The second volume: the collection part of the

cooling bed in the rear area of the rolling mill

福州川宇机电设备有限公司
 1 2 3 4 5 6 7 8
№ Notes
<>

A A
Black
1 PLC-I/O
operation
X： 1 U power supply
2 In-cabinet fan
2 N

power supply

3 backup power
B B
1QF 2QF 3QF 4 Power socket
（C10A) （C10A) （C10A)
Any use without the permission of the company and use for purposes other than this project is an infringement.

C C
N1

N2

N3
L1

L2

L3
PS1

AC 220V
D D
DC 24V
L+

E E

<1> <2> <3> <4>

F F
设 计 =1G01
归档编号2 Pakistan Steel Mill 校 对
Main operating table cooling bed 项目编号： +1G02
审 核
福州川宇机电 Total 5 page
归档编号1 版本号 签 名 日 期
Bar production line 标 准 Schematic 图号： No. 1/5 page
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

power After Shear After A-Wire A1-Twin A2-Twin Zero cooling Twin
A PLC operating PLC
PLC power output supply A1 A2 Shear Twin Channel Channel position bed Channel Analog input spare
A
power supply ground HMD HMD channel Open Open of cooling ready ready
Main
sensor SENSOR zero Limit Limit bed signal signal

B B
Any use without the permission of the company and use for purposes other than this project is an infringement.

L+ M L+ M 1M 0 1 2 3 4 5 6 7 2M 0 1

CPU1212C (6ES7 212-1AE40-0XB0)

3L+ 3M 0 1 2 3 4 5
C C

KA1 KA2 KA3 KA4 KA5 KA6

D D

SP1 KA1 KA2 KA3 KA4 KA5 KA6

E E
In-cabinet fan

cooling Twin Twin Twin Twin

cooling bed
Ethernet communication Power common bed Channel Channel Channel Channel
Operational
port terminal closing closing Operational start stop
control
opening /opening control triggertriggering

F F
设 计 =1G02
Pakistan Steel Mill Main operating table cooling bed 项目编号：
归档编号2
Bar production line
校
审
对
核
Schematic
川宇机电 图号：
+1G03
Total 5 page
归档编号1 版本号 签 名 日 期 标 准 No.2/5Page
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

cooling cooling Twin

power step Twin Twin Twin
A PLC module
supply
bed bed
/
Channel
PLC Earthing
power
Channel Channel Channel Standby
PLC module PLC A
power supply split stop/ continuous split supply power supply Earthing
Main stop/startInching manual
/ close start / close

SA1 SA2 SA3 SA4 SA5 SB6 SB7

B B
Any use without the permission of the company and use for purposes other than this project is an infringement.

L+ M 1M 0 1 2 3 . 2M 4 5 6 7 L+ M . . . .
SM1223 (6ES7 223-1BH32-0XB0) SM1232 (6ES7 232-4HB32-0XB0)

C . . . 0 1 2 3 . . . 4 5 6 7 . . . 0M 0 1M 1
C

HL1 HL2 HL3 HL4 KA7 HL6 HL7 KA8

D HL5 D

Zero Twin
Twin C-slot
cooling position C-slot Channel Twin channel
Channel zero A1 HMD A2 HMD Standby
bed readyof cooling position Inching given speed
bed ready Position
trigger

E E

F F
设 计 =1G03
归档编号2
Pakistan Steel Mill 校 对
Main operating table cooling bed 项目编号： +1G04
审 核
福州川宇机电 Total 5page
归档编号1 版本号 签 名 日 期
Bar production line 标 准 Schematic 图号： No. 3/5page
1 2 3 4 5 6 7 8
 F
E
B
A

D
C
Any use without the permission of the company and use for purposes other than this project is an infringement.

归档编号1
归档编号2

1
1

版本号 签
名
日 期
Terminal block
X:
Line# wire#
to power supply

2
2

To the cooling bed

main drive cabinet

To the main drive cabinet

Bar production line

Pakistan Steel Mill
of the Twin channel

3
3

Remarks: * is the shielded wire

标
审
校
设

准
核
对
计

4
4

5
5

Schematic
Main operating table cooling bed

6
6

*To the flying shear

splitter drive cabinet
福州川宇机电
图号：
7
7

项目编号：

8
8

+1G05
=1G04

Total 5page
No. 4/5page
F
E
B
A

D
C
 1 2 3 4 5 6 7 8

A A

B B
HL1-Green HL3-Green HL0-Red
DC 24V DC 24V DC 24V
Any use without the permission of the company and use for purposes other than this project is an infringement.

Cooling bed
Ready Ready Power indicator

SA1 SA4 HL2-Green

DC 24V

C C
cooling bed split / close Zero position
split / close cooling bed
SA2 SA5 HL4-Green HL5-Green HL6-Green HL7-Green
DC 24V DC 24V DC 24V DC 24V

stop/start Stop /start zero Poistion Position A1 A2 Thermal check

Cooling bed Thermal Check
D SA3 SB6-Red SB7-Green D

step by step Inching Manual Standby Standby Standby

/consecutive

E E

F F
设 计 =1G05
归档编号2 Pakistan Steel Mill 校 对
Main operating table cooling bed 项目编号：
审 核
福州川宇机电 5
归档编号1 版本号 签 名 日 期
Bar production line 标 准 Schematic 图号： Total page
No. 5/5page
1 2 3 4 5 6 7 8
The second volume: the collection part of the
cooling bed in the rear area of the rolling mill

福州川宇机电设备有限公司
 2 3 4 5 6 7 8

A A

control power Motor excitation electronic board

Supply Main motor fan protector power power Encoder power Power outlet

W
B B
1N

2V1
1QF1 1QF2 1QF3 1QF4 1QF5
(C10A) (D32A) (C32A) (C10A) (C10A)

C C
1-1V

3W

5N
3U

4N

5V
4V
2W
2U

2V
FU4 FU5

KM2
1TC PS1 L N
1FU 开关电源

3U-1
D +V -V D
16
231

233
2L
FR A1 A2 95 98
Integrated motor Protector Normally
protector power closed

+24V
3W1
1-1V

3U1

5U1

5N1
source 1KA1
1N

M-
2W1
2U1

2V1

=3G03/6B =3G03/7B

E E
4 5 6 7 8 17

SA1
KM1
SA2
FR KM2 1V 237 1N
unit ready
Line contactor
1-1V 1-231 233 1N
signal
Main motor fan

KA1
12 13 M In-cabinet fan

F F

川宇机电
2 3 4 5 6 7 8
 2 3 4 5 6 7 8

A Positive group emergency Run and enable Current sensing Excitation Device Reverse group A
pulse output stop control power power pulse output

B 14 =3G01/2B =3G02/4E =3G02/5E B

KA2

3W1
3U1

5N1

5U1
H1

H2

H3

H4
15

1-12
105

106

1-9

3W1

5W1
1W1

3U1

5N1

5U1
1U1

1C1

1D1
1V1
H1

H2

H3

H4
105

106

12

13

10

11

14
9
G11 G21
K11 K21
G12 G22
C K12
X3.4
K22
C
G13 X3.3 G23
X3.2
K13 X3.1 K23
G14 G24
K14 K24
G15
K15
SIEMENS 6RA8013-6DV62-0 Shunt G25
K25
G16 G26
K16 K26

3D1-1

3D2-1
3C1

3D1
49

41

42

43

44

45

46

47

48
23

21

24

24

25

26

51
50

52
18
19

D D

3C1

3D1
3D1-1

49

M-
50

51

52
21

24

PE

Z
PA2
2RS 3D2-1
A

3D2
n A

1KA1 Pn PA1

SE
E E
8 9 10 11 2 3

Positive pulse Device is Speed Set Tachometer Ammeter Rotary encoder Motor Field Control Reverse group
output ready pulse output

F F

川宇机电
2 3 4 5 6 7 8
 2 3 4 5 6 7 8

A A

42C3-A 42C3-n 42C3-A 42C3-V

B B
150mV-50A ±10V,±1500r ±10V,±1000A ±1000V

Excitation Motor speed Armature Armature

current current Voltage

C C
Incoming Fan split/close
line
split/combination

D D

To the main operating table

drive cabinet power supply

E E
drive motor excitation

To cooling bed main

To cooling bed main

To cooling bed main

drive motor fan

of the cooling bed

Remarks: * is the shielded wire

F F

川宇机电
2 3 4 5 6 7 8
The second volume: the collection part of the
cooling bed in the rear area of the rolling
mill

福州川宇机电设备有限公司
 2 3 4 5 6 7 8

A A

control power Electronic board

supply Main motor fan protectorMotor power
excitation
power Supply Encoder power power socket

W
B B
1N

2V1
1QF1 1QF2 1QF3 1QF4 1QF5
(C10A) (D32A) (C32A) (C10A) (C10A)

C C

3W

5N
3U

4N

5V
4V
1V

2W
2U

2V
FU4 FU5

KM2
1TC L N
PS1 Switching
1FU
power

3U-1
D +V -V D
19
231

233
2L
FR A1 A2 95 98
Integrated motor Protector Normally
protector power source closed

+24V
3W1
2-1V

3U1

5U1

5N1
1KA1
1N

M-
2W1
2U1

2V1

=3G03/6B =3G03/7B

E E
4 5 6 7 8 20

SA1
KM1
SA2 1V 237 1N
Device
FR KM2 Line contactor
ready signal
2-1V 2-231 233 1N Main motor fan

KA3
12 13 M In-cabinet fan

F F

川宇机电
2 3 4 5 6 7 8
 2 3 4 5 6 7 8

A Positive group emergency Current sensing Excitation Device power Reverse group A
stop Run & Enable Control power Supply
pulse output pulse output

B 14 =3G01/2B =3G02/4E =3G02/5E B

KA4

KA5

KA6

KA8

3W1
3U1

5N1

5U1
H1

H2

H3

H4
15 16 17 18

2-12

2-14

2-11

2-16
105

106

2-9

3W1

5W1
1W1

3U1

5N1

5U1
1U1

1C1

1D1
1V1
H1

H2

H3

H4
105

106

12

14

11

16

13

10
9
G11 G21
K11 K21
G12 G22
C K12
X3.4
K22
C
G13 X3.3 G23
X3.2
K13 X3.1 K23
G14 G24
K14 K24
G15
K15
SIEMENS 6RA8013-6DV62-0 Shunt G25
K25
G16 G26
K16 K26

3D1-1

3D2-1
3C1

3D1
49

41

42

43

44

45

46

47

48
23

21

24

24

25

26

51
50

52
18
19

D D

3C1

3D1
2-25

2-26
3D1-1

49

M-
50

51

52
21

24

PE

Z
PA2
2RS 3D2-1
A

3D2
n A

1KA1 Pn PA1

SE
E E
21 22 8 9 10 11 2 3

Positive pulse Device is Reverse group

SET RPM Tachometer Ammeter Rotary encoder Motor Field
output ready pulse output
Control

F F

川宇机电
2 3 4 5 6 7 8
 2 3 4 5 6 7 8

A A

42C3-A 42C3-n 42C3-A 42C3-V

B B
150mV-50A ±10V,±1500r ±10V,±1000A ±1000V

Excitation Motor Armature Armature

current speed current Voltage

C C
Incoming Fan split/close
line
split/combination

D D

excitation of the Twin Channel

To the main operating table

E E
main drive motor fan
To the Twin Channel
To the main drive motor

of the cooling bed

To power supply

Remarks: * is the shielded

wire

F F

川宇机电
2 3 4 5 6 7 8
The second volume: the collection part of the
cooling bed in the rear area of the rolling mill

福州川宇机电设备有限公司
 2 3 4 5 6 7 8

N
A U A
V
W

QF1 QF2 QF3 QF4

(200A) (200A) (63A) (C10A)
B B

W3
W1

W2

U3
U1

U2

V3
V1

V2

100

102
1KM1 2KM1 2KM2 3KM1
(205A) (205A) (205A) (65A)

C C
1W

2W

3W
1U

2U

3U
1V

2V

3V
M Y2-200L-8
D Aligning the Roller Discharge ～ 15KW D
Distribution Box roller
1QF1 1QF11 1QF1 distribution
1QF11
(D25A) (D25A) (D40A)
box (D40A)
11W

11W
11U

11U
11V

11V
1W

1W
1U

1U
1V

1V

M Y-132M1-6
M Y-132M1-6
M Y-132S-4
M Y-132S-4
E ～ 4KW ～ 4KW ～ 5.5KW ～ 5.5KW
E

Alignment roller table - 11 sets Discharge roller table - 11 sets Cooling bed Twin channel mechanism - 1 set

F F

福州川宇机电
2 3 4 5 6 7 8
 2 3 4 5 6 7 8

A A

100

1 9
Step cooling
bed operating SA1 SA2 SB3 3KM1 SQ1 1KM1
B table B
101

111
103

105

107

117

119
2 3 4 11

KA1
5

：
C C
SB4
2KM2 2KM1

7
113

115

109

6
Step cooling
bed operating
1KM1 2KM1 2KM2 3KM1 KA1 HL1 HL2 table
D 10 8 D
102

Alignment
Forward and reverse Twin
E roller
rotation of the
Twin Channel mechanism operation
mechanism
Power Alignment E
Operational control indicator run
output roller table Limits
control

F F

福州川宇机电
2 3 4 5 6 7 8
The second volume: the collection part of the
cooling bed in the rear area of the rolling mill

福州川宇机电设备有限公司
 2 3 4 5 6 7 8

A A

SA1 SA2 SB3 SB4

B B

HL1 HL2

1 2 3 4 5 6 1 7 8

C Align the Cooling bed output C

rollers Blanking Mechanism Power
roller table is Align run
stop/start Start - Stop indicator
reversing

D D

E E

F F

福州川宇机电
2 3 4 5 6 7 8
 2 3 4 5 6 7 8

A A

B B

Red Green Green

Power Material Fall

Align run
indicator start up
C C
Green

Positive│Output│ Material Align

Negative Fall stop stop/start

D D

Standby Standby Stand By

E E

F F

福州川宇机电
2 3 4 5 6 7 8