Script (1)
Script (1)
Slides: 74
Duration: 00:48:35
Description:
Your completion of this course is dependent upon a Final Quiz at the end
of this module.
This module was recorded using AVEVA™ PRO/II™ Simulation version
2022.
This course uses the seven simulation steps to continue to build upon
the flowsheet and concepts from the previous module.
By working through this module, you will gain familiarity with some of the
most commonly used features in the software.
Slide 3
Notes:
Your Recent changes in the upstream process units have resulted in
Objective: fluctuations in the composition of the inlet gas stream to the expander
Introduction plant.
Duration:
00:00:13 Your job is to ensure the liquid product purity specifications are
Advance mode: maintained.
Auto
Slide 5
Notes:
Course This course has been designed to gain familiarity with the most
Description commonly used features and to modify Global Simulation Defaults.
Duration:
00:00:22 This course assumes that you have completed Getting Started with
Advance mode: AVEVA™ PRO/II™ Simulation – Part 1 and continues with the flowsheet
Auto from that module.
If you have not completed Part 1, you will be directed to the Resources
section, where you can download the starting flowsheet.
Slide 7
Notes:
Course This course is comprised of two sections:
Outline
Duration: Most Commonly Used Features and Modifying Simulation Defaults
00:00:07
Advance mode:
Auto
Slide 9
Notes:
Learning By the end of this section, you will be able to:
Objectives • Display multiple, unique views of a single flowsheet, such as full
Duration: and magnified views
00:00:25 • Use the Specification and Define features
Advance mode: • Specify a column by providing all necessary data
Auto • Use the Copy and Paste feature
Your completion of this course will be dependent upon you viewing every
slide and passing a Final Quiz located at the end of this module.
Slide 12
Notes:
Laying
Down Unit
Operations
Duration:
00:00:03
Advance mode:
Auto
If the PFD Palette is not displayed, select the View tab | Show or Hide
PFD Palette.
Slide 14
Notes:
Laying To add the column unit operation to the PFD:
Down Unit • On the PFD Palette under the Column tab, select Distillation
Operations Column
(2/3) • Click on the PFD
Duration:
00:00:33 The Distillation Column is the most commonly used column. Depending
Advance mode: on how it is configured, it can be made to behave like various column
Auto types, such as an absorber, extractor, or vacuum crude column.
Slide 16
Notes:
Try It Perform these steps on your own. Click Next when you are ready to
Yourself continue.
Duration:
00:00:04
Advance mode:
By user
Slide 18
Notes:
Knowledge
Check
Duration:
00:00:03
Advance mode:
By user
Slide 20
Notes:
Video 2: The software allows you to open multiple windows with various views of
Multiple the PFD. By opening multiple windows, you can focus on specific
Flowsheet sections of the PFD and easily switch between views, which can overall
Views increase efficiency and productivity.
Duration:
00:01:14 To open a second view of the flowsheet: Select Window | Duplicate
Advance mode: View.
Auto
Each new view created becomes a new tab in the flowsheet.
The Window tab contains options for cascading and tiling your flowsheet
views.
From the Window tab, select Cascade Windows, Tile Horizontally, or Tile
Vertically. In addition, you can switch between views by clicking on the
name of the view from Arrange Windows.
For practice, we will arrange our screen to Tile Horizontally, focusing on
the two heat exchangers and the compressor in Flowsheet 1, and
viewing the bottom portion of the flowsheet in Flowsheet 2.
Slide 21
Notes:
Try It Perform these steps on your own. Click Next when you are ready to
Yourself continue.
Duration:
00:00:04
Advance mode:
By user
Slide 23
Notes:
Knowledge
Check
Duration:
00:00:03
Advance mode:
By user
Slide 25
Notes:
Reminder on Let’s now enter the stream data. Here are a few reminders:
Stream
Names To define the stream numbers when laying down the stream:
Duration: • Select the Options tab | Drawing Defaults | General
00:00:23 • Check the Request Unit/Stream Names box
Advance mode: To re-name streams after they have been defined, either:
Auto • Right-click the stream and select Rename, or
• Double-click the stream, and enter a new name
Slide 27
Notes:
Video 3: As an efficient option, you may lay down streams while using multiple
Entering flowsheet views, by pulling the stream from one flowsheet view to the
Stream Data other. This is especially helpful for large flowsheets.
Duration: Assuming you have already connected the streams, we will go through
00:00:45 this step quickly.
Advance mode:
Auto In Flowsheet 1, we connect our streams to the top of the column, the
heat exchangers, and the compressor.
The PFD should look as shown, after all the unit operations and streams
have been added.
Slide 29
Notes:
Video 4: In Getting Started Part 1, we reviewed how to enter feed stream data
Gas-Gas using the Data Entry Window.
Heat
Exchanger In this section, we will learn a quicker way to add feed streams when
Feed Stream streams of identical or similar composition have already been defined.
Duration:
00:01:54 Looking at the Overall Plant Flowsheet, the composition of the feed
Advance mode: stream to the gas-gas heat exchanger is identical in composition to the
Auto stream already laid down as the feed to the flash drum, S1. As a
reminder, this stream was defined in Part 1.
To avoid repeating all data entry steps, we will disconnect this stream
from the flash drum, and reconnect it to the first heat exchanger.
• Move the mouse to the end of stream S1, that is attached to the
flash drum. The mouse arrow should change from a left-arrow to
a right-arrow when it is very close to the end of the stream.
• Click and hold the left mouse button, and move the end of
stream S1, to the inlet of the first heat exchanger E1.
---
Now we will connect the remaining streams to the column to complete
the flowsheet.
This completes the flowsheet for the total demethanizer. There are now
no stream identifiers bordered in red, since we merely reconnected the
previously defined flash drum feed to the gas–gas heat exchanger.
Slide 31
Notes:
Video 5: While moving the feed stream from the flash drum to the gas-gas heat
Modifying exchanger provided an easy way to add a feed stream of the same
Stream Data composition, these streams have different temperatures and pressures.
Duration: Therefore, we need to change the temperature and pressure of stream,
00:01:08 S1.
Advance mode: As a reminder, we elected the English UOM set as our default for this
Auto exercise. In Section 2, we will cover how to change global-level input
data UOM, and how to customize global-level input data UOM sets.
Let’s now change the temperature of the streams from -84°F to 120°F,
and the pressure from 587.7 psig to 602.7 psig.
• Double-click stream S1. The Stream Data window appears
• Change the temperature in the First Specification field from -84
to 120
• Change the pressure in the Second Specification field from
587.7 to 602.7
Slide 33
Notes:
Try It
Yourself
Duration:
00:00:04
Advance mode:
By user
Slide 35
Notes:
Specificatio Before this simulation can be run, you will need to provide data for the
n and Define four units whose identifiers are bordered in red:
Duration: • the two simple heat exchangers,
00:00:44 • the compressor, and
Advance mode: • the column
Auto To do this, we need to specify the process data. In Part 1, we entered
this data directly into the Data Entry Window. In this module, we will use
the Specification and Define features to input data.
The Define feature will be used while inputting data in the compressor,
C1.
Specifications are imposed on a column, so that product stream flows or
properties, column internal flows, or column tray temperatures, are at
desired values in the solution. Specifications set the targets for the
conditions to be met by the column.
Note that S1 is the hot-side feed, and stream S9 is the hot-side product.
S6 is the cold-side feed, and S7 is the cold-side product. Although in the
video, selecting the streams is shown, no action is necessary here.
On the far right of the Heat Exchanger Data Entry Window, select
Specification. Note that it’s bordered in red.
From the Specification drop-down list, select the specification option Hot
Inlet-Cold Outlet Temperature Approach and enter a value of 10°F.
Notice that the fields turn from having a green border (default data) to a
blue border (user-input data).
Slide 37
Notes:
Try It Perform these steps on your own. Click Next when you are ready to
Yourself continue.
Duration:
00:00:04
Advance mode:
By user
Slide 38
Notes:
Video 7: Enter the data for the second heat exchanger, E2. Type CHILLER for the
Specifying description.
Heat
Exchanger This heat exchanger is required to further cool the gas feed, S9, down to
Data, E2 -84°F with a pressure drop of 5 psi across the hot-side of the heat
Duration: exchanger.
00:00:31
Advance mode: After all the required data has been entered, the Data Entry Window for
Auto heat exchanger E2, should appear as shown.
Slide 40
Notes:
Video 8: Let’s now specify the data for the compressor.
Specifying
Compressor • Double-click the compressor C1
Data • In the Description field, type COMPRESSOR
Duration: • Under Efficiency or Temperature Specification, enter the
00:02:11 Adiabatic Efficiency as 75 percent
Advance mode: • Under Pressure, Work, or Head Specification, select Shaft Work
Auto from the drop-down list
Since the work done on the compressed gas in compressor C1 should
equal the work done by the gas in expander EX1, we can use the Define
feature for this specification.
The Define feature provides a method of setting a unit operation
parameter in terms of other unit operation or stream parameters in the
flowsheet.
Slide 42
Notes:
Video 9: Finally, let’s specify the column.
Specifying
Column A quick tip: If your flowsheet is large, it can be difficult to see whether all
Data (1/2) units and streams are specified. An easy way to determine whether any
Duration: units require additional data is to click Run. A window will appear
00:02:28 informing you if there is incomplete data.
Advance mode:
Auto Here, the red around the name T1 indicates that data entry is required.
Let’s start with Feeds and Products. This window allows us to specify the
phase and tray location of the feed and product streams.
Specify that:
• Stream, S4 (the expander product) is fed to Tray 1, and
This gives you the option to use the overhead rate just entered for
stream S6, as a performance specification. Saying Yes to this default
now provides an acceptable, initial specification that can be edited later.
Next let’s look at the Pressure Profile. This window allows us to specify
the pressure of the top tray.
In the Overall Specification field, for top tray pressure, specify a value of
125 psig. By accepting the default setting of no pressure drop per tray,
no other data is required.
Now that the Pressure Profile data has been entered, click OK.
---
In the next video, we will cover Performance Specifications. Note that
initially, the button is bordered in red. Once Performance Specifications
is clicked, the border automatically turns to blue, indicating the
transferred flowrate specification from earlier is inputted, which you will
notice in the next video.
Slide 44
Notes:
Video 10: As a reminder, due to the recent fluctuations in the composition of the
Specifying inlet gas stream, it is your job, as the new process engineer, to ensure
Column that the liquid product purity specifications in S11 are maintained.
Data (2/2) To do this, you must specify that the methane, C1, to ethane, C2, ratio in
Duration: the bottoms-product equals 0.015.
00:06:01 First, click Performance Specification.
Advance mode:
Auto Note that the checkbox for Add Specifications and Variables and the
Active check box to the right of the specification are checked and that we
already have a specification defined.
To add a new specification, click the 1 to the left of the first specification,
We will look at the variables after we have entered our new performance
specification.
Notice that we now see the completed specification for this parameter:
Flowrate of component METHANE on a Wet basis in lb-mol/hr. Click OK.
• In the Specifications field, click the green-linked = sign
• Select the division sign
• Click Parameter
• Under Constant/Stream/Unit, select Stream
• Under Stream Name, select stream S11, the bottom product
• Under the Constant/Stream/Unit, click the red-linked text
Parameter
• Under Parameter, select Flowrate
• Under Flowrate, select Selected Components
• From both the Starting Component and Ending Component
drop-down lists, select ETHANE
• Click OK
---
Reviewing our specification, we can see that only one element remains
As the desired purity for the liquid bottoms product, stream S11, we also
want the ratio of methane (C1) to ethane (C2) to equal 0.015.
Notice that at the bottom of the window, it states that the number of
active Specifications of 2, does not equal the number of Variables of 1.
Since we only want our purity specification, uncheck the Active box of
the Stream 6 specification that was transferred.
To view the options for this variable, click the blue-linked text Column T1
Duty of Heater REBOILER. This opens the Variable window.
Note that Heat Duty was defaulted in the Parameter list and has entered
REBOILER in the Heater field.
----
Note that no elements are displayed in red, so the column does not
require more data to be specified.
Note that there are no remaining toolbar icons, unit operation identifiers,
or stream identifiers bordered in red on the main PFD. This means that
all process data required for this flowsheet have been supplied.
Let’s save. Under the Express tab, click Save As. Save the file as
SESSION2.prz.
Slide 46
Notes:
Knowledge
Check
Duration:
00:00:03
Advance mode:
By user
Slide 48
Notes:
Video 11: We are now ready to run the simulation and view the results.
Run and
View the The software provides a visual cue that the flowsheet is satisfied and
Results ready to run by turning the border surrounding the Run button from red
Duration: to black.
00:04:11
Advance mode: Also note that unit operations previously solved in your Getting Started
Auto Part 1 flowsheet, or the downloaded SESSION1.prz flowsheet, are blue
or yellow.
New unit operations added to the PFD are gray-green in color. The flash
unit operation also changed to gray-green, since the feed stream to this
unit has been redefined.
A good general practice is to Restore the Input Data. This command can
be found under the Input tab.
Restore the Input Data is used to reset the Flowsheet Calculation Status.
This deletes any previously calculated results for the current flowsheet,
allowing a complete reinitialization of all columns, recycle streams, and
Also, useful if a unit, such as a column, has not been solved, as it avoids
a potentially bad starting position for the simulation.
To run the simulation: Under the Express or Run tab, click Run. If there
are errors, warnings, or messages, a Message window will display to
inform you prior to running the simulation.
To view the output report: Under the Express or Output tab, click
Generate Text Report.
Once the output report generation is complete, the stream and unit
operation results are saved in file SESSION2.out – which should
automatically open.
To print the output from within Notepad++ window, select File | Print.
While Notepad++ is the default editor for viewing output reports, this can
be changed. by going to the Options tab in the software’s main window,
then click Editor. Then select Notepad or Wordpad from the drop-down
list or enter the full directory path and file name of any other installed text
editor.
To view more ways on how data can be reported and displayed, please
review the Getting Started with AVEVA™ PRO/II™ Simulation – Part 3
eLearning module.
Slide 50
Notes:
Your As the new process engineer, it was your goal to maintain the liquid
Objective: product purity specifications in S11.
Summary To do so, you set the column specification to have the methane to
(1/2) ethane ratio to equal 0.015.
Duration:
00:00:13
Advance mode:
Auto
Slide 52
Notes:
Check Your As a final review, you may want to check the results of your simulation
Results against the supplied output file.
Duration: Under Resources, download the output file, open it using Notepad++,
00:00:15 and check the results in this file against the output file of your simulation.
Advance mode:
Auto
Slide 54
Notes:
Let's Review Specifying a Column
(2/3) • To specify a column (at a minimum), the Pressure Profile, Feeds
Duration: and Products, and Performance Specifications must be entered
00:00:25 • Performance Specifications may be entered as a flowsheet
Advance mode: parameter at a specified value or entered as a mathematical
Auto expression (sum, difference, product or quotient) between two
flowsheet parameters
• The specification will be displayed in the following form
Slide 56
Notes:
Knowledge
Check
Duration:
00:00:03
Advance mode:
By user
Slide 58
Notes:
Learning By the end of this section, you will be able to:
Objectives • Input a description for the simulation
Duration: • Change the default UOM set globally or by simulation
00:00:28 • Customize a global input data UOM set
Advance mode: • Change the UOM set for output reports
Auto • Modify the thermodynamic property calculation methods
Your completion of this course will be dependent upon you viewing every
slide and passing a Final Quiz located at the end of this module.
Slide 60
Notes:
Setting the The Problem Description Information appears on each page of a results
Problem printout as a heading. Info such as the project identifier, problem
Description identifier, username, date, and site can be included.
(1/2)
Duration: The Problem Description appears on the first page. All simulations use
00:00:22 the global problem descriptive information unless you override the
Advance mode: defaults for a particular simulation.
Auto
Slide 62
Notes:
Changing While it can be entered anytime, we would recommend updating the
the Problem Problem Description before laying down your flowsheet.
Description
(1/2) Global defaults are used for all new simulations unless you specifically
Duration: override the data for a particular simulation
00:00:13
Advance mode:
Auto
Slide 64
Notes:
Video 12: Let’s look at Global Defaults for Input Units of Measure and how to set
Changing them up
Global and
Simulation- Units of Measure can be set globally at installation.
level Input
By default, the software uses English as the units of measure set for all
Data UOM input data and for output reports.
Duration:
00:01:45 These defaults apply to all new simulations. You may override the default
Advance mode: set for either input data or output reports for all new simulations.
Auto
A library of UOM sets is available, which the user can select from and
add to.
When selecting a choice for the Set Used for First Output, and Same as
Input is not selected, the drop-down list for Set Used for Second Output
will be disabled.
The default for Set Used for Second Output is None, meaning no second
output report in alternate units will be generated.
---
You may also override the default UOM for a particular simulation
problem.
Under the Express or Input tab, click Units of Measure. Change the units
of measure for data input for each individual category, where necessary.
Alternatively, click Initialize from UOM Library to automatically fill in the
defaults from another set.
The Units of Measure Set Name and Description list contains the names
of the dimensional unit sets currently in the library. The program provides
three initial dimensional unit sets: English (which is the default), Metric,
and SI.
The UOM for the standard dimensional unit sets are assigned to the new
set.
The Edit feature may be used to customize the set. Select a set and click
Edit. Use the appropriate drop-down list to customize your UOM set.
The newly selected UOM set for output reports may be edited in this
window, if desired. The edited UOM set is saved with the problem.
---
---
The displayed output UOM set can be either copied from the specified
input UOM or initialized from one of the UOM sets stored in the UOM
library.
To copy (or in other words, reset) the input UOM set to be used for the
output report, click Copy from Input UOM.
To initialize the output UOM set from a UOM set stored in the UOM
library, click Initialize from UOM Library.
The output results will now be in the specified UOM set.
First, select the category to apply global options, then check the box to
specify the default thermodynamic option for all new problems based on
the selected category.
Under Default Water Options, select a method for Water Solubility, Water
Properties, and Water Partial Pressure to specify as the global default
water options.
While this window allows the thermodynamic systems to be easily set for
all simulation problems, it can be a common source of errors if the
defaults are not checked for their validity with each individual problem.
Note that this global default will not become effective until the next new
Slide 68
Notes:
Video 16: (Adjusting the Standard Conditions)
Advanced
Global When setting up the units of measure, adjusting the Standard Conditions
Settings for the simulation is not common. Although, note that the standard
Duration: conditions for English UOM are different to those for SI and Metric UOM.
00:01:27
Advance mode: If, however, your geographic location or some specifics of your process
Auto do require this adjustment, click Standard Conditions.
The default temperature and pressure basis are shown and may be
edited, if necessary.
Note that the standard vapor volume per mole may be replaced, but not
both.
---
These values are only used to perform TVP and RVP calculations in the
simulation and are not used when TVP and RVP calculations are
omitted.
To adjust the TVP and RVP Conditions for the current simulation, click
TVP and RVP Conditions.
From the drop-down list, select the appropriate Reid vapor pressure
calculation method.
Slide 69
Notes:
Let's Review
(1/4)
Duration:
00:00:26
Advance mode:
Auto
Slide 71
Notes:
Let's Review Using the UOM Library:
(3/4) • The UOM library is a means by which dimensional unit sets are
Duration: maintained
00:00:18 • To access the UOM library, under the Options tab, select Units of
Advance mode: Measure List
Auto • You can create, copy, edit, rename, and delete dimensional unit
sets
Slide 73
Notes:
Final Quiz
Duration:
00:00:03
Advance mode:
By user
Thank you for your participation; We hope you received benefit from your
online training experience.