Compact power pack program

RE 00163/08.06

The Drive & Control Company

Bosch Rexroth Oil Control | Compact power pack program

Compact power pack modular system

Compact power packs are available with standard components in 6 versions: ME, K, KE, KS, ZL and IM. Further customized versions can be developed from customer requirements.

Directional valve

AC electric motor Terminal box Additional modular blocks

Starting relay DC electric motor

Junction elements Central manifold External gear pump Kit for plastic tank

Coupling Built in cartridge valves

Support Return pipe Suction pipe Suction filter Oil tank

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Example of hydraulic circuit 1. External modular blocks 2. Central manifold with built in valves: - pressure relief valve - solenoid operated / valve - flow regulator valve 3. External gear pump

4. Electric motor

4 5

5. Oil reservoir

Applications
Compact power packs are suitable for industrial or mobile applications using operating pressures up to 300 bar (4350 psi). Thanks to the modular design of compact power packs, they can be used for a virtually unlimited number of customized applications. The principle uses of compact power packs are, among others: in material handling and warehouse equipment, docking equipment, car lifts for garages, human lifting applications, building cranes, machining tools.

Material handling

Dock levellers

Tail gate lifts

Car lifts

Passenger lifts

Truck mounted cranes

Home lifts

Aerial platforms

Tyre changers

Table lifts

Dumpers

Building cranes

Nautical applications

Hydraulic presses

Machining tools

Foods machinery

Bosch Rexroth Oil Control | Compact power pack program

Product range
ME
Smallest overall dimensions
DC and AC electric motors
DC 1/4V up to 00 W AC single or 3-phase up to 1100 W (1,5 hp)
Reduce the space. Solenoid operated cartridge valve 3/4-16 UNF inside. Manometer port 1/8. Modular interface. Optional reversible pump.

Pressures up to 250 bar (3625 psi) Pump displacement up to 1,5 cm (0,09 in) Flows @ 1500 rpm up to 2,25 l/min (0,6 gpm)

K
Standard applications
DC and AC electric motors
DC 1/4V up to 3000 W AC single or 3-phase up to 4000 W (5,5 hp)
Ideal for dealers. Solenoid operated cartridge valve 3/4-16 UNF inside. Manometer port 1/4. Modular interface. Hand pump 1,5 cc or hand operated valve inside. Optionals: reversible pump; double pump; elastic coupling.

Pressures up to 300 bar (4350 psi) Pump displacement up to 9,9 cm (0,6 in) Flows @ 1500 rpm up to 14,8 l/min (3,91 gpm)

KE
Complex circuits, direct flange AC motors
DC and AC electric motors
DC 1/4V up to 3000 W AC single or 3-phase up to 4000 W (5,5 hp)

Pressures up to 300 bar (4350 psi) Pump displacement up to 9,9 cm (0,6 in) Flows @ 1500 rpm up to 14,8 l/min (3,91 gpm)

More cavities for complex circuits. Solenoid operated cartridge valve 3/4-16 UNF inside. Modular interface. Hand pump 1,5 cc or hand operated valve inside. Optionals: start-up valve; 4 ways solenoid operated valve 3/4-16 UNF or 7/8-14 UNF inside; direct flange AC motors for compact mounting style.

KS
Designed for lifting applications
DC and AC electric motors
DC 1/4V up to 3000 W AC single or 3-phase up to 4000 W (5,5 hp)
Standard for forklift and pallet stacker application. Solenoid operated cartridge valve 3/4-16 UNF inside. Auxiliary pressure port. Flow control valve. Optionals: automatic unloading valve; proportional valve.

Pressures up to 300 bar (4350 psi) Pump displacement up to 9,9 cm (0,6 in) Flows @ 1500 rpm up to 14,8 l/min (3,91 gpm)

ZL
Industrial applications
AC electric motors
AC single or 3-phase up to 7500 W (10 hp)
High power AC electric motors. Pump and motor compact mounting with minimal piping. Modular interface. Elastic coupling.

Pressures up to 300 bar (4350 psi) Pump displacement up to 22,8 cm (1,39 in) Flows @ 1500 rpm up to 51,7 l/min (13,66 gpm)

IM
Oil immersed motor
AC electric motors
AC single or 3-phase up to 500 W (7 hp)
Oil immersed AC electric motor to reduce noise and space. Modular interface on top cover. Optionals: reversible pump; double pump.

Pressures up to 300 bar (4350 psi) Pump displacement up to 22,8 cm (1,39 in) Flows @ 1500 rpm up to 34,2 l/min (9,03 gpm)

Bosch Rexroth Oil Control | Compact power pack program

ME | Smallest overall dimensions

Main features: DC motors up to 2,2 kW for intermittent operation duty cycle (S3). AC motors single-phase or 3-phase, 2 or 4 poles up to 1,1 kW for continous duty cycle (S1). External gear pumps up to 1,5 cm/rev (0,09 in/rev). Pressures up to 250 bar (3625 psi). Reduce the space. Solenoid operated cartridge valve 3/4-16 UNF inside the central block. Manometer port 1/8BSPP. Modular interface.

Optionals: reversible pump.

Modular blocks
More complex driving circuits can be realized with the addition of external blocks over the central manifold. All the blocks have the same interface with a given distance between P - T ports and threads for screws. Please refer to modular blocks catalogue to learn which type of circuits are available.

Example: external modular elements for single acting cylinder and 2x elements for double acting cylinder with 4/3 solenoid operated cartridge valves.

Examples of hydraulic circuits

The following selection of commonly used circuits can be accomplished by the use of the central manifold only. Please note that names identify the type of central manifold with its cavities, but not the unique realizable circuit diagram. For example M54 means central manifold ME-type with cavities for pressure relief valve, check valve, flow regulator and 4 ways valve; then you can fill cavities with valves or plugs.

M52/M53 Standard circuits

P T P T P T P T VE-NC VE-NA MC

STF

T1

TM

TS

M55/M57 Standard circuits with manometer port

P M TPR T P T VE-NC M TPR STF

M54 4 ways valve

A B V4-P STF A B V4-3P STF

M58 4 ways with manometer port

A B V4-P STF M M A B V4-3P STF

Reversible pump
A B

Notes M5/M55 without modular interface, smaller dimension M53/M57 with modular interface M54/M58 modular interface is not available with 4 ways valve 4 ways valve is available with different symbols. Please refer to the catalogue to learn which symbols are available.

STF

Bosch Rexroth Oil Control | Compact power pack program

K | Designed for standard applications

Main features: DC motors up to 3,0 kW for intermittent operation duty cycle (S3). AC motors single-phase or 3-phase, 2 or 4 poles up to 4,0 kW for continous duty cycle (S1). External gear pumps up to 9,9 cm/rev (0,6 in/rev). Pressures up to 300 bar (4350 psi). Ideal for dealers. Solenoid operated or hand operated cartridge valve 3/4-16 UNF inside the central block. Manometer port 1/4BSPP. Modular interface. Hand pump 1,5 cm inside the central block.

Optionals: reversible pump; double pump with one common pressure line, or two independent pressure lines; elastic coupling to assure best performance for heavy duty applications, with low noise levels.

Modular blocks
More complex driving circuits can be realized with the addition of external blocks over the central manifold. All the blocks have the same interface with a given distance between P - T ports and threads for screws. Please refer to modular blocks catalogue to learn which type of circuits are available.

Example: external modular elements with standard DIN24340-NG6 ISO/CETOP3 valves.

Examples of hydraulic circuits

The following selection of commonly used circuits can be accomplished by the use of the central manifold only. Please note that names identify the type of central manifold with its cavities, but not the unique realizable circuit diagram. For example A1 means central manifold Ktype with cavities for pressure relief valve, check valve, flow regulator and / cartridge valve; then you can fill cavities with valves or plugs.

A1 Basic circuits
P T M TPR P T

A12/A16 Standard circuits

P T P T P T P T VE-NC M STF TPR STF STF VE-NC VE-NA MC

P PMC1

T1

TM

TS

Notes A1 pump Group 1 A16 pump Group 05

A14 Adjustable flow regulator

P T VE-NC

Reversible pump
A B

Double pump
P1 P VM P VMH T

ST6CP

VM1 VML

 M H L

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Bosch Rexroth Oil Control | Compact power pack program

KE | Designed for complex circuits, direct flange AC motors

Main features: DC motors up to 3,0 kW for intermittent operation duty cycle (S3). AC motors single-phase or 3-phase, 2 or 4 poles up to 4,0 kW for continous duty cycle (S1). External gear pumps up to 9,9 cm/rev (0,6 in/rev). Pressures up to 300 bar (4350 psi). More cavities for complex circuits. Solenoid operated or hand operated cartridge valve 3/4-16 UNF inside the central block. Modular interface. Hand pump 1,5 cm inside the central block.

Optionals: start-up valve for AC single-phase motors; 4 ways solenoid operated valve 3/4-16 UNF or 7/8-14 UNF inside the central block; direct flange AC motor for compact mounting style.

Modular blocks
More complex driving circuits can be realized with the addition of external blocks over the central manifold. All the blocks have the same interface with a given distance between P - T ports and threads for screws. Please refer to modular blocks catalogue to learn which type of circuits are available.
M

Example: external modular elements with pressure relief valve and standard DIN24340NG6 ISO/CETOP3 valves.

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Examples of hydraulic circuits

The following selection of commonly used circuits can be accomplished by the use of the central manifold only. Please note that names identify the type of central manifold with its cavities, but not the unique realizable circuit diagram. For example M0 means central manifold KE-type with cavities for pressure relief valve, check valve, flow regulator and / valve; then you can fill cavities with valves or plugs.

M02 Standard circuits

P VE-NC TM STF VE-NA T P T P T

M03 Adjustable flow regulator

P T VE-NC

M04 Complex circuits, modular interface

P PMC1 VE-NC T MC P TM M T VE-NC P VE-NC T

STF

STF

M05 Complex circuits

P P1 PMC1 VE-NC MCR TS P T P1

STF

M15/M16 3 ways valve

A B V3-DT T A B V3-DT VE-NC TM M T

ST6CP

M09 Start-up, modular interface

P T

M19 Start-up
P T P1 TC VE-NC PMC1 VE-NC P T P1

START-UP

STF

STF

STF

START-UP

START-UP

M21/M25 4 ways valve

A B V4-3P STF PMC1 T A B V4-P STF T

TM

Notes M15 = T, A and B ports are on the same side. M16 = T and B are on the same side, but A rotated 0. M1 = cavity 3/4-16 UNF. M5 = cavity 7/8-14 UNF. 4 ways valve is available with different symbols. Please refer to the catalogue to learn which symbols are available.

STF

STF

ST6CP

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Bosch Rexroth Oil Control | Compact power pack program

KS | Designed for lifting applications

Main features: DC motors up to 3,0 kW for intermittent operation duty cycle (S3). AC motors single-phase or 3-phase, 2 or 4 poles up to 4,0 kW for continous duty cycle (S1). External gear pumps up to 9,9 cm/rev (0,6 in/rev). Pressures up to 300 bar (4350 psi). Standard for fork-lift and pallet-stacker applications. Solenoid operated cartridge valve 3/4-16 UNF inside the central block.

Optionals: proportional directional valve; piloted unloading valve.

Examples of hydraulic circuits

The following selection of commonly used circuits can be accomplished by the use of the central manifold only. Please note that names identify the type of central manifold with its cavities, but not the unique realizable circuit diagram. For example KS00 means central manifold KS-type with cavities for pressure relief valve, flow regulator, check valve and / valve; then you can fill cavities with valves or plugs.

KS00 Standard circuit

P Dr P Dr VPR P1 STF P1 STF VE-NC

KS02 Piloted unloading valve

P P1 Dr VMS

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ZL | Industrial applications
Main features: AC motors single-phase or 3-phase, 2 or 4 poles up to 7,5 kW for continous duty cycle (S1). External gear pumps up to 22,8 cm/rev (1,39 in/rev). Pressures up to 300 bar (4350 psi). High power AC electric motors. Pump and motor compact mounting with central block. Elastic coupling. Modular interface.

Examples of hydraulic circuits

The following selection of commonly used hydraulic circuits can be accomplished by the use of the central manifold only.

01 Standard circuit
P T T1

02
P T T1

04
P T T1

Modular blocks
More complex driving circuits can be realized with the addition of external blocks over the central manifold. All the blocks have the same interface with a given distance between P - T ports and threads for screws. Please refer to modular blocks catalogue to learn which type of circuits are available.
Example: external modular elements with cartridge valves and hand pump.

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Bosch Rexroth Oil Control | Compact power pack program

IM | Oil immersed motor

Main features: AC motors single-phase or 3-phase, 2 or 4 poles up to 5,2 kW for continous duty cycle (S1). External gear pumps up to 22,8 cm/rev (1,39 in/rev). Pressures up to 300 bar (4350 psi). AC electric motor immersed into the oil tank to reduce the space. Modular interface on top cover.

Optionals: reversible pump; double pump.

Examples of hydraulic circuits

The following selection of commonly used hydraulic circuits can be accomplished by the use of the central manifold only.

01 Standard circuit
P T

02 Reversible pump
P T

T1

Modular blocks
More complex driving circuits can be realized with the addition of external blocks over the central manifold. All the blocks have the same interface with a given distance between P - T ports and threads for screws. Please refer to modular blocks catalogue to learn which type of circuits are available.

Example: external modular elements with cartridge valves and standard DIN24340-NG6 ISO/CETOP3 valves.

Reference:

Bosch Rexroth Oil Control Oil Sistem Componenti S.p.A. via Ragazzi del , n. 3 4100 Reggio Emilia, Italy Tel. +3 05 513 31 Fax. +3 05 513 310 [email protected] RE 00163/08.06 Reprinting or translation, either in whole or in part, only with the publishers permission. Subject to revision.

Document no:

Bosch Rexroth Oil Control Oil Sistem Componenti S.p.A. via Ragazzi del , n. 3 4100 Reggio Emilia, Italy Tel. +3 05 513 31 Fax. +3 05 513 310 [email protected]

Printed in Italy RE 00163/08.06