION SUP2 KFACTOR).
SETPOINT
Part Two
Technical Section

ALARM MENU
SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
LOW LOW The LOW ALARM item sets the low pressure alarm set points for the OFF,.-0.19500 to OFF
PRESSURE ALARM primary sensor. A low alarm condition occurs when the room pressure +0.19500” H2O
ALARM falls below or goes in the opposite direction of the low alarm set point.
The LOW ALARM can be set to OFF. The LOW ALARM has a range
from 0 to within 0.005” H2O of the pressure SETPOINT.

For TSI or BI DIRECT sensor types, the low alarm must be of the
same sign (positive or negative) as the pressure SETPOINT.

HIGH HIGH ALM The HIGH ALARM and item sets the high pressure alarm set point. A OFF, 0 to -0.19500” H2O OFF
PRESSURE high alarm condition occurs when the room pressure rises above the
ALARM high alarm set point. The HIGH ALARM can be set to OFF. The
HIGH ALARM has a range from within 0.005” H2O of the pressure
SETPOINT to within 0.005” H2O of the pressure MAX OUT VAL.

For TSI or BI DIRECT sensor types, the high alarm must be of the
same sign (positive or negative) as the pressure SETPOINT.
15
16

ALARM MENU (continued)

SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
2ND SENSOR 2 LOW ALM The 2 LOW ALARM items set the low pressure alarm set point for the OFF,.-0.19500 to OFF
LOW secondary pressure sensor. A low alarm condition occurs when the +0.19500” H2O
PRESSURE room pressure falls below or goes in the opposite direction of the low
ALARM alarm set point. The 2 LOW ALM setpoint is only used when the
second sensor is enabled through the CONFIGURE menu.

The second sensor low and high alarms must be programmed for the
same pressure direction; positive or negative. In addition, the
PRESSURA has a minimum dead band of 40 ft/min between the second
sensor low and high alarms. The dead band helps prevent nuisance
alarms. The second sensor monitors the room pressure of a second
space (typically an ante room), and is not part of the primary sensor or
control sequence.

For TSI or BI DIRECT sensor types, the low alarm must be of the
same sign (positive or negative) as the pressure SETPOINT.

The 2 LOW ALM can be set to OFF. The 2 LOW ALM has a range
from 0 to within 0.005” H2O of the pressure SETPOINT.
Part Two
Technical Section

ALARM MENU (continued)

SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
2ND SENSOR 2 HIGH ALM The 2 HIGH ALM item sets the high pressure alarm set point. A high OFF, 0 to -0.19500” H2O OFF
HIGH alarm condition occurs when the room pressure rises above the high
PRESSURE alarm set point. The 2 HIGH ALM setpoint is only used when the
ALARM second sensor is enabled through the CONFIGURE menu.

The second sensor low and high alarms must be programmed for the
same pressure direction; positive or negative. In addition, the
PRESSURA has a minimum dead band of 40 ft/min between the second
sensor low and high alarms. The dead band helps prevent nuisance
alarms. The second sensor monitors the room pressure of a second
space (typically an ante room), and is not part of the primary sensor or
control sequence.

The SEC HIGH ALM has a range from within 0.005” H2O of the
pressure SETPOINT to within 0.005” H2O of the pressure MAX
OUT VAL. The SEC HIGH ALM can be set to OFF.

For TSI or BI DIRECT sensor types, the high alarm must be of the
same sign (positive or negative) as the pressure SETPOINT.

MINIMUM MIN SUP The MIN SUP ALM item sets the supply duct’s flow alarm set point. OFF, 0 to 2832 ft/MIN OFF
SUPPLY ALM A minimum flow alarm is defined as when the duct flow is less than times the duct area in
FLOW ALARM the MIN SUP ALM set point. square feet (ft2)

ALARM RESET ALARM The ALARM RESET item selects how the alarms terminate after the LATCHED UNLATCHED
RESET unit returns to control set point (pressure or flow). UNLATCHED OR
(alarm follow) automatically resets the alarms when the unit reaches UNLATCHED
control set point. LATCHED requires the staff to press the RESET
key after the unit returns to control set point. The ALARM RESET
affects the audible alarm, visual alarm, and relay output, which means
all are latched or unlatched.

AUDIBLE AUDIBLE The AUDIBLE ALM item selects whether the audible alarm is turned ON or OFF ON
ALARM ALM ON or OFF. Selecting ON requires the staff to press the MUTE key
to silence the audible alarm. Selecting OFF permanently mutes all
audible alarms, except when the EMERGENCY key is pressed.
17
18

ALARM MENU (continued)

SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
ALARM ALARM The ALARM DELAY determines the length of time the alarm is 20–600 SECONDS 20 SECONDS
DELAY DELAY delayed after an alarm condition has been detected. This delay affects
the visual alarm, audible alarm, and relay outputs. An ALARM
DELAY prevents nuisance alarms from staff opening and closing
doors, etc.

MUTE MUTE The MUTE TIMEOUT determines the length of time the audible 5–30 minutes 5 minutes
TIMEOUT TIMEOUT alarm is silenced after the MUTE key is pressed. This delay
temporarily mutes the audible alarm.

NOTE: If the PRESSURA is in alarm when MUTE TIMEOUT

expires, the audible alarm turns on. When the PRESSURA
returns to the safe range, the MUTE TIMEOUT is canceled.
If the room goes back into an alarm condition, the MUTE
key must be pressed again to mute the audible alarm.

END OF The END OF MENU item informs you that the end of a menu has
MENU been reached. You can either scroll back up the menu to make
changes, or press the SELECT or MENU key to exit out of the menu.

ALARM CONSTRAINTS
There are a number of constraints built into the software that prevent users from programming conflicting alarm information. These are as follows:

1. Room mode. The positive pressure alarms are only active when positive control is selected. Negative pressure alarms are only active
when negative control is selected. In no isolation mode all alarms are turned off.
2. The PRESSURA is programmed not to allow the pressure alarms to be programmed within 20 ft/min (0.00028” H2O at 0.001” H2O) of
the control set point.
Example: The control SET POINT is set at -0.001” H2O. The LOW ALARM set point cannot be set higher than -0.00072” H2O.
Conversely if your control SET POINT is set at -0.001” H2O, the HIGH ALARM set point cannot be set lower than
-0.00128” H2O.
3. The minimum flow alarms must be programmed to be at least 50 CFM less than the minimum flow set point.
Part Two

4. Second sensor alarms can be programmed for positive or negative pressure. Both the second sensor low and high alarms must be
programmed either positive or negative. The second sensor alarms ignore rule 1 above.
Technical Section

5. Alarms do not terminate until the controller returns to set point. The set point must be slightly exceeded before alarm will terminate.
6. The ALARM RESET item selects how the alarms will terminate when controller returns to the safe range. The pressure and flow
alarms all terminate the same; they are either latched or unlatched. If unlatched is selected, the alarms automatically turn off when the
value slightly exceeds the control set point. If latched is selected, the alarms will not terminate until the controller returns to set point
and the RESET key is pressed.
7. There is a programmable ALARM DELAY that determines how long to delay before activating the alarms. This delay affects all
alarms, pressure and flow.
8. The MUTE TIMEOUT item temporarily turns the audible alarm off for all pressure and flow alarms.
9. The display can only show one alarm message. Therefore, the controller has an alarm priority system, with the highest priority alarm
being displayed. If multiple alarms exist, the lower priority alarms will not display until after the highest priority alarm has been
eliminated. The alarm priority is as follows:
Pressure sensor - low alarm
Pressure sensor - high alarm
Flow station - minimum exhaust flow
Flow station - minimum supply flow
Second pressure sensor - low alarm
Second pressure sensor - high alarm
Data error

10. The low and high alarms are absolute values. The chart below shows how the values must be programmed in order to operate
correctly.

-0.2 inches H2O 0 +0.2 inches H2O

(maximum negative) (maximum positive)
High Negative Low Zero Low Positive High
Negative Set point Negative Positive Set point Positive
Alarm Alarm Alarm Alarm

The value of each set point or alarm is unimportant (except for small dead band) in graph above. It is important to understand that the
negative low alarm must be between zero (0) pressure and the negative set point, and that the high alarm is a greater negative
(positive) value than set point.
19
20

CONFIGURE MENU
SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
DISPLAY DISPLAY The DISPLAY AVG item selects the display’s averaging period. The 0.75, 1, 2, 3, 5, 10, 20 or 20 seconds
AVERAGE AVG display averaging period is the length of time the room pressure has 40 seconds
been averaged before being displayed. The DISPLAY AVG item
value may be set between 0.75 and 40 seconds. The higher the
averaging value, the more stable the display.

UNITS UNITS The UNITS item selects the unit of measure that the controller FT/MIN, m/s, "H2O "H2O
displays all values (except calibration span). These units display for Pa
all menu items set points, alarms, flows, etc.

ROOM ROOM The ROOM VOLUME item is used to input the volume of the room. 0 - 20,000 cubic feet 0
VOLUME VOLUME The room volume is required to calculate air changes per hour. (0 - 550 cubic meters)
Entering a value for the volume will add the air changes per hour The PRESSURA does not
value to the display’s scrolling sequence. If a zero value is entered, the compute volume. The
air changes per hour will not scroll on the display. volume must be first
calculated and then
If the PRESSURA displays English units, area must be entered in cubic entered into the unit.
feet. If metric units are displayed area must be entered in cubic meters.

NOTE: The SUP1 AREA and/or SUP2 AREA menu items must
first be programmed before the ROOM VOLUME menu
item can be programmed.

SECOND 2 SENSOR The 2 SENSOR item turns the second sensor on or off. This item on or off OFF
SENSOR requires a second TSI pressure sensor to be installed in order to
ENABLE function. Turning 2 SENSOR on adds the second sensor pressure
value to the display’s sequence, and enables the 2 LOW ALM and
2 HIGH ALM items.

NOTE: The second sensor’s communication address must be set to 2

in order to function. See Figure 9 to change second sensor
address.
Part Two
Technical Section

CONFIGURE MENU (continued)

SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
ACCESS ACCESS The ACCESS CODE item selects whether an access code (pass ON or OFF OFF
CODES CODES code) is required to enter the menu. The ACCESS CODE item
prevents unauthorized access to a menu. If the ACCESS CODE is
ON, a code is required before the menu can be entered. Conversely,
if the ACCESS CODE is OFF, no code is required to enter the
menu.

END OF The END OF MENU item informs you that the end of a menu has
MENU been reached. You can either scroll back up the menu to make
changes, or press the SELECT or MENU key to exit out of the
menu.

CALIBRATION MENU
SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
SENSOR SENSOR The SENSOR ZERO item is used to calibrate the PRESSURA NONE Unit is factory
ZERO ZERO pressure sensor. calibrated. No
initial
A sensor zero should be established prior to adjusting the sensor span adjustment
(see Calibration section following menu item listing). should be
necessary.

SENSOR SENSOR The SENSOR SPAN item is used to match or calibrate the NONE Unit is factory
SPAN SPAN PRESSURA velocity sensors to the average room pressure velocity as calibrated. No
measured by a portable air velocity meter. initial
adjustment
A sensor zero should be established prior to adjusting the sensor span should be
(see Calibration section following menu item listing). necessary.
21
22

CALIBRATION MENU (continued)

SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
SECOND 2SENSOR The 2SENSOR ZERO item is used to calibrate the PRESSURA NONE Unit is factory
SENSOR ZERO secondary pressure sensor. calibrated. No
ZERO initial
A sensor zero should be established prior to adjusting the sensor span adjustment
(see Calibration section following menu item listing). should be
necessary.

SECOND 2SENSOR The 2SENSOR SPAN item is used to match or calibrate the second NONE Unit is factory
SENSOR SPAN PRESSURA velocity sensors to the average room pressure velocity as calibrated. No
SPAN measured by a portable air velocity meter. initial
adjustment
A second sensor span should be established prior to adjusting the should be
second sensor span. (see Calibration section following menu item necessary.
listing).

If menu item displays SEC SENS OFF, the second sensor must be
turned on (menu item 2 SENSOR) to activate the 2SENSOR
SPAN.

SUPPLY SUP1 ZERO The SUP1 ZERO item is used to calibrate the PRESSURA flow NONE Flow station
DUCT 1 station pressure transducer. pressure
FLOW transducer zero
STATION A zero or no flow point needs to be established prior to using the flow must be done
ZERO measurement (see Calibration section following menu item listing). prior to
making any
flow
measurements.
Part Two
Technical Section

CALIBRATION MENU (continued)

SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
SUPPLY SUP21 The SUP2 ZERO item is used to calibrate the PRESSURA flow station NONE Exhaust flow
DUCT 2 ZERO pressure transducer. station
FLOW pressure
STATION A zero or no flow point needs to be established prior to using the transducer
ZERO exhaust flow measurement (see Calibration section following menu zero must be
item listing). done prior to
making any
flow
measurements

SECOND 2SENSOR The 2SENSOR SPAN item is used to match or calibrate the second NONE Unit is factory
SENSOR SPAN PRESSURA velocity sensors to the average room pressure velocity as calibrated. No
SPAN measured by a portable air velocity meter. initial
adjustment
A second sensor span should be established prior to adjusting the should be
second sensor span. (see Calibration section following menu item necessary.
listing).

If menu item displays SEC SENS OFF, the second sensor must be
turned on (menu item 2 SENSOR) to activate the 2SENSOR
SPAN.

ELEVATION ELEVATION The ELEVATION item is used to enter the elevation of the hospital 0–10,000 feet above sea 0
above sea level. This item has a range of 0-10,000 feet in 1,000 foot level
increments. The pressure value needs to be corrected due to changes
in air density at different elevations.

END OF The END OF MENU item informs you that the end of a menu has
MENU been reached. You can either scroll back up the menu to make
changes, or press the SELECT or MENU key to exit out of the menu.
23
24

CONTROL MENU Available on Model 8631-CRC units only

SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
SPEED SPEED The SPEED item is used to select the control output speed. When this 1 to 10 bars 5 bars
item is selected, a bar graph is shown on the display. There are 10
bars, each one representing 10% of speed. Starting from the right side
(+ sign), 10 bars displayed indicates maximum speed. This is the
fastest the controller will operate. 1 bar is the slowest the control
output will move. The more bars shown, the faster the control output.

SENSITIVITY SENSITIVITY The SENSITIVITY item is used to select the integral dead band. The 0 to 10 bars 5 bars
integral dead band determines when the controller uses integral
control (slow control), and when the controller enters PID control
(fast control). When this item is selected, a bar graph will be shown
on the display. There are 10 bars each representing ±10 ft/min.

Starting from the right side (+ sign), 10 bars displayed indicates no

dead band so the controller will always be in PID control mode. The
less bars displayed, the larger the integral dead band. For example,
with 8 bars displayed and an operating set point of 100 ft/min, the
integral dead band is between 80 and 120 ft/min. When the measured
room pressure velocity is within this range, integral or slow control is
used. However, when the room pressure velocity falls below 80 ft/min
or rises above 120 ft/min, PID control is enabled until the unit returns
within the dead band.

The SENSITIVITY item has a unique feature that when zero bars are
displayed, the unit never goes into PID control. The control output is a
slow control signal.

WARNING: When SENSITIVITY is set for 10 bars, the system is

always in PID control, which will probably cause an
unstable system. It is recommended that the
SENSITIVITY be set at 9 bars or less.
Part Two
Technical Section

CONTROL MENU Available on Model 8631-CRC units only (continued)

SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
CONTROL CONTROL The CONTROL SIG item determines the control signal’s output Direct or Reverse Reverse
SIGNAL SIG direction. As an example; If the control system closes the exhaust
damper instead of opening the damper, this option will reverse the
control signal to now open the damper.

Kc VALUE Kc VALUE WARNING: The Kc VALUE and Ti VALUE items provides you Kc = 0 - 1000 Kc = 100
Ti VALUE Ti VALUE with the ability to manually change the PID control Ti = 0-1000 Ti = 200
loop variables. DO NOT CHANGE THESE
VALUES UNLESS YOU HAVE A THOROUGH
UNDERSTANDING OF PID CONTROL LOOPS. The range of values is
CONTACT TSI FOR ASSISTANCE PRIOR TO very large. Poor control
CHANGING ANY VALUES. Contact TSI for will occur if values are
assistance in determining your control problem and for more than twice or less
instructions on how to change a value. Incorrectly than 1/2 the default value
changing a value will result in poor or non existent
control.

Suggestion: Before changing Kc or Ti change the speed or adjust

the sensitivity to try to eliminate the problem.

The Kc VALUE item is used to read and change the gain control
coefficient. When this item is entered, a value for Kc is indicated on
the display. If the PRESSURA is not controlling correctly; hunting,
oscillating, or controlling slowly, the Kc gain control coefficient may
need adjusting.

The Ti VALUE item is used to read and change the integral control
coefficient. When this item is entered, a value for Ti is indicated on
the display. If the PRESSURA is not controlling correctly, the unit may
have an inappropriate integral control coefficient.

WARNING: Setting Kc or Ti to zero turns the control output signal

off causing the unit to act like a monitor.
25
26

CONTROL MENU Available on Model 8631-CRC units only (continued)

SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
END OF The END OF MENU item informs you that the end of a menu has
MENU been reached. You can either scroll back up the menu to make
changes, or press the SELECT or MENU key to exit out of the menu.

INTERFACE MENU
SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
LON** LON When the SERVICE PIN option is selected, the Model 8631-HM/HC SERVICE PIN
sends a broadcast message containing its Neuron ID and program ID. or
This is required to install the Model 8631-HM/HC on the LonWorks GO UNCONFIGURED
network, or to reinstall the Model 8631-HM/HC after using the GO
UNCONFIGURED command.

Selecting the GO UNCONFIGURED option resets the Model 8631-

HM/HC’s authentication key. This is required in the event a foreign
network tool inadvertently acquires a Model 8631-HM/HC and
installs it with network management authentication. The Model 8631-
HM/HC’s owner will then be unable to reclaim the Model 8631-
HM/HC over the network.

MAC MAC The MAC ADDRESS assigns the device an address on the MS/TP 1 to 127 1
ADDRESS ** ADDRESS BACnet network. This address must be unique for each device on the
BACnet network.
OUTPUT OUTPUT The OUTPUT SIG item selects the type of analog pressure signal 0-10 VDC or 4- 20 mA 0-10 VDC
SIGNAL SIG output. The analog output signal can either be 0-10 VDC or
4-20 mA.
Part Two

**The LON Menu Item will only appear as a menu option on an 8631 provided with the LonWorks board.
**The MAC ADDRESS Menu Item will only appear as a menu option on an 8631 provided with the BACnet board.
Technical Section

INTERFACE MENU (continued)

SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
OUTPUT OUTPUT The OUTPUT MODE item determines the function of the supply SUPPLY CONT PRESS
MODE MODE control contact outputs. This item can be set to the SUPPLY CONT or MONIT
or PRESS MONIT. If set to PRESS MONIT, the Model 8631-CRC PRESS MONIT
will have an analog output signal of the measured room pressure
Available on differential.
controller
version only In either SUPPLY CONT or PRESS MONIT mode, the output will
be either 0-10VDC or 4-20mA, depending on the OUTPUT SIG
setting.

END OF The END OF MENU item informs you that the end of a menu has
MENU been reached. You can either scroll back up the menu to make
changes, or press the SELECT or MENU key to exit out of the menu.

PRESSURE MENU
SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
SENSOR TYPE SENSOR The SENSOR TYPE item is used to set the type of pressure sensor TSI, UNI DIRECT or TSI
TYPE used to measure the room pressure differential. This item can be set to BI DIRECT
TSI, UNI DIRECT, or BI DIRECT. The default value is TSI.

MAXIMUM MAX OUT The MAX OUT SIG item is used to set the maximum pressure output 5 VDC 10 VDC
TRANSDUCER SIG voltage from the transducer used. This item can be set to 5 VDC or 10 or
OUTPUT VDC, with a default value of 10 VDC. 10 VDC
SIGNAL
VOLTAGE For a TSI pressure sensor, the MAX OUT SIG must be set to 10
VDC.
27
28

PRESSURE MENU (continued)

SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
MAXIMUM MAX OUT The MAX OUT VAL item is used to set the maximum pressure 0.100” H2O 0.200” H2O
TRANSDUCER VAL reading of the transducer used. This item can be set between 0.1” to
OUTPUT H2O and 2” H2O, with a default value of 0.2” H2O. For a TSI 2.00” H2O
VALUE pressure sensor, the MAX OUT VAL must be set to 0.2” H2O. For a
UNI DIRECT pressure sensor, the MAX OUT VAL must be
programmed as a positive or negative, depending on the pressure
relationship of the space to its reference.

The MAX OUT VAL item also scales the analog output of the 8631-
CRC when in PRESS MONIT mode. For UNI DIRECT sensors, 0
V (or 4 mA in CURRENT mode) corresponds to a pressure
differential of 0, and 10 V or (20 mA in CURRENT mode)
corresponds to a pressure differential of MAX OUT VAL. For BI
DIRECT or TSI sensors, 0 V (or 4 mA in CURRENT mode)
corresponds to a pressure differential of -MAX OUT VAL, and 10 V
or (20 mA in CURRENT mode) corresponds to a pressure
differential of MAX OUT VAL.

END OF The END OF MENU item informs you that the end of a menu has
MENU been reached. You can either scroll back up the menu to make
changes, or press the SELECT or MENU key to exit out of the menu.
Part Two
Technical Section

FLOW MENU
SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
SUPPLY 1 SUP1 AREA The SUP1 AREA and SUP2 AREA items are used to input the duct 0 to 10 ft2 0
DUCT AREA SUP2 AREA sizes for the first and second supply. The duct sizes are needed to (0 to 0.95 m2)
compute the air flowing into the room. These items require a flow
SUPPLY 2 sensor to be mounted in the proper supply duct. When a duct area is
DUCT AREA programmed, the display will automatically scroll the actual total
supply flow as part of the display scroll sequence. If a zero value is
entered, the supply flow value will not scroll on the display.

The programmed duct areas can range from 0 to 10 square feet if the
PRESSURA displays English units. If the PRESSURA displays metric
units, then the duct areas can range from 0 to 0.9500 square meters.
The default is 0.

SUPPLY 1 SUP1 The SUP1 KFACTOR and SUP2 KFACTOR menu item sets the 0 to 10 1
KFACTOR KFACTOR “K” factor for the flow probe being used. The appropriate flow signal
SUP2 is multiplied by the applicable K-Factor so that the flow measurement
SUPPLY2 KFACATOR matches the actual flow, usually determined with a pitot tube traverse.
KFACTOR The K-Factor has a minimum value of 0 and a maximum value of 10.,
with a default of 1.

SENSOR TYPE SENSOR The SENSOR TYPE item is used to select the flow station input PRESSURE PRESSURE
TYPE signal. PRESSURE is used when flow stations with pressure or
transducers are installed. LINEAR is selected when a linear output LINEAR
flow station, typically a thermal-based flow station, is installed.

MAXIMUM MAX OUT The MAX OUT SIG item is used to set the maximum output voltage 5 VDC 5 VDC
TRANSDUCER SIG from the transducer used. This item can be set to 5 V or 10 V, with a or
OUTPUT default value of 5 V. For a TSI flow station, the MAX OUT SIG must 10 VDC
SIGNAL be set to 5 V.
29
30

FLOW MENU (continued)

SOFTWARE DEFAULT
MENU ITEM NAME ITEM DESCRIPTION ITEM RANGE VALUE
MAXIMUM MAX OUT The MAX OUT VAL item is used to set the maximum pressure Pressure based 0.500” H2O
TRANSDUCER VAL reading of the transducer used, or the maximum velocity of the linear 0.100” to 0.500” H2O
OUTPUT flow station used. For a pressure based measurement, this item can be
VALUE set between 0.1” H2O and 0.5” H2O, with a default value of Linear
0.5” H2O. For a linear flow station, this item can be set between 0 and 0 to 5,000 ft/min
5,000 ft/min. For a TSI flow station, the MAX OUT VAL must be set
to 0.5” H2O.

END OF The END OF MENU item informs you that the end of a menu has
MENU been reached. You can either scroll back up the menu to make
changes, or press the SELECT or MENU key to exit out of the menu.
Part Two
Calibration

The calibration section explains how to calibrate the PRESSURA pressure sensor, including setting
the proper elevation, and how to zero a TSI flow station pressure transducer.

NOTE: The PRESSURA pressure sensor is factory calibrated and normally does not need to be
adjusted. However, inaccurate readings may be detected if pressure sensor is not installed
correctly, or problems with the sensor exists. First check that the sensor is installed
correctly (usually only a problem on initial set up). Second, go into DIAGNOSTICS
menu, SENSOR STAT item. If NORMAL is displayed, calibration can be adjusted. If
an error code is displayed, eliminate error code and then verify pressure sensor needs
adjustment.

Adjusting the PRESSURA calibration may be required to eliminate errors due to convection
currents, HVAC configuration, or equipment used to make the measurement. TSI recommends
always taking the comparison measurement in the exact same location (i.e. under the door, middle
of door, edge of door, etc.). A thermal air velocity meter is needed to make the comparison
measurement. Normally the velocity is checked at the crack under the doorway, or the door is
opened 1” to allow alignment of the air velocity probe making the measurement. If the crack
under the door is not large enough, use the 1” open door technique.

Calibrating pressure sensor - primary sensor or second sensor

Enter calibration menu (see Software Programming if not familiar with key stroke procedure).
Access code is turned on so enter proper access code. All menu items described below are found
in CALIBRATION menu.

Elevation
The ELEVATION item eliminates pressure sensor error due to elevation of hospital. (See
ELEVATION item in Menu and Menu items section for further information).
Enter the ELEVATION menu item. Scroll through the elevation list and select the one
closest to the hospital’s elevation
Press the SELECT key to save the data and exit back to the calibration menu.

Technical Section 31
 Figure 7: Pressure sensor door slid open

Sensor span
NOTE: A smoke test and a comparison measurement by an air velocity meter are
required to calibrate the pressure sensor. The air velocity meter only gives a
velocity reading, so a smoke test must be performed to determine pressure
direction.

WARNING: The span can only be adjusted in the same direction. Adjusting span
cannot cross zero pressure. Example: If unit displays +0.0001 and actual
pressure is -0.0001 do not make any adjustments. Manually change the air
balance, close or open dampers, or open door slightly to get both unit and
actual pressure to read in same direction (both read positive or negative).
This problem can only occur at very low pressures so slightly changing the
balance should eliminate the problem.

Perform a smoke test to determine pressure direction.

Select SENSOR SPAN item (2SENSOR SPAN item if second sensor).
Position thermal air velocity meter in door opening to obtain velocity reading. Press /
keys until pressure direction (+/-) and sensor span match thermal air velocity meter, and
smoke test.
Press SELECT key to save sensor span.
Exit menu, calibration is complete.

Flow station pressure transducer zero

Disconnect tubing between pressure transducer and flow station.
Enter calibration menu. Access code is required
Select EXH FLO ZERO to take exhaust flow zero
or
Select SUP FLO ZERO to take supply flow zero (premium units only)
Press SELECT key. Flow zero procedure, which takes 10 seconds, is automatic.
Press SELECT key to save data.
Connect tubing between pressure transducer and flow station.

32 Part Two
Maintenance and Repair Parts

The Model 8631 PRESSURA Room Pressure Controller requires minimal maintenance. Periodic
inspection of system components as well as an occasional pressure sensor cleaning are all that are
needed to ensure that the Model 8631 is operating properly.

System Component Inspection

It is recommended that the pressure sensor be periodically inspected for accumulation of
contaminants. The frequency of these inspections is dependent upon the quality of the air being
drawn across the sensor. Quite simply, if the air is dirty, the sensors will require more frequent
inspection and cleaning.

Visually inspect the pressure sensor by sliding open the sensor housing door (Figure 8). The air
flow orifice should be free of obstructions. The small ceramic coated sensors protruding from the
orifice wall should be white and free of accumulated debris.

Figure 8: Pressure sensor door slid open

Periodically inspect the other system components for proper performance and physical signs of
excessive wear.

Pressure Sensor Cleaning

Accumulations of dust or dirt can be removed with a dry soft-bristled brush (such as an artist's
brush). If necessary, water, alcohol, acetone, or trichlorethane may be used as a solvent to remove
other contaminants.

Use extreme care when cleaning the velocity sensors. The ceramic sensor may break if excessive
pressure is applied, if sensor is scraped to remove contaminants, or if the cleaning apparatus
abruptly impacts the sensor.

WARNING: If you are using a liquid to clean the sensor, turn off power to the Model 8630.

Do not use compressed air to clean the velocity sensors.

Do not attempt to scrape contaminants from the velocity sensors. The velocity
sensors are quite durable; however, scraping may cause mechanical damage and
possibly break the sensor. Mechanical damage due to scraping voids the
pressure sensor warranty.

Technical Section 33
Replacement Parts
All components of the room pressure controller are field replaceable. Contact TSI HVAC Control
Products at (800) 874-2811 (U.S. and Canada) or (001 651) 490-2811 (other countries) or your
nearest TSI Manufacturer's Representative for replacement part pricing and delivery.

Part Number Description

800646 Model 8631- HM Pressure Monitor

800647 Model 8631- HC Pressure Controller
800243 Pressure Sensor
800248 Sensor Cable
800414 Transformer Cable
800420 Transformer
800199 Controller Output Cable
800360 Electric Actuator

34 Part Two
Troubleshooting Section

The PRESSURA Room Pressure Controller is designed to be trouble free. However, installation
problems or interaction with other HVAC components may cause system problems. The
PRESSURA system is easy to troubleshoot if an organized approach to evaluate the system is taken.
Troubleshooting is broken down into hardware and software problems. Hardware problems deal
with the physical installation of the device. Hardware problems include wiring problems,
incorrectly installed equipment, and add-ons or non-TSI equipment. Software problems include
control problems, configuration problems, or interaction problems with the HVAC system.

The hardware test described in this section determines that all TSI mechanical components are
functioning correctly. The hardware test requires the diagnostics menu items to be accessed. If
you are unfamiliar with the PRESSURA menus, see Software Programming for keystroke
procedure. Troubleshooting the majority of problems is usually quick if the hardware test is
followed.

Software and hardware problems are covered in the troubleshooting chart. Pick the problem that
most closely resembles your problem and review the possible symptoms and corrective action.
Software or system performance problems can and are affected by the supply air system, exhaust
air system, or physical configuration of the room. Separating TSI system problems from the
hospital HVAC system can sometimes be difficult. TSI recommends confirming all hardware is
operating correctly before troubleshooting software problems.

Hardware Test
Three tests need to be performed in order to determine all hardware is functioning correctly. The
test are broken down into:

• Confirming wiring is correct.

• Confirming physical installation is correct.
• Verifying mechanical components.

Confirming wiring is correct.

The most common problem with installed hardware equipment is incorrect wiring. This problem
usually exists on initial installation, or when modifications to the system take place. The wiring
should be very closely checked to verify it exactly matches the wiring diagram. The TSI cables
are all color coded to ensure proper wiring. A wiring diagram is located in Appendix B of this
manual. Wiring associated with non TSI components should be closely checked for correct
installation. If non-TSI components are installed, consider disconnecting them for testing
purposes.

Confirming physical installation is correct

All of the hardware components need to be installed properly. Review the installation instructions
and verify components are installed properly at the correct location. This is easily done when the
wiring is checked.

Verifying mechanical components

Verifying all TSI components are operating correctly requires following a simple procedure. The
fastest procedure to confirm all equipment is operating is to first test the DIM, and then go into the
diagnostic menu to test each component.

NOTE: These tests require power to the units, so if unit has no power, refer to hardware
troubleshooting chart to eliminate power problem.

Technical Section 35
TEST - DIM
Press TEST key to verify Digital Interface Module (DIM) electronics are functioning
correctly. At the end of the self test, the display will show SELF TEST - PASSED if all
DIM electronics are good. If unit displays DATA ERROR at the end of the test, the
electronics may be corrupted. Check all software items to determine cause of DATA
ERROR.

If SELF TEST - PASSED is displayed proceed to test individual components. Enter

Diagnostics menu and check the following:

• Control output. (Available on Controller models only)

• Sensor input.
• Sensor status.
• Analog output.

These diagnostic menu items are explained in detail in the next section (Diagnostics
menu) of the manual, so their function is not reviewed here. If the PRESSURA system
passes each of the tests, the mechanical piece parts are all functioning correctly.

TEST - Control output (Available on Controller models only)

Enter CONTROL SUP/ CONTROL EXH menu item in diagnostics menu. A number
between 0 and 255 will be displayed. Press the S/T keys until either 0 or 255 shows on
the display. Note the position of the control damper. If display reads 0 press the S key
until 255 is shown on display. If display read 255 press T key until 0 is shown on display.
Note the position of the damper. The damper should have rotated either 45 or 90 degrees
depending on actuator installed. If not see hardware section: Control system is not
controlling.

TEST - Analog output (Available on Monitor models only)

NOTE: This test is only performed if analog output feature is being used.

Enter PRESS AOUT menu item in diagnostics menu. A value between 0 and 255 will be
displayed. Hook up a DC voltmeter to pins 9 and 10. Press the S/T keys to change output
from 0 to 255. Voltage should change from 10 volts to zero volts (20 mA to 0 mA if
current output).

TEST - Sensor input

Enter SENSOR IN or 2SENSOR IN menu item in diagnostics menu. A voltage between
0 and 10 volts DC will be displayed. It is not important what the exact voltage is to pass
this test. Tape over the pressure sensor (slide pressure sensor door open) and voltage
should read approximately 5 volts (zero pressure). Remove tape and blow on sensor.
Displayed value should change. If voltage changes, the unit passes. If voltage doesn’t
change, proceed to Sensor status test.

TEST - Sensor status

Enter SENSOR STAT or 2SENSOR STAT menu item in diagnostics menu. If
NORMAL is displayed, the unit passes test. If an error message is displayed, go to
diagnostics menu section of the manual, SENSOR STAT menu item for explanation of
error message.

If unit passed all tests, the mechanical components are physically working. If problems still exist,
go to troubleshooting chart for additional information, on both hardware and software symptoms.

36 Part Two
Diagnostics Menu
The items in the diagnostic menu (listed below) aid in identifying problems the staff may
encounter. The items in this menu temporarily change the function by pressing the S/T keys. No
permanent change occurs with these menu items. Items are exited by pressing the MENU key.
When an item is exited the PRESSURA returns to its normal state.

Control Output
Menu item - CONTROL SUP (Available on Controller models only)
The CONTROL SUP item is used to change the control output signal to the
actuator/damper (or motor speed drive). When this item is entered, a number will be
shown on the display indicating the last control output value. The range of values
displayed is 0 - 255. Pressing the S/T keys change the count on the display. Pressing
the S key should increase the displayed value, while pressing the T key will decrease
the displayed value. The control device should change as the number changes.
Depending on the jumper location on the actuator, 0 or 255 is full open on damper.
Conversely 255 or 0 will be full closed. A count of 150 should open the damper
approximately 1/2 open. On units controlling variable frequency drives, fan speed should
increase or decrease as numbers change.

WARNING: The CONTROL SUP function overrides the pressure control signal.
Adequate room pressure will NOT be maintained while in this item.

Menu item - CONTROL EXH (Available on Controller models only)

The CONTROL EXH item is used to change the control output signal to the
actuator/damper (or motor speed drive). When this item is entered, a number will be
shown on the display indicating the last control output value. The range of values
displayed is 0 - 255. Pressing the S/T keys change the count on the display. Pressing
the S key should increase the displayed value, while pressing the T key will decrease
the displayed value. The control device should change as the number changes.
Depending on the jumper location on the actuator, 0 or 255 is full open on damper.
Conversely 255 or 0 will be full closed. A count of 150 should open the damper
approximately 1/2 open. On units controlling variable frequency drives, fan speed should
increase or decrease as numbers change.

WARNING: The CONTROL EXH function overrides the pressure control signal.
Adequate room pressure will not be maintained while in this item.
Analog Output
Menu Item – PRESS AOUT
The PRESS AOUT item is used to vary the analog output from the PRESSURA unit.
When this item is entered, a number will be shown on the display indicating the last
analog output value. The value displayed ranges from 0 to 255. The value 255
corresponds to the lowest voltage (current) output and 0 corresponds to the highest
voltage (current) output. Pressing the S key will decrease the analog output and increase
the value displayed. Pressing the T key will increase the analog output and decrease the
value displayed.

The PRESS AOUT function can be used in conjunction with a volt meter to verify the
analog output is correct.

Technical Section 37
Sensor Input
Menu item - SENSOR INPUT / 2SENSOR IN
The SENSOR INPUT (2SENSOR IN) item is used to verify that the DIM or controller
electronics is receiving a signal from the sensor. When this item is entered, a voltage will
be indicated on the display. The exact voltage displayed is relatively unimportant. It is
more important that the voltage is changing which indicates the sensor is working
correctly.
0 volts represents a negative pressure of -0.2 inches H2O.
5 volts represents 0 pressure
10 volts represents a positive pressure of +0.2 inches H2O.

Sensor Communications
Menu Item - SENSOR STAT / 2SENSOR STAT
The SENSOR STAT (2SENSOR STAT) item verifies that the RS-485
communications between the pressure sensor and DIM is working correctly. Sensor error
messages do not display on DIM except when SENSOR STAT item is selected. The
item will display NORMAL if communications are established correctly. If problems
exist, one of four error messages will display:

COMM ERROR - DIM cannot communicate with sensor. Check all wiring and the
pressure sensor address. Address must be 1 or 2 (Figure 9).
SENS ERROR - Problem with sensor bridge. Physical damage to pressure
sensor or sensor circuitry. Unit is not field repairable. Send to
TSI for repair.
CAL ERROR - Calibration data lost. Sensor must be returned to TSI to be
calibrated.
DATA ERROR - Problem with EEPROM, field calibration, or analog output
calibration lost. Check all data programmed and confirm unit is
function correctly.

Flow Input
Menu Item – SUP 1 INPUT/SUP 2 INPUT
The SUP # INPUT item is used to read the input from the flow station. When this item
is entered, a voltage will be indicated on the display. The exact voltage displayed is
relatively unimportant. It is more important that the voltage is changing which indicates
the flow station is working correctly.
0 VDC displayed equals zero flow.
10 VDC displayed equals maximum flow.

Alarm Relay
Menu Item - ALARM RELAY
The ALARM RELAY item is used to change the state of the alarm relay. When this item
is entered, the display will indicate either OPEN or CLOSED. The S/T keys are used
to toggle the state of the relay. The S key is used to OPEN the alarm contact. The T
key is used to CLOSE the alarm contact. When the contact is closed, the ALARM
RELAY should be in an alarm condition.

38 Part Two
Troubleshooting Chart

Symptom Possible Cause Corrective Action

Display is blank. Fuse is blown. Measure voltage at pins 1 and 2 on DIM.
The voltage should nominally be:
24 - 40 VDC when using TSI electric actuators
24 - 30 VAC when using TSI pneumatic actuators
24 - 30 VAC when using motor speed drives.

If correct voltage is measured, internal DIM fuse is probably

blown. Unplug 14-pin connector from DIM for 2 minutes. The
internal fuse will automatically reset. Plug unit back in and
check display. If display is still blank, check all wiring, etc. If
no problems are found, replace DIM.

If approximately 5 volts is measured, the fuse in the electric

actuator or E/P is blown. Disconnect power to the electric
actuator or E/P for two minutes to reset fuse. Disconnecting
power requires either shutting off circuit breaker or
disconnecting the wires on pins 1 and 2 on the electric
actuator or E/P.

If zero volts are measured, see No power to DIM.

No power to DIM. Verify circuit breaker is on.

Verify transformer primary measures 110 VAC.
Verify transformer secondary measures 24 - 30 VAC.
Verify electric actuator or E/P interface is receiving 24 - 30
volts between pins 1 and 2.
Verify 24 - 40 VDC is found between pins 3 and 4 of the
electric actuator.
Verify 24 - 30 VAC between pins 3 and 4 of the E/P interface.
Verify voltage on pins 1 and 2 of DIM is 24 - 30 VAC for
pneumatic systems and VFDs, or 24 - 40 VDC on electric
actuators.

DIM is defective. If proper voltage is found between pins 1 and 2 of the DIM,
all wiring has been checked, fuses have been reset, and screen
is still blank, the DIM is probably defective. Replace DIM.

Control system is Incorrect wiring. Verify correct wiring (see wiring diagram, Appendix B). DIM
not controlling. must be wired exactly as shown.

DIM is in no Slide open cover on DIM and see what mode DIM is in. If in
isolation mode. no isolation is displayed, damper goes to preset position (see
SETPOINT menu, DAMPER SET item) and no control is
possible.

Technical Section 39
Symptom Possible Cause Corrective Action
Control system is No control output Go into DIAGNOSTICS menu, CONTROL OUT item. A
not controlling signal. number between 0 and 255 will be displayed. Pressing the S
(continued). key increases the number. Pressing the T key decreases the
number. Measure the DC voltage between pins 17 and 18 on
the controller. Change the CONTROL OUT value about 100
numbers. The voltage output should change approximately 4
volts. Change the CONTROL OUT value to 150. The voltage
should read approximately 5 VDC.

If no change occurs, disconnect control wires on pins 17 and

18 and repeat test. If DIM still fails to change voltage output,
DIM is probably defective.

Bad actuator or E/P Go into DIAGNOSTICS menu, CONTROL

(damper doesn't SUP/CONTROL EXH item. A number between 0 and 255
move). will be displayed. Pressing the S key increases the number.
Pressing the T key decreases the number. Change the
CONTROL SUP/CONTROL EXH value to read 0 or 255.
Note damper position. Press an arrow key to change 0 to 255
or 255 to 0. Note position of damper. Damper should have
rotated 45 or 90 degrees depending on actuator system
installed.

If damper rotated 45 or 90 degrees, actuator is installed and

operating correctly. If damper did not rotate, check that:
• Jumper is installed on actuator or E/P.
• Damper is not physically stuck (screws, etc.).
• Wiring is correct between actuators and controller. Check
that voltage varies between 0 and 10 volts on pins 5 and 6
on electric actuator or E/P (see No control output signal).
• Electric actuator is not over torqued. The electric actuator
has current limiting protection. If damper is physically
stuck or actuator is over current, the actuator will shut
down. To restart either kill power to actuator or move
damper in opposite direction it was trying to rotate
(CONTROL SUP or CONTROL EXH menu item).

Defective variable Perform test described in Control system is not controlling. If

frequency drive CONTROL EXH is functioning, verify wiring to VFD by
(VFD). confirming CONTROL EXH voltage changes at VFD. If
voltage changes, a problem with VFD exists. See VFD
manual for further troubleshooting.

Damper rotating If damper is full open when it should be closed or full closed
opposite direction. when it should be open, go into CONTROL menu
CONTROL SIG menu item. Change direct to reverse or
reverse to direct to change control output direction.

Damper is full open Actuator jumper is missing or loose. Verify jumper is installed
or full closed, won’t correctly.
move.

40 Part Two
Symptom Possible Cause Corrective Action
Control system is Damper is full open Control wires are loose. Check wires and verify control output
not controlling or full closed, won’t is working (see no control output signal). If control output test
(continued). move (continued). passes, verify damper is rotating correct direction (see damper
rotating opposite direction). If damper is rotating correctly
and set point cannot be reached, DIM will fully rotate damper
to get as close to set point as possible. Air balance needs to be
adjusted.

Sensor does not Incorrect pressure Primary pressure sensor must have address of 1. Second
calibrate. sensor address. sensor must have address of 2. Check pressure sensor DIP
switches 1 & 2 and verify address is correct (7-12 must be
OFF).

Figure 9: Pressure sensor DIP switch

Sensor Check SENSOR STAT item in diagnostics menu. If

communications not NORMAL is displayed, sensor is okay. If COMM ERROR is
working. displayed, check wiring, pressure sensor address, and that DIP
switch 1 & 2 are ON (Figure 9).

Pressure sensor red Problem with sensor Check SENSOR STAT and confirm NORMAL is displayed.
LED is blinking (slow uniform If ERROR is displayed, correct error.
(Figure 9). blink).

Communication Unit is communicating with DIM. This is normal.

(fast burst of
non-uniform
blinking).

Red LED is This is normal when no problems exist or when no

constantly on. communication is occurring.

DIM always Incorrect pressure Pressure sensor must be set for 0-10 volt output, not 4–20 mA
displays 0.200 sensor output. (do not confuse this output with DIM analog output). Check
inches H2O. pressure sensor DIP switch 3 and make sure it is OFF (see
Figure 9).

Technical Section 41
Symptom Possible Cause Corrective Action
Positive/negative/ Incorrect wiring. Verify wiring is correct between key switch and DIM.
neutral key switch
doesn’t work. Room mode is Go into CONFIGURE menu, ROOM MODE item. Verify
incorrect. ROOM MODE is in key switch position.

DIM does not Device has not Go into INTERFACE menu, LON item. Select SERVICE
respond to identified itself to PIN.
LonWorks the network. .
communications.
Device has been Go into INTERFACE menu, LON item. Select GO
acquired by foreign UNCONFIGURED.
network tool.

Incompatible Data sent to DIM may be in form that the PRESSURA cannot
software. recognize.

DIM displays Sensor direction is Pressure sensor must have DIP switch correctly set for proper
opposite pressure incorrect. sign display. Verify DIP switch 4 is ON when sensor is
signal. mounted in isolation room (controlled space), and OFF when
sensor is mounted in reference space (see Figure 9).

Alarm relay Alarms are turned Press TEST key. The individual alarm set points will display.
doesn’t work. off. If all alarm set points are zero, alarm relay is not active, so
relay will not be required to change state.

Incorrect wiring. Check the wiring from PRESSURA relay's output to the device
that is connected to the relays.

Relay may be Disconnect the wiring from relay contact pins 13 and 14 for
defective. the alarm relay. Go into DIAGNOSTICS menu, ALARM
RELAY. Connect an ohmmeter to relay terminals to verify
contact open and closes. Press the S/T key to manually trip
the relay. If relay responds (contact opens and closes), the
device connected is incompatible or defective. If relay doesn’t
respond, relay is defective (may be caused by incompatible
device). Replace DIM.

"DATA ERROR" DIM was hit by All data may be lost or changed. Review all configuration
flashing on display. electrical parameters. DATA ERROR is removed by pressing the
disturbance. RESET key.

42 Part Two
Symptom Possible Cause Corrective Action
Actuator hunting. Control system is Go into CONTROL menu, SPEED item. Turn speed down
Display indicates unstable. until hunting is eliminated. If speed is too slow review
steady pressure. CONTROL menu items and adjust accordingly to eliminate
hunting.

Displayed pressure Exhaust system Turn DIM to emergency. If pressure stabilizes, this is not the
wildly fluctuating. unstable. problem. Verify reference pressure is not fluctuating.

Supply or exhaust Check location of supply air diffusers and exhaust grilles.
air is affecting the They should be as far from pressure sensor as is realistic, 6
sensor. feet preferred, 2½ feet minimum. Supply diffuser terminal
throw velocity must be less than 10 ft/min at the sensor.
Relocate supply or exhaust as needed.

Technical Section 43
Appendix A

Specifications

Room Pressure Module

Display
Range .......................................................................... -0.20000 to +0.20000 inches H2O
Resolution ................................................................... 5% of reading
Display Update............................................................ 0.5 sec

Inputs
Switch in ..................................................................... SPST (N.O.) Switch. Closing switch
initiates condition.
Flow in ....................................................................... 0-10 Volts

Outputs
Low Alarm Range ....................................................... -0.19500 to +0.19500 inches H2O
High Alarm Range ...................................................... -0.19500 to +0.19500 inches H2O
Alarm Contacts ........................................................... SPST (N.O.) Max current 5A, max voltage
150 VDC, 250 VAC. Maximum switch load
10 mA, 5 VDC. Contacts close in alarm
condition.
Analog Output
Type................................................................ 0 to 10 VDC or 4 to 20 mA
Range.............................................................. High -0.100 to +0.100 inches H2O
Low -0.0100 to +0.0100 inches H2O
Resolution....................................................... 1.0% of range for 0-10 VDC
1.2% of range for 4-20 mA
RS-485 ........................................................................ Yes

Operating Temperature ............................................... 32 to 120°F

Input Power................................................................. 24 VAC, 5 watts max
Dimensions.................................................................. 4.9 in. x 4.9 in. x 1.35 in.
Weight......................................................................... 0.7 lb.

Pressure Sensor
Temperature Compensation Range ............................. 55 to 95°F
Power Dissipation ....................................................... 0.16 watts at 0 inches H2O,
0.20 watts at 0.00088 inches H2O
Dimensions (DxH) ...................................................... 5.58 in. x 3.34 in. x 1.94 in.
Weight......................................................................... 0.2 lb.

Damper/Actuator
Types of Actuators ...................................................... Electric or pneumatic
Input Power................................................................. Electric: 24 VAC, 7.5 watts max.
Pneumatic: 24 VAC, 3 watts max.
Time for 90° Rotation Electric: 1.5 seconds
Pneumatic: 5 seconds

45
Appendix B

Network Communications
Network communications are available on the Model 8631-CRM/CRC. The Model 8631-CRM/CRC can
communicate with a building management system through LonWorks protocols. Please refer to the section below
for more detailed information.

Model 8631-CRM LonWorks Node Object

Node Object
Network Variables
nviRequest nvoStatus
nv1 SNVT_obj_request nv4 SNVT_obj_status

nviSetTime nvoAlarm
nv2 SNVT_time_stamp nv5 SNVT_alarm

nviMute nvoControlStatus
nv3 SNVT_switch nv6 SNVT_char_ascii

nvoStatusIndex
nv7 SNVT_char_ascii

Configuration Properties

nci 4 nciOutInht
nci 165 nciDeviceIndex
nci 166 nciFirmwareVer

LON Works Room Monitor Status Definitions

nvoControlStatus nvoStatusIndex
Bit Description Bit Description
0 Pressure Monitor 0 Normal
1 Supply Flow Control 1 Low Alarm
2 High Alarm
Setting nviRequest.object_request to 3 Minimum Supply Alarm
RQ_CLEAR_ALM clears the current 4 Second Sensor Low Alarm
alarm from the controller and the BAS 5 Second Sensor High Alarm
6 Data Error

47
8631-CRM LonWorks Object

R o o m D ir e c t P r e s s u r e M o n ito r O b je c t

n v o R o o m P ress
nv1
S N V T _ p ress_ f

n v o A irlo c k P r e s s
nv2
S N V T _ p ress_ f
n v o T o tS u p F lo
nv3
S N V T _ flo w
n v o L o A lP re s s A lm
nv4
S N V T _ p ress_ f
n v o H iA lP re s s A lm
nv5
S N V T _ p ress_ f
n v o L o P re s s A lm
nv6
S N V T _ p ress_ f
n v o H iP re s s A lm
nv7
S N V T _ p ress_ f

C o n fig u r a tio n P r o p e r tie s

nci 49 n c iM a x S e n d T im e
nci 52 n c iM in S e n d T im e
nci 27 n c iS n d D e lta P re s s
nci 47 n c iS n d D e lta F lo

48 Appendix B
Model 8631-CRC LonWorks Node Object

Node Object
Network Variables
nviRequest nvoStatus
nv1 SNVT_obj_request nv4 SNVT_obj_status

nviSetTime nvoAlarm
nv2 SNVT_time_stamp nv5 SNVT_alarm

nviMute nvoControlStatus
nv3 SNVT_switch nv6 SNVT_char_ascii

nvoStatusIndex
nv7 SNVT_char_ascii

Configuration Properties

nci 4 nciOutInht
nci 165 nciDeviceIndex
nci 166 nciFirmwareVer

LON Works Room Controller Status Definitions

nvoControlStatus nvoStatusIndex
Bit Description Bit Description
0 Pressure Monitor 0 Normal
1 Supply Flow Control 1 Low Alarm
2 High Alarm
Note: In Pressure Monitor Mode 3 Minimum Supply Alarm
(nvo ControlStatus Bit 0 4 Second Sensor Low Alarm
ƒ nvi SupOverRide has no effect 5 Second Sensor High Alarm
ƒ nvoSupDamperPos is 0xFFFF 6 Data Error
Setting nviRequest.object_request to 7 Emergency
RQ_CLEAR_ALM clears the current 8 LON Override
alarm from the controller and the BAS

Network Communications 49
8631-CRC LonWorks Object

R o o m D ir e c t P r e s s u r e C o n t r o lle r O b je c t

n v iE x h O v e rrid e n v o R o o m P ress
nv1 S N V T _ h v a c _ o v e r id nv3 S N V T _ p ress_ f

n v iS u p O v e r r id e n v o A ir lo c k P r e s s
nv2 nv4
S N V T _ h v a c _ o v e r id S N V T _ p ress_ f
n v o T o tS u p F lo
nv5
S N V T _ f lo w
n v o E x h D am p erP o s
nv6
S N V T _ le v _ p e rc e n t
n v o S u p D am p e rP o s
nv7
S N V T _ le v _ p e rc e n t
n v o R m P ressS et
nv8
S N V T _ p ress_ f
n v o L o A lP re s s A lm
nv9
S N V T _ p ress_ f
n v o H iA lP re s s A lm
nv10
S N V T _ p ress_ f
n v o L o P re s s A lm
nv11 S N V T _ p ress_ f
n v o H iP re s s A lm
nv12 S N V T _ p ress_ f
n v o M in S u p F lo S e t
nv13
S N V T _ f lo w

C o n f ig u r a t io n P r o p e r t ie s

nci 49 n c iM a x S e n d T im e
nci 52 n c iM in S e n d T im e
nci 27 n c iS n d D e lta P r e s s
nci 47 n c iS n d D e lta F lo
nci 27 n c iS n d D e lta P o s

50 Appendix B
8631 BACnet MS/TP Protocol Implementation Conformance Statement
Date: March 19, 2007
Vendor Name: TSI Inc.
Product Name: PRESSURA Room Pressure Monitor/Controller
Product Model Number: 8631-HM(HC)-BAC
Applications Software Version: 1.0
Firmware Revision: 1.0
BACnet Protocol Revision: 2

Product Description:

TSI's PRESSURA™ Room Pressure Monitors accurately measure the actual room pressure differential, verifying the
proper operation of your HVAC system to help you maintain patient safety. The PRESSURA Room Pressure
Controllers, however, go a step beyond simple monitoring; they can adjust the airflow rates to correct problems as
they occur, reducing incidents when the room pressure differential goes out of control. This model
monitor/controller is capable of acting as a stand-alone device or as part of a building automation system via
BACnet MS/TP protocol.

BACnet Standardized Device Profile (Annex L):

† BACnet Operator Workstation (B-OWS)

† BACnet Building Controller (B-BC)
† BACnet Advanced Application Controller (B-AAC)
; BACnet Application Specific Controller (B-ASC)
† BACnet Smart Sensor (B-SS)
† BACnet Smart Actuator (B-SA)

List all BACnet Interoperability Building Blocks Supported (Annex K):

DS-RP-B DM-DDB-B
DS-WP-B DM-DOB-B
DS-RPM-B DM-DCC-B

Segmentation Capability:

Segmented requests not supported

Segmented responses not supported

Network Communications 51
Standard Object Types Supported:

Dynamically Dynamically Optional Properties Writable Properties

Createable Deleteable Supported (Data Type)
Analog Input No No
Analog Value No No Present_Value
(Real)
Binary Input No No Active_Text,
Inactive_Text
Binary Value No No Active_Text, Present_Value
Inactive_Text (Enumerated)
Multi-state Input No No State_Text
Multi-state Value No No State_Text Present_Value
(Unsigned Int)
Device Object No No Object Name
(Char String)
Max Master
(Unsigned Int)

Data Link Layer Options:

† BACnet IP, (Annex J)
† BACnet IP, (Annex J), Foreign Device
† ISO 8802-3, Ethernet (Clause 7)
† ANSI/ATA 878.1, 2.5 Mb. ARCNET (Clause 8)
† ANSI/ATA 878.1, RS-485 ARCNET (Clause 8), baud rate(s)
; MS/TP master (Clause 9), baud rate(s): 76.8k 38.4k, 19.2k, 9600 bps
† MS/TP slave (Clause 9), baud rate(s):
† Point-To-Point, EIA 232 (Clause 10), baud rate(s):
† Point-To-Point, modem, (Clause 10), baud rate(s):
† LonTalk, (Clause 11), medium:
† Other:

Device Address Binding:

Is static device binding supported? (This is currently necessary for two-way communication with MS/TP slaves and
certain other devices.) †Yes ; No

Networking Options:
† Router, Clause 6 - List all routing configurations, e.g., ARCNET-Ethernet, Ethernet-MS/TP, etc.
† Annex H, BACnet Tunneling Router over IP
† BACnet/IP Broadcast Management Device (BBMD)

Character Sets Supported:

Indicating support for multiple character sets does not imply that they can all be supported simultaneously.

; ANSI X3.4 † IBM®/Microsoft® DBCS † ISO 8859-1

† ISO 10646 (UCS-2) † ISO 10646 (UCS-4) † JIS C 6226

If this product is a communication gateway, describe the types of non-BACnet equipment/networks(s) that
the gateway supports:
Not Applicable

52 Appendix B
Model 8631-CRM-BAC BACnet MS/TP Object Set

Object Type Device Instance *Units Description

Analog Input ft/min, m/s, Room Pressure
1
“H2O, Pa
Analog Input ft/min, m/s, Sec Sens Pressure
2
“H2O, Pa
Analog Input 3 cfm, l/s Supply#1 Flow Rate
Analog Input 4 cfm, l/s Supply#2 Flow Rate
Analog Input 5 Air Changes Per Hour
Analog Value 1 MAC Address 1 to 127
Analog Value ft/min, m/s, Low Alarm -0.19500 to +0.195000
2
“H2O, Pa “H2O
Analog Value ft/min, m/s, High Alarm -0.19500 to +0.195000
3
“H2O, Pa “H2O
Analog Value ft/min, m/s, Sec Low Alarm -0.19500 to 0.19500 “H2O
4
“H2O, Pa
Analog Value ft/min, m/s, Sec High Alarm -0.19500 to 0.19500 “H2O
5
“H2O, Pa
Analog Value 6 cfm, l/s Min Supply Alarm 0 to 30,000 cfm
Multi-State Input Status Index 1 Normal
2 Low Alarm
3 High Alarm
1 4 Min Supply Alarm
5 Sec Sens Low Alarm
6 Sec Sens High Alarm
7 Data Error
Multi-State Value Units Value 1 ft/min
2 m/s
2
3 “H2O
4 Pa
Device 863001** TSI8631

* The units are based on the value of the Units Value object. When the Units Value is set to 1 or 3 the units are in
English form. When the Units Value is set to 2 or 4 the units are metric. English is the default value.

** The device instance is 863000, summed with the MAC address of the device.

Network Communications 53
Model 8631-CRC BACnet MS/TP Object Set

Object Type Device Instance *Units Description

Analog Input ft/min, m/s, Room Pressure
1
“H2O, Pa**
Analog Input ft/min, m/s, Sec Sens Pressure
2
“H2O, Pa**
Analog Input 3 cfm, l/s Supply #1 Flow Rate
Analog Input 4 cfm, l/s Supply #2 Flow Rate
Analog Input 5 Air Changes Per Hour
Analog Input 6 % Supply Damper Position
Analog Input Exhaust Damper
7 %
Position
Analog Value 1 MAC Address 1 to 127
Analog Value ft/min, m/s, Pressure Setpoint -0.195000 to -0.19500
2
“H2O, Pa “H2O
Analog Value 3 cfm, l/s Supply Setpoint 0 to 30,000 cfm
Analog Value ft/min, m/s, Low Alarm -0.195000 to -0.19500
4
“H2O, Pa “H2O
Analog Value ft/min, m/s, High Alarm -0.195000 to -0.19500
5
“H2O, Pa “H2O
Analog Value ft/min, m/s, Sec Low Alarm -0.19500 to 0.19500 “H2O
6
“H2O, Pa
Analog Value ft/min, m/s, Sec High Alarm -0.19500 to 0.19500 “H2O
7
“H2O, Pa
Analog Value 8 cfm, l/s Min Supply Alarm 0 to 30,000 cfm
Multi-State Input Status Index 1 Normal
2 Low Alarm
3 High Alarm
4 Min Supply Alarm
1
5 Sec Sens Low Alarm
6 Sec Sens High Alarm
7 Data Error
8 Emergency
Multi-State Value Units Value 1 ft/min
2 m/s
2
3 “H2O
4 Pa
Multi-State Value Emergency Mode 1 Exit Emergency Mode
3 2 Enter Emergency Mode
3 Normal
Device 863001*** TSI8631

* The units are based on the value of the Units Value object. When the Units Value is set to 1 or 3 the units are in
English form. When the Units Value is set to 2 or 4 the units are metric. English is the default value.
** Units will only be “H2O or Pa when pressure transducers are used to measure room pressure differential.
*** The device instance is 863000, summed with the MAC address of the device.

54 Appendix B
Appendix C

Wiring Diagrams

8631-CRM Back Panel Wiring

DIM
Input / Output /
PIN # Communication Description

1, 2 Input 24 VAC to power Digital Interface Module (DIM) and sensor.

NOTE: 24 VAC becomes polarized when connected to DIM.
3, 4 Output 24 VAC power for Pressure Sensor
5, 6 Input 0–10 VDC pressure sensor signal
7, 8 Communications RS-485 communications between DIM and pressure sensor
9, 10 Not Used
11, 12 Input 0–10 VDC pressure sensor signal (second sensor)
13, 14 Output Alarm relay - N.O., closes in alarm condition.
See menu items: LOW ALM, HIGH ALM, 2 LOW ALM, 2 HIGH ALM
MIN SUP ALM
15, 16 Not Used
17, 18 Not Used
19, 20 Input 0–10 VDC flow station signal
21, 22 Input 0–10 VDC flow station signal
23, 24 Not Used
25, 26 Output 0–10 VDC pressure differential signal.
See menu item OUTPUT SIG
27, 28 Communications LonWorks / BACnet communications to building management system.

WARNING: The wiring diagram shows polarity on many pairs of pins: + / -, H / N, A / B. Damage to the DIM
may occur if polarity is not observed.

55
8631-CRC Back Panel Wiring

DIM
Input / Output /
PIN # Communication Description

1, 2 Input 24 VAC to power Digital Interface Module (DIM) and sensor.

NOTE: 24 VAC becomes polarized when connected to DIM.
3, 4 Output 24 VAC power for Pressure Sensor
5, 6 Input 0–10 VDC pressure sensor signal
7, 8 Communications RS-485 communications between DIM and pressure sensor
9, 10 Output 0-10 VDC control signal. 10 VDC = open (n.o. damper).
See menu item CONTROL EXH.
11, 12 Input 0–10 VDC pressure sensor signal (second sensor)
13, 14 Output Alarm relay - N.O., closes in alarm condition.
See menu items: LOW ALM, HIGH ALM, 2 LOW ALM, 2 HIGH ALM
MIN SUP ALM
15, 16 Not Used
17, 18 Output 0-10 VDC control signal. 10 VDC = open (n.o. damper).
See menu item CONTROL SIG.
19, 20 Input 0–10 VDC flow station signal
21, 22 Input 0–10 VDC flow station signal
23, 24 Not Used
25, 26 Output 0–10 VDC pressure differential signal.
See menu item OUTPUT SIG
0-10 VDC control signal. 10 VDC = open (n.o. damper).
See menu item CONTROL SUP.
27, 28 Communications LonWorks / BACnet communications to building management system.

WARNING: The wiring diagram shows polarity on many pairs of pins: + / -, H / N, A / B. Damage to the DIM
may occur if polarity is not observed.

56 Appendix C
Jumper Wiring Information - Damper Systems
The Model 8630 PRESSURA Room Pressure Controller modulates electric actuated dampers mounted in the exhaust
or supply ducts. The TSI damper/actuators are shipped configured to be mounted in the exhaust duct. The actuators
have a jumper installed to meet the exhaust duct configuration. If the damper is mounted in the supply duct, the
damper will probably rotate in the opposite direction. The menu item CONTROL SIG (CONTROL menu) reverses
the control output to eliminate the problem. Changing the jumper on the actuator is not normally required.

Dip Switch Configurations

Electric Actuator P/N 800370

Damper Location Dip Switch

Supply Air On (reverse)
Exhaust Air Off (direct)

Wiring Diagrams 57
 Figure 10: Wiring Diagram – 8631-CRM-S Monitor

58 Appendix C
 Figure 11: Wiring Diagram – 8631-CRM-P Monitor

Wiring Diagrams 59
 Figure 12: Wiring Diagram- 8631-CRC-S Controller with Electric Actuator

60 Appendix C
 Figure 13: Wiring Diagram – 8631-CRC-P Controller with Electric Actuator

Wiring Diagrams 61
Appendix D

Access Codes

There is an access code to the different menus of the PRESSURA. When an access code is required, pressing the
following key sequence will provide access to the menus.

Key # Configure

1 EMERGENCY
2 MENU
3 AUX
4 MENU
5 MENU

63
P/N 1980489 Rev. C Copyright © 2008 by TSI Incorporated Printed in U.S.A.