MD Terms 2 2
MD Terms 2 2
1. is the theoretical profile of the thread for a length of onepitch in the axial plane on which the
design forms of both theexternal threads are based.
A. basic form of thread
B. effective thread
C. basic profile of thread
D. design form of external thread
3. The maximum stress induced in a material when subjected to intermittent or repeated load without
causing failure is called:
A. ultimate stress
B. endurance limit
C. ultimate torque
o. elastic limit
4. The factor of safety generally appliedin wire rope design starts at 3-4 for standing rope application, 5-
12 for operating rope and for hazard to life and property application like foundry operation.
A. higher values
B. 7-10
C. 8-10
D. 10-18
7. In machine shop, had forging operation of lengthening a piece of stock while reducing the cross- sectional
area of work is called:
A. bloating
B. upsetting
C. spreading
0. drainingout
11. The top and bottom for gears is similar formed as to crest and for screw thread.
A. flank
B. root
C. flank of tooth
D. top land
14. Material may be stretched andstillreturns to its form/condition upon the release of force is called .
A. plasticity
B. modulus of elasticity
C. ductility
o. elastic limit
15. Type of chuck wherein the work piece with standard diameter or size could be attached fast and
quick especially small size work of mass production.
A. lathe drive plate
B. damp toe dog
C. collet attachment
0. steady center rest
16. Moment curve for a simple beam witha concentrated load at middle span takes the shape of a:
A. triangle
B. rectangular
C. trapezoid
o. semi-eclipse
17. This particular cuttingtool material could withstand cutting temperatures of 1800'°F and higher at
cutting speed beyond those possible withother cutting tool materials.
A. titanium carbide
B. ceramic
C. carbide grade
0. cubic boron nitride
19. Some experiments made at Cornell University showed that experience mechanic could break a bolt
due to nut tightening.
A. 3/8 inch
B. 5/8 inch
C. 1/2 inch
D. 7/16inch
20. The 3 most commonly usedcam and follower system areradial and offset translating roller follower and
roller follower.
A. reversing
B. pulsating
C. swinging
D. actuating
The answer is: C
22. Recommended hardness of pinion for helical/herringbonegear tooth should be_ BHN point to sustain life.
A. 50- 59
B. 48 • 65
C. 40-50
D. 30- 60
26. The arc of action to circular pitch or length of action to base pitch.
A. approach ratio
B. contact ratio
C. arc of action
0. arc of approach
27. A cuttingtool angle between the side cuttingedge and the plane perpendicular to direction of feed travel is
angle.
A. side relief
B. side cutting edge
C. lead
0. side rake
37. The tool bit made of tool blank consist of face,nose, shank and _
A. cutting edge
B. none of these
C. round nose
D. base
38. The cutting tool used the shaper are similar to turning tools of machine.
A. planer
B. broaching
C. boring
D. lathe
39. The blades for hacksaw have number of teeth range of:
A. 15 - 38 tooth/in
B. 14 - 32 teeth/in
C. 12 - 30 teeth/in
D. 12 - 32 teeth/in.
40. The safeguard in minimum of mm in height for the use as toe guard/toe board.
A. 165
B. 135
C. 150
D. 120
45. The modulus of elasticity of steel Eis at 30 x 106psi, iron at 10 x 106 psi, but concrete is muchlower at
_
x lo' psi.
A. 1
B. 2
C. 6
D. 3
46. Two more forces actingtogether could be placedby a single force with same effect in a mass.
A. couple of force
B. resolution of forces
C. resultant
0. concurrent of forces
47. What is the recommended cutting speed range for bronze in fpm?
A. 60/70
B. 200/250
C. 80/60
D. 100/110
115. When a hot part is cooled suddenly by quenching, thereis momentarily a high temperature gradient
that induces a stress gradient. Some metal parts under certain conditions crack asa result; this
phenomenon is called
A. thermal-shock failure
B. thermal fatigue
C. honing
D. Quenching
116. Fatigue strength is increased by repeated loads just below the normal fatigue limit, followed by small step by
step increases of the loading. The processis called
A. mixing
B. coaxing
C. axing
0. relieving
118. Is the distance in inches a screw thread (a helix) advances axially in one turn.
A. lead
B. circular pitch
C. pitch
0. mean pitch
122. Is usedon bolts for high-pressure pipe flanges, cylinder head studs etc.
A. UNC
B. UNEF
C. UNF
D. SUN
124. For non-metallic gaskets, it has been found that they should have a certainminimum amount of
compression
as for a certain cork gasket.
A. 62%
B. 68%
C. 86%
D. 76%
128. Is a type of bolt finished all over, usually having coarse threads.
A. coupling bolt
B. machine bolt
C. studbolt
D. automobile bolt
129. Is a type of bolt distinguished by a short portion of the shank underneath the head being square or
finned or ribbed.
A. coupling bolt
B. machine bolt
C. studbolt
D. carriage bolt
130. Is a type of bolt threaded on both ends andcanbe used where a through bolt is impossible.
A. coupling bolt
B. machine bolt
C. studbolt
D. carriage bolt
133. The length of contact in a tapped hole should be a minimum of about for cast iron.
A. D
B. 1.5D
C. 1.2D
D. 2D
134. When the location of bolt is such that it would normally be shear, it isbetter practice to use
A. dummy bolts
B. mid-pin
C. crank pin
0. dowel pins
135. Is a locking device used to maintain pressure between the threads of the bolt andnut.
A. lock nuts
B. gasket
C. lock washers
D. lockout
139. Is the overall length of the spring whenit is compressed untilalladjacent coilstouched.
A. compressed length
B. none of these
C. free length
D. solid
141. In general, steel springs are made of relatively high-carbon steel usually
A. more than 0.5%
B. 5%
C. less than 0.5%
D. 10%
142. When heat-treated wire is coiled cold, it should be stress relieved for bending stresses after cooling by
being heated at some
A. 400'F
B. 700'F
C. 600'F
D. SOO'F
143. Is a low cost springmaterial, suitable where service is not severe anddimensional precision is not needed.
A. harddrawn wire spring
B. helical springwire
C. stainless steel
D. helical tension spring
145. Is a spring wire with good quality for impact loads and moderately high temperatures.
A. harddrawn wire spring
B. helical springwire
C. chromium-silicon
D. helical tension spring
146. Is a type of coil where the helical coilis wrapped into a circle forming an annular ring
A. volute spring
B. motor spring
C. hairspring
D. garter spring
147. A type of spring where thin flat strip wound up on itself asa plane spiral, usually anchored at the inside end.
A. volute spring
B. motor spring
C. hairspring
D. garter
154. If all the principal stresses have finite values, the system is
A. biaxial
B. uniaxial
C. mono-axial
0. triaxial
155. Under theories of failure, for static loading of ductile material, the design stress is
A. Yield stress/factor of safety
B. Ultimate stress/factor of safety
C. factor of safety/yield stress
D. Endurance strength/factor of safety
157. The theory of mechanics of materials shows that the results from the octahedral shear stress theory
and those from the maximum distortion- energytheory are
A. relevant
B. less than
C. the same
0. more than
158. Is the distance measured axially, from a point on one thread to the corresponding point on an
adjacent thread.
A. axialpitch
B. lead
C. z-pitch
D. lead
159. Is the angle between a tangent to the pitch helix anda plane normal to the axis of the screw.
A. helix angle
B. tangent angle
C. lead angle
D. vertical
160. For ACME thread the pressure angle normal to the thread is
A. 12.5°
B. 14.5°
c. 13.s•
0. 34°
161. If the thread surfaces are smooth and well lubricated, the coefficient of friction may be aslow as
A. 0.12
B. 0.16
C. 0.14
D. 0.10
163. A screw that requires a positive torque to lower the load,or to loosen the screw if it has been turned
tight against a resistance.
A. power screw
B. self screw
C. lock screw
D. self-locking screw
167. Is the shaft intermediate between a line shaft and a driven shaft
A. countershafts
B. jackshafts
C. headshafts
D. all of
169. For shafts, the shear due to bending is maximum at the neutral plane where the normal stressis
A. maximum
B. zero
C. minimum
D. constant
170. Criteria for the limiting torsional deflection vary from 0.08° per foot of length for machinery shafts to
per foot.
A. 1 degree
B. 3 degrees
C. 2 degrees
D. 4degrees
171. For transmission shafts the allowable deflection is I degree in a length of diameters.
A. 10
B. 20
C. 15
D. 25
172. An old rule of thumb for transmission shaftingis that the deflection should not exceed of
length between supports.
A. 0.01in per foot
B. 0.03in per foot
C. 0.02in per foot
D. 0.04in per foot
173. In general, for machinery shafts, the permissible deflection may be closer to
A. 0.02in/ft
B. 0.01in/ft
C. 0.002 in /ft
D. 0.03in /ft
175. The speed at which the center of mass will equal the deflecting forces on the shaft; the shaft with its
attached bodies will then vibrate violently, since the centrifugal force changes its direction as the shaft
turnsis
A. mean speed
B. critical speed
C. geometric speed
D. unit speed
176. For shaft, the minimum value of numerical combined shock and fatigue factor to be applied in every case to
the computed bending moment is
A. 1.0
B. 1.5
C. 1.3
D. 1.8
178. It is suggested that the design factor on the yield strength be about 1.5 for the smooth load, about 2 to
2.25 for minor shock loading, and up to for severe shock loads, especially when the loading
reverses during operation.
A. 3.0
B. 4.0
C. 3.5
D. 4.5
182. A key with one of several patented methods of keying, is driven or pressed into a hole that is small
enough to close the slit,assembled in radial direction.
A. fit key
B. saddle key
C. rollpin
D. pin key
184. A key that allows the hub to move along the shaft but prevents the rotation of the shaft.
A. Woodruff key
B. feather key
C. gibskey
D. square
187. Are used ascouplings, or in addition to other couplings where, in case of overload, there is danger of
injury to machines or to material in process.
A. involute serrations
B. shear pin
C. flange coupling
D. kingpin
188. A couplingthat transmits power via the frictional forces induced by pulling the flanges toward each
other over slotted tapered sleeves.
A. flange coupling
B. ribbed compression coupling
C. rigid coupling
0. flanged compression coupling
189. A coupling used for absorbing some shock and vibration that may appear on one shaft and of
preventing the occurrence of reversed stresses caused by the shaft deflecting at the coupling.
A. rigid coupling
B. flexible coupling
C. flange coupling
0. none of these
190. For a single Hooke's coupling, the shaft angle should not be greater than about .
A. 10°
B. 15°
C. 12°
D. 30°
193. Is the difference in the radii of the bearing and the journal
A. even clearance
B. clearance ratio
C. fit clearance
0. radial clearance
194. Is one in which the radiiof the journal and the bearing are the same.
A. fitted bearing
B. partialbearing
C. full bearing
0. clearance bearing
195. The line that passes through the centers of the bearing and the journal is called the
A. line of action
B. line of centers
C. under cut
0. line of tangent
197. length-diameter ratio wasa good compromise for the general case of hydrodynamic bearings
is approximately.
A. 1
B. 3
C. 2
D. 4
200. A conclusion repeatedly verified by experiment is that the smoother the surface
A. the greater the loadcapacity of the bearing
B. the lesser the capacity of the bearing
C. constant
0. none of these
201. The following are considered advantageous for bearing materials include
A. conformability
B. embeddability
C. compatibility
D. all of
205. A type of roller bearing in which the balls are assembled by the eccentric displacement of the inner ring.
A. shallow-groove ball bearing
B. self-aligning ball bearing
C. filling-slot ball bearing
D. deep-groove ball
207. Are toothed wheels whose toothelements are straight and parallel to the shaft axis or used to
transmit motion and power between parallel shafts.
A. helical gear
B. worm gear
C. bevel gear
D. spur
211. If the ends are joined by wire lacing with machine, the usual efficiency of joint is
A. 100%
B. 85%
C. 75%
D. 88%
212. The tension in the belt due to centrifugal force increases rapidly above about .
A. 2500fpm
B. 3500fpm
C. 3000fpm
D. 4000fpm
213. Experience suggests that the most economical designs are obtained for a belt speed of
A. 4000 to 4500 fpm
B. 2000 to 3000 fpm
C. 3000 to 4000 fpm
D. 4000 to 5000
223. The minimum number of teeth on the smaller sprocket for high speeds is
A. 19
B. 21
C. 23
D. 25
224. Wire ropes are made from cold-drawn wires that are first wrapped into .
A. layer
B. segment
C. strands
0. none of these
226. A wire rope that wires and strands are twisted in opposite direction
A. long lay
B. langlay
C. regular lay
D. performed
227. A wire rope that the wires andstrands are twisted in the same direction
A. long lay
B. langlay
C. performed
0. non-performed
233. The minimum suggested design factors of wire ropes for miscellaneous hoisting equipment is
A. 2
B. S
C. 3
D. 4
235. To avoid excessive wear rate the recommended limiting pressure for 6 x 19 ropeis for cast steel
A. 700psi
B. 1000 psi
C. 900psi
D. 1200 psi
236. To avoid excessive wear rate the recommended limiting pressure for 6 x 19 ropeis for manganese steel.
A. 2500 psi
B. 3000 psi
C. 2000 psi
D. 2300
237. Friction devices used to regulate the motion of bodies and with clutches.
A. roller
B. brakes
C. babbit
D. holders
239. That part of the total frictional energy that is storedin the brake parts,principally in the drum or disk, has
been variously estimated at .
A. 56% up
B. 86% up
C. 90% up
D. 75% up
242.If the band wraps partlyaround the brake wheel or drum,and braking action is obtainedby pulling the band
tight onto the wheel.
A. block brake
B. band brake
C. dutch
D. centrifugal brake
244. The brake liningoperating at temperature ---J sintered mixtures containingceramics are used.
A. 750' to 1000°F
B. 560' to 900°F
C. 800' to 1200°F
D. 400 to 789°F
245. Are resistance welds, usually round, in the same form as the electrodes that press the sheets together.
A. edge joint
B. MIG welds
C. spot welds
D. TIGwelds
247. Is an intermittent weld, lightly done to hold the members in position for assembly purposes or for
principal welding.
A. edge welds
B. tack welds
C. back welds
D. half welds
249. The arcis covered witha welding composition, andbare electrode wire is fed automatically.
A. resistance welding
B. submerged arc welding
C. induction welding
D. spot
250. The recommended coefficient of fluctuation of flywheels for punching, shearing, pressing machines is
A. 0.05• 0.1
B. 0.03• 0.05
C. 0.002
D. 0.01• 0.02
251. For best running conditionsof gear, the contact ratio shouldbe about
A. 1.25to 1.4
B. 1.20 to 1.45
C. 1.34 to 1.56
D. 1.62 to 1.45
253. Is the average tangential force on the teeth and is then obtained from the horsepower.
A. total load
B. separation load
C. pressure load
D. tangential
254. The service factor of a gear may be taken as if an electric motor drives a centrifugal blower.
A. 1
B. 3
C. 2
D. 4
255. The kindof wear occurs because of a fatigue failure of the surface material asa result of highcontact
stresses.
A. slotting
B. pitting
C. involuting
D. curving
256. Is causedby foreign matter, such as grit or metal particles, or by a failure of the oil filmat low speed.
A. auction
B. scoring
C. abrasion
D. corrosion
257. Occurs when the oil film fails,but in this case, the load andspeed are so high that the surface metalis
melted, and the metalis smeared down the profile.
A. abrasion
B. corrosion
C. spalling
D. scoring
259. Buckingham says that mating phenolicgears with steel of BHN less than leads to excessive
abrasive wear.
A. 200
B. 400
C. 300
D. 500
260. The extra toothin gear which is used to distributes the wear more evenly.
A. hunting tooth
B. tooth profile
C. dummy tooth
D. add tooth
261. The length of the hub should not be made the face width of the gear.
A. less than
B. equal
C. greater
0. none of these
262. isa gear that has teethcut on the inside of the rim instead of on the outside.
A. extemalgear
B. involute gear
C. stub gear
0. annular gear
263. To eliminate fouling, let the minimum differences in tooth numbers between the internal gear and pinion,
be
for 14.4° involute full depth.
A. 10 teeth
B. 14 teeth
C. 12 teeth
D. 16 teeth
266. Is the advance of the tooth in theface width divided by circular pitch.
A. face contact ratio
B. speed ratio
C. profile ratio
0. advance ratio
267. Is the distance between the teeth measured on the pitchsurface alonga normal to the helix.
A. lead
B. lead angle
C. pitch
0. normal circular pitch
268. The hardness of helical and herringbone teeth cut after heat treatment willgenerally fall between the
limits of
A. 210 and 300Brinell
B. 147 and 300Brinell
C. 230 and 320Brinell
D. 220 and
271. Bevel gear teeth arebuilt with respect to a_, rather than to a pitch cylinder as in spur gears.
A. pitch pedal
B. pitch profile
C. pitchcone
D. cylinder
275.Is an imaginary cone whose elements are perpendicular to the pitch cone elements at the large endof
the tooth.
A. front cone
B. side rake
C. back cone
0. rear cone
278. Straight and Zerol bevel gears shouldnot be used when the pitch line velocity is greater than about
A. 800rpm
B. 87S rpm
C. 8S0rpm
D. 900rpm
279. The spiralbevel gear and hypoid bevel gears are recommended when the pitch line speed exceeds .
A. llOOfpm
B. 1500fpm
C. 2000fpm
D. lOOOfpm
280. When the pitch line speedis above 8000 fpm, the teeth should be .
A. ground after hardening
B. should be cooled in air
C. should be quenched after hardening
0. none of these
281. have curved teeth, asin spiral bevels,but with zero spiral angle.
A. spiral gear
B. zerol bevel gear
C. zero bevel gear
D. straight bevel
283. Certificate of registration for the practice of mechanical engineering shallbe of categories.
A. 1
B. 2
C. 3
D. 4
284. Are bevel gears mounted on intersecting shafts at angle of other than90°.
A. right angle gears
B. half gears
C. inclined gears
D. angular
285. Is one in which the pitch angle is 90°; that is,the pitchcone has become a plane.
A. atten gear
B. crown gear
C. cool gear
D. hiphap
286. Is used to transmit power between nonintersecting shafts,nearly always at right angle to each other.
A. spur gear
B. ordinary gear
C. bevel gear
0. wormgear
289.The contact ratio of a pair of mating spur gears must be well over to insure a smooth transfer of
load from onepair of teeth to the next pair.
A. 1.0
B. 3.0
C. 2.0
D. 4.0
295. Well-proportioned commercial gears witha pitch line velocity of less than will normally not score if
they have a reasonably good surface finish andare properly lubricated.
A. 6000fpm
B. 7000fpm
C. 6500 fpm
D. 8000fpm
296. Experimental data from actual gear unit measurements are seldomrepeatable within a plus or
minus band
A. 5%
B. 15%
C. 10%
D. 20%
297. Pitting isa function of the Hertzian contact stresses between two cylinders and is proportional to the
square root of the _
A. appliedload
B. contact stress
C. stress
D. impact