CONTROL PLAN prototype Pre - Launch ✘ Production

Control Plan Number : IMP/CP/01 Key Contact : - Phone No : Date (Org) Issue no Date Rev.No Rev.Date
Core Team : 01.07.2020 0 0
Drawing Latest Change Level :

Customer Engineering Approval / Date (If Req'd)

PartNumber :

Supplier / Plant Approval / Date

Part Name: SCREW AIR PURGE Customer Quality Approval / Date (If Req'd)
(If Req'd)

Customer: MICRO FORM AUTOMATION Supplier Code : Others Approval / Date (If Req'd) Other Approval / Date (If Req'd)

Plant location :
Methods

Ballon No.
Characteristics
Part / Process Name / Sample

Class
Machine / Device,Jig,
Process Operations Program no Responsibility Reaction Plan
Tools for Manufacturing Specification Evaluation / Measurement Technique Error proofing/ Record Control Method
Number Description Product Process Size Freq.

Third Party Weigh bridge

Weight - As per Supplier Invoice Weighing scale 100% Every Lot Affex verified seal
recipt
Store - I/c
- Supplier test report / Mill TC 100% Every Lot Supplier test report Affex verified seal
As per Specification for AISI 410 (F001.
Material Grade
Rev.No.17)
Incoming ' inspection
- External lab test - Once in 3 months External lab test report Store / QC
report once in 3 months

Raw material Receiving Color code - Blue Visual 100%

10 ----- Manual Inform to supplier
& inspection

Surface finish
Free from cracks,lamination, Oxidation ,&
( Visual ) - Visual
etc
In coming inspection
Every Lot Inward Inspection Reprot Inspector - QC
report / qc verified seal
As per Sampling Plan
Diameter - ø 53.00 ± 0.30 Digital Vernier Caliper

Length - 5 Metre Measuring tap

CNC - Bandsaw machine

Set approval & Line Operator control & Cut
20 Cutting AH-250H Manual Cut piece length Cutting 35.50 ± 0.20 Digital Vernier Caliper 5 Nos & 5 No Every set up 5 Nos & Every 1Hour Operator / QC Rework / Reject
Inspection Piece chart
(V) -415

Convetional Lathe Machine

550 RPM Max Set approval & Line Operator control & Pre
30 Drilling Manual Pre hole Diameter Drilling 30.00 ± 0.2 Digital Vernier Caliper 5 Nos & 5 No Every set up 5 Nos & Every 1Hour Operator / QC Rework / Reject
4 Feet Length Inspection drill chart
8 " Chuck Diameter

Facing
Total Length 34.00 ± 0.20 Digital Vernier Caliper
( Roughing )

Outer Diameter
3 Outer diamter 45.00 + 1.00 Micrometer
( finishing )

Outer diamter Outer Diameter

15.00 minimum Digital Vernier Caliper
Length ( finishing )

Inner diameter
Bore diameter 31.70 ± 0.05 Digital Vernier Caliper
CNC Turning ( Roughing )
Chuck ɸ 210 MM Program No O00981
OD Boring bar -MTJNR -TNMG- & Shift
Set approval , Line
40
1st -Operation 5100
OD Insert -TNMG-5100
Programe
No.O00981
Chamfer
Inner diameter Chamfering
( Roughing ) 1.00 X 45 ᵒ As Per Program / DVC
/ Visual
5 Nos
1 No &1 No
Every set up 5 , Nos , Every 1/2 Hour &
Every 1 Hour
Inspection & production
Operation drawing
(As per Part
In-Charge Operator Rework / Reject &
& NC
log
ID Boring bar -SCLCR-CCMT - Line Inspectore
9030 No : BUS098 )
ID Insert -CCMT -9030
Chamfer
Outer Diameter
( Roughing ) 1.00 X 45 ᵒ As Per Program / DVC
/ Visual

For unspecifed area

Surface finish Ra Value 1.60 Ra Surface roughness tester/ comparator
finishing
 Methods

Ballon No.
Characteristics
Part / Process Name / Sample

Class
Machine / Device,Jig,
Process Operations Program no Responsibility Reaction Plan
Tools for Manufacturing Specification Evaluation / Measurement Technique Error proofing/ Record Control Method
Number Description Product Process Size Freq.

1 Inner Diameter Bore finishing 32.00 + 0.03 PPG / Bore Dial Gauge

Outer Diameter
3 Outer diamter 45.00 + 1.00 Micrometer
( finishing )

CNC Turning
2 Chamfer
Inner diameter Chamfering
( finishing ) 0.25 X 45 ᵒ As Per Program / DVC
/ Visual
Program No O00982
Chuck ɸ 210 MM Shift
Every set up &
OD Boring bar -MTJNR -TNMG- Facing Micrometer Set approval In-Charge ,
4 Total Length 33.00 + 1.00 PPG 5 Nos PPG
5100 Programe No. ( finishing ) Dial Comparator Stand + Slip Gauge 5 Nos , Line Inspection Operator Rework / Reject &
50 2 nd Operation Bore Dial Gauge Every 1/2 Hour Bore Dial Gauge Operation drawing
OD Insert -TNMG-5100 O00982 1 No &1 No & NC
100 % & 100 % (As per drawing
ID Boring bar -SCLCR-CCMT - production log &
Every 1 Hour
9030
ID Insert -CCMT -9030
Chamfer
Outer Diameter
( Roughing ) 1.00 X 45 ᵒ As Per Program / DVC
/ Visual
No : BUS098)
Line Inspectore

5 Perpenticularity - 0.10 / A Lever Dial + Dial Height Gauge

For unspecifed area

Surface finish Ra Value 1.60 Ra Surface roughness tester/ comparator
finishing

* Area For Supplier

Punching Mark Identification - By Punching Manual / Machine - -
& / Marking Final Inspectore Rework / Reject &
60 3 rd Operation laser marking - 100% Every lot Limit sample Limit sample
QA In-Charge NC
LM20
175 X 175 X 300
- -

Rework / Reject &

70 Deburring and cleaning Deburring tools and Airgun - Deburring tools and Airgun Manual - - 100% Every lot Limit sample Limit sample Store - I/c
NC

Rust preventive oil and

Oiling and storage Rust preventive oil and Racks Rework / Reject &
80 - Racks Manual - - Nil Nil Nil - Nil
(If Req'd) (If Req'd) NC
(If Req'd)

Customer drawing No=

QA Rework / Reject
90 Final Inspection As per Customer Sampling Plan - WI/PET/INS/03 & B2B PLAN Every Lot Final Inspection Report BUS098
Inspector & NC
( BUS-14 ) Rev.01

100 Packing & Despatch Plastic tray Qty / Weight Packing Asper Packing Standard STE Manual counting 100% Every lot Invoice / DC Packing standard Despatch I/c Re packing

Summary of Reviews

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Sl.No Review.no Review date Remarks Review details Reviewed By