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Design of Machine Members-I Feb 2022

This document outlines the examination paper for the Design of Machine Members-I course for II B. Tech II Semester, detailing the structure and content of the exam. It includes various questions on engineering materials, stress theories, design calculations for machine elements, and specific design tasks related to shafts, couplings, and springs. The exam consists of five questions from each unit, with equal marks for all questions.

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Subhash Venkata
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15 views2 pages

Design of Machine Members-I Feb 2022

This document outlines the examination paper for the Design of Machine Members-I course for II B. Tech II Semester, detailing the structure and content of the exam. It includes various questions on engineering materials, stress theories, design calculations for machine elements, and specific design tasks related to shafts, couplings, and springs. The exam consists of five questions from each unit, with equal marks for all questions.

Uploaded by

Subhash Venkata
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Code No: R1922036 R19 SET - 1

II B. Tech II Semester Supplementary Examinations, February - 2022


DESIGN OF MACHINE MEMBERS-I
(Mechanical Engineering)
Time: 3 hours Max. Marks: 75
Answer any FIVE Questions each Question from each unit
All Questions carry Equal Marks
~~~~~~~~~~~~~~~~~~~~~~~~~
1 a) Write the general considerations in the design of engineering materials and their [8M]
properties?
b) Discuss the concept of stiffness in tension and bending? [7M]

Or
2 A machine element is loaded so thatσ1 = 120 Mpa, σ2 = 70Mpa, σ3 = −90Mpa [15M]
the material has a maximum yield strength in tension and compression of
360Mpa. Find the factor of safety for each of the following theories.
i) Maximum Normal stress theory ii) Maximum Shear stress theory
iii) Distortion energy theory.

3 a) Determine the size of a piston rod subjected to a total load of having cyclic [9M]
fluctuations from 150 kN in compression to 25 kN in tension. The endurance
limit is 360 MPa and yield strength is 400 MPa. Take impact factor = 1.25,
factor of safety = 1.5, surface finish factor = 0.88 and stress concentration
factor = 2.25.
b) Explain Goodman’s method to calculate the safe values of fluctuating stress. For [6M]
what materials it is applicable?
Or
4 a) A shaft made of steel having ultimate tensile strength of 700 MPa and yield [10M]
point 420 MPa is subjected to a torque of 2000 N m clockwise to 600 N m anti-
clockwise. Calculate the diameter of the shaft if the factor of safety is 2 and it is
based on the yield point and the endurance strength in shear.
b) Explain theoretical stress concentration factor. [5M]

5 A bearing is fastened to the frame by 6 bolts spaced equally on a 250 mm bolt [15M]
circle. The bearing flange diameter is 300 mm. A load of 45 KN is applied at
280 mm from the frame. Determine the size of bolts when i) two bolts are
located in the vertical plane of symmetry of the bearing ii) two bolts are located
in the horizontal plane of symmetry of the bearing. Assume allowable tensile
stress in the bolt material to be 90MPa.
Or
6 a) Explain the design of keys and stresses in keys. [6M]
b) Design a cotter joint to withstand an axial load varying from 50kN in tension to [9M]
50kN in compression. The allowable for the steel used in the joint are 60Mpa in
tension; 70Mpa in crushing; 45Mpa in shear.

7 Design a hollow steel shaft to transmit 18 kW at 300 rpm. The loading is such [15M]
that the maximum bending moment is 100kNm, the maximum torsional moment
is 50kNm and axial compressive load is 15kN. The shaft is supported on rigid
bearings 1.5 m apart. The maximum permissible shear stress on the shaft is 40
N/mm2. The inside diameter is 0.8 times the outside diameter.
Or
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Code No: R1922036 R19 SET - 1

8 a) Design a solid muff coupling made of cast iron to connect two shafts [10M]
transmitting 35KW at 150rpm with a capability of 25% maximum torque greater
than the mean torque. The shaft and key are made of mild steel for which
permissible shear and crushing stress are 30MN/m2 and 80MN/m2 respectively.
Permissible shear stress in CI is 15MN/m2.
b) Discuss the design of shafts for combined bending? [5M]

9 a) A close coiled helical compression spring of 16 active coils has a spring stiffness [9M]
of 10 N/mm. It is cut into two springs having 7 and 9 turns. Determine the spring
stiffness of resulting springs.
b) Explain springs for fatigue loading in detail. [6M]

Or
10 a) A bus is provided with four leaf springs each having 9 leaves and supports are [10M]
2m a part and section of leaf is 50 mm x 6mm. The full capacity load for springs
amounts to 10000N. The rear axle takes 80% of load, breaking strength 12,000.
Check the dimensions.
b) Write about stresses of helical springs? [5M]

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