C532dn

Maintenance Manual
122216B
Copyright Information

Copyright © 2016 by Oki Data. All Rights Reserved

Disclaimer

Every effort has been made to ensure that the information in this document is complete, accurate, and up-to-
date. The manufacturer assumes no responsibility for the results of errors beyond its control. The
manufacturer also cannot guarantee that changes in software and equipment made by other manufacturers and
referred to in this guide will not affect the applicability of the information in it. Mention of software products
manufactured by other companies does not necessarily constitute endorsement by the manufacturer.

While all reasonable efforts have been made to make this document as accurate and helpful as possible, we
make no warranty of any kind, expressed or implied, as to the accuracy or completeness of the information
contained herein.

The most up-to-date drivers and manuals are available from the web site:
http://www.okiprintingsolutions.com
Oki Data CONFIDENTIAL

PREFACE
This manual provides an overview of method for maintaining the C532dn/
C542dn/ES5432/ES5442 series.
This manual is intended for maintenance staff. For more information
about how to operate the C532dn/C542dn/ES5432/ES5442 series,
please refer to User 's manual.

Note! • Manual may be revised and updated at any time without notice.
• Unexpected mistakes may exist in the manual.
OKI will not assume any responsibility whatsoever for damage to the
equipmentrepaired/adjusted/changed by the user etc with this manual.
• The par ts used for this printer may be damaged when handling
inappropriately. We strongly recommend maintaining this machine by our
registration maintenance staff.
• Please operate the machine after removing static electricity.

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Oki Data CONFIDENTIAL Contents

Index

1. CONFIGURATION.................................................................. 1-1 3.2 Adjusting the touch position of the touch panel..................................................3-3
1.1 System configuration..........................................................................................1-2 4. REPLACEMENT OF PARTS..................................................4-1
1.2 Structure of Printer.............................................................................................1-3
4.1 Notes on replacement of parts...........................................................................4-2
1.3 Offer of Options..................................................................................................1-5
4.2 Part replacement procedure...............................................................................4-4
1.4 Specifications.....................................................................................................1-6
4.2.1 Belt unit.......................................................................................................4-4
1.5 Interface specifications.....................................................................................1-11
4.2.2 Fuser unit....................................................................................................4-5
1.5.1 USB Interface Specification......................................................................1-11 4.2.3 Left side cover / Left side cover(sub)..........................................................4-6
1.5.1.1 Outline of USB Interface....................................................................1-11 4.2.4 Right side cover / Right side cover(sub).....................................................4-7
1.5.1.2 USB Interface Connector and Cable..................................................1-11 4.2.5 CU/PU board and low-voltage power supply .............................................4-8
1.5.1.3 USB interface signal..........................................................................1-11 4.2.5.1 How to remove Battery (CU/PU Board)...............................................4-9
1.5.2 Network interface specification.................................................................1-12 4.2.6 Face-up tray .............................................................................................4-10
1.5.2.1 Outline of Network Interface..............................................................1-12 4.2.7 Rear cover................................................................................................4-10
1.5.2.2 Network Interface Connector and Cable............................................1-12 4.2.8.1 OP Panel Assy (C532/ES5432)................................................................4-11
1.5.2.3 Network Interface Signal....................................................................1-12 4.2.8.2 OP Panel Assy (C542/ES5442)................................................................4-12
1.5.3 USB Host Interface...................................................................................1-13 4.2.9.1 Frame-OP-panel / OPE board (C532dn/ES5432)....................................4-13
1.5.3.1 Outline of USB Host Interface............................................................1-13 4.2.9.2 Frame-OP-panel / OPE board (C542dn/ES5442)....................................4-14
1.5.3.2 USB Host Interface Connector..........................................................1-13 4.2.10 LED assembly. and LED assembly springs...............................................4-16
1.5.3.3 USB Host Interface Signal.................................................................1-13 4.2.11 Image drum fan and 76E board................................................................4-17
1.5.4 Wireless LAN Interface (User Install Option)............................................1-13 4.2.12 Top cover assembly..................................................................................4-18
1.5.4.1 Outline of Wireless LAN.....................................................................1-13 4.2.13 Top cover and LED head cable assembly.................................................4-20
4.2.14 MPT assembly..........................................................................................4-21
2. TROUBLESHOOTING PROCEDURES..................................2-1
4.2.15 Belt motor / Fuser motor / Gear Assy.-CL35Z25......................................4-22
2.1 Precautions prior to repair..................................................................................2-2
4.2.16 Front fan, hopping motor, rear fan, image drum motor.............................4-23
2.2 Items to be checked prior to taking action on abnormal images........................2-2
4.2.17 High-voltage power supply board..............................................................4-24
2.3 Precautions when taking action on abnormal images........................................2-2 4.2.18 Guide-ejection assembly, fuser connector assembly and color-registration assembly...4-25
2.4 Preparations for troubleshooting.........................................................................2-2 4.2.19 Frame-MPT assembly and feeder assembly............................................4-26
2.5 Troubleshooting method.....................................................................................2-3 4.2.20 Side-L assembly, side-R assembly and base assembly...........................4-28
2.5.1 Preparing for troubleshooting......................................................................2-3 4.2.21 Feed rollers...............................................................................................4-29
2.5.2 Troubleshooting the abnormal images......................................................2-27 4.2.22 MPT feed roller.........................................................................................4-30
2.6 Fuse Checking..................................................................................................2-28 4.2.23 MPT pickup roller......................................................................................4-31
4.3 Locations to lubricate.......................................................................................4-32
3. MAINTENANCE MENUS........................................................3-1
3.1 Self-diagnostic mode..........................................................................................3-2 5. REGULAR MAINTENANCE...................................................5-1
3.1.1 Switch scan test..........................................................................................3-2 5.1 Cleaning.............................................................................................................5-2
3.1.2 Motor and clutch test...................................................................................3-2

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Oki Data CONFIDENTIAL Contents

5.2 Cleaning of LED lens array.................................................................................5-3

5.3 Cleaning the Feed rollers and the Retard roller..................................................5-4
5.4 Cleaning the MPT Feed rollers...........................................................................5-5

6. CONNECTION DIAGRAMS....................................................6-1
6.1 Check of resistance values.................................................................................6-2
6.2 Layout of parts....................................................................................................6-5

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Oki Data CONFIDENTIAL

1. CONFIGURATION
1.1 System configuration ....................................................................1-2
1.2 Structure of Printer .......................................................................1-3
1.3 Offer of Options ............................................................................1-5
1.4 Specifications ...............................................................................1-6
1.5 Interface specifications ...............................................................1-11
 1. CONFIGURATION
Oki Data CONFIDENTIAL

1.1 System configuration

System Configuration of the Printer Unit

As the diagram 1.1 shows, for the standard configuration printer is configured by controller unit and engine unit.
Belt Thermistor

20P
REAR Cover open switch 2P
Photo Interrupter Y LED HEAD
EXIT sensor 3P 20P

Photo Interrupter M LED HEAD

Host
WR sensor 3P Core 20P
Photo Interrupter C LED HEAD
IN sensor 3P
20P

IC Card
Reader
Photo Interrupter
HOP sensor Core *1
K LED HEAD
3P
Photo Interrupter
5P 5P 2P 20P 20P 20P 20P
Paper END sensor 3P
5P
Photo Interrupter 6P
MPT Paper END sensor 3P 9P

Top cover open switch 2P 2P

WLAN Unit Core 6P

6P

Front FAN 3P

Cover open switch 4P

HOP 4P
USB
4P
4P

Motor CU/PU Board

DCID
10P
10P

10P
Motor
Board 76M

5P
Clutch 2P
(Hop)

4P
Clutch LAN
(REG)
2P Fuser
Clutch
2P Unit
(IDC)
Clutch
Note! 2P
Mounted OPE Panel (MPC)

4P
with Graphic LCD 12P Core *1

22P 26P 20P 7P 10P 6P 12P 2P 8P 4P 2P 3P 14P 8P

㻼㻝㻟
OPE Panel
12P

With Graphic LCD

14P
High Voltage Power Unit
26P

8P
8P Clutch
DC 4P
(Dup)
Photo Interrupter
HEAT ACDC Power Unit 3P Inlet
Motor 4P
3P 3P Electric charge removal 4P
Cassette detect sensor
Note!
/TAG/Fusecut
20P

Belt FG
Mounted
7-inch touch Panel ID FAN 3P Board 76E Shutter Motor
12P Solenoid
22P Drawer
Connector
Rear FAN
7-inch touch Panel Toner Sensor Unit Option I/F
7-inch
6P

Control board
40pin

40pin

touch Board 76T

panel Board TP1

22P
Color Regist sensor
5P
Density sensor
5P
22P
Photo Interrupter
Button board Dup Rear sensor 3P
Photo Interrupter Core *1 : Two cables are winded with one core.
Board THS Dup Front sensor 3P

Figure1-1

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 1. CONFIGURATION
Oki Data CONFIDENTIAL

1.2 Structure of Printer

The printer main unit includes the following hardware parts.
•
Electrophotographic processing part
•
Paper feeding part
•
Controller
•
Operational part
•
Power supply unit
Note! • Fuser-Assy has to be replaced by Assy unit.
• It is forbidden to disassemble Fuser-Assy or reuse the
disassembled Fuser-Assy.
The configuration of printer main unit is shown as Figure 1-2 and 1-3.

Figure1-2 (C532dn/ES5432)
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 1. CONFIGURATION
Oki Data CONFIDENTIAL

Figure1-3 (C542dn/ES5442)

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Oki Data CONFIDENTIAL

1.3 Offer of Options

This product can be installed with the following option. (3) Cabinet
* Check the usable option unit at each setting locations, because those are
different according to the sales location.
(1) Additionanl Tray Unit (max mountable number: 2)

Model No.:N36501 (4) IC card reader locking kit

(2) Wireless LAN module

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Oki Data CONFIDENTIAL

1.4 Specifications

Print specifications item C532dn/ES5432 C542dn/ES5442

item C532dn/ES5432 C542dn/ES5442 PCL6 (XL3.0 and PCL5c),
Segment DT PostScript 3 (Emulation),
Printer Language
Mono Print A4 30ppm IBM-ProPrinter,EPSON-FX, IBM5577[for Japan only]
speed XPS, PDF(V1.7)
(simplex) Letter 31ppm
Scalable Typefaces 87 PCL fonts, 80 PostScript fonts
Color Print A4 30ppm Bitmap Typefaces 4 PCL fonts (Line Printer, OCR-A/B, USPS ZIP Barcode)
speed 10 types of one dimension with 26 variations:
(simplex) Letter 31ppm
UPC-A, UPC-E, EAN/JAN-8, EAN/JAN-13,
Mono Print A4 16ppm Interleaved2of5, Code39, Code 128, EAN/UCC-128,
speed Barcode
CODABAR, ZIP+4POSTNET
(duplex) Letter 16ppm Fonts
2 types of two dimensions :
Color Print A4 14ppm PDF417, Qrcode
speed Japanese PCL Heisei Gothic / Mincho
(duplex) Letter 14ppm
Fonts P Heisei Gothic / P Heisei Mincho
Print Width A4/Letter Japanese PS Fonts Heisei Gothic / Mincho
Color 7.5 sec Japanese Barcode Customer Barcode
Time to First Print
Mono 7.5 sec Paper Handling See paper handling sheet for detail
Warm-up time from power on less than 27sec less than 35sec Operating 54dBA
Recovery Panel less than 5 sec Operating (Quiet
time from Acoustic 52dBA
Print less than 28 sec mode)
power save noise
Standby 37dB
Head 1200dpi
Power save mode Inaudible
Print Maximum Input dpi 1200dpi Off mode Less than 0.5W
Resolution Deep sleep mode Less than 1.1W
1200x1200dpi
Output dpi Power Power save mode Less than 14W
600x600dpi
Core MF2 consumption Idle 90W
CPU Typical operation 670W
Clock 667MHz
Resident 1GB Peak 1250W
RAM <Voltage>
Option No
3.0GB (eMMC) JPN : 100V AC +/-10%
ROM Program + font area : 0.25GB ODA, Taiwan : 110V-127VAC +/-10%
Power Requirment
Data storage area : 2.75GB OEL, ODA230, AOS : 220V-240VAC +/-10%
HDD/SD card (Data storage) No <Frequency>
USB 2.0 Device, 50/60Hz +/-2Hz
Standard 10/100/1000 Bace Ethernet, Operating tempature 10 - 32 (C degree)
Connectivity Operating humidity 20 - 80 %
Host USB x 2 (Front)
Options Wireless IEEE802.11a/b/g/n (user option)

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Oki Data CONFIDENTIAL

item C532dn/ES5432 C542dn/ES5442 item C532dn/ES5432 C542dn/ES5442

Type / The print C532dn/C542dn :
Mono Graphic panel Color touch panel
Color number About 2,000 pages
Starter of sheets
Display 7 inches WVGA ES5432/ES5442 :
Size 2.4 inches (128×64 dot) K using a
(800×480 px) OEL/OSKR : About 6,000 pages (@ISO19798)
print pattern Others : About 5,800 pages (@5%Duty)
Back Light Yes Yes
appointed
Operation Power, Power save, Ready, Power, Power save, Start, in C532dn/C542dn :
LED
panel Attention Status, Data in memory About 2,000 pages
Starter ISO19798,
Online, Cancel, Help, Home, Print, Status, ES5432/ES5442 :
CMY but is not
Menu( △ , ▽ ,Back,Enter), Numerical(0-9,*,#), Clear, based on OEL/OSKR : About 5,000 pages (@ISO19798)
Switches the ISO.
Numerical(0-9,*, Clear), Start, Stop, Others : About 4,400 pages (@5%Duty)
Power save, Power Power save, Power C532dn/C542dn :
Toner life
Soft power switch operation panel operation panel OEL : 1,500 pages ,7,000 pages
Buzzer Yes Supplies Others : 3,500Pages, 7,000pages
Width 427 K ES5432/ES5442 :
Dimension OEL/OSKR : 7,000 pages (@ISO19798)
Depth 571
(mm) Others : 6,800Pages (@5%Duty)
Height 279 (@ISO19798)
Weight 23 kg 24 kg C532dn/C542dn :
Printer life 420,000 pages or 5 years OEL : 1,500 pages ,6,000 pages
Supplies Others : 3,000pages, 6,000pages
Max. Monthly Printer duty 60,000 pages
CMY ES5432/ES5442 :
Recommended Duty Cycle 6,000 pages
OEL/OSKR : 6,000 pages (@ISO19798)
MTBF (2.3% duty) 60,000 pages
Others : 5,300Pages (@5%Duty)
MPBF 50,000 pages
Image Continuous 37,500 pages
MTTR less than 20 min.
drum life at 30,000 pages
3 pages per job
simplex (w/o extention mode is available (ES model only)
power save) 1 page per job 17,800 pages
Continuous 10,500 pages
Image drum
3 pages per job
life at duplex 9,800 pages
(6images per job)
(w/o power
1 page per job
save) 6,400 pages
(2images per job)
Transfer belt life 60,000 pages
Fuser life 60,000 pages
Waste toner box life No

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 1. CONFIGURATION
Oki Data CONFIDENTIAL

item C532dn/ES5432 C542dn/ES5442 item C532dn/ES5432 C542dn/ES5442

Quiet mode Yes 2 Bin No
Toner save mode Yes Finisher No
Override A4/Letter Yes In-line stapler No
AirPrint Yes Off-line stapler No
Google Cloud Print Yes LCF No
USB direct print Yes (PDF, JPEG, TIFF, XPS)
Print
Function Shared Print
Yes
(stored)
Private Print
Yes
(stored)
mono print w/o
Yes
CMY toner
IC card reader Yes
Remote Firmware update Yes
Certification Energy star (ver.2)
530 sheets (80gsm)
2nd tray
580 sheets (64gsm)
Option 530 sheets (80gsm)
3rd tray
580 sheets (64gsm)
4th tray No
IC card reader for panel unlock
Yes
& secure print
Output
No Yes
Management
Open-API Indexed Scan No
support Embedded Web
No Yes
Browser (EWB)
WSD-Scan No
Wi-Fi Direct No
SoftAP Yes
Concurrent Connection of Wired
Yes
& Wireless
Manual format HTML
Auto sensing/feeding MP tray Yes
PDF/A No
Searchable PDF No
Citrix Yes (XenApp 7.6)
Print Fleet compatibility Yes
FDI No

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 1. CONFIGURATION
Oki Data CONFIDENTIAL

Paper handling <Paper output>

Face up Face down
<Paper input> 100 sheets (<80gsm) NN/LL : 150 sheets
standard option Paper Output Capability 10 sheets (Ultra-Heavy & (<80gsm)
MPT 1st tray Duplex 2nd/3rd tray Envelope) HH : 50 sheets (<80gsm)
100 sheets (80gsm) 250 sheets (80gsm) 530 sheets (80gsm) A4 Yes Yes
input capacity -
110 sheets (64gsm) 280 sheets (64gsm) 580 sheets (64gsm) A5 Yes Yes
A4 Yes Yes Yes Yes A6 Yes Yes
A5 Yes Yes Yes Yes
B5 Yes Yes
A6 Yes Yes - -
B6 Yes Yes
B5 Yes Yes Yes Yes
B6 half Yes -
B6 Yes Yes - -
B6 half Yes - - -
Letter (8 x 11) Yes Yes
Letter (8.5 x 11) Yes Yes Yes Yes Legal13 Yes Yes
Legal13 Yes Yes Yes Yes Legal13.5 Yes Yes
Legal13.5 Yes Yes Yes Yes Legal14 Yes Yes
Legal14 Yes Yes Yes Yes Executive (7.25 × 10.5) Yes Yes
Executive Statement (5.5 x 8.5) Yes Yes
Yes Yes Yes Yes
(7.25 × 10.5) size 8.5" SQ (8.5 × 8.5) Yes Yes
Statement Folio (210 × 330.2) Yes Yes
Yes Yes - -
(5.5 x 8.5)
size 8.5" SQ (8.5 × 8.5)
China 16K(197x273) Yes Yes
Yes Yes Yes Yes
China 16K(195x270) Yes Yes
Folio (210 × 330.2) Yes Yes Yes Yes
China 16K
China 16K(184x260) Yes Yes
Yes Yes Yes Yes Yes
(197 x 273)
China 16K Custom Size Yes (100×148mm to
Yes Yes Yes Yes 216×356mm)
(195 x 270)
China 16K Index card (3x5),
Yes Yes Yes Yes
(184 x 260) 4" x 6", 5" x 7"
Index card (3" × 5") Yes - - - others Com-9, Com-10, Yes -
4" x 6" Yes - - - Monarch, DL, C5,
5" x 7" Yes - - - Banner up to 52"
Custom Size Yes Yes Yes Yes weight 16 - 58lb, 64 - 220gsm 16 - 47lb, 64 - 176gsm
C5, DL,
Envelop Com-9, Com-10, Yes - - -
Monarch
(inch) 2.5" x 3.5" 3.9" x 5.8" 5.8" x 8.3"
minimum
100 x 148mm
size (mm) 64 x 90mm 148 x 210mm (A5)
(Hagaki size)
maximum (inch) 8.5" x 52" 8.5" x 14" (Legal14)
size (mm) 216 x 1,321mm 216 x 356mm
16 - 58lb
weight 16 - 47lb, 64 - 176gsm
64 - 220gsm
max input capacity (80gsm) 1410 sheets

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Oki Data CONFIDENTIAL

< Protocol > Protocol C532dn/C542dn/ES5432/ES5442

SMTPS N/A
Protocol C532dn/C542dn/ES5432/ES5442 AirPrint Yes
TCP/IPv4&v6 Yes Google Cloud Print Yes
NetBEUI No WLAN 802.11a/b/g/n Yes
NetBIOS over TCP Yes WEP Yes
NetWare No WPA Yes
EtherTalk No WPA2 Yes
DHCP Yes Personal Yes
DHCPv6 Yes Enterprise Yes
BOOTP Yes
HTTP Yes
HTTPS Yes
DNS Yes
DDNS Yes
WINS Yes
UPNP Yes
Bonjour. Yes
SMTP Yes
POP3 Yes
SNMPv1&v3 Yes
SNTP Yes
IPP Yes
IPPS Yes
WSD Print Yes
WSD Scan N/A
LLTD Yes
IEEE802.1X Yes
LPR Yes
Port9100 Yes
Telnet Yes
FTP Yes
IPSec Yes
Secure Protocol Server N/A
LDAP N/A
LDAPS N/A
CIFS N/A
FTP N/A
FTPS N/A
SMTP N/A

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 1. CONFIGURATION
Oki Data CONFIDENTIAL

1.5 Interface specifications

1.5.1 USB Interface Specification (2) Cable

Cable length : Specification Cable of USB2.0 spec. of less than 5m.(less
1.5.1.1 Outline of USB Interface than 2m is recommended)
(Shield cable should be used)
(1) Basic Specification
USB (Support Hi-Speed USB)
(2) Transmission Mode 1.5.1.3 USB Interface Signal
Full Speed (12Mbps±0.05% max.) Name of Single Function
Hi speed (480Mbps±0.05% max.) 1 Vbus Power Supply (+5V)(red)
(3) Power Control 2 D- Data transmission (white)
Self power device 3 D+ Data transmission (green)
4 GND Single ground (black)
Shell Shield
1.5.1.2 USB Interface Connector and Cable
(1) Connector
• Printer side: B receptacle (female)
Upstream port
Equivalent of UBB-4R-D14C-4D(LF)(SN) (Made by JST Mfg.
Co.,Ltd)

2 1

3 4

Connector pin arrangement

• Cable side: B plug (male)

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 1. CONFIGURATION
Oki Data CONFIDENTIAL

1.5.2 Network Interface Specification 1.5.2.3 Network Interface Signal

Pin No. Signal name Functions
1.5.2.1 Outline of Network Interface 1 TRD+(0) Transmit and receive Data 0 (+)
Basic Specification 2 TRD-(0) Transmit and receive Data 0 (-)
Network Protocol 3 TRD+(1) Transmit and receive Data 1 (+)
TCP/IP related 4 TRD+(2) Transmit and receive Data 2 (+)
5 TRD-(2) Transmit and receive Data 2 (-)
1.5.2.2 Network Interface Connector and Cable 6 TRD-(1) Transmit and receive Data 1 (-)
7 TRD+(3) Transmit and receive Data 3 (+)
(1) Connector
8 TRD-(3) Transmit and receive Data 3 (-)
1000 Base-T/100 BASE-TX/10 BASE-T
(auto switch and simultaneous use are not available)

1 8

Connector pin arrangement

(2) Cable
Unshielded twisted pair cable with RJ-45 connectors (category 5e or later)

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 1. CONFIGURATION
Oki Data CONFIDENTIAL

1.5.3 USB Host Interface 1.5.4 Wireless LAN Interface (User Install Option)

1.5.3.1 Outline of USB Host Interface 1.5.4.1 Outline of Wireless LAN

(1) Basic Specification (1) Specification
USB IEEE 802.11a/b/g/n (2.4GHz/5GHz)
(2) Transmission Mode (2) Power supply voltage
Hi Speed (480Mbps±0.05% max.) 5V
(3) Supply Power (3) Printer side interfaces
Max. 500mA USB
(4) Connection devices
USB memory

USB Port
1.5.3.2 USB Host Interface Connector
USB A plug connector
Equivalent of UBA-4R-D14-4DLF (JST Mfg. Co.,Ltd)

4 3 2 1

Connector pin arrangement

1.5.3.3 USB Host Interface Signal

Name of Signal Function
1 Vbus Power Supply (+5V)(red)
2 D- Data transmission (white)
3 D+ Data transmission (green)
4 GND Single ground (black)
Shell Shield

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Oki Data CONFIDENTIAL

2. TROUBLESHOOTING PROCEDURES
2.1 Precautions prior to repair.............................................................2-2
2.2 Items to be checked prior to taking action on abnormal images...2-2
2.3 Precautions when taking action on abnormal images...................2-2
2.4 Preparations for troubleshooting....................................................2-2
2.5 Troubleshooting method................................................................2-3
2.6 Fuse Checking.............................................................................2-28
 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

2.1 Precautions prior to repair

(1) Confirm the basic check items indicated in the User's Manual.
(2) Through hearing from the user, obtain information, as far in detail as possible, on the situation concerning the fault.
(3) Inspect the printer in a condition close to the actual situation in which the fault occurred.

2.2 Items to be checked prior to taking action on abnormal images

(1) Check to see if the printer is operated in an adequate environment.
(2) Check to see if the consumables (toner, drum cartridges) are replaced properly.
(3) Check to see if the right paper is used. See the paper specifications.
(4) Check to see if the drum cartridges are installed properly.

2.3 Precautions when taking action on abnormal images

(1) Do not bring your hand or any object in contact with the surface of the OPC drum.
(2) Do not expose the OPC drum to direct sun.
(3) Do not touch the fuser unit, which can be very hot.
(4) Do not expose the image drums to light for over five minutes at the room temperature.

2.4 Preparations for troubleshooting

(1) Display of LCD
The breakdown situation of this machine is display in LCD.
Do an appropriate trouble repair based on information displayed in LCD.

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Oki Data CONFIDENTIAL

2.5 Troubleshooting method

2.5.1 Preparing for troubleshooting (8-5) Paper is not supplied from the Duplex unit to the regist roller...............2-18
(9) Paper size error (error code 400)................................................................ 2-19
(1) LCD Display Trouble......................................................................................2-4
(9-1) Jam occurs when paper end is located near the hopping sensor..........2-19
(1-1) LCD displays nothing..............................................................................2-4 (10) ID unit Up/Down error (Service call 142)..................................................... 2-19
(1-2) Display of OKI logo.................................................................................2-5
(10-1) Error occurs during the Up movement of the ID unit.........................2-19
(1-3) Error message display............................................................................2-5
(10-2) Error occurs during the Down movement of the ID unit.....................2-20
(2) Abnormal Printer operation after powered on................................................2-5
(11) Fuser unit error (error 170 to 177)................................................................2-20
(2-1) No operation...........................................................................................2-5
(11-1) Error occurs immediately after the power is turned on......................2-20
(2-2) Abnormal sound......................................................................................2-6
(11-2) Error occurs approx. 1 minute after the power is turned on...............2-20
(2-3) Abnormal odor.........................................................................................2-7
(12) Motor fan error (error code 122, 128).......................................................... 2-21
(2-4) Slow starting time....................................................................................2-7
(3) Paper feed jam (error code 391: 1st tray)......................................................2-9 (12-1) The rear fan and front fan does not rotate immediately after the power is turned on...2-21
(12-2) All fans of the printer do not rotate....................................................2-21
(3-1) Jam occurs immediately after the power is turned on. (1st tray).............2-9
(13) Print speed is slow. (Performance is low.)...................................................2-22
(3-2) Jam occurs immediately after the paper feed is started. (1st tray).........2-9
(4) Feed jam (error code 380)........................................................................... 2-10 (13-1) Print speed decreases......................................................................2-22
(14) Option unit cannot be recognized................................................................2-22
(4-1) Jam occurs immediately after the power is turned on........................... 2-10
(4-2) Jam occurs immediately after the paper feed is started........................ 2-11 (14-1) Option tray unit cannot be recognized...............................................2-22
(5) Paper feed jam (error code 390: Multipurpose tray).................................... 2-12 (15) LED head cannot be recognized. (error code 131, 132, 133, 134)..............2-23

(5-1) Jam occurs immediately after the power is turned on. (Multipurpose tray).. 2-12 (15-1) Service call 131 to 134 (LED HEAD Missing)...................................2-23
(5-2) Jam occurs immediately after paper feed is started. (Multipurpose tray)....2-12 (16) Toner cartridge cannot be recognized. (error code 540, 541, 542, 543).....2-23
(6) Paper running jam (error code 381)............................................................. 2-13 (16-1) Error caused by the consumable items.............................................2-23
(6-1) Jam occurs immediately after the power is turned on...........................2-13 (16-2) Error caused by the toner sensor......................................................2-23
(6-2) Jam occurs immediately after a paper is taken into printer...................2-14 (16-3) Error caused by the defective mechanism........................................2-24
(6-3) Jam occurs in the middle of paper running path...................................2-15 (17) Fuse cut error (error codes 153 to 155).......................................................2-25
(6-4) Jam occurs immediately after paper has reached the fuser..................2-15 (17-1) Fuse cut error....................................................................................2-25
(7) Paper unloading jam (error code 382)......................................................... 2-16 (18) Humidity sensor error (error code 123)........................................................2-25
(7-1) Paper exit jam occurs immediately after the power is turned on...........2-16 (18-1) Humidity sensor error........................................................................2-25
(7-2) Paper exit jam occurs after a paper is taken into printer.......................2-16 (19) Wiring diagram.............................................................................................2-26
(7-3) Paper unloading jam occurs in the middle of paper running path.........2-17
(8) Two-sided printing jam (error code 370, 371, 372, 373, 383)...................... 2-17 Note! • When replacing the CU/PU board, please read the content on the
(8-1) Two-sided printing jam occurs immediately after the power is turned on....2-17 EEPROM chip of the old board and copy it to the new board. (Refer to the
(8-2) Two-sided printing jam occurs during taking in the paper into Duplex unit... 2-18 Printer(SFP) Maintenance Manual for common section (46470802TH) when
(8-3) Two-sided printing jam occurs in the process of reversing paper..........2-18 exchange the CU/PU board)
(8-4) Two-sided printing jam occurs during transporting paper inside the Duplex unit..2-18

46356101TH Rev.2 2-3

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

2.5.1.(1) LCD Display Trouble Check item Checking method Action in case of NG
(1-1) LCD displays nothing (1-1-2) Checking power supplies

Check item Checking method Action in case of NG AC power supplied to CU/PU Check the supplied voltage of the Replace the low-voltage
board connector on the CU/PU board. power supply.
(1-1-1) Checking connections POWER connector Replace the POWER
7pin: 5V cable.
Connection between the Check the connection between Connect the AC cable
8pin: 0V
printer and AC power supplied the printer and AC power properly.
12,13,14pin: 24V
supplied.
9,10,11pin: 0V
Cable assembly connecting Make sure the low-voltage power Connect the cable
AC power supplied to TP1 (C542)Check the supplied Replace the CU/PU
low-voltage power supply unit supply unit is connected to the properly.
board voltage of the SUIF connector on board or FFC cable.
to CU/PU board POWER connector on the CU/
the TP1 board.
PU board properly.
1,2,3,6pin: 5V
Check whether the cable
4,5,20,21,22pin: 0V
connector is half-connected or
tilted. (C532)Check the supplied
voltage of the CN502 connector
Check whether there is any Replace the cable with
on the 76P board.
fault in the cable assembly, e.g., a good cable.
1,3pin: 5V
missing wires.
8pin: 3.3V
Connection between CU/PU Make sure the 20-pin FFC is Connect the FFC cable 2,4pin: 0V
board and TP1 board connected to the OPE_TP1 properly.
AC power supplied to LCD (C542)Check the supplied Replace the TP1 board
connector on the CU/PU board
voltage of the TFT connector on or LCD.
properly.
the TP1 board.
Check whether the cable
33,34pin: 3.3V
connector is half-connected or
2pin: 5V
tilted.
4,5,9,13,17,21,25,29,35,36pin: 0V
Check for broken wires using a Replace the FFC cable
(C532)Check the supplied Replace the 76P board
tester. with a good cable.
voltage of the CN501 connector or LCD.
Check visually whether the
on the 76P board.
sheath peels.
7pin: 3.3V
8pin: 0V

46356101TH Rev.2 2-4

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

Check item Checking method Action in case of NG 2.5.1.(2) Abnormal Printer operation after powered on
(2-1) No operation
(1-1-3) Checking LSI operation
Check item Checking method Action in case of NG
I/F signal from CU/PU board (C542)Check whether signals Replace the CU/PU
to TP1 board are output to the OPE_TP1 board. (2-1-1) Checking connections
connector on the CU/PU board.
8,9pin: Transmission / Reception The same check of (1-1-1)
data
(2-1-2) Confirmation of the power switch LED
11pin: Reboot
Signals should be always output Power Switch LED Confirm whether the LED is off. Replace either of the
under normal conditions. If the LED blinks rapidly, the low-voltage power supply
number of blinking times in a unit, the CU/PU board,
(C532)Check whether signals
cycle shows an error. The timing Power SW-board, the
are output to the OPE_76P
of blinking rapidly is shown in the cables connected to the
connector on the CU/PU board.
below figure low-voltage power supply
6pin: Reception data
unit and CU/PU board
8pin: Transmission data
or the cables connected
7pin: Reset Rapid blinking of the LED
to the CU/PU board
Signals should be always output
and Power SW-board.
under normal conditions. N times blinking
In case of 2, 4, 8 or 10
ON times of LED blinking
rapidly: Replace either
1.0 sec lighting of the low-voltage power
…
(No blinking) supply unit, the CU/
(1-2) Display of OKI logo PU board, the cables
OFF connected to the low-
Check item Checking method Action in case of NG voltage power supply unit
and the CU/PU board.
(1-2-1) Operation panel display does not change.
In case of 3, 6 or 9
One time blinking (2.5Hz)
Operation panel display OKI logo stays on. Replace the CU/PU times of LED blinking
ON times 250mS
board. rapidly: Replace the
OFF times 150mS
CU/PU board.

A cycle
(1-3) Error message display

Check item Checking method Action in case of NG

(1-3-1) Error message

Error message display Check the detail of the error on Follow the instructions.
the error message list.

46356101TH Rev.2 2-5

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

Check item Checking method Action in case of NG (2-2) Abnormal sound

(2-1-3) Checking power supplies Check item Checking method Action in case of NG
AC power supplied to printer Check the supplied voltage of the To supplies the AC (2-2-1) Checking for loss of synchronization of motor (driver failure)
AC power supplied. power.
Operation of each motor Check whether each motor Replace CU/PU board
AC power supplied to CU/PU Check the supplied voltage of the Replace the low-voltage operates properly using the self- and SU board.
board connector on the CU/PU board. power supply. diagnosis mode.
POWER connector Replace the POWER Check by detection of a load.
7pin: 5V cable. Noise that sounds like "pooh" is
12,13,14pin: 24V made when there is a fault.
8,9,10,11pin: 0V
Condition of each motor cable Check the wiring of each motor. Replace the motor
Check for a short circuit by visual cable.
check and using a tester. Correct the wiring.
Disconnect the motor cable from
the PCB and check the resistance
between the FG and each pin of
the disconnected cable.

(2-2-2) Checking for loss of synchronization of motor (load by consumables)

Operation of each motor Check whether each motor Replace the

operates properly using the self- consumable(s).
diagnosis mode.
Check by detection of a load.
Noise that sounds like "pooh" is
made when there is a fault.

(2-2-3) Check for gear jumping (load by consumables)

Operation of each motor Check whether each motor Replace the

operates properly using the self- consumable(s).
diagnosis mode.
Check by detection of a load.
Noise that sounds like "batz batz"
is made when there is a fault.

Position of consumables Check visually whether each Replace or repair

consumable gear is in place and mechanical part(s).
they engage with one another.

(2-2-4) Checking cable wiring

Cable wiring around cooling Check whether a cable touches Lay the cable properly.
fans the blades of a fan as the cable
is not properly laid.
When it does, noise that sounds
like "clack clack" is made.

46356101TH Rev.2 2-6

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

(2-3) Abnormal odor

Check item Checking method Action in case of NG

(2-3-1) Locate the position with abnormal odor occurred.

Fuser unit Take out the fuser and confirm Perform (2-3-2).
the odor.

Low-voltage power supply Take out the low-voltage power Exchange low-voltage
unit supply unit and confirm the odor. power supply unit

(2-3-2) Check the condition of fuser.

Life count of fuser Confirm the life count of the fuser It may have abnormal
by the maintenance utility. smell around a new
printer.

Foreign confirmation of fuser 

Confirm whether the fuser is Remove the foreign
jammed with foreign body such body.
as paper inside.

(2-4) Slow starting time

Check item Checking method Action in case of NG

(2-4-1) Check a fuser unit

Halogen lamp Confirm the wattage of the Exchange for wattage

halogen lamp mounted in the parts of the rated
fuser. voltage.

46356101TH Rev.2 2-7

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

(3) Error number and jam location at paper jam JAM occur position diagrammatical view

Name Reference Corresponding

Feed (front cover jam) J5 IN2, WR J6
(381:TRANSPORT)
IN1, IN2, WR,
Transport (paper feed jam) J6 J5(380:FEED)
EXIT Write sensor J12(400:PAPER
SIZE ERROR)
Exit (paper reject jam) J7 EXIT

Tray1 (paper feed jam) J10 IN1 IN sensor

J7
(382:EXIT) J9
Paper size error (paper size
J12 IN1 (390:MISS FEED AT
error) Exit sensor FRONTFEEDER)

J8
(383:DUPLEX ENTRY) Duplex Front sensor

Tray1 Hopping sensor

Duplex rear sensor
J2 J10
(371:DUPLEX INPUT) (391:TRAY1)
Recovering Paper Jam Tray2 IN sensor
J3
J11
• Refer to the User’s Manual for method of Jam recovering. (372:MISS FEED AT DUPLEX)
(392:TRAY2)
Tray2 Hopping sensor

Warning
Tray3 IN sensor
J14
• If the machine has turned on, the fuser unit may be hot. This area is cleanly labelled. (393:TRAY3)
Do not touch Tray3 Hopping sensor

Note! • The image drum (the green tube) is very delicate. Handle it carefully.
• Do not expose the image drum to direct sunlight or very bright interior light
(approximately more than 1500 lux). Even under the normal interior light, do
not leave it for more than 5 minutes.

46356101TH Rev.2 2-8

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

2.5.1. (3) Paper feed jam (error code 391: 1st tray) (3-2) Jam occurs immediately after the paper feed is started. (1st tray)
(3-1) Jam occurs immediately after the power is turned on. (1st tray)
Check item Checking method Action in case of NG
Check item Checking method Action in case of NG (3-2-1) Check condition of the paper running path

(3-1-1) Check condition of the paper running path Paper running path 
Check if paper is jammed or not in the paper Remove the jammed
of the front unit running path. paper.
 aper running path
P Open the front cover check if paper is not Remove the jammed
of the front unit jammed in the paper running path. paper. (3-2-2) Check condition of the mechanical parts

(3-1-2) Check condition of the mechanical parts Hopping sensor Check the sensor lever shapes and Replace the sensor
and IN sensor lever operations for any problem. lever(s) with proper
Hopping sensor Check the sensor lever shapes and Replace the sensor check one(s).
and IN sensor lever operations for any problem. lever(s) with proper
check one(s). Check the separator Check if any foreign materials such as paper Remove the foreign
assemblies of the dust on the surface of the feed roller or of material.
(3-1-3) Check condition of electrical parts feed roller, the the pickup roller or not.
pickup roller and the
Check the detection Confirm that the sensor signals are normally Replace the CU/PU Check if the feed roller or the pickup roller Replace the separator
tray.
condition of the detected by using the Maintenance Menu board, or appropriate has worn out or not. assemblies of the feed
sensor signal. SWITCH SCAN function. sensor(s) or roller, pickup roller
connection cord(s) and tray.

Hopping sensor and Check the following signals by using the CU/ Replace the CU/PU (3-2-3) Motor operation check
IN sensor output PU board HPSNS and RGSNS connector : board.
level check HPSNS pin 2: Hopping sensor Paper feed motor Confirm that the paper feed motor works Replace the CU/PU
RGSNS pin 5: IN sensor normally by using the Motor & Clutch Test of board or the paper
Check that the above signal levels are the self-diagnostic mode. feed motor.
changed by operating the levers of the
Paper feed motor Pull out the CU/PU board HOP connector, Replace the CU/PU
sensors.
driver and check the following at the side of the board.
connector.
Between 1pin – FG: Several M
Between 2pin – FG: Several M
Between 3pin – FG: Several M
Between 4pin – FG: Several M

(3-2-4) Clutch operation check

Feed clutch and Confirm that the feed clutch and regist Replace the CU/
regist clutch clutch works normally by using the Motor & PU board or the feed
Clutch Test of the self-diagnostic mode. clutch or regist clutch.
Pull out the cassette for the rollers to be
seen, and check operation.

46356101TH Rev.2 2-9

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

Check item Checking method Action in case of NG 2.5.1. (4) Feed jam (error code 380)
(4-1) Jam occurs immediately after the power is turned on.
(3-2-5) Check the system connection

Paper feed motor 

Check the connection condition of the cable. Connection state Check item Checking method Action in case of NG
drive cable Check if the connector is connected in normally.
(4-1-1) Check condition of the paper running path
the half-way only or not, and check if the Replace the cable.
connector is inserted in a slanted angle or  aper running path
P Open the front cover check if paper is not Remove the jammed
not. Check also that cables are assembled of the front unit jammed in the paper running path. paper.
without any abnormality.
(4-1-2) Check condition of the mechanical parts
Pull out the CU/PU board HOP connector, Replace the cable
and check the following at the side of the with the good cable Hopping sensor, Check the sensor lever shapes and Replace the sensor
connector. that normalizes the IN sensor and WR operations for any problem. lever(s) with proper
sensor lever check one(s).
Between 1pin – FG: Do not short-circuit connection condition.
Between 2pin – FG: Do not short-circuit (4-1-3) Check condition of electrical parts
Between 3pin – FG: Do not short-circuit
Between 4pin – FG: Do not short-circuit Check the detection Confirm that the sensor signals are normally Replace the CU/PU
condition of the detected by using the Maintenance Menu board or sensor or
Feed clutch cable Check the connection condition of the cable. Connection state sensor signal. SWITCH SCAN function. cable.
cable and regist Check if the connector is connected in normally.
Hopping sensor, Check the following signals by using the CU/ Replace the
clutch cable the half-way only or not, and check if the Replace the clutch.
IN sensor and WR PU board HPSNS and RGSNS connector: appropriate sensor(s).
connector is inserted in a slanted angle or
sensor output level HPSNS 2pin: Hopping sensor
not. Check also that cables are assembled
check RGSNS 5pin: IN sensor
without any abnormality. RGSNS 2pin: WR sensor
Feed clutch Pull out the CU/PU board HOC connector, Replace the clutch Confirm that the above signal levels change
when the sensor lever is operated.
and check the following at the side of the and properly assemble
connector. appropriate parts.
Between 1pin – FG: Do not short-circuit
Between 1pin – 2pin: About 240

Regist clutch Pull out the CU/PU board REC connector, Replace the clutch
and check the following at the side of the and properly assemble
connector. appropriate parts.
Between 1pin – FG: Do not short-circuit
Between 1pin – 2pin: About 240

Paper feed motor Pull out the CU/PU board HOP connector, Replace the Paper
and check the following at the side of the feed motor.
connector.
Between 1pin – 2pin: 3.4 or 5
Between 3pin – 4pin: 3.4 or 5

46356101TH Rev.2 2-10

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

(4-2) Jam occurs immediately after the paper feed is started. Check item Checking method Action in case of NG

Check item Checking method Action in case of NG (4-2-5) Check the system connection

(4-2-1) Check condition of the paper running path Paper feed motor 
Check the connection condition of the cable. Replace the cable
drive cable Check if the connector is connected in with the good cable
Paper running path 
Check if paper is jammed or not in the paper Remove the jammed the half-way only or not, and check if the that normalizes the
of the front unit running path. paper. connector is inserted in a slanted angle or connection condition.
not. Check also that cables are assembled
(4-2-2) Check condition of the mechanical parts without any abnormality.

Hopping sensor, Check the sensor lever shapes and Replace the sensor Pull out the CU/PU board HOP connector, Replace the cable and
IN sensor and WR operations for any problem lever(s) with proper and check the following at the side of the properly assemble.
sensor lever check one(s). connector:
Between 1pin – FG: Do not short-circuit
(4-2-3) Motor operation check
Between 2pin – FG: Do not short-circuit
Paper feed motor Confirm that the paper feed motor works Replace the CU/ Between 3pin – FG: Do not short-circuit
normally by using the Motor & Clutch Test of PU board or the feed Between 4pin – FG: Do not short-circuit
the self-diagnostic mode. motor.
Feed clutch cable Check the connection condition of the cable. Normalizes the
Paper feed motor Pull out the CU/PU board HOP connector, Replace the CU/PU Check if the connector is connected in connection condition.
driver and check the following at the side of the board. the half-way only or not, and check if the Replace the clutch.
connector: connector is inserted in a slanted angle or
Between 1pin – FG: Several M not.
Between 2pin – FG: Several M
Feed clutch Pull out the CU/PU board HOC connector, Replace the clutch
Between 3pin – FG: Several M
Between 4pin – FG: Several M and check the following at the side of the and properly assemble
connector. appropriate parts.
(4-2-4) Clutch operation check Between 1pin – FG: Do not short-circuit
Feed clutch and Confirm that the feed clutch and regist Replace the CU/ Between 1pin – 2pin: About 240
regist clutch clutch works normally by using the Motor & PU board or the feed
Regist clutch Pull out the CU/PU board REC connector, Replace the clutch
Clutch Test of the self-diagnostic mode. clutch or regist clutch.
and check the following at the side of the and properly assemble
Pull out the cassette for the rollers to be
connector. appropriate parts.
seen, and check operation.
Between 1pin – FG: Do not short-circuit
Between 1pin – 2pin: About 240

Paper feed motor Pull out the CU/PU board HOP connector, Replace the Paper
and check the following at the side of the feed motor.
connector.
Between 1pin – 2pin: 3.4 or 5
Between 3pin – 4pin: 3.4 or 5

46356101TH Rev.2 2-11

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

2.5.1. (5) Paper feed jam (error code 390: Multipurpose tray) (5-2) Jam occurs immediately after paper feed is started. (Multipurpose tray)
(5-1) Jam occurs immediately after the power is turned on. (Multipurpose tray)
Check item Checking method Action in case of NG
Check item Checking method Action in case of NG (5-2-1) Check condition of the paper running path

(5-1-1) Check condition of the paper running path  aper running path
P 
Check if paper is jammed or not in the paper Remove the jammed
of the multipurpose running path. paper.
 aper running path
P 
Check if paper is jammed or not in the paper Remove the jammed
tray
of the front unit running path. paper.
Sheet Receive of the 
Confirm that the Sheet Receive has moved Correct installation
(5-1-2) Check condition of the mechanical parts multipurpose tray up normally. of the above parts
Confirm that the support spindle and spring so that the Sheet
IN sensor and WR Check the sensor lever shapes and Replace the sensor
of the Sheet Receive have been installed in Receive moves up to
sensor lever check operations for any problem lever(s) with proper
the specified positions normally. the specified position
one(s)
normally.
(5-1-3) Check condition of electrical parts
(5-2-2) Check condition of the mechanical parts
Check the detection Confirm that the sensor signals are normally Replace the CU/PU
IN sensor and WR Check the sensor lever shapes and Replace the sensor
condition of the detected by using the SWITCH SCAN board, or appropriate
sensor lever check operations for any problem lever(s) with proper
sensor signal. function of the Maintenance menu. sensor(s) or
one(s).
connection cord(s).
Front cover Confirm that the locks in the right and left of Replace the font cover
In sensor and WR Check the following signals by using the Replace the sensor.
the front cover are locked normally. assembly
sensor output level CU/PU board RGSNS connector :
check RGSNS 5pin: IN sensor Check the feed roller Check if any foreign materials such as paper Remove the foreign
RGSNS 2pin: WR sensor and the pickup roller. dust on the surface of the feed roller or of material.
Confirm that the above signal levels change the pickup roller or not.
when the sensor lever is operated.
Check if the feed roller has worn out or not. Replace the feed
roller.

(5-2-3) Motor operation check

Paper feed motor Confirm that the paper feed motor works Replace the CU/
normally by using the Motor & Clutch Test of PU board or the feed
the self-diagnostic mode. motor.

Paper feed motor Pull out the CU/PU board HOP connector, Replace the CU/PU
driver and check the following at the side of the board.
connector:
Between 1pin – FG: Several M
Between 2pin – FG: Several M
Between 3pin – FG: Several M
Between 4pin – FG: Several M

46356101TH Rev.2 2-12

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

Check item Checking method Action in case of NG 2.5.1. (6) Paper running jam (error code 381)

(5-2-4) Clutch operation check

(6-1) Jam occurs immediately after the power is turned on.

MPT clutch and Confirm that the paper feed motor works Replace the CU/PU
Check item Checking method Action in case of NG
regist clutch normally by using the Motor & Clutch Test of board or MPT clutch
the self-diagnostic mode. or regist clutch. (6-1-1) Check condition of the running path.
Pull out the cassette for the rollers to be
seen, and check operation. Paper running path 
Check if paper is jammed or not in the paper Remove the jammed
of the front unit running path. paper.
(5-2-5) Check the system connection
(6-1-2) Check condition of the mechanical parts
Paper feed motor 
Check the connection condition of the cable. Replace the cable
drive cable Check if the connector is connected in with the good cable Check the sensor Check if shape and movement of the sensor Replace the sensor
the half-way only or not, and check if the that normalizes the lever of the WR levers have any abnormality or not. lever with the good
connector is inserted in a slanted angle or connection condition. sensor. sensor lever.
not.
(6-1-3) Check condition of electrical parts
Check also that cables are assembled
without any abnormality. Check the detection Confirm that the sensor signals are normally Replace the CU/PU
condition of the detected by using the SWITCH SCAN board, or appropriate
Pull out the CU/PU board HOP connector, Replace the cable
sensor signal. function of the maintenance menu. sensor(s) or
and check the following at the side of the with the good cable
connection cord(s).
connector: that normalizes the
Between 1pin – FG: Do not short-circuit connection condition. Check the sensor Check the following signal by using the CU/ Replace the sensor.
Between 2pin – FG: Do not short-circuit lever of the WR PU board RGSNS connector ① :
Between 3pin – FG: Do not short-circuit sensor. RGSNS 2pin: WR sensor
Between 4pin – FG: Do not short-circuit Confirm that the above signal levels change
when the sensor lever is operated.
MPT clutch cable 
Check the connection condition of the cable. Normalizes the
Check if the connector is connected in connection condition.
the half-way only or not, and check if the Replace the clutch.
connector is inserted in a slanted angle or
not.
Check also that cables are assembled
without any abnormality.

MPT clutch Pull out the CU/PU board MPC connector, Replace the clutch
and check the following at the side of the and properly assemble
connector. appropriate parts.
Between 1pin – FG: Do not short-circuit
Between 1pin – 2pin: About 240

Paper feed motor Pull out the CU/PU board HOP connector, Replace the Paper
and check the following at the side of the feed motor.
connector.
Between 1pin – 2pin: 3.4 or 5
Between 3pin – 4pin: 3.4 or 5

46356101TH Rev.2 2-13

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

(6-2) Jam occurs immediately after a paper is taken into printer. Check item Checking method Action in case of NG

Check item Checking method Action in case of NG (6-2-4) Check the system connection

(6-2-1) Check condition of the paper running path Feed motor drive Check the connection condition of the CU/ Normalize the
cable, ID motor drive PU board HOP connector, DCID connector, connection condition.
 aper running path
P 
Remove the ID unit and check if paper is Remove the jammed cable, belt motor DCHEAT connector, BELT connector cable. Replace the cable with
on the belt. jammed or not in the paper running path. paper. drive cable, fuser Check if the connector is connected in the normal cable.
drive cable the half-way only or not, and check if the
(6-2-2) Check condition of the mechanical parts connector is inserted in a slanted angle or not.
Check also that cables are assembled
 heck the sensor
C 
Check if shape and movement of the sensor Replace the sensor
without any abnormality.
lever of the WR levers have any abnormality or not. lever with the good
sensor. sensor lever. Pull out the CU/PU board HOP connector, Normalize the
and check the following at the side of the connection condition.
(6-2-3) Motor operation check connector: Replace the cable with
Between 1pin – FG: Do not short-circuit the normal cable.
Paper feed motor 
Confirm that the paper feed motor, belt Replace the CU/
driver, belt motor motor and ID motor work normally by PU board or the feed Between 2pin – FG: Do not short-circuit
driver and ID motor using the Motor & Clutch Test of the self- motor or the belt motor Between 3pin – FG: Do not short-circuit
diagnostic mode. or the ID motor or the Between 4pin – FG: Do not short-circuit
Check if any load exists or not. ID unit or the belt unit. Pull out the CU/PU board BELT connector,
and check the following at the side of the
Paper feed motor Pull out the CU/PU board HOP connector, Replace the CU/PU
connector:
driver, belt motor and check the following at the side of the board.
Between 1pin – FG: Do not short-circuit
driver connector:
Between 2pin – FG: Do not short-circuit
Between 1pin – FG: Several M
Between 3pin – FG: Do not short-circuit
Between 2pin – FG: Several M
Between 4pin – FG: Do not short-circuit
Between 3pin – FG: Several M
Between 4pin – FG: Several M MPT clutch cable 
Check the connection condition of the cable. Normalizes the
Pull out the CU/PU board BELT connector, Check if the connector is connected in connection condition.
and check the following at the side of the the half-way only or not, and check if the Replace the clutch.
connector: connector is inserted in a slanted angle or
Between 1pin – FG: Several M not.
Between 2pin – FG: Several M Check also that cables are assembled
Between 3pin – FG: Several M without any abnormality.
Between 4pin – FG: Several M
MPT clutch Pull out the CU/PU board MPC connector, Replace the clutch
and check the following at the side of the and properly assemble
connector. appropriate parts.
Between 1pin – FG: Do not short-circuit
Between 1pin – 2pin: About 240

Paper feed motor Pull out the CU/PU board HOP connector, Replace the Paper
and check the following at the side of the feed motor.
connector.
Between 1pin – 2pin: 3.4 or 5
Between 3pin – 4pin: 3.4 or 5
Pull out the CU/PU board BELT connector,
and check the following at the side of the
connector.
Between 1pin – 2pin: 3.4 or 5
Between 3pin – 4pin: 3.4 or 5

46356101TH Rev.2 2-14

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

(6-3) Jam occurs in the middle of paper running path. (6-4) Jam occurs immediately after paper has reached the fuser.

Check item Checking method Action in case of NG Check item Checking method Action in case of NG
(6-3-1) Motor operation check (6-4-1) Motor operation check

Paper feed motor, 

Confirm that the paper feed motor, belt Replace the CU/ Fuser motor 
Confirm that the fuser motor works normally Replace the CU/PU
belt motor and ID motor and ID motor work normally by PU board or the feed by using the Motor & Clutch Test of the self- board.
motor using the Motor & Clutch Test of the self- motor or the belt motor diagnostic mode. Replace the fuser
diagnostic mode. or the ID motor or the Check if any load exists or not. motor.
Check if any load exists or not. ID unit or the belt unit. Replace the fuser unit.

Paper feed motor Pull out the CU/PU board HOP connector, Replace the CU/PU (6-4-2) Temperature control of the roller rotation speed
driver, belt motor and check the following at the side of the board
driver connector: Heat roller detected Check the detected temperature of the heat Replace the fuser unit
Between 1pin – FG: Several M temperature roller using the self-diagnostic mode. Is and the CU/PU board.
Between 2pin – FG: Several M abnormally high temperature or abnormally
Between 3pin – FG: Several M temperature detected?
Between 4pin – FG: Several M
(6-4-3) Check the installation condition of fuser unit
Pull out the CU/PU board BELT connector,
and check the following at the side of the Fuser unit Check that the fuser unit is installed Install the fuser unit
connector: normally. correctly in a printer.
Between 1pin – FG: Several M (Is it pushed in down to the bottom-most
Between 2pin – FG: Several M point?)
Between 3pin – FG: Several M
Between 4pin – FG: Several M

46356101TH Rev.2 2-15

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

2.5.1. (7) Paper unloading jam (error code 382) (7-2) Paper exit jam occurs after a paper is taken into printer.
(7-1) Paper exit jam occurs immediately after the power is turned on.
Check item Checking method Action in case of NG
Check item Checking method Action in case of NG (7-2-1) Check condition of the paper running path

(7-1-1) Check condition of the paper running path Face Up Stacker 

Confirm that it is either fully opened or fully Eliminate any in-
Cover closed between condition of
 aper running path
P Check if paper is jammed or not in the paper Remove the jammed
the cover between the
of the paper eject running path. paper.
fully open position and
unit
fully closed position.
(7-1-2) Check condition of the mechanical parts
Rear panel 
Check that the installation condition of the  emove the rear
R
EXIT sensor lever Check if shape and movement of the sensor Replace the sensor rear panel hampers smooth movement of a panel and re-install it.
check levers have any abnormality or not. lever with the good paper in the paper running path, or not.
sensor lever.
Paper running path Check that any mechanical load does not Correct the portion
(7-1-3) Check condition of electrical parts of eject unit exist that hampers the smooth movement of that becomes
paper in the paper running path of the paper mechanical load.
Check the detection Confirm that the sensor signals are normally Replace the CU/PU eject unit, by the visual inspection.
condition of the detected by using the SWITCH SCAN board or the EXIT
Check if the eject roller becomes difficult to
sensor signal. function of the maintenance menu. sensor or its cord or
rotate or not.
connection cord.

Check the output Check the following signal by using the CU/ Replace the EXIT (7-2-2) Check condition of the mechanical parts
signal level of the PU board EXIT connector : sensor.
 ensor lever of the
S 
Check if shape and movement of the sensor Replace the sensor
EXIT sensor. 2pin: EXIT sensor
paper exit sensor levers have any abnormality or not. lever with the good
Confirm that the above signal levels change
when the sensor lever is operated. sensor lever.

(7-1-4) Check the system connection (7-2-3) Motor operation check

EXIT sensor cord Confirm that the cables are not pinched, Replace the Fuser motor 
Confirm that the fuser motor works normally Replace the CU/PU
sheathes are not peeled off, and they are connecting cable by using the Motor & Clutch Test of the self- board, the fuser motor
assembled normally. and normalize the diagnostic mode. or the fuser unit.
assembled condition. Check if any load exists or not.

(7-2-4) Check the system connection

Fuser motor drive Check the connection condition of the Replace the cable
cable cables. with the good cable
Visually check whether the CU/PU board that normalizes
DCHEAT connector is connected half or the connection
inserted skewed or its cord assembly is condition.
improper.

46356101TH Rev.2 2-16

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

(7-3) Paper unloading jam occurs in the middle of paper running path. 2.5.1. (8) Two-sided printing jam (error code 370, 371, 372, 373, 383)
(8-1) Two-sided printing jam occurs immediately after the power is turned on.
Check item Checking method Action in case of NG
(7-3-1) Motor operation check Check item Checking method Action in case of NG
Fuser motor Confirm that the fuser motor works normally Replace the CU/PU (8-1-1) Check condition of the paper running path
by using the Motor & Clutch Test of the self- board, the fuser motor
diagnostic mode. or the fuser unit.  aper running path
P 
Check if paper is jammed or not in the paper Remove the jammed
Check if any load exists or not. of the Duplex unit running path. paper.
Open the top cover and remove the ID
unit and belt unit, and check if any paper
remains in the paper reversing path or not.

(8-1-2) Check condition of the mechanical parts

Check the sensor Check if shape and movement of the sensor Replace the sensor
levers of the levers have any abnormality or not. lever with the good
respective sensors sensor lever.
of the Duplex unit.

(8-1-3) Check condition of electrical parts

Check the detection  onfirm that the sensor signals are normally
C Replace the defective
condition of the detected by using the SWITCH SCAN sensor or connection
sensor signal. function of the self-diagnostic mode. cable.
Check sensor detection with paper in the
duplex unit, and with it removed from the
duplex unit.

46356101TH Rev.2 2-17

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

(8-2) Two-sided printing jam occurs during taking in the paper into Duplex unit. Check item Checking method Action in case of NG

Check item Checking method Action in case of NG (8-3-2) Motor operation check

(8-2-1) Sensor lever operation check Fuser motor Visually check whether paper started being Replace the planetary
reversed. gear.
DUP-IN sensor lever Open the top cover, remove the ID and the Replace the DUP-IN When no paper reversing operation has
belt unit, and touch the DUP-IN sensor lever sensor lever. performed, check whether the planet gear
to check whether it moves smoothly. at the lower right side of the fuser moves
smoothly.
DUP-IN sensor Confirm that the sensor signals are normally Replace the CU/PU
detected by using the SWITCH SCAN board, or appropriate
function of the self-diagnostic mode. sensor(s) or
connection cord(s).
(8-4) Two-sided printing jam occurs during transporting paper inside the Duplex unit.

(8-2-2) Check condition of the paper running path Check item Checking method Action in case of NG
Paper inverting Check that any foreign materials such as Remove the foreign (8-4-1) Sensor lever operation check
transport path paper chip or blue do not exist that hampers material.
the smooth movement of paper in the paper Dup-F sensor lever Open the top cover, remove the ID and the Replace the sensor
inverting transport path. belt unit and check the operation of the lever.
DUP-F sensor lever.
(8-2-3) Motor operation check
(8-4-2) Sensor check
Duplex pull-in/ Check if the pull-in/reversing roller of the Replace the rear
reversing roller and Duplex unit contacts or not with the pinch cover. Check the detection Confirm that the sensor signals are normally Replace the CU/PU
its pinch roller roller of the cover side when the Duplex rear condition of the detected by using the SWITCH SCAN board, appropriate
cover is closed. sensor signal function of the self-diagnostic mode. sensor(s) or
(Does the pinch roller rotate when the roller Check sensor detection with paper in the connection cord(s).
is rotating?) duplex unit, and with it removed from the
duplex unit.

(8-3) Two-sided printing jam occurs in the process of reversing paper.

(8-5) Paper is not supplied from the Duplex unit to the regist roller.
Check item Checking method Action in case of NG
Check item Checking method Action in case of NG
(8-3-1) Sensor lever operation check
(8-5-1) Clutch operation check
DUP-R sensor lever Open the top cover, remove the ID and the Replace the DUP-R
belt unit, and touch the DUP-R sensor lever sensor lever Duplex clutch Confirm that the Duplex clutch works Replace the CU/PU
to check whether it moves smoothly. normally by using the Motor & Clutch Test board or the clutch.
of the self-diagnostic mode. Confirm it by
DUP-R sensor Confirm that the sensor signals are normally Replace the CU/PU listening to the sound.
detected by using the SWITCH SCAN board, the sensor or
function of the self-diagnostic mode. its connection cord.

46356101TH Rev.2 2-18

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

2.5.1. (9) Paper size error (error code 400) 2.5.1. (10) ID unit Up/Down error (Service call 142)

(9-1) Jam occurs when paper end is located near the hopping sensor. (10-1) Error occurs during the Up movement of the ID unit

Check item Checking method Action in case of NG Check item Checking method Action in case of NG

(9-1-1) Check paper feed condition (10-1-1) Check the mechanical load during the Up movement

Multifeed of papers Open the top cover and check if multifeed of If the multifeed Mechanical load 
Check if abnormal heavy load is applied Replace the ID unit, or
papers occurs or not. occurs again after during installation when removing the ID unit. replace the right/left
the jammed paper is and removal of the side plate.
removed, replace the ID unit
roller of the tray in Greasing to the right 
Check if the slant surface of the link lever is Apply grease.
use. and left Up/Down coated by grease or not.
Paper size Does the paper size specified for print Change the specified link levers
match the paper size of paper stuck in the paper size or size of Assembled condition Check if any part exists or not in the vicinity Assemble them
tray. paper inside the tray. of the right and left of link lever, that hampers movement of the correctly.
Hopping sensor Check if shape and movement of the sensor Replace the sensor Up/Down link levers link lever.
levers have any abnormality or not. lever with the good
(10-1-2) Up/Down mechanism
sensor lever.
Assembled condition  the mechanism assembled so that the link
Is Assemble them
of the peripheral lever is connected to the driving gear? correctly.
mechanism of the
link lever

Right and left link Check if the link lever is set in the correct Assemble them
levers position that enables the specified correctly.
engagement of gears.
(Check if the link lever is set in the
wrong position that results in the wrong
engagement of gears by several teeth.)

46356101TH Rev.2 2-19

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

Check item Checking method Action in case of NG 2.5.1. (11) Fuser unit error (error 170 to 177)
(11-1) Error occurs immediately after the power is turned on.
(10-1-3) Sensor check

Up/Down sensor 
Check if shape and movement of the sensor Replace the left link Check item Checking method Action in case of NG
lever (unified levers have any abnormality or not. lever.
structure with the left (11-1-1) Thermistor is defective Note)
link lever)
Upper thermistor, Check the respective thermistors if they are Replace the fuser unit.
Up/Down sensor Confirm that the sensor signals are normally Replace the high lower thermistor, shorted or opened internally.
detected by using the SWITCH SCAN voltage board. frame thermistor Check the resistance value at the connector
function of the self-diagnostic mode. pins in the bottom of the fuser unit.
Check if the SCAN state changes or not (Refer to section 6.1 Resistance check (fuser
when the incoming light is interrupted/ unit).)
passed by using a piece of paper or the like
Installed condition of Check if the fuser nit is pressed in until the Re-set the fuser unit.
for the transparent type sensor.
fuser unit. connector in the bottom of the fuser unit is
surely connected.

(10-2) Error occurs during the Down movement of the ID unit Note! Service calls 171 error and 175 error can occur when the printer temperature
is below 0 . Turn on the power again after the printer temperature has
Check item Checking method Action in case of NG increased.
(10-2-1) Check the mechanical load during the Down movement

Mechanical load Check if abnormal heavy load is applied Replace the ID unit, or
(11-2) Error occurs approx. 1 minute after the power is turned on.
during installation when removing the ID unit. replace the right/left
and removal of the side plate. Check item Checking method Action in case of NG
ID unit
(11-2-1) Temperature increase of fuser unit
Greasing to the right Check if the slant surface of the link lever is Apply grease.
and left Up/Down coated by grease or not. Thermostat, halogen Heater of the fuser unit is controlled of its Replace the fuser unit.
link levers lamp temperature. Check if the fuser unit gets hot
or not by touching it with hands.
Assembled condition 
Check if any part exists or not in the vicinity Assemble them If the fuser unit temperature does not
of the right and left of link lever, that hampers movement of the correctly. increase and remains cold, check that the
Up/Down link levers link lever. resistance between pin-1 and pin-2, and
that in between pin-3 and pin-4 of the two
connectors is in the range of several ohms
to several ten ohms respectively. (Refer to
section 6.1 Resistance value (fuser unit).)

46356101TH Rev.2 2-20

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

Check item Checking method Action in case of NG 2.5.1. (12) Motor fan error (error code 122, 128)
(12-1) The rear fan and front fan does not rotate immediately after the power is turned
(11-2-2) Temperature increase of fuser unit
on.
Installation position  heck if the upper thermistor is installed in
C Replace the fuser unit.
of the upper the far position from the specified position
thermistor or not causing detection of the lower
Check item Checking method Action in case of NG
temperature than the actual temperature of (12-1-1) Cable connection condition and wiring condition
fuser unit.
Remove the heater cover, and check Cable connection Check if the connectors are connected Correct the connection
warpage of sensor by visual inspection. condition and wiring normally or not. condition of the
condition of the rear Check if extra length of the cables does not connectors. Correct
Installation position The lower thermister must be installed Replace the fuser unit.
fan and front fan touch the fan blade or not. the cable wiring route.
of the lower while contacting with the fuser unit. Check
Replace the fan.
thermistor if the lower thermister is installed in the far
position from the specified position or not
causing detection of the lower temperature
than the actual temperature of fuser unit. (12-2) All fans of the printer do not rotate.

(11-2-3) AC power input to the halogen lamp Check item Checking method Action in case of NG
AC power voltage 
Check if the AC voltage for heater is Replace the low (12-2-1) 24V power supply
from the low voltage normally supplied or not. voltage power supply.
power supply Power supply CN2 connector, between pin-1 CU/PU board fuses, 
Check if the fuses F2, F4 and F8 are not Replace the CU/PU
and pin-2, and between pin-3 and pin-4. F2, F4 and F8 open-circuit or not. board

Heater ON signal Check that the heater ON signal goes active Replace the CU/PU 24V power supplied Check the power supply voltages at the Replace the low
that is output from at the warming up timing, or not. board. to the CU/PU board POWER connector of the CU/PU board. voltage power supply.
CU/PU to the low "L" active while ON. Pins 12, 13 and 14: 24V
voltage power supply CU/PU board POWER connector pin-2 and
Pins 9, 10 and 11: 0VP
pin-4.

46356101TH Rev.2 2-21

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

2.5.1. (13) Print speed is slow. (Performance is low.) 2.5.1. (14) Option unit cannot be recognized.
(13-1) Print speed decreases. (14-1) Option tray unit cannot be recognized.

Check item Checking method Action in case of NG Check item Checking method Action in case of NG
(13-1-1) Media Weight setting (14-1-1) Option try board

Media Weight that is Check if the wrong Media Weight has been Correct the Media Option tray unit Check if the option tray unit in use is of Replace it with an
specified for the print specified or not. Weight. correspond to the Printer. appropriate option tray
unit.

(14-1-2) Check the system connection

Connection between Check that the cord between the 2ND Correct the
the CU/PU board connector of the CU/PU board and the connections.
and the option tray option tray board is properly connected.
board (GOH-13)

Square connector Check if any foreign material exists in the Remove the foreign
connecting the connecting portion of the square connector. material.
option tray unit with
Is the terminals of the square connector Replace the
the main unit
damaged? connector.

(14-1-3) Check the control signals.

Control signal that Check the control signals that are output Replace the CU/PU
is output from the from the 2ND connector of the CU/PU board.
CU/PU board to the board.
option tray board Pin 9: TXD (PU -> 2nd)
(GOH-13) Pin 10: RXD (2nd -> PU)

46356101TH Rev.2 2-22

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

2.5.1. (15) LED head cannot be recognized. (error code 131, 132, 133, 134) 2.5.1. (16) Toner cartridge cannot be recognized. (error code 540, 541, 542, 543)

(15-1) Service call 131 to 134 (LED HEAD Missing) (16-1) Error caused by the consumable items.

Check item Checking method Action in case of NG Check item Checking method Action in case of NG
(15-1-1) Check the system connection (16-1-1) Consumable items installation condition

Connecting Check the connecting condition of the FFC Correct the connection ID unit and toner Check that the ID unit is installed in the Correct the installation
condition of the CU/ by the visual inspection. to the normal cartridge normal position. Check that the lock lever of to the normal
PU board connector connecting condition. the toner cartridge is locked. installation condition.
and the head
connector

Head FFC Remove the head FFC from the printer. Replace the head FFC
(16-2) Error caused by the toner sensor
Check if any open-circuit or peeling-off of or CU/PU board.
sheath has occurred or not throughout the Check item Checking method Action in case of NG
cable.
(16-2-1) Toner sensor condition
Conduction of the Check if each fuse F14, F15, F16 is open or Replace the CU/PU
fuse on the CU/PU not. board. Toner sensor Is the receptor of the toner sensor stained? Wipe off the stain from
board the toner sensor.

Toner sensor Confirm that the toner sensor works Replace the toner
normally by using the SWITCH SCAN sensor board (76T), CU/
function of the self-diagnostic mode. PU board, or cable that
Place a white paper in front of the toner is located between the
sensor, and check if the SCAN state toner sensor board and
changes or not. the CU/PU board.

46356101TH Rev.2 2-23

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

Note! Toner sensor operation check method using the SWITCH SCAN function of (16-3) Error caused by the defective mechanism
the self-diagnostic mode.
(1) How to check operation of the toner sensor at the printer side. Check item Checking method Action in case of NG

1. Status change of the toner sensor can be checked from the Operator Panel (16-3-1) Mechanical load applied to the ID unit
using the self-diagnostic mode. First, switch the display to the Operator Panel
ID unit 
Check if a heavy mechanical load is being Replace the toner or
display. For the method of switching the display to the Operator Panel display,
applied to the ID unit due to breakage of the ID unit.
refer to section 5.4.3 Switch Scan Test
waster toner spiral, or not.
2. Remove the ID unit and the toner cartridge (TC) from a printer. There is a Check if a heavy mechanical load is being
window inside a printer opposing the ID side when viewed from the front of applied to the ID unit by the waster toner
a printer. The toner sensor is located inside the window. box, or not.
3. Place a white paper 3 mm away from the sensor window. The white paper
should be placed in the manner of opposing the toner sensor. (16-3-2) Motor operating condition

4. When light is reflected by a white paper so that incident light falls on the ID motor Confirm that the respective ID motors work Replace the CU/PU
toner sensor, the Operator Panel display shows "H". When the paper is normally or not by using the Motor & Clutch board or the ID motor.
moved so that any light is not reflected by the paper so that the incident light Test of the self-diagnostic mode.
does not reach the toner sensor, "L" is displayed on the Operator Panel. Check if any extra load exists or not.
5. If the Operator Panel display toggles between "L" <-> "H" as a paper is
flipped in front of the toner sensor, it indicates that the toner sensor and the
related system of the printer are working normally.
Action to be taken at NG
• Clean surface of the toner sensor to remove the stains due to residual toner
and paper dust.
• Check the connection state between the CU/PU board and the toner sensor
board (76T) that are connected with the FFC cable.
• Check it once again, and if no change has found in the state, replace the CU/
PU board or the toner sensor board (76T).
(2) How to check operation of the toner sensor at the toner cartridge (TC) side
1. To the position where the toner sensor is confirmed to be operating normally
in the printer itself by the above paragraph (1), install the TC and the ID unit
to check operations by observing display on the Operator Panel.
2. If the ID unit works normally, the display on the Operator Panel will toggle
between "L" <-> "H" in synchronism with movement of the silver reflector
plate that is located on the side of the ID.
Action to be taken at NG
• Check operation condition of the respective ID motors by using the Motor &
Clutch Test of the self-diagnostic mode.
• Clean surface of the silver reflector plate on the side of ID to remove stains.
(Stain due to toner or paper dust)
• Replace the TC of different color and the ID unit as a pair.
If a satisfactory operation is attained by using the a pair of TC of different
color and the ID unit, replace the TC or replace the ID unit.

46356101TH Rev.2 2-24

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

2.5.1. (17) Fuse cut error (error codes 153 to 155) 2.5.1. (18) Humidity sensor error (error code 123)

(17-1) Fuse cut error (18-1) Humidity sensor error

Check item Checking method Action in case of NG Check item Checking method Action in case of NG
(17-1-1) Check the system connection (18-1-1) Check the system connection

Connecting the CU/ Check if the 20-conductor FFC is connected Connect the FFC Connection to the Check if the 20-conductor FFC is connected Re-connect the cable
PU board and the to SSNS connector of the CU/PU board normally. CU/PU board and to the SSNS connector of the CU/PU board normally.
toner sensor board and the CN1 connector of the 76E board is to the toner sensor normally.
connected normally. board Check if the 20-conductor FFC is connected
Check if the connector is connected in to the CN1 connector of the 76E board
the half-way only or not, and check if the normally.
connector is inserted in a slanted angle or not. Check if the connector is connected in
the half-way only or not, and check if the
Check if any peeling-off of sheath has Alternately, replace
connector is inserted in a slanted angle or not.
occurred or not throughout the cable. the FFC.

(17-1-2) Fuse cut circuit Check if any peeling-off of sheath has Replace the FFC with
occurred or not throughout the cable. the normal FFC.
CU/PU board Upon completion of the system connection Replace the CU/PU
check, turn off the power once and back on. board. (18-1-2) Environment condition
The, check if the error occurs or not.
Sharp change Is the environment condition changed Leave a printer for
of environment sharply from a low temperature environment around one hour in
condition to a high environment condition within a the new environment
short time? (Example is such a case that a to get used to the new
printer is moved from storage condition of a environment. After
cold area in winter to an office environment.) that, turn on the power
again.
Before turn on the
power, touch the
metal panel of the
controller panel
and the metal plate
inside a printer to feel
temperature increase
inside a printer with
human hands. After
confirmation that the
printer temperature
has increased close to
the room temperature,
turn on the power
again.

46356101TH Rev.2 2-25

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

2.5.1. (19) Wiring diagram

Belt Thermistor

20P
REAR Cover open switch 2P
Photo Interrupter Y LED HEAD
EXIT sensor 3P 20P

Photo Interrupter M LED HEAD

Host
WR sensor 3P Core 20P
Photo Interrupter C LED HEAD
IN sensor 3P
20P

IC Card
Reader
Photo Interrupter
HOP sensor Core *1
K LED HEAD
3P
Photo Interrupter
5P 5P 2P 20P 20P 20P 20P
Paper END sensor 3P
5P
Photo Interrupter 6P
MPT Paper END sensor 3P 9P

Top cover open switch 2P 2P

WLAN Unit Core 6P

6P

Front FAN 3P

Cover open switch 4P

HOP 4P
USB
4P
4P

Motor CU/PU Board

DCID
10P
10P

10P
Motor
Board 76M

5P
Clutch 2P
(Hop)

4P
Clutch LAN
(REG)
2P Fuser
Clutch
2P Unit
(IDC)
Clutch
Note! 2P
Mounted OPE Panel (MPC)

4P
with Graphic LCD 12P Core *1

22P 26P 20P 7P 10P 6P 12P 2P 8P 4P 2P 3P 14P 8P

P13
OPE Panel
12P

With Graphic LCD

14P
High Voltage Power Unit 26P 8P
8P Clutch
DC 4P
(Dup)
Photo Interrupter
HEAT ACDC Power Unit 3P Inlet
Motor 4P
3P 3P Electric charge removal 4P
Note! Cassette detect sensor /TAG/Fusecut
20P

Belt FG
Mounted
7-inch touch Panel ID FAN 3P Board 76E Shutter Motor
12P Solenoid
22P Drawer
Connector
Rear FAN
7-inch touch Panel Toner Sensor Unit Option I/F
7-inch
6P

Control board
40pin

40pin

touch Board 76T

panel Board TP1

22P
Color Regist sensor
5P
Density sensor
5P
22P
Photo Interrupter
Button board Dup Rear sensor 3P
Photo Interrupter Core *1 : Two cables are winded with one core.
Board THS Dup Front sensor 3P

Wiring diagram (Printer section)

46356101TH Rev.2 2-26

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

2.5.2 Troubleshooting the abnormal images Information 2 : ID contact positions

• Refer to the Printer(SFP) Maintenance Manual for common

section (46470802TH) for troubleshooting the abnormal im-
ages.

Information 1 : Periodic abnormalities

(1) Periodic abnormality occurs in vertical direction
Actions to be taken Toner feed roller
Check item Check work at NG
(1-1) Cycle Ground
Replace the ID
Image drum Check that the cycle is 94.3 mm.
unit
Replace the ID
Developing roller Check that the cycle is 34 mm.
unit
Replace the ID
Toner feed roller Check that the cycle is 45.3 mm.
unit
Replace the ID Developer
Charge roller Check that the cycle is 29.8 mm.
unit roller
Replace the
Fuser belt Check that the cycle is 142.6 mm. Charge roller
fuser unit.
Replace the
BU Roller of fuser Check that the cycle is 113.1 mm.
fuser unit.
Replace the
Transfer roller Check that the cycle is 50.3 mm.
belt unit.

46356101TH Rev.2 2-27

 2. TROUBLESHOOTING PROCEDURES
Oki Data CONFIDENTIAL

2.6 Fuse Checking

If any of the following errors occurs, check the corresponding fuse on the CU/PU control
Fuse Name Error Description Insert Point Resistance
board or or Scanner board aor high voltage power supply board. (Refer to following Table)
High F501 Service Call 121 High voltage power board 24V
Fuse Name Error Description Insert Point Resistance voltage
power
CU/PU F5 • Service Call 121 High-voltage board supply 1Ω or less
board • Not detect optiontray Option Tray board
(76M OP panel (76C
• The operator panel
board) board)
backlight blackout Supply to F12
F12 • Don't use the USBHost USBHost
• Service Call 160 to 163 TNRSNS

F6 Don't use the wireless USB WLAN

LAN
F9 • Scanner Printer
• Home position error
• ADF sensor error
• Lamp error (CIS error)
F10 • Service Call 121 EPU
• Service Call 990 TAG

F501 • Service Call 123 SSNS 1Ω or less

• Service Call 124
F502 No display on the OP power supply (Touch Panel)
operator panel
F15 Service Call 131 to 134 Head control
F14,F16 Service Call 131 to 134 HEAD LED
F4 Hopping JAM Hopping motor, clutch
Service Call 128 Front FAN
Option Tray
F2 Service Call 121 High voltage power supply
F8 • Service Call 128 Exit FAN, ID clutch,
• Service Call 150 to 155 Fuse cut

F13 Do not start the Printer Printer

F503 7 "TP representation OPE-LED
reception LED does not
turn on

46356101TH Rev.2 2-28

Oki Data CONFIDENTIAL

3. MAINTENANCE MENUS
The Printer can be adjusted by using Maintenance Utility, or button operation on its operator panel.
On the panel, maintenance menus are provided in addition to general menus. Select the menu intended for each adjustment purpose.

3.1 Self-diagnostic mode..................................................................3-2

3.2 Adjusting the touch position of the touch panel..........................3-3
 3. MAINTENANCE MENUS
Oki Data CONFIDENTIAL

3.1 Self-diagnostic mode

3.1.1 Switch scan test 3.1.2 Motor and clutch test

Refer to the Printer(SFP) Maintenance Manual for common section (46470802TH) for the Refer to the Printer(SFP) Maintenance Manual for common section (46470802TH) for the
method of detailed Switch scan test. method of detailed Motor and clutch test.
See the following Figure 3-1 for the position of switches for this apparatus.
See the following Figure 3-2 for the position of switches for this apparatus.

Tag IC C
C Toner Sensor
ID Up/Down Sensor
Tag IC M
Tag IC Y Tag IC K

M Toner Sensor K Toner Sensor

Cover-Top Open Sensor 2

Y Toner Sensor
Rear Cover Open Sensor Cover-Top Open Sensor 1
Periphery temperature
Thermistor Environment Sensor MPT Clutch
MPT PE Sensor LV FAN
Fuser Thermistor upper
Write Sensor Color Regist solenoid Tray1 Hopping Motor
Exit Sensor
Fuser Thermistor lower IN Sensor ID FAN Tray1 Regist Clutch
Belt thermistor Fuser Motor
Color registration Duplex Front Sensor ID Lift-up Clutch TRAY1 Hopping Clutch
Sensor and Density Sensor Tray1 -Hopping Sensor
Duplex Clutch Front Cooling FAN
Duplex Rear Sensor
Tray1 -PaperEnd Sensor
Belt Motor ID Motor
Tray1 -Cassette Detect Sensor
Tray2 -Cassette Detect Sensor TRAY2 Regist Clutch
Tray2 IN Sensor TRAY2 Hopping
Clutch
Tray2 Hopping Sensor
TRAY2
Tray2 Paper End Sensor Hopping Motor

Tray3 -Cassette Detect Sensor TRAY3 Regist Clutch

Tray3 IN Sensor TRAY3 Hopping
Clutch
Tray3 Hopping Sensor
TRAY3
Tray3 Paper End Sensor Hopping Motor

Back side Front side Back side Front side

Figure 3-1 Figure 3-2

46356101TH Rev.2 3-2

 3. MAINTENANCE MENUS
Oki Data CONFIDENTIAL

3.2 Adjusting the touch position of the touch panel

If the response of the touched position is slightly shifted or the response is slow, the detection 4. Press Top or Down several times, and then press [Manage Unit].
of the position may not be working correctly.
Follow the procedure below to adjust the touch panel.
1. Press [Device Settings] on the touch panel.

5. Press [System Setup].

2. Press Top or Down several times, and then press [Admin Setup].

6. Press Top or Down several times, and then press [Panel Calibration].

3. Input the admin name and password, and press [OK].

The default admin name is "admin" and the default admin password is "999999".

46356101TH Rev.2 3-3

 3. MAINTENANCE MENUS
Oki Data CONFIDENTIAL

7. Press "Yes" in the "Panel Calibration / Would you like to execute?" screen.

8. Touch the cross marks displayed in the "Touchscreen Calibration Utility/Touch crosshair
to calibrate" screen in order.(5 positions in total)

The touch panel is adjusted.

46356101TH Rev.2 3-4

Oki Data CONFIDENTIAL

4. REPLACEMENT OF PARTS
This chapter describes the procedures of the field replacement of parts, assemblies and units. The procedures are to detach them. Reverse
the procedures to attach them.
The reference part numbers used in this manual (such as ① and ② ) do not identical to the part numbers in the maintenance disassembly
configuration diagram (46356101TL) and RSPL (46356101TR) for the manual.

4.1 Notes on replacement of parts......................................................4-2

4.2 Part replacement procedure..........................................................4-4
4.3 Locations to lubricate..................................................................4-32
 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.1 Notes on replacement of parts

(1) Prior to replacing a part, unplug the AC cord and the interface cable. (2) Do not disassemble the printer so long as it operates properly.
(a) Be sure to use the following procedure to unplug the AC cord: (3) Minimize disassembly. Do not detach parts not shown in the part replacement
① Turn off the printer [Hold down the power switch for about a second.]. procedure.

② Pull out the AC plug of the AC cord from the AC power source. (4) Use the replacement tools specified.

③ Unplug the AC cord and the interface cable. (5) Conduct disassembly in the order instructed, or part damage may occur.
(6) Removed small parts, such as screws or collars, should be tentatively installed in
Warning Electric shock hazard their original positions.
(7) Do not use static-prone gloves when handling integrated circuits (ICs), including
When replacing the low-voltage power supply, electric shock may occur. Wear insulated microprocessors, and ROM and RAM chips, or circuit boards.
gloves, or be careful not to touch the conductors or terminals of the power supply directly. (8) Do not place printed-circuit boards (PCBs) directly on the printer or a floor.
After the AC cord is unplugged, the capacitor may take about one minute to discharge
completely or, due to PCB breakdown, could not discharge. Use caution about electric
shock.

(b) Always use the following procedure to reconnect the printer:

① Connect the AC cord and the interface cable to the printer.
② Insert the AC plug into the AC power source.
③ Turn on the printer [Hold down the power switch for about a second to turn
on the power.].

Unplugging

Plugging

46356101TH Rev.2 4-2

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

Maintenance Tools: Table 4-1-2 shows the tools necessary to use Maintenance Utility software.

Table 4-1-1 shows the tools necessary to replace printed-circuit boards and units:
Table 4-1-2: Maintenance Tools

Table 4-1-1: Maintenance Tools No. Maintenance Tool Quantity Use Remarks

No. Maintenance Tool Quantity Use Remarks Notebook

personal
Phillips See
computer
screwdriver with 3- to 5-mm 46470802TH
1 1 1 (with 1
magnetic tip, No. screws for Maintenance
Maintenance
2-200 Utility.
Utility software
installed)
Screwdriver No.
2 1
3-100
2 USB cable 1
Screwdriver No.
3 1
5-200

Ethernet cable
3 1
4 Digital multimeter 1 (crossover cable)

Screws in use:
5 Pliers 1
Shape Designation
Handy vacuum
6 cleaner (toner 1 See note.
vacuum) Screw (silver) (6mm)

E-shaped ring
7 E-ring pliers 1
removal
Screw (silver/8mm)
Note! Use a toner vacuum. Using a general-purpose vacuum may cause fire.

Round-head screw (black)

Screw (black)

Screw (silver)

46356101TH Rev.2 4-3

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2 Part replacement procedure

This section describes the procedure for replacing the parts and assemblies shown in the (3) Turn the two lock levers (blue) of the belt unit ② in the direction of the arrows and,
disassembly diagrams below. put your finger in the lock levers (blue), detach the unit.

4.2.1 Belt unit

(1) Open the top cover.
(2) Remove the image drum unit ① .
Lock lever (blue)
Top cover

Lock lever (blue)

Note! Cover the removed ID units with a piece of black paper.

black paper

46356101TH Rev.2 4-4

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2.2 Fuser unit

(1) Open the top cover.
(2) Pull the two fuser unit lock levers (blue) in the direction of the arrow and detach the
fuser unit ① .

Top cover

Fuser unit lock lever (blue)

Fuser unit lock lever (blue)

46356101TH Rev.2 4-5

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2.3 Left side cover / Left side cover(sub) (4) Unlatch and detach the left side cover(sub) ③ .

(1) Open the top cover.

Latch
(2) Remove the four (silver-colored) screws ① .
Latch
(3) Unlatch and detach the left side cover ② .

Top cover
Latch

Claw

Claw

46356101TH Rev.2 4-6

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2.4 Right side cover / Right side cover(sub)

(1) Open the top cover.
(2) Remove the two screws (black) ① and unlatch and remove the right side cover (sub)
②.
(3) Open the interface cover.
(4) Open the MPT assembly.
(5) Remove the cover IC card ③ .
(6) Remove the six screws (silver) ④ and remove the screw (black) ⑤ and detach the
right side cover ⑥ .

Top cover

claw

Interface cover
claw
MPT Assy

claw

46356101TH Rev.2 4-7

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2.5 CU/PU board and low-voltage power supply

Warning Electric shock hazard

When replacing the low-voltage power supply, electric shock may occur. Wear insulated
gloves, or be careful not to touch the conductors or terminals of the power supply directly.
After the AC cord is unplugged, the capacitor may take about one minute to discharge
completely or, due to PCB breakdown, could not discharge. Use caution about electric shock.

(1) Remove the right side cover. (See 4.2.4)

×3
(2) Remove the five screws (silver) ① and remove the plate shield (CU) ② .
Claw
(3) Remove all the CU/PU board cables. ×5
(4) Remove the three screws (silver) ③ , the screw (black) ④ and the screw (silver) ⑤
to detach the CU/PU board ⑥ .
(5) Remove all the low-voltage power supply cables.
(6) Remove the three screws (silver) ⑦ and remove the screw (black) ⑧ and detach
the claw and low-voltage power supply board ⑨ .

Wiring diagram
Notes in assembling :
Fix the screw with film FFC when attach the shield plate (CU).
Film FFC
Exit connector
Fuser cable Fuser connector
Fix the screw with film FFC

Shield plate (CU)

Exit cable
Core Fuser cab le wound one turn around the core
Thread the Exit cable through the core
Cross section

46356101TH Rev.2 4-8

 4.REPLACEMENT OF PARTS
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4.2.5.1 How to remove Battery (CU/PU Board) (2) How to remove the battery.
Insert finger, a needle or a rod in the gap between the battery and its holder.
(1) The position of the battery is shown in the below picture.

Battery CU/PU Board

C174 BAT1
Board-76M
49
42 37 34
47 44 38 36
Rod
C172 50
BZ
50 45
CP11
C141
R388

1 9
2 10 48
TCOVSW

C139
2 1

L13
R343
40 21 Battery Stopper
5
MPC

2 1

41 20
6
12 1 7
13 48 24
19
1

60
WLAN

24 1
37 61 80
25 ZA17
Battery
1

36 ZA16
ZA15
6

ZA14
1
1

1 11
4
HOST

2 1

2 12
5

1
2 1

1
22

Raise the battery up so that it is put on the battery stopper, and remove it.
9

Battery Stopper

Battery

46356101TH Rev.2 4-9

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2.6 Face-up tray 4.2.7 Rear cover

(1) Open the face-up tray ① in the direction of the arrow and, warping it, disengage (1) Remove the left side cover and the right side cover. (See 4.2.3, 4.2.4)
two portions to detach the face-up tray. (2) Remove the three (silver-colored) screws ① .
(3) Unlatch two portions A with a flat-blade screwdriver.
(4) Unlatch three portions B to slide the rear cover ② in the direction of the arrow C to
detach it.

Latches A

Latches B

46356101TH Rev.2 4-10

 4.REPLACEMENT OF PARTS
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4.2.8.1 OP Panel Assy (C532/ES5432) Notes in assembling :

When attached OP panel Assy, wire the FFC cable as follows.
(1) Remove the right side cover and shield plate (CU). (See.4.2.4, 4.2.5)
(2) Remove the FFC cable for OP Panel on the CU/PU board.
(3) Remove the four claws and remove the OP Panel Assy ① .

46356101TH Rev.2 4-11

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2.8.2 OP Panel Assy (C542/ES5442) (5) Remove the two claws and remove the cover cable OP ② .
(6) Remove the screw ③ and FFC cable.
(1) Remove the left side cover and Plate-shield. (See.4.2.4, 4.2.5)
(2) Remove the FFC cable for OP Panel on the CU/PU board.
Claw
(3) Move the OP Panel Assy ① and push the stopper in the direction of the arrow.

Stopper

(7) Remove the two screws ④ and remove the OP Panel Assy ① .

×2

(4) Move the OP Panel Assy ① in the direction of the arrow.

Notes in assembling :
When attached OP panel Assy, wire the FFC cable as follows.

46356101TH Rev.2 4-12

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2.9.1 Frame-OP-panel / OPE board (C532dn/ES5432)

(1) Remove the FFC cable ① .
(2) Remove the five screws ② .
(3) Reverse the board ③ and remove the LCD cable ④ .
(4) Remove the two screws ⑥ from the holder-LCD ⑤ and remove the LCD ④ .
(5) Remove the button ⑦ .
(6) Remove the cover-OP (front) ⑨ from the cover-OP-Top ⑧ .

x5

x2

46356101TH Rev.2 4-13

 4.REPLACEMENT OF PARTS
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4.2.9.2 Frame-OP-panel / OPE board (C542dn/ES5442)

(1) Remove the eight claws and remove the Cover-Sheet ① and Sheet-OP ② .
(2) Remove the two claws and remove the Cover-OP(front) ③ .
(3) Remove the four claws and remove the Cover-Bottom ④ .
(4) Remove the four screws ⑤ and remove the Plate-Hinge ⑥ .
(5) Remove the four screw ⑦ and Plate-Shield(OP) ⑧ .
(6) Remove the FFC Cable ⑨ from the Board ⑩ .
(7) Remove the three claws and remove the Board ⑩ and remove the Button-Assy ⑪ .
(8) Pull the portion A in the arrow direction and take the FFC- cable ⑨ off from the
Board ⑩ .
(9) Pull the portion B in the arrow direction and take the FFC- cable ⑫ off.
(10) Lift the portion C and remove the LCD - cable ⑭ .
(11) Remove the four screws ⑮ and remove the Board ⑯ .
(12) Remove the Plate-Shield (LCD) ⑰ and remove the LCD-Assy ⑱ and plate-shield
(OP) ⑲ .
<Method of removing LCD cable>
Pull to arrow direction

Portion A

Pull to arrow direction

x4

Board ⑩

x4

FFC cable ⑨
Board ⑯
FFC cable ⑫
Portion B
Pull to arrow direction

Portion C
LCD cable ⑭
x4

LCD Assy ⑱

46356101TH Rev.2 4-14

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

Notes in changing the Frame-OP ⑬ : Notes in changing the OP Panel Assy, OPE board and LCD :
Stick Gaskets and Sponges to inside of the Frame-OP ⑬ at indicated positions Carry out the “Adjusting the touch position of the touch panel” after exchange
in following figure. OP panel Assy, OPE board, LCD.
Gasket (Refer to 3.3 Adjusting the touch position of the touch panel)
Sponge-LCD(L=157mm)

Frame-OP

Sponge-LCD(L=90mm)

Notes in changing the LCD-Assy ⑱ :

Stick Gaskets to back side of the LCD-Assy ⑱ at indicated positions in following figure.
Frame-OP

Stick the Gasket to the Plate.

46356101TH Rev.2 4-15

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2.10 LED assembly. and LED assembly springs ● When remove the LED Assy

(1) Open the top cover. groove

(2) Remove the cable from the LED assembly. Remove the portion A through the Latch A
groove of the frame head ① . and then unlatch the portion B to detach the LED as-
sembly ② .
(3) Turning the LED assembly springs ③ clockwise, detach it.

LED Assy Frame head

Latch B

● When attach the LED Assy

③ Note! When attach LED assembly, put the cable in the LED assembly, attach the
Top cover springs and hook the portion B latch to the Frame head ① ,warp the tip of
Latch B Frame head ① and put in the portion A latch.

② Latch A
①
③
Frame head

Latch A

LED Assy

46356101TH Rev.2 4-16

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2.11 Image drum fan and 76E board

(1) Remove the left side cover. (See 4.2.3)
(2) Remove the (silver-colored) screw ① and the two (silver-colored) screws ② to
detach the image drum fan ③ .
(3) Remove the (silver-colored) screw ④ and unlatch five portions to detach the 76E
board ⑤ .

46356101TH Rev.2 4-17

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2.12 Top cover assembly Note! If you replace the top cover assembly, take off the cover top sub(G/T) from
old unit, and attach to new unit. (See 4.2.13)
Cover Top Sub(T) : C542/ES5442
(1) Remove the left side cover, the right side cover the rear cover, and the shield plate Cover Top Sub(G) : C532/ES5432
(CU).
(2) Remove the LED head cables from the CU/PU board.
(3) Remove the two screws ① to remove the rear plate ② .
(4) Remove the Lever-Links stand (white) of right and left in the arrow ❷ direction
while push the claw in the arrow ❶ direction. Remove the Lever-Links stacker (black)
of right and left in the arrow ❸ direction.
(5) Remove the screw (silver) ③ and then the two E-shaped retainer rings ④ to detach
the top cover ⑤ . B

D
C

Lever-Link Stand

Claw

View A View B

Lever-Link Stacker

View C View D
46356101TH Rev.2 4-18
 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

Notes in assembling :
When attach the top cover assembly, assemble according to the following procedure
(1) Take off the two Lever-Links stand (white) form the top cover assembly.
(2) Attach the top cover assemble to the main unit.
(3) Attach the Lever-Links stand (white) to the main unit.
(4) While closing the top cover, fit the Lever-Links stand (white) of right and left into
the top cover assembly.
(5) Attach the Lever-Links stacker (black) to the main unit.

46356101TH Rev.2 4-19

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2.13 Top cover / LED head cable assembly / Cover Top

Sub(G/T)
(1) Demount the top cover assembly.
(2) Remove the two (black) screws ① and round-head screw (black) ② to detach the
Lever-Link ③ .
(3) Remove the two (black) screws ④ and round-head screw (black) ⑤ to detach the
Lever-Link ⑥ .
(4) Remove the screw(black) ⑦ and unlatch six positions and remove the cover top
sub ⑧ . ×10

(5) Remove the ten (black) screws ⑨ to detach the top cover ⑩ .
(6) Remove the round-head screw (black) ⑪ to detach the LED head cable assembly
⑫.

How to remove the Cover Top sub (G/T) :

After remove the top cover from the top cover assemble, unlatch cover-top sub(G/T),
and take off it.
Cover Top Sub(T) : C542/ES5442
Cover Top Sub(G) : C532/ES5432

Latch Latch

Latch

Cover Top Sub(T) : C542/ES5442

Cover Top Sub(G) : C532/ES5432 View B

46356101TH Rev.2 4-20

 4.REPLACEMENT OF PARTS
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4.2.14 MPT assembly (5) Open the paper-set cover until reached to the main body.

(1) Remove the cassette assembly.

(2) Open the MPT assembly ① .
(3) To the position that the arm can separate from the lock of right and left, to close
MPT lightly.

(6) Pull the direction of the arrow and remove the MPT assembly ① to unlatch two
tabs.

(4) Push the arm of right and left inward and unlock the claw of the roller guide.

46356101TH Rev.2 4-21

 4.REPLACEMENT OF PARTS
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4.2.15 Belt motor / Fuser motor / Gear Assy.-CL35Z25

(1) Remove the right side cover, left side cover, shield plate (CU), low voltage power
supply board and rear cover. (See.4.2.3, 4.2.4, 4.2.5, 4.2.7)
(2) Remove the two screws (silver) ① and remove the rear plate ② .
(3) Remove the screw (silver) ③ and remove the screw (FG) ④ and remove the AC
inlet ⑤ and core holder (AC) ⑥ .
(4) Remove the film power board ⑦ .
(5) Remove the screw (silver) ⑧ and remove the cable guide ⑨ .
(6) Remove the two screws (silver) ⑩ and remove the belt motor ⑪ .
(7) Remove the two screws (silver) ⑫ and remove the clutch plate ⑬ .
(8) Remove the gear Assy Assy.-CL35Z25 ⑭ .
(9) Remove the four screws (silver) ⑮ and remove the fuser motor ⑯ .

×4

46356101TH Rev.2 4-22

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2.16 Front fan, hopping motor, rear fan, image drum

motor
(1) Remove the right side cover, the left side cover, the rear cover, the rear plate, the
shield plate (CU) and MPT Assy. (See 4.2.14, 4.2.15)
(2) Remove the two (silver-colored) screws ① to detach the hopping motor ② .
(3) Remove the two (silver-colored) screws ③ to detach the rear fan ④ .
(4) Remove the (silver-colored) screw ⑤ and unlatch the frame-MPT-side ⑥ to remove
it.
(5) Remove the two (silver-colored) screws ⑦ to detach the front fan ⑧ . Air
(6) Remove the three (silver-colored) screws ⑨ to detach the image drum motor ⑩ .

Note!
• Observe the orientation to attach the fan ④ , ⑧ .
• While removing or installing FAN ④ , ⑧ do not press impeller of the FAN.
In case of the impeller unfastened by mistake, do not reuse it and install a new FAN.

Air

46356101TH Rev.2 4-23

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2.17 High-voltage power supply board

(1) Remove the right side cover, shield plate(CU), CU/PU board, cable guide and the
low voltage power supply. (See 4.2.5)
(2) Remove the screw (black) ① to remove the holder WLAN ② .
(3) Remove the five screws (silver) ③ to remove the plate board (A) ④ .
(4) Remove the three screws (silver) ⑤ and remove the screw (black) ⑥ .
(5) Unlatch the claws to detach the high-voltage power supply board ⑦ .
(6) Remove the screw ⑧ (Round-head screw (black)) and screw (black) ⑨ to remove
the toner low board ⑩ .

* The following figure is location of use the Round-head screw (black)

The location of use the Round-head screw (black)

Side-R-Assy (Six use in total) 46201201
(Holder-Contact-HV_-Assy)

×5

46356101TH Rev.2 4-24

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2.18 Guide-ejection assembly, fuser connector

assembly and color-registration assembly
(1) Remove the left side cover, the right side cover, the rear cover and the top cover
assembly.
(2) Remove the CU/PU board and the low-voltage power supply.
(3) Detach the guide-ejection assembly ① .
(4) Remove the ID FAN. (See 4.2.11)
(5) Remove the two (silver-colored) screws ② to detach the fuser connector assembly
③.
(6) Remove the film-power board ④ .
(7) Remove the two (silver-colored) screws ⑤ to remove the cover-beam ⑥ and the
plate-beam ⑦ .
(8) Remove the three (silver-colored) screws ⑧ to remove the two torsion springs ⑨
and then the cover-code ⑩ .
(9) Remove the four (silver-colored) screws ⑪ to detach the color-registration assem-
bly ⑫ .

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4.2.19 Frame-MPT assembly and feeder assembly

(1) Remove the cassette, left side cover, the right side cover, the hopping motor, the
plate shield (CU) and the operator panel assembly.
(2) Remove the clutch, sensor cables and USB connector of the CU/PU board.
(3) Remove the screw(silver) ① and unlatch the frame-MPT-side ② to remove it.
(4) Remove the cover OP (sub) ③ and lever lock ④ , spring ⑤ and cover IC card ⑥ .
(5) Remove the screw (silver) ⑦ to remove the switch Assy-interlock ⑧ .
(6) Remove the four screws (silver) ⑨ and remove the frame front ⑩ .
(7) Remove two screws (silver) ⑪ and remove plate USB ⑫ .
(8) Remove three screws (silver) ⑬ and remove plate front ⑭ .
(9) If the insulator sponge ⑮ is attached on the main unit, remove it. And remove the
four screws (silver) ⑯ and screw (black) ⑰ and unlatch the two portions to detach
the frame-MPT assembly ⑱ .
(10) Remove the cable from the sensor of frame-MPT assembly.
(11) Remove the three screws (silver) ⑲ and two posts to detach the feeder assembly
⑳ to arrow direction.

Post

Claw

Post
Claw

insulator sponge

46356101TH Rev.2 4-26

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

Notes in assembling : Notes in changing the Lever lock, Spring :

Connect the cable to the sensor of MPT-Assy before attaching MPT-Assy. Assemble a lever lock and the frame front first, and insert a spring between the
lever lock and the frame front when assembling the Lever lock and the Spring.

Frame front

Lever lock Spring

Notes in changing the Plate front, Plate USB :

Attach the next part after fixing the screw of the place with the “ △ ” mark when
assembling the Plate front, Plate USB.

Notes in changing the Frame-MPT Assy :

When changed Frame-MPT Assy, remove the black envelope lever which origi-
nal MPT Assy had in new MPT Assy.

envelope lever

46356101TH Rev.2 4-27

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2.20 Side-L assembly, side-R assembly and base Notes in assembling:

Match phase of Shaft-Liftup-Assy.
assembly
Right side
(1) Remove the left side cover, the right side cover, the rear cover, the top cover
assembly, the operator panel assembly, the feeder assembly, the guide-ejection
assembly and the registration assembly.
(2 Remove the four (silver-colored) screws ① to remove the plate-bottom ② .
(3) Remove the E-shaped retainer ring ③ and then the shaft ④ .
(4) Remove the six (silver-colored) screws ⑤ to detach the side-L assembly ⑥ , the
side-R assembly ⑦ and the base assembly ⑧ .

Match the positions

Left side

46356101TH Rev.2 4-28

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2.21 Feed rollers (3) Press the tab on the black cover ② attached to the left side of the rear paper feed
roller ③ and open the black cover ② downward.

(1) Remove the cassette. (4) Remove the rear paper feed roller ③ .

(2) Lift the tab of the front paper feed roller ① outward, slide the front paper feed roller
① to the left and remove it.

Tab

Tab

46356101TH Rev.2 4-29

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.2.22 MPT feed roller (3) Open the paper-set cover until reached to the main body.

(1) Open the MP tray.

(2) Push the arm of right and left inward while lifting MP tray lightly and take off the
claw.
Paper set cover

MP tray

(4) Push the claw of the separator roller cover to the top and slide a paper feed roller to
the left.

(5) Push the center of the MP tray and remove paper feed roller ① .

46356101TH Rev.2 4-30

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

(6) Set the new paper feed roller with pushing the center of the MP tray. 4.2.23 MPT pickup roller
(1) Open the MP tray.
(2) Push the arm of right and left inward while lifting MP tray lightly and take off the
claw.
(3) Open the paper-set cover until reached to the main body. (See 4.2.22)
(4) Remove the pickup roller ① .

(7) Close the separator roller cover.

(8) Lift MP tray lightly with pushing the arm of right and left of the MP tray inward and
hook the claw.

46356101TH Rev.2 4-31

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

4.3 Locations to lubricate

This section shows the locations to lubricate. The other locations must not be lubricated.
Lubrication is not required during assembly or disassembly, except that, after lubricant is
wiped off locations, the appropriate lubricant specified must be applied to the locations.
Each number circled, accompanied with the number and name of a drawing indicates that
the lubrication work with the number is specified in the drawing.

Lubrication work
(1) Lubricant notations and names
EM-30LP: Molykote EM-30LP (part number 44498501)
HP-300: Molykote HP-300 (part number YC4083-6258)
PM: Pan motor oil 10W-40 or ZOA 10W-30 (part number YC4044-5338)
GE-334C: FLOIL GE-334C (part number 41823301)
SF-133: HANARL SF-133 (part number 42983201)
Tetra: C-9310 or C-5005

(2) Grease boundary samples

Class S A B C D E F

Amount applied (cc) 0.0005 0.003 0.005 0.01 0.03 0.05 0.1

W(mm) 1.24 2.25 2.67 3.37 4.86 5.76 7.26

Sample

46356101TH Rev.2 4-32

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

① -1 Side-R Assy. ① -2 Side-R Assy.

EM-30LP Class Bx4 EM-30LP Class Bx2

Apply a normal amount of Apply a normal amount of
MOLYKOTE (EM-30LP) MOLYKOTE (EM-30LP)
to the whole circle of 4places to the whole circle of 2 places
Gear-Idle-Belt
Gear-Reduct-Liftup-A

Gear-Liftup-D

Gear-Reduct-Belt EM-30LP Class Bx4

Apply a normal amount of
Grease prohibition
MOLYKOTE (EM-30LP)
Bush-FU to the whole circle of
4places

EM-30LP Class C EM-30LP Class C

Apply a normal amount of Apply a normal amount of
MOLYKOTE (EM-30LP) Plate-BF-Caulking MOLYKOTE (EM-30LP)
Plate-BF-Caulking to the whole circle of to the whole circle of hatched
hatched areas. areas. (Shaft end surface
(Shaft end surface side). side).

46356101TH Rev.2 4-33

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

① -3 Side-R Assy. ① -4 Side-R Assy.

EM-30LP Class B x2
EM-30LP Class C Apply a normal amount of
Apply a normal amount MOLYKOTE (EM-30LP)
of MOLYKOTE to the whole circle of gear
(EM-30LP) teeth (2 places).
to the whole circle of EM-30LP Class B
hatched areas. (Shaft Apply a normal amount of
end surface side). MOLYKOTE (EM-30LP)
to the whole circle of gear
teeth (2 places).

EM-30LP Class B Apply

a normal amount of
Plate-BF-Caulking MOLYKOTE (EM-30LP)
to the whole circle of
gear teeth (2 places).
EM-30LP Class B Apply a
normal amount of MOLYKOTE
(EM-30LP) to the whole circle Grease prohibition
of gear teeth (2 places).

Grease prohibition Grease prohibition

46356101TH Rev.2 4-34

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

① -5 44452301PA Side-R Assy. ① -6 44452301PA Side-R Assy.

EM-30LP Class C
Apply a normal amount of MOLYKOTE (EM-30LP)
to the whole circle of hatched areas (Shaft end eurface side). SF-133 Class C
Apply a normal amount of HANARL(SF-133)
to the all circumference of Rack-R.
Shall can be soaked in HANAL.

Rack-R

Plate-Gear-Caulking

Gear-Reduct-ID
Range 10mm or more Grease prohibition

EM-30LP Class D x2
MOLYKOTE (EM-30LP) to be applied
to the tooth surface in 2 places. Gear-Idle-IDS
Range 10mm more. It is application to
state without a lump jumping out of an
Gear tooth top, the tooth bottom.
46356101TH Rev.2 4-35
 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

② Side-L Assy. ③ -1 Front Assy.-Reg/Hop

EM-30LP Class A
Apply a normal amount of MOLYKOTE
(EM-30LP) to the hatched areas.
(Side of roller and ditch of shaft)
(The other side is also the same. : Two
places in total)

Rack-L

SF-133 Class C
Apply a normal amount of HANARL(SF-133)
to the all circumference of Rack-L.
Shall can be soaked in HANAL.
EM-30LP Class B
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas (Center of shaft).

46356101TH Rev.2 4-36

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

③ -2 Front Assy.-Reg/Hop ③ -3 Front Assy.-Reg/Hop

EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to
the hatched areas (Shaft end
surface side).

EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to
the hatched areas (Shaft end
surface side).

③ -4 Front Assy.-Reg/Hop
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to
the hatched areas (Shaft end
surface side).

EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to
the hatched areas (Shaft end
surface side).

Grease prohibition

46356101TH Rev.2 4-37

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

③ -5 Front Assy.-Reg/Hop ③ -6 Front Assy.-Reg/Hop

EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to
the hatched areas (Shaft).
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to
the hatched areas
(Post end surface side).

EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to
the hatched areas (Shaft).

46356101TH Rev.2 4-38

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

④ -1 Printer Unit-PX760 ④ -3 Printer Unit-PX760

Spring-Torsion-L

Cover-Top-Assy Spring-Torsion-R EM-30LP Class C

Apply a normal amount of MOLYKOTE
(EM-30LP) to the sliding surface with
Drum Shaft.hatched areas
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the end
face of Plate-R.hatched areas

Panmotoroil Class C
Apply a normal amount of Panmotoroil to the portion of the
slot of solid coiling of this torsion-spring using a brush.
(2 places)(At both sides)
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the end
face of Plate-R.hatched areas

④ -2 Printer Unit-PX760
EM-30LP Class C
Apply a normal amount of MOLYKOTE (EM-30LP)
to the end face of Plate-L.(hatched areas)

GE-334C Class C
Apply a normal amount of
FLOIL (GE-334C) to
Plate-L contact portion (4 place).
Plate-R

46356101TH Rev.2 4-39

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

⑤ -1 Base-Assy ⑤ -2 Base-Assy

SF-133 Class A
Apply a normal amount of HANAL (SF-133) to
the hatched areas.
(6 portions) (Only the shaft axis)

Plate-Base

Roller-Tensioner_Dup ×3 pcs

Roller-Feed-Dup

Frame-Base(Dup)

EM-30LP Class C x4
Apply a normal amount of
MOLYKOTE (EM30LP) to the
hatching areas (Shaft)

46356101TH Rev.2 4-40

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

⑥ -1 Cover-Assy.-Rear

SF-133 Class B
Apply a normal amount of HANAL (SF-133)
to the hatched areas.

Hatched areas

Leave it for about 3 minutes (drying time) after painting HANAL SF-133, and then
assemble the Cover-Assy.-Stacker.

46356101TH Rev.2 4-41

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

⑦ -1 Frame-Assy.-MPT

EM-30LP Class B (3) 㻌

Apply a normal amount of MOLYKOTE (EM-30LP) to the Grease area 㻌
hatched areas. (Center of shaft)

Holder-Pickup

EM-30LP Class A
Apply a normal amount of
MOLYKOTE (EM-30LP)
to the hatched areas.
(Bearing surface of roller)

Note:1

Roller-Pitch
Note:1

Shaft-Idle-Dup

Spring-Torsion-Pitch

46356101TH Rev.2 4-42

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

⑦ -2 Frame-Assy.-MPT ⑧ LED Head Unit-61TRD2

Boss-Coupling
HANARL SF-133 Class C

Leave it for about 30 minutes (drying time) after painting HANARL SF-133,
and then assemble the Boss-Coupling.

C-5005 Class A
Apply a normal amount of Tetra C-5005 to
the slash hatched areas, total 2 places
on the LED Head both side of the above picture.

46356101TH Rev.2 4-43

 4.REPLACEMENT OF PARTS
Oki Data CONFIDENTIAL

⑨ Cover-Top-Assy

EM-30LP Class A (3 place)

Apply a normal amount of MOLYKOTE (EM-30LP)
Holder-Link-Stand (Right/Left same area)

46356101TH Rev.2 4-44

Oki Data CONFIDENTIAL

5. REGULAR MAINTENANCE
5.1 Cleaning........................................................................................5-2
5.2 Cleaning of LED lens array ...........................................................5-3
5.3 Cleaning the Feed rollers and the Retard roller.............................5-4
5.4 Cleaning the MPT Feed rollers......................................................5-5
 5. REGULAR MAINTENANCE
Oki Data CONFIDENTIAL

5.1 Cleaning
Remove toner powder and dust in the Printer inner section. Clean the inside of and
the periphery of the Printer with the cloth as needed. Clean the Printer inner section
with the handy cleaner (maintenance tool).
Note! Do not touch the image drum, LED lens array, and LED head terminal.

46356101TH Rev.2 5-2

 5. REGULAR MAINTENANCE
Oki Data CONFIDENTIAL

5.2 Cleaning of LED lens array

If the vertical white lines, and white belt (white spot, pale printing) occur in printing (2) Press the button (a) and open the top cover (b).
as shown below, the LED lens array should be cleaned or the toner cartridge should
be replaced.
Note! As for the LED lens array, clean it with soft tissues or soft cloth after b
eliminating static electricity of a maintenance tool.
a

While lines or White belt

(White spot, pale printing)

(3) Wipe the whole LED head softly with the soft tissues or cloth.
Note! Do not use solvents including methyl alcohol, and thinner.

(1) Power off the Printer.

x4

(4) Close the top cover is performed by the inverse procedure with opening.

46356101TH Rev.2 5-3

 5. REGULAR MAINTENANCE
Oki Data CONFIDENTIAL

5.3 Cleaning the Feed rollers and the Retard roller

(1) Power off the Printer. (4) Wipe two paper feed rollers in the tray with a soft cloth that has been
slightly moistened with water and then squeezed well.
Note! Use water only.

(2) Pull out the tray.

(5) Push the tray back into the Printer.

(3) Wipe two paper feed rollers inside the printer with a soft cloth that has
been slightly moistened with water and then squeezed well.
Note! Use water only.

46356101TH Rev.2 5-4

 5. REGULAR MAINTENANCE
Oki Data CONFIDENTIAL

5.4 Cleaning the MPT Feed rollers

(1) Power off the Printer. (3) Close the MPT gently to a position where the left and right tabs fit the arm
grooves.

(2) Open the MPT.

46356101TH Rev.2 5-5

 5. REGULAR MAINTENANCE
Oki Data CONFIDENTIAL

(4) Separate the tabs on the roller guide from the left and right arms by (6) Wipe the two feed rollers with a tightly wrung cloth soaked in water through
pushing the tabs to inside. the opening for MPT.
Note! 1. Use water only.

(7) Close the MPT is performed by the inverse procedure with opening.

(5) Raise the roller guide until it comes in contact with the Printer.

46356101TH Rev.2 5-6

Oki Data CONFIDENTIAL

6. CONNECTION DIAGRAMS
6.1 Check of resistance values .........................................................6-2
6.2 Layout of parts ............................................................................6-5
 6. CONNECTION DIAGRAMS
Oki Data CONFIDENTIAL

6.1 Check of resistance values

Unit Circuit diagram and composition Part drawing Resistance value

M
2 Between pins 1 and 2: 3 to 4
Transport belt motor
Between pins 3 and 4: 3 to 4

ID motor Both ends of IP1: 1 or less

IP1

46356101TH Rev.2 6-2

 6. CONNECTION DIAGRAMS
Oki Data CONFIDENTIAL

Unit Circuit diagram and composition Part drawing Resistance value

Fuser motor Both ends of IP1: 1 or less

IP1

M
2
Between pins 1 and 2: 3 to 4
Feed motor
Between pins 3 and 4: 3 to 4
3

M
2 Between pins 1 and 2: 3.4
2nd/ 3rd feed motor
Between pins 3 and 4: 3.4

46356101TH Rev.2 6-3

 6. CONNECTION DIAGRAMS
Oki Data CONFIDENTIAL

Unit Circuit diagram and composition Part drawing Resistance value

Upper roller heater #1

2 Between pins 1 and 2: Several ohms to several tens of ohms
Between pins 3 and 4: Several ohms to several tens of ohms
Upper roller heater #2
Between pins A1 and A2: Approx. 590 k to 5338 k (0 to 93°C)
3
Between pins B1 and B2: Approx. 104.5 k to 806.5 k (0 to 43°C)
Thermostat #1
1 Between pins A3 and A4: Approx. 104.5 k to 806.5 k (0 to 43°C)
Between pins B3 and B4: Open
4 A5 blank NC
Thermostat #2
Upper thermistor
A1

A2
Fuser unit
Lower thermistor
B1

B2

Frame thermistor
A3
B1 2 3 4 3 4
A4

B3
A5 4 3 2 1 2 1
B4
Fuse

46356101TH Rev.2 6-4

 6. CONNECTION DIAGRAMS
Oki Data CONFIDENTIAL

6.2 Layout of parts

(1) CU/PU board (76M)

Component side

Board-76M 20 17 14 11 8 5
461134

F16
BAT1 42 37 34 21 18 15 12 9 6 C184
C174 49 47 44 38 36 32 31 22 12 6 4 3 2 C173
C172 23 26 4
BZ
50 13 24 C188 C171
YHEAD MHEAD CHEAD KHEAD
50 45 7 1 30 1 20 20 20 20

26

18

CP15
1

IC43
CP11

11 9 8 5
34 25
C141
R388

28 24 19 17 23 31 CN3 1
1 9 41 29 22 C187
30
14 29 27
2 10 48 33
27 21 16 3
40
TCOVSW

C139 28 2
2 1

10
1

1
L13
R343 1 1 1
40 21
5
MPC

A AF 10
2 1

41 20 1 EXROM
26 26 1 7 A IC31 P
6

R280
12 1 C127
7 24

RM5 RM6
13 48 14 14
19 20 20 2 8

IC32
1

60
WLAN

24 1 1 1
37 61 80
25 ZA17

ZA11
ZA13
ZA10
ZA12
1

36

ZA8

ZA9
ZA16 A P
ZA15 10 10
6

ZA14

4
1
ZA7

USB1
1

ZA6
ZA5
1

ZA4

3
2
6

1 11 1 1 ZA3
ZA2 12 76M
4
HOST

A K Y AF
2 1

2 12 36 1 46095099 5 5
5

C97
37
T1 C91
2 1

9
1

1 9 1 9

1
2
A A A A
22

LAN1
1

IC11

IC12
9

7
8
C65
L11

T T T T C61

12
5 C56
1

1 9 1 9
10

9 4 BF2
12

Q19 1 4 1 6 1 10
1
1 8 IC3

D9
13 16
1

OPE_TP1

Q11
R50
7

C27 C30
C18
3

R16
R17
R15

R18
R19
R20

R23
R24
R25
R26
R21
R22
C28

BF89
1 1
R27

2 8 C4
C3
1 12 1 13 1 2 1 3 1 5

R13

R11
14

R1
2

R12
R10
R2
R3
R4
R5
R6
R7
R8
R9
1 1 4 1 IC1
3 SPI_CS 1 1
26 20 SSNS SOLDER IDC
FAN EXIT 1 FUSER 7

46356101TH Rev.2 6-5

 6. CONNECTION DIAGRAMS
Oki Data CONFIDENTIAL

Soldering side

R837
R824 R823

R830
R829
IC503 R822
R821
R820

R795 46095099 5 5
R787
R774

R784
R775

R737

R732
C755

C751
R738

C745
C748
C749
C753
C752

R726
C742
R725
C747
R721
R719
R720

RM506 RM505
C750 C746 C743
C719

R718
C739 C725
3 1 R709 C720
C728 C729
R704

R691
R690
R694
R693

C710
7 8 C708 C716
6 4 2 5 BF507 R698
RM504
C693

C689

C695 C691

C704
BF541

C705
C703
C684
C692

R832

R692
R831

C680
R684
R674

R657 R652 BF540

C637
C636
C635

R656

R653

C638

C628
C633

C632
C631

R631
R632
C629
R654
R655

Q526
C627

R643
IC502

R620
R619

Q525
8 6 BF543

R641

R623
R616

R642
9 R627
4 3

C600
C592
11
2

R622
C596 10 BF542
R614

C593
R612
C584
R602

RM502 12 1 D503
5

C581
C588
C587
C594
C590
C589
C586

IC501
C580

C564
R595

R593
R601 R828 C560

C559
C571
R585
R586
C558

R608

C764
C563 C562

C553
C585

C568

R572
R589 C561

R600
RM501 R588 R587
R569 C557 R571 R570 R629

Q521
C548 C547 R625
C545

C544
C543 C540 C539
R561

R559

C591

C595
C538 R558 R552 C546
C532

C531
C529 C533

R560
C530
C519
R542
C518

R551 BF539
C528

R547 C599

R546
R548 R543

C526
C520

C527
C517 C597

R526
R527
C525

R532 R536 R535 R534 R533 C612 C570

C566 F503
R843

R834
C607

Q518
R842
C556 F502
C766

Q512
C549

R512

R511
R510

Q524
R833 Q516 Q515 Q514 Q513

R523
R522
IC504

Q507
C512

R621
Q506
R513 Q508
R509

C511

C503
R503

R505
Q505 Q504
Q503 D501

R504
Q502

R502
Q501

C501
R501
F501

46356101TH Rev.2 6-6

 6-7 46356101TH Rev.2
JP14

MOTOR
CL1
4 1
12
D514
D513
CP2

D512
C540 D511
R602 C541
JP5
D1

R501
JP17
R601
C520 ZA1
R600
C519
JP13

IC502
JP8
R599
JP11
C537
Board-GOH

C518
R835 JP9
R546
R832
JP10

49
48
JP18
3

C502
JP31
3

R801

64
33

IC
50
3
R838
JP7

R506 C535
JP21

1
32
R527 C534

JP30
R518 C533
C532
44605899
GOH
3

16
17
CL2

JP15
JP32
1

D516

1
JP26 JP12
R581
C531 R594
R802 C530

FET501
SNS12
JP25
CP1

R507 R580

44605899
7
JP4
R579

JP29

3
JP20
R578

3
1
JP24
R575

JP28
C528
JP16
C527

SNS03
C529 R593

6
13 1
JP23
R545 C524 TR502 R577
JP2

MAIN2
R543
Q504
R825
R830 JP3
12 1
R576
R542
C523
MAIN1
F501 C513 R535 R544 R547
JP19
Soldering side Component side
(2) Option tray board
Oki Data CONFIDENTIAL
6. CONNECTION DIAGRAMS
 6. CONNECTION DIAGRAMS
Oki Data CONFIDENTIAL

(3)-1 OPE board (ES5442) (3)-2 OPE board (C532dn)

Component side Component side

SW0 SW7 SW20

LED2

LED4
POWER
HELP SAVE

POWER
ON

R10
R12

R8
CP1

R9
SW8 SW9 SW10
C5 C4 Q4 Q5 Q6
1 2 3
SW5
MENU+
ONLINE SW11 SW12 SW13

SW1 SW6
4 5 6
46095899 3 3 SW3
SW2 SW14 SW15 SW16

76P C3 BACK ENTER SW4 7 8 9

C2

R7

R6
CANCEL
MENU- SW17 SW18 SW19

1
* 0 #
Q1 Q2
Board-76P

LED3
LED1

R1
R2
CN2 READY ATTENTION

THS Board-THS

44993499 3 3 Soldering side

Soldering side

CN501
FAX 14 1
GREEN

KEY501
SW514
GREEN 22 1
2 4 6 8 10 12 14 16 18 1
D_LED504 22

R511
R509
21 SW531 3 3 46095899 RM501
START

R510
STATUS

20
RED

RM502
SW516

36 25 R513
C510

RM503
37 24
CLEAR

1
RJ531

IC501
RJ530

R503

3 5 7 9 11 13 15 17 48 13 RM504

CN502
SW533

RM505 1 12
RJ535
RJ507
RJ529

RJ520

0
RJ519

12
PRINT
44993499

RJ521
SW515
STOP

RJ508

R528 R529
C512 C513
SW513 SW500 SW512 SW532
3

9 8 7
RJ509
RJ510

SW541
3

SCAN
R504
POWER
SAVE

RJ533
RJ512

RJ522
RJ511

SW511 SW510 SW507

D_LED505
COPY
GREEN
6 5 4
RJ518

RJ532

SW530
SW506 SW505 SW504
RJ506

POWER
RJ524
RJ525
RJ523
D_LED501

SW534
3 2 1
BLUE

SW502

SW501

SW540
HOME

46356101TH Rev.2 6-8

 6. CONNECTION DIAGRAMS
Oki Data CONFIDENTIAL

(4) Toner sensor board (5) Discharging light / TAG

Component side

KTAG_B CTAG_B MTAG_B YTAG_B

KTAG_A CTAG_A MTAG_A YTAG_A

3
6 1

CN2

1
TNRSNS501
KER_PWR CER_PWR MER_PWR YER_PWR

KFC_PWR CFC_PWR MFC_PWR YFC_PWR

CN3
3

JP4
KID_LSW CID_LSW MID_LSW JP9 YID_LSW

JP1
JP8

SNS1

JP2

A
K
JP7
JP6

SNS2
C
E
KTNRSNS
JP3 JP5

C
E
K
A
76E
CN1
20
JP10
46096699 4 4 1
JP11

RJ501

C501
R501
C
E
CTNRSNS
K
A

Soldering side

RJ502

C502
R502
76T

46096299
3

TH501
3

4 4 46096699

RJ502
RJ508

R519

RJ505

C506
Q502
46096299

Q501 C511

R518
R502
R503

R504
3

R505

R506
R509
R507

R510

RJ511
C
E
MTNRSNS

RJ512
R513
R511
R512
R514
R515
K
A

FG501

FG
C
E
YTNRSNS
K
A

(6) Color adjustment sensor PCB

R504

C504

C A
E K
SNS
44171999 1
EOE

1 CN1 5
1

46356101TH Rev.2 6-9

 Q6

76C

FG1
Q7

46223999

JP24
JP76
4

46356101TH Rev.2
1 4 1

CP7

2 2

JP1
JP73
JP74
T6
T7
JP15 6 5 6 5
JP31
Oki Data CONFIDENTIAL

JP3
JP32
JP95
C7 C12 JP96

Q2
D6 D18

JP42
JP44
JP45
ZA5
JP5 JP80
1
D10
JP78
(7) High voltage power supply board

JP79

T1
D14
JP54
JP77
JP84
D24

JP91
JP6 JP61 JP85

JP38 ZA1 JP83

JP10
D1
D25

D19

JP13 S12
JP65

CP5
JP29
SB-Y

JP67
JP14 JP55
S8
JP49
JP41
Q3

JP50
DB-Y

JP51
JP68

ZA6
JP7
CH-Y

1
JP21 S4

T2 JP57
JP69

JP59

JP60 JP90
JP93
JP89
ZA2
JP19 JP30 JP40
1
2
D22

D2
JP33

D16
JP25
JP36

S11 D12
JP28
CP3

CN1
SB-M

JP56
S7

JP94
JP71

Q4
DB-M

JP52
D9

ZA7 JP53
25
26

JP17
CH-M

1
JP18 S3
D13

T3

JP82
JP63 JP86
D20

JP92
JP8
ZA3
JP43
JP20
D3
CP6
D15
D21

JP27 JP35

JP62
JP39 S10
JP12
CP4

CP1

JP64
SB-C

S6
JP2

JP66
JP46
Q5

JP47
DB-C

JP48
ZA8

JP23 1
CH-C

JP70 S2
JP16
JP9
JP87
JP88
T4

JP72

JP58
JP11

ZA4
JP34
D23

D4

JP4 D17
JP37

JP22
SB-K

D11
S9 S5
JP26
D8
DB-K

Q1
Board-76C
CP2
JP81

1
5

D7
CH-K

S1
T5
C5

C8 FG3
D5

FG2 C9
4
6

6-10
6. CONNECTION DIAGRAMS
 6. CONNECTION DIAGRAMS
Oki Data CONFIDENTIAL

(8) Low-voltage power supply PCB (9) ID unit

ID unit (for consumables) Contact point

J1
J2
Fuse

Discharging light / TAG PCB (76E PCB)

CN1 ID unit

CN2

Contact point

J3

46356101TH Rev.2 6-11

 6. CONNECTION DIAGRAMS
Oki Data CONFIDENTIAL

(10) Transfer belt unit

Transfer belt unit (for consumables) Contact point

Fuse

Relay PCB

Contact point

Transfer belt unit

Fuse

46356101TH Rev.2 6-12

 6. CONNECTION DIAGRAMS
Oki Data CONFIDENTIAL

(11) Touch panel contorol PCB

Component side

RS232C 10
TFT1

21 15 R30
14 40 1
22
1
R102

R103 28 8 C58 TEST1

C57
1 7
IC14
1

R55
R54
RM3
T IC9 A IC8 TEST2
C39 V K A
1 1 1 1 14 1
R34 R45
KEY

RM1 RM2

P P
Board-TP1

9 9 R42
R32 10 10
T A C36
L5

C33 A A
18 18
C30
R23

V K A
45657499 3 3 14 IC7 1
22

C28

C29
IC5

R13
R12
C11 C14

R8

R9
R6

C3 C10
R7

IC2

C1
1 22 L1

SUIF TP1

Soldering side

11 15 19 23 27 31 32
7
6 30
3
C628
R632

C624
C623
R635

R631

8 12 16 20 24 28
R630

10 14 18 22 26
1 2
9
39
C615
C604
C605

33 40
37
C619

C617
C618

C616

38 RM503
R616

1
R607
R608
C597
C596

C601 C607 C606 RM502 2

C599

3
4
C589

5
C588

6
C594 C593 C592 7 8
9
C581
R590
R589
R588
R587

RM501 11 10
12
C571 13
C574 14
15
C569 C568 16
17
R577 R576
C556 18
19
21
C542

22
R602

R574
C535

IC503 45657499 3 3
C525
C524
R530
C522

C519

C521
C518
R529

C512
R528 C509
C514

C513

C511 R525 C504

C507
R517 19 17 15 13 11 9 8 6 4 2
R507 R519 C502
R511
R513 R512 R510 Q501 18 16 14 12

46356101TH Rev.2 6-13