The document discusses solar thermal collectors, which are devices that collect solar radiation for heating water. It covers various types of collectors, including flat plate, evacuated tube, and compound parabolic collectors, along with their working principles and efficiency factors. Additionally, it addresses selective surface coatings, energy balance equations, and applications such as solar water heaters and cookers.
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Lecture 4
The document discusses solar thermal collectors, which are devices that collect solar radiation for heating water. It covers various types of collectors, including flat plate, evacuated tube, and compound parabolic collectors, along with their working principles and efficiency factors. Additionally, it addresses selective surface coatings, energy balance equations, and applications such as solar water heaters and cookers.
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Renewable Energy Technology
Solar Thermal collectors
Dr. Saeed Mahmud Ullah
Professor Electrical and Electronic Engineering University of Dhaka Solar thermal collectors • A solar collector is a device that collects and/or concentrates solar radiation from the Sun. These devices are primarily used for active solar heating and allow for the heating of water for personal/commercial use. Selective surface • According to Planck’s Law, the wavelength of radiation emitted from a surface is proportional to the temperature of the surface. • Therefore, an ideal selective surface for solar collectors should strongly absorb electromagnetic radiation (light) in the visible range and only weakly emit radiation back in the infrared range of the spectrum, so that the maximum amount of energy from the incoming sunlight is used to heat water. Several coating methods for selective surfaces are used in the manufacture of solar collector absorber plates: • Chemical • Electroplated • Vapour deposited • Oxide Chemical coating • Chemical coatings are usually sprayed onto the absorber plate metal, with or without the use of electricity. • These coatings enhance the absorption of the solar radiation. • The thickness of the chemical coating is proportional to the selectivity of the surface. That is, the coating thickness influences not only the absorptivity of the surface, but also the emissivity (how easily the surface emits the longer wavelength IR radiation). • Despite the low relative cost and ease of application, chemical coatings are often undesirable because of the temperatures reached inside collectors, which can cause a degradation in the chemical coatings. • For example, black paint applied to the plate is considered to be a chemical coating. At high temperatures, the paint is likely to melt or burn off the surface, releasing volatile organic compounds into the environment. Electroplated • Electroplated coatings are the most widely used coatings in the solar collector industry. These coatings are applied to the absorber plate metal using traditional electroplating technology. • Prolonged exposure to elevated temperatures (around 200oC) and humidity can cause slow degradation in the selective coating as oxidation and crystal lattice reconstruction occurs. • Black Chrome, a common electroplated coating used in the manufacture of solar collectors is relatively stable, particularly in humid, tropical conditions. Vapor deposited • Vapor deposited coatings are not traditionally used in flat plate collectors, as there are a number of significant engineering problems which are yet to be overcome. However, they are used extensively in evacuated collectors, which utilize a partial vacuum, such as the receivers in high temperature solar thermal systems. Oxide • Oxide coatings were the first type of coating used in solar collectors. Metals used in early solar collectors, such as copper and iron underwent natural oxidation, which have desirable absorptivity. However, as the oxidation processes occur naturally, they are difficult to control, which results in a change in the emissivity of the material and eventual degradation of the efficiency of the collector. Types of solar thermal collectors • Flat plate solar thermal collector • Evacuated tube solar thermal collector • Compound parabolic collector • Sun tracking concentrating collectors Flat plate collectors • A solar collector is a special kind of heat exchanger that transforms solar radiant energy into heat. • In the solar collector, energy transfer is from a distant source of radiant energy to a fluid. The flux of incident radiation is, at best, approximately 1100 W/m2 (without optical concentration), and it is variable. • The wavelength range is from 0.3 to 3 μm, which is considerably shorter than that of the emitted radiation from most energy-absorbing surfaces. • Flat-plate collectors can be designed for applications requiring energy delivery at moderate temperatures, up to perhaps 100◦C above ambient temperature. They use both beam and diffuse solar radiation, do not require tracking of the sun, and require little maintenance. They are mechanically simpler than concentrating collectors. • The major applications of these units are in solar water heating, building heating, air conditioning, and industrial process heat. The important parts of a typical liquid heating flat-plate solar collector are: • ‘‘black’’ solar energy-absorbing surface with means for transferring the absorbed energy to a fluid, • envelopes transparent to solar radiation over the solar absorber surface that reduce convection and radiation losses to the atmosphere, and • back insulation to reduce conduction losses. Absorbed solar radiation by collector • The prediction of collector performance requires information on the solar energy absorbed by the collector absorber plate. • incident radiation has three different spatial distributions: beam radiation, diffuse radiation, and ground-reflected radiation, and each must be treated separately • Using the isotropic diffuse concept on an hourly basis, the absorbed radiation S
b, d and g stands for beam, diffuse and ground
α, τ and ρ stands for absorption, transmittance and reflectance The geometric factor Rb is the ratio of beam radiation normal to the tilted surface to that normal to a horizontal surface Energy Balance Equation In steady state, the performance of a solar collector is described by an energy balance that indicates the distribution of incident solar energy into ▪ useful energy gain, ▪ thermal losses, and ▪ optical losses. The solar radiation absorbed by a collector per unit area of absorber S is equal to the difference between the incident solar radiation and the optical losses. Energy Balance Equation • The thermal energy lost from the collector to the surroundings by – conduction, – convection, and – infrared radiation can be represented as the product of a heat transfer coefficient UL times the difference between the mean absorber plate temperature Tpm and the ambient temperature Ta. • In steady state the useful energy output of a collector of area Ac is the difference between the absorbed solar radiation and the thermal loss: Problem 1 • A family with 5 members plans to install a solar water heater which is mainly used for bath. The hot-water temperature required for bath is 50 ℃, while the annual average temperature of cold water is 23 ℃. Assuming that each person needs 60 liters of hot water for taking bath a day. How much heat should be provided by the solar water heater to satisfy the family’s demand for bath? (Note: water specific heat Cp is assumed to be 1 kcal/kg-℃, water density is 1 kg / l. ) Answer 1 Problem 2 • A solar water heater is equipped with an effective collector area of 1m2, and the daily cumulative insolation onto the collector is 4 kWh/m2-day in February. If the average efficiency of the solar water heater is 0.5, how many kilo-calories (kcal) of heat can be collected by this solar water heater during a day? (Note: 1cal = 4.186J = 4.186 W × s). (1 W=1 J/s) Answer 2 Problem 3 • The minimum heat demand is 8100 kcal/day, and there is a certain solar thermal panel which can offer a heat supply of 1720 kcal/m2 in a day. With the absence of auxiliary heating device, calculate the required installation area of the solar thermal panel. • If the effective area of this thermal panel is 0.8 m2 /piece, how many pieces of solar panel should be installed to collect this heat demand? Answer 3 Evacuated Tube Collector Evacuated Tube Collector • Problem with flat plate collectors is that they are “flat”. This produces one limitation to their efficiency as they can only operate at maximum efficiency when the sun is directly overhead at midday. At other times, the sun’s rays are striking the collector at varying angles bouncing off the glazing material thereby reducing their efficiency. • Solar hot water systems that use Evacuated Tube Collectors as their heat source overcome this problem because the solar collector uses individual rounded tubes which are always perpendicular to the sun’s rays for most of the day. This allows a solar hot water system using an evacuated tube collector to operate at a much high efficiency and temperature for a much longer period than a conventional single flat plate collector installed system. Working principle of heat pipe evacuated tube collector Working principle • The Evacuated tube collector consists of a number of rows of parallel transparent glass tubes connected to a header pipe. These glass tubes are cylindrical in shape. Therefore, the angle of the sunlight is always perpendicular to the heat absorbing tubes which enables these collectors to perform well even when sunlight is low such as when it is early in the morning or late in the afternoon, or when shaded by clouds. • Each individual tube varies in diameter from between 1" (25mm) to 3" (75mm) and between 5ʹ (1500mm) to 8ʹ (2400mm) in length depending upon the manufacturer. Each tube consists of a thick glass outer tube and a thinner glass inner tube, (called a “twin-glass tube”) or a “thermos-flask tube” which is covered with a special coating that absorbs solar energy but prevents heat loss. The tubes are made of borosilicate or soda lime glass, which is strong, resistant to high temperatures and has a high transmittance for solar irradiation. • Unlike flat panel collectors, evacuated tube collectors do not heat the water directly within the tubes. • Instead, air is removed or evacuated from the space between the two tubes, forming a vacuum (hence the name evacuated tubes). This vacuum acts as an insulator reducing any heat loss significantly to the surrounding atmosphere either through convection or radiation making the collector much more efficient. • With the assistance of this vacuum, evacuated tube collectors generally produce higher fluid temperatures. • Inside the each glass tube, a flat or curved aluminium or copper fin is attached to a metal heat pipe running through the inner tube. The fin is covered with a selective coating that transfers heat to the fluid (Alcohol liquid) that is circulating through the pipe. This sealed copper heat pipe transfers the solar heat via convection of its internal heat transfer fluid to a “hot bulb” that indirectly heats a copper manifold within the header tank. These copper pipes are all connected to a common manifold which is then connected to a storage tank, thus heating the hot water during the day. The hot water can then be used at night or the next day due to the insulating properties of the tank. • The insulation properties of the vacuum are so good that while the inner tube may be as high as 150oC, the outer tube is cooler to touch. This means that evacuated tube water heaters can perform well and can heat water to fairly high temperatures even in cold weather when flat plate collectors perform poorly due to heat loss. Compound parabolic collector • These have the capability of reflecting to the absorber all of the incident radiation within wide limits. The necessity of moving the concentrator to accommodate the changing solar orientation can be reduced by using a trough with two sections of a parabola facing each other, as shown in Figure. Compound parabolic concentrators can accept incoming radiation over a relatively wide range of angles. By using multiple internal reflections, any radiation that is entering the aperture, within the collector acceptance angle, finds its way to the absorber surface located at the bottom of the collector. In the CPC shown in Fig. 4 the lower portion of the reflector (AB and AC) is circular, while the upper portions (BD and CE) are parabolic. CPCs are usually covered with glass to avoid dust and other materials from entering the collector and thus reducing the reflectivity of its walls. Sun tracking concentrating collector • Energy delivery temperatures can be increased by decreasing the area from which the heat losses occur. • Temperatures far above those attainable by FPC can be reached if a large amount of solar radiation is concentrated on a relatively small collection area. • This is done by interposing an optical device between the source of radiation and the energy absorbing surface. Concentrating collectors exhibit certain advantages as compared with the conventional flat-plate type. Solar Water Heater: Thermosyphone • The principle of thermosyphone just like boiling the water. In a flat bed collector in cold water flows to the collector, it gets warm by sunshine and flows upward as it becomes lighter than cold water and stored in the tank which can be used directly. • Solar water heater is basically a flat-plate collector in which heat transfer fluid is water. Fig. shows the working principle of solar water heater. Solar Cookers • Solar cookers or ovens are primarily used in developing nations as a primary method for cooking using passive solar heat to cook primary meals
• Insulated box that collects solar radiation
enhanced by reflectors attached to each side
• Helps combat deforestation
Solar Oven in Nepal Solar Distiller • Solar radiation heats up the contaminated water and allows the water to evaporate, leaving the contaminant behind
• System design collects distilled water for use
• Technology purifies water and can serve from
one person to a community depending on the size of system installed Solar Distiller Technology Central Receiver System • Uses a series of sun tracking mirrors called heliostats to concentrate sunlight onto a focal point
• Focal point contains salt that when molten
generates electricity in a steam generator for large scale energy production
• Capable of producing electricity over a 24 hour
cycle due to salt’s ability to retain heat Central Receiver System Solar Chimney