Scribd
Upload
12 views4 pages

Pump Drive Project Report

This project presents an electric pump system with automatic flow control using a flow sensor and microcontroller to dynamically adjust the flow rate. Experimental results indicate the system effectively maintains a flow rate of 2 L/min, optimizing energy consumption and enhancing performance reliability. Future improvements may include advanced control methods and IoT integration for better monitoring.

Uploaded by

gopikachandranjs
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
12 views4 pages

Pump Drive Project Report

This project presents an electric pump system with automatic flow control using a flow sensor and microcontroller to dynamically adjust the flow rate. Experimental results indicate the system effectively maintains a flow rate of 2 L/min, optimizing energy consumption and enhancing performance reliability. Future improvements may include advanced control methods and IoT integration for better monitoring.

Uploaded by

gopikachandranjs
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 4

1.

Title Page
**Title:** Electric Pump Drive with Automatic Flow Control

**Name:** [Your Name]

**Institution:** [Your Institution]

**Date:** [Date]

2. Abstract
This project focuses on the development of an electric pump system equipped with automatic flow

control. The system uses a flow sensor and a microcontroller to monitor and adjust the flow rate

dynamically, ensuring the set flow rate is maintained. A variable frequency drive (VFD) or PWM

control is used to regulate the pump speed. The experimental results demonstrate that the system

can maintain the desired flow rate under varying load conditions, enhancing energy efficiency and

performance reliability.

3. Introduction
In various industries and domestic applications, electric pumps play a vital role in fluid transport.

However, maintaining a consistent flow rate is essential for efficiency and safety. Traditional

systems require manual intervention or operate at fixed speeds, often leading to energy waste. This

project aims to automate the flow control process using a feedback system involving sensors and

microcontrollers.

4. Literature Review
Several studies have implemented automated control systems for fluid handling. Sensor-based

feedback mechanisms are common in HVAC and irrigation systems. Use of VFDs and

microcontrollers like Arduino allows for precise control. Previous research confirms that such

systems can reduce energy consumption by adjusting pump operation based on real-time demand.

5. Methodology
**Components Used:**

- Electric Pump (DC or AC)

- Flow Sensor (YF-S201)


- Microcontroller (Arduino Uno)

- Variable Frequency Drive (for AC motors) or Motor Driver (for DC motors)

- Relay Module

- Power Supply

- LCD Display (Optional)

- Tubes and Valves

**Procedure:**

1. Connect the pump to a reservoir using tubing.

2. Install the flow sensor in the outlet path.

3. Interface the sensor with Arduino.

4. Use code to read sensor data and compare it with a setpoint.

5. Adjust the pump speed using PWM or VFD control.

6. Monitor flow rate and record the system's response.

**Control Logic:**

- Read flow sensor data

- If flow < setpoint: Increase pump speed

- If flow > setpoint: Decrease pump speed

6. Results
The system successfully maintained a flow rate of 2 L/min within a tolerance of ±0.1 L/min under

varying conditions. Graphs show quick response to demand changes and stability in flow rate.

Energy consumption was optimized by reducing unnecessary pump operation.

7. Discussion
The feedback loop effectively managed the flow rate. Using PWM for DC pumps proved more

responsive, while VFDs offered smoother control for AC motors. Limitations included sensor lag and

calibration errors. Future improvements may include PID control or integration with IoT for remote
monitoring.

8. Conclusion
This project demonstrates a cost-effective, efficient way to control flow in pump systems using

automatic feedback. The approach increases energy efficiency and operational flexibility. With

further enhancements, this system can be widely applied in various industries.

9. References
- Datasheet: YF-S201 Flow Sensor

- Arduino Documentation

- Research Papers on Pump Automation and Flow Control Systems

10. Appendix
**Sample Arduino Code:**

```cpp

const int flowPin = 2;

volatile int flowCount;

float flowRate;

unsigned long oldTime;

void setup() {

pinMode(flowPin, INPUT);

attachInterrupt(digitalPinToInterrupt(flowPin), flowISR, RISING);

Serial.begin(9600);

oldTime = millis();

void loop() {

if ((millis() - oldTime) > 1000) {

detachInterrupt(digitalPinToInterrupt(flowPin));
flowRate = (flowCount * 60.0) / 7.5; // Flow in L/min

Serial.print("Flow rate: ");

Serial.println(flowRate);

flowCount = 0;

oldTime = millis();

attachInterrupt(digitalPinToInterrupt(flowPin), flowISR, RISING);

void flowISR() {

flowCount++;

}```

**Schematic Diagram:**

- [Insert diagram image or create in schematic software like Fritzing and attach]

**Images of Setup:**

- [Attach experimental setup images]

You might also like