Systems

Overview asphalt mixing plants Stationary, mobile and wheel - mounted mobile
With capacity of 80 400 t / h

 Ammann means asphalt mixing plants with market - oriented solutions and customised service.

Table of contents
Page Ammann group worldwide Overview of asphalt mixing plants Just Black Global CB Uniglobe Universal Universal NG Universal S Speedy Batch Concept SuperQuick EasyBatch BlackMove Conti Mix Cold Mix Ammann core elements Hot mix storage silo Ammanns customer service Retrofit as1 control system Technical specification Address 80 240 t/h 80 180 t/h 80 350 t/h 200 320 t/h 160 360 t/h 240 360 t/h 240 400 t/h 150 280 t/h 160 280 t/h 90 t/h 160 320 t/h 120 320 t/h 130 400 t/h 4 6 9 11 13 14 18 21 23 25 26 29 30 34 42 46 49 50 53 56 58 Backcover

Conti Mix II, 320 t/h | Customer : Fera 38 | nearly Lyon, France | 2010

Ammann Agencies and sales partners

Ammann group worldwide

Eight own production locations and over 100 agencies and sales partners

An innovative family firm

Ammann is a leading supplier of plant and machinery, with the focus very firmly on road building. Our strengths are the forthcoming approach of a family firm that has been operating for many years, coupled with our strong and well - established international presence. Ever since 1869 we have been setting benchmarks in the road - building industry, thanks to countless innovations and solutions which are as competitive as they are dependable. True to our motto Productivity Partnership for a Lifetime we gear our activities totally to the needs and requirements of our clients across the globe. We are aware that plants and machines which prove their merits day after day under tough operating conditions are the only way to give our clients the critical competitive edge that they need. As you would expect, we provide a well-developed service network and reliable supplies of spare parts, together with support throughout the entire lifetimes of the plants and machines that we offer.

Core expertise : asphalt mixing plants

Ammann is the only manufacturer of asphalt mixing plants to develop and produce all the system components ( including controls, screens, dryers, burners, mixers and filters ) inhouse on the basis of an integrated concept. This enables us to offer our customers an optimised complete solution, with all elements of the plant ideally coordinated from process analysis and design of the system components through to controls for all components of the plant. Well over 3 300 Ammann asphalt mixing plants are in operation every day under tough conditions a figure that speaks for itself.

Ammann brands
Member of Ammann Group Member of Ammann Group

Ammann manufactures asphalt and concrete mixing plants and mineral processing plants, together with compactors and pavers, at eight of its own production locations. Over 100 agencies and sales partners work directly for our customers throughout the world. Expert round - the - clock service and a high - quality spare parts service are guaranteed.

Rammers

Vibratory plate

Single drum roller

Road paver

Mineral processing

Concrete mixing plant

Control system

Asphalt mixing plant

Customer Service

Overview of asphalt mixing plants

Batch and continuous, mobile to stationary Stationary / mobile / wheel - mounted mobile asphalt mixing plants ( batch )
Just Black 80 240 t/h Global 80 180 t/h CB 80 350 t/h Uniglobe 200 320 t/h

Universal 160 360 t/h

Universal NG 240 360 t/h

Universal S 240 400 t/h

Speedy Batch ( mobile ) 150 280 t/h

Super Quick Konzept 160 280 t/h

Easy Batch ( wheel - m. ) 90 t/h

Black Move I ( wheel - m. ) 160 t/h

Black Move II (wheel-m.) 160 320 t/h

Stationary / mobile / wheel - mounted mobile asphalt mixing plants ( continuous )

Cold Mix I (wheel-m.) 130 200 t/h Cold Mix II ( mobile ) up to 400 t/h Conti Mix I ( mobile ) up to 180 t/h Conti Mix II 120 320 t/h

An Ammann asphalt mixing plant meets all requirements

plant type batch Just Black Global CB Uniglobe Universal Universal NG Universal S Speedy Batch Super Quick Konzept Easy Batch Black Move I Black Move II continuous Conti Mix I Conti Mix II Cold Mix I Cold Mix II capacity 80 240 t/h 80 180 t/h 80 350 t/h 200 320 t/h 160 360 t/h 240 360 t/h 240 400 t/h 150 280 t/h 160 280 t/h 90 t/h 160 t/h 160 320 t/h up to 180 t/h 120 320 t/h 130 200 t/h up to 400 t/h stationary mobile wheel-mounted mobile

Just Black : Producing quality asphalt is the priority here

Just Black 80 240 t/h

The inexpensive asphalt mixing plant, without compromises in quality
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eatable co s t /

New with up to 240 t/h output

Standardisation is worth it! With the JustBlack, we have succeeded in designing an efficient but inexpensive asphalt mixing plant having 80 240 tonnes per hour output capacity. A high degree of standardisation and clearly-defined options make this unbeatable value for money possible.

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Ammann high quality, through and through

As in all of our plants the Just Black is based on well established, clearly - structured modules, which have proved themselves in the past. They are the very same high-quality core components, such as mixer, filter and screen, which are used in all Ammann asphalt mixing plants. Made in Switzerland and Germany exclusively Made in Switzerland and Germany exclusively, all of the plant components are optimally matched to ensure a problem - free, low-wear production life. State - of - the - art electronics, sensors and control technology compliment these core modules to guarantee consistent high - quality mixed product.

JustBlack is distinguished by low investment costs as a result of a high level of standardisation and clearly defined option.

Quick re - location
In the Quick version, the JustBlack is supported on steel frames and comes without a concrete base. This makes it possible to re - locate the plant in a short time.

Technicial specifications JustBlack: Continuous output Hot mineral silo Hot mix storage silo Basic dimensions 80 240 t/h 19 t, 56 t and 80 t 20 100 t or direct loading Transport-optimised modules in standard container dimensions ( 6 000 long x 2 500 mm wide ) An inexpensive variant : direct loading without a hot mix storage silo

Relocation in two weeks : the Quick version of the Global offers all the benefits of a stationary plant, but is also ideal for easy relocations.

Global 80 180 t/h

Always a good choice, anywhere in the world
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A global selection of versions

With a production rate of 80 to 180 t of mixed asphalt per hour, the Global series sets new standards in the lower to medium performance class. It is based on Ammanns tried - and - tested technologies, and can be equipped and extended with numerous options and versions. There are some places where its impossible for a qualified service fitter to be on site right away. Thats why maximum quality and reliability are indispensable, especially in remote regions. Simple, self - explanatory functions mean that operators can produce quality asphalt in no time at all.

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Rapid relocation
Mobility is the top priority, because Global plants usually move from one site to another. They are simple to transport and assemble and they can easily be restarted even without external assistance. The Quick version offers all the benefits of a Stationary mixing plant, combined with mobility to ensure complete relocation in less than two weeks.

The Global is compact and can be quickly relocated, plus it can produce up to 180 tonnes of quality asphalt per hour anywhere in the world.

Technical specifications: Global Capacity Hot aggregate silo Hot mix storage silo Basic dimensions 80 180 t/h 27 56 t 50 t, 100 t or 200 t Transport - optimised modules in standard container dimensions Expedient Option : Pre - separator at drum entry

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CB 80 350 t/h
The plant tailored to customer requirements
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A full range of options

The CB is a conventional asphalt batch mixing plant, which can be individually specified in line with customer requirements. Over 1 000 installed CB plants verify the proven and robust nature of the system technology. In technological terms the concept is ultra-modern and is equipped with all the latest features of todays plant concepts. In its standard version the CB is equipped with a hot mix storage silo integrated into the base. In areas where height restrictions apply the CB can also be equipped with a horizontal hot mix storage silo with a range of capacities.

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Incomparable range of capacity

The CB is available with an output range from 80 to 350t/h mixture production. Additionally, it can be equipped and retrofitted with a wide range of options. Cold and warm recycling and every form of additive feeding are just a few of these.

The robust and proven CB is a powerful and versatile asphalt plant with a wide range of options enabling it to be configured to suit your requirements.

Technical specifications: CB Capacity Hot aggregate silo Hot mix storage silo Basic dimensions 80 350 t/h 26 200 t 50 250 t or direct loading transport optimised modules in standard container dimensions The CB is also optionally available in customer - specific colours

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Uniglobe 200 320 t/h

Stands for maximum performance with low investment costs
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A high-performance production plant

Designed as a high - performance production plant with extra - large hot aggregate storage capacity, youll find the Uniglobe wherever there is a call for low transport costs and maximum production output. Lean dimensions and a powerful 3 or 4 - tonne mixer make it the star turn among our asphalt mixing plants. In the basic version, this plant is fitted with the 3 or 4 - tonne Amix mixer, and it can be equipped either with the VA 1840, VA 2050 or VA 2060 hot screen.

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For high production volumes with a continuous output of 320 t/h, we recommend the 4 - tonne mixer combined with the VA 2060 scree.

Optional : cold RA addition, up to 30 %, directly into the mixer

Optional : warm RA addition, up to 60 %, via the parallel drum

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Option : Uniglobe 240 in the colour of your choice

A host of options
The Uniglobe can be equipped or retrofitted with a whole host of options. Cold or warm RA addition, liquid or solid additives, cold or WAM foam reactors : the possibilities are almost limitless.

Technical specifications: Uniglobe Capacity Hot aggregate silo Hot mix storage silo Basic dimensions 200 320 t/h 56 80 t 50 300 t Transport - optimised modules in standard container dimensions

Option : addition of different colours by means of the scale directly into the mixer

Option : automatic addition of fibrous granulates via big - bag

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Motorway and airport construction sites are where the Uniglobe really shows what it can do. When mounted on steel frame foundations it allows operators maximum flexibility to use their plant for other large construction sites.

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General Arrangement plan for the Uniglobe 200

Legend
1. Feeder with integrated Collection belt 2. Dryer drum with Ammann burner 3. Filter dust extractor with centrifugal coarse dust separator 4. HE II chain elevator 5. VA 1840 - 6 hot screen with bypass changeover flap 6. Hot aggregate silo with 6 aggregate compartments plus bypass 7. Weighing platform with aggregate, filler, bitumen and special additive scale 8. Mixing platform with Amix 3 or 4 - tonne twin shaft paddle mixer 9. Horizontal skip 10. Hot mix storage silo, 100 t ( 2 x 45 t, 10 t direct loading / over - size fractions ), extendable 11. Truck loading ( direct from mixer or hot mix storage silo ) 12. Filler silo tower for reclaimed and imported filler 13. Electrically heated bitumen tank system 14. Control container with controls

Extra equipment for all series ModiFast : standalone unit to enrich bitumen with polymers Dop agent feed devices Powder addition Feed systems with separate electronic scale for granulated fibres Special filler addition RA addition ( cold) directly into the mixer via belt conveyor and / or container scales, up to 30 % recycling addition ( warm ) via the parallel drum systems, intermediate storage and direct mixer supply, up to 60 %

Universal 160 360 t/h

Top performance with maximum flexibility
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A wide spectrum of possibilities

The Universal is an asphalt mixing plant that has been tried and tested over the years, with a vast range of variants. The extensive variety of available equipment enables us to offer an individually tailored plant configuration to meet virtually any customer wishes. This means : comprehensive solutions for a vast range of market requirements. A wide spectrum of capacities and coniguration is available. Storage for 200 t of hot aggregate, two separate rows of silos or a gigantic 56 m hot screen when it comes to flexibility, the Universal can meet virtually any requirement, and there is almost no limit to the possibilities for combining the different components. A truly universal plant !

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The Universal offers mature solutions for virtually every need and a vast range of market requirement.

Photo right : With tight spatial conditions the Universal can be optionally equipped with a 90 rotated parallel drum and a hot mix storage silo with longitudinal throughput.

Technical specifications: Universal Capacity Hot aggregate silo Hot mix storage silo 160 360 t/h 70 200 t 140 340 t Universal in customer livery, with multi lane hot mix storage silo

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The Universal is the classic among asphalt mixing plants in Europe a versatile plant with high capacity. High additions of recycling are also possible via the parallel drum.

The Universal NG offers sufficient reserve to meet every requirement for the modern asphalt mixing plant of tomorrow.

Universal NG 240 360 t/h

the next - generation asphalt mixing plant
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Market requirements well recognised

The market calls for new standards. Demand for integrated systems to process high proportions of Recycling asphalt ( RA ) is growing, and the same applies to housings that minimise noise and dust emissions. Addition facilities for all commonly used additives and systems for automated sampling will soon be part of the standard equipment. The Universal NG is our response to all these market needs thus setting new standards for the future.

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Built with the future in mind

Universal asphalt mixing plants from Ammann have been a byword for years. And now, NG stands for Next Generation our response to rising energy prices, complex environmental conditions and increased requirements for asphalt manufacture with low investment costs.

The Universal NG is maintenance friendly and is convincing in its operational reliabilit.

Technical specifications: Universal NG Capacity Hot aggregate silo Hot mix storage silo 240 360 t/h 120 200 t 150 760 t

Quality control : sampling for every aggregate component

Additional feed for RA material with inclined vibratory grid

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Both your asphalt recipes and your client structure are complex ? Youd like to produce high quantities of asphalt per year with a large proportion of recycling asphalt ? Then the Universal S with its continuous rates of 400 t/h is the perfect plant for you.

Universal S 240 400 t/h

For large production volumes with a high proportion of RAC
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Fully geared to recycling

By integrating the parallel drum system into the design, we have made it possible to add up to 60 % of used asphalt: this optimises the material flow and makes the mixing plant unusually compact. As an option, the parallel drum can be replaced by a complete row of hot aggregate silos. This allows two screening lines, four rows of silos and a total storage capacity of 1 000 tonnes of hot aggregate. The mixed material storage silos with a capacity of up to 1 170 tonnes can be arranged next to one another or behind one another, depending on the charging method. Extension is possible in the drive-through direction. The total enclosure is already factored into the static calculation.

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Technical specifications: Universal S Capacity Hot aggregate silo Hot mix storage silo 240 400 t/h 300 1 000 t 370 1 170 t

The Universal S allows continuous performance of up to 400 t/h.

Two alternatives : warm recycling addition or extra - large hot aggregate storage capacity

5 1 1

Legend 3 3 1. Screen 2. Hot aggregate silo with capacity of 500 t 3. Aggregate weighing scale 4. Mixer 5. Parallel drum 6. RAH silo

Two rows of silos

Silo row and parallel drum

Wide range of options possible : In order to increase the loading capacities, the Speedy Batch can be equipped with a 30t hot mix storage silo integrated into the base or a 112 t horizontal hot mix storage silo. Furthermore, the plant can be equipped with cold or hot recycling.

Speedy Batch 150 280 t/h

Mobility without compromise
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Capacity combined with mobility

The Speedy Batch is a mobile asphalt batch mixing plant that can be rapidly deployed. It has a production capacity of 150 280 t/h. The individual elements of the mixing plant are perfectly configured in accordance with container dimensions, can be easily assembled with the electrical and pneumatic connections integrated into the plant concept ready for connection.

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Clever detailed solutions

For example, the cable channels are pre - integrated into the catwalks. This guarantees clean cable channelling and the cables themselves are fully protected against damage during transportation. The reclaimed filler silos and external filler silos are a part of the support structure and are fully integrated between the filter and drying drum. Expensive and high - maintenance elevators are therefore not necessary.

The Speedy Batch is a mobile asphalt plant with a high production capacity of up to 280 t/h. The innovative design enables rapid setting up on site.

Extensive Capacity Range

Depending on customer requirements, the Speedy Batch is available in a range of capacities. The smallest version produces 150 t/h and when equipped with the highest capacity 4 t mixer it achieves volumes of up to 280tonnes of mixture per hour.

Technical specifications: Speedy Batch Capacity Hot aggregate silo Hot mix storage silo Basic dimensions 150 280 t/h 26 100 t 30 112 t or direct loading transport optimised modules in standard container dimensions A firm compacted base is sufficient for erecting a SpeedyBatch

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Concept Super Quick 160 280 t/h

when the key factors are high performance and fast, easy relocation
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ew only a f r t with ns p o co s t t r a Low- r t units l f ra m e ith stee t r a ns p o n ce p t w n t co ular pla w hen Mod tions ligned to b e a fo u n d a d nly nee d ) o n e nt s o Compo p ( InToS meth s e s o u r ce se t u r ow n r first ith you dw e ar ) e m ove lif ting g C a n b r a ns p o r t a n d ( staf f, t

SuperQuick from 160 to 280 t/h

The Quick versions of our asphalt mixing plants manage without concrete foundations. They are mounted on steel frames, making them ideal for relocation. The new Super Quick concept goes one step further and makes the on - site assembly process even shorter. Subsequent relocations of the mixing plant, with dismantling and re-assembly, are extremely economical and speedy, with just a few transport units. Asphalt mixing plants from 160 280 t/h can be produced in SuperQuick versions.

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Templa to help with assembly

The steel frame foundations for the plant components serve as a template during assembly, simplifying the job of setting the plant up. The pipe-work module, power panel, operating platform, cabling and mixing tower supports are pre-assembled on the frames. This means there is usually no need to realine the plant components when setting the plant up again. The frames are bolted together wherever possible and appropriate.

Intelligent tolerance interfaces

The InToS construction method ( with intelligent tolerance interfaces ) is another feature that simplifies installation work. The flanges are fitted with compensators so they can compensate for deviations of angle and length between plant components for example, on the crude gas duct between the drum and the dust extractor. That means there is no need for a precise realignment of the components after the mixing plant is relocated.

Time taken for first installation ( until it is entirely ready for production ) Conventional mixing plant 4 to 6 week Super Quick : 10 to 12 days

Time taken to move the plant ( dismantling and assembling, excluding transportation ) Conventional mixing plant 3 to 4 week Fully prefabricated modules for speedy set - up Super Quick : 5 days

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Ready to operate in just 12 days ...

Day 1 Preparation Days 2 6 Pre-assembly Days 7 10 Interfaces Electrical installation Days 11 12 Ready to operate Prepare set - up location * Set up steel frame foundations, 2 control containers and mixed material storage silos Set up : mixing tower, bitumen tanks, hot and filler elevators, filler silos, dryer, pre - feed Interface assembly : bitumen, filler and fuel supplies, fibre addition Commission electrics and check direction of rotation Commission electrics and check direction of rotation

* Prerequisite: Completion of all customer or others services, required for installation ( compacted, level site and power connection )

Easy Batch 90 t/h

The most mobile and compact plant on the market
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Super mobile
The Easy Batch is perfectly designed for maximum mobility. This complete, autonomous asphalt mixing plant is transported on just two trailers and can be erected without the aid of lifting gear. The plant is therefore perfectly suited for frequent relocation and is ready for production within 2 days of arriving on site. It is designed for self contained, reliable production of asphalt in regions with less developed infrastructures. For a plant installed in such a small space, the Easy Batch has an excellent mixing capacity of 90 t/h.

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Wide range of options

The Easy Batch can also be expanded and retrofitted with a wide range of options. For example, the plant can be equipped with additional bitumen tanks or filler silos. The feeding of cold recycling substances or additives is also possible, as is an increase in the loading capacities of 54 112 tons with a horizontal hot mix storage silo.

The Easy Batch is a super compact asphalt plant. Installed on just two trailers, it offers maximum flexibility and erection without lifting gear.

Technical specifications: Easy Batch Capacity Hot aggregate silo Hot mix storage silo Basic dimensions 90 t/h 12 t 54 112 to or direct loading Semitrailer N 1 : 19 950 x 3 000 x 4 480 mm Semitrailer N 2 : 15 800 x 3 000 x 4 480 mm The Easy Batch shortly before vessel loading

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Black Move 160 320 t/h

High capacity paired with autonomous mobility
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20 t / h 6 0 to 3 it y of 1 c ut a nt c a p a d witho High pla ssemble c ting mixing an b e a re ove I : C rates a self - e obile arrives lack M B co r p o the m just nd in n of loyed in crane a e basic versio b e dep Th c an tower. i - trailers and 5 se m on lant y f imum p one da / h max ite assembly o e 20 t on -s ve I I : 3 h wid Mo apid ped wit Black y. E x tremely r e equip . C an b pacit ca ilers e m i - t r a s te m s the 6 s ed sy f fe ra n g e o

Autonomous mobility : Black Move I

Mobility is the decisive factor The Black Move I is a wheeled mobile asphalt mixing plant, which is designed without compromise for autonomous mobility. With the fully hydraulic version it is possible to dispense with the use of heavy lifting gear for plant erection. The biggest advantage of the Black Move I is the speed of deployment. It is possible to fully assemble and disassemble the plant within a single day. It is therefore perfectly suited for short duration construction projects located away from large infrastructure centres, requiring an output demand of up to 160 t of mixture per day.

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Faster assembly due to modular format

With the Black Move I, all modules are fixed and wired on the semi - trailer. The individual modules are quickly and easily connected together on the building site using plug - in connectors. The erection of the mixing tower is carried out independently using integrated hydraulic / mechanical lifting gear.

The Black Move I mobile asphalt plant can be assembled without a crane making it ideal for shortterm construction site deployment particularly in remote areas with poor infrastructure.

Set - up plan Black Move I with options

Standard-Trailer: 1. 2. 3. 4. Cold feeder Dryer Baghouse Mixing tower Optional Trailer: 5. 6. 7. 8. Reclaimed filler silo Hot mix storage silo Imported filler silo Bitumen tank

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The Black Move I is ideally suited to remote regions with very limited infrastructure

In its basic version, the Black Move I comprises five semitrailers with standard dimensions and with low axle loading. No special foundations are required for the erection. The erection site need only be levelled and firm. Minor unevenness is compensated by flexible interfaces.

Technical specifications: Black Move I Capacity Hot aggregate silo Hot mix storage silo Versions 160 t/h 16 t optional Trailer Basic : Standard : Advanced : Crane only not self erecting With crane or self - erecting With crane or self - erecting, hydraulic steering possible

Black Move II : Easy and fast to assemble on site

Easy and fast to assemble on site : The platforms and the railing only need to be diped in place.

A place for everything : The majority of small components of the BlackMove II are securely stored for transportation. For example, the bolts for the telescopic mixing tower supports are located in special storage pockets.

Mobility & capacity : Black Move II

The power machine amongst mobile plants The BlackMove II is the highest capacity wheeled mobile asphalt mixing plant on the market. With its enormous mixture capacity of up to 320 t/h and its rapid deployment times it is perfectly suited for use on large construction sites located away from major infrastructure centres. The complete mixing plant is installed on six semi-trailers, can be deployed with standard traction units and can be assembled rapidly with small capacity lifting gear. The individual elements of the mixing plant are function - tested in the factory. The assembly and commissioning of the plant on the construction site comprises simple connecting of the standard interfaces.

Wide range of options

The Black Move II is available in the four output variants 160, 200, 240 and 320 tons per hour. The advanced design allows a wide range of optional expansions such as an RA - cold feed and a fibrous and doping material feedwhich can be easily retrofitted.

Option : Black Move II with a horizontal hot mix storage silo

Black Move II : Electrical Connections : Rapid plug and sock connection, even to the main cable, mean that an Electrician is not longer needed to erect the plant.

A considerable advantage of assembly on site : The elevators ( filler and hot elevator ) and the bitumen pump are preassembled together with the chassis and form a solid unit all together.

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Technical specifications: BlackMove II Capacity Hot aggregate silo Hot mix storage silo Versions 160 320 t/h 19 t or 25 t ( 5 C. ) optional Trailer retrofitted with a wide range of feed systems, such as RA - cold feed or fibrous material.

Excellent view of the plant : The command room is located at the height of the mixer. The loading area is monitored with a camera.

The Black Move II is the highest capacity wheeled mobile asphalt plant on the market. With a mixing capacity of 320 t/h it is particularly well suited for large construction sites.

Set - up plan BlackMove II

Standard 1. 2. 3. 4. 5. 6. Cold feeder with weihing system Drying drum Baghouse Amix mixer Comando cabin Imported filler silo Options E-Bit Tank with trailer Filler silo or filler tower with chassis Fibre, dope addition and other addition RAC - addition Hot mix storage silo, laterial 7 6 1 3

Conti Mix 120 320 t/h

The next - generation continuous asphalt mixing plant
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Batch and continuous combination

The Conti Mix combines the advantages of both worlds : batch and continuous. Winning features include high production output and flexibility in its choice of recipe with the added benefit of lower investment cost. Thanks to the twinshaft continuous mixer, the Conti Mix produces a high homogeneity, constant quality, mixed material. The heat - sensitive bitumen, in particular, may be added to the mixed material outside of the dryer.

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Continuous mixing process

The clear separation of the material heating and mixing processes reduces emissions and allows all the ingredients to be fed easily and accurately directly into the mixer. The mixer also serves as a buffer and allows recipe - changes on the fly, which considerably reduces the stop / start losses thereby keeping production costs low.

Ammann quality standard

As with all Ammann mixing plants the Conti Mix is equipped with the tried and tested core components, such as the dryer, mixer, and control system.

The Conti Mix is available in the wheel - mounted design with an output up to 180 t/h and in the mobile/stationary design with an output of 120 320 t/h.

Wheeled mobile version up to 180 t/h

In its wheeled mobile version, the Conti Mix is installed on four trailers set up in the factory ready for immediate operation. The Conti Mix I is outstanding due to the superb mixture quality and the advantages of a simple and economical plant concept. This design is available with a number of options such as a separate hot mix storage silo.

ContiMix I, trailer ready to transport

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Photo above : Functional principle of the Conti Mix II Photo under : Conti Mix I with seperate hot mix storage silo ( option )

Stationary version up to 320 t/h

The Conti Mix II fullfills any requirement The stationary version of the Conti Mix is extremely compact and thus requires minimal space. Due to its low installation height the plant can also be enclosed with ease. It has also been prepared for the integration of all recycling methods. Furthermore, due to the low number of mechanical conveying elements no scraper chain conveyor is required. The encapsulation of dust and bitumen fumes is also incorporated into the concept.

Flow diagram for stationary Conti Mix II with options

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12 13 15

1 2

14 4 5 6 8
65t DV 20t 65t 75t 75t

Standard 1. Cold feeder with weighing system 2. Drying drum 3. Baghouse 4. Amix mixer 5. Batcher 6. Skip 7. Hot mix storage silo 8. Bitumen supply 9. Control cabin

10 9 Options 10. Recycling addition with RA - feeder 11. Reclaimed filler silo 12. Imported filler silo 13. Fibrous granulate addition 14. Bypass silo 15. Addition foamed bitumen

Photo above : Conti Mix II with housed mixing tower Photo overleaf : Conti Mix II fully housed ( internal view )

Production of special pavings possible

With Conti Mix, special pavings such as SMA, low temperature and coloured asphalt or asphalt with recycling additive may easily be produced. With this design, the widest variety of special material additives, such as fibrous materials and cold or hot recycled additive, can be used. By means of the load - dependent outlet valve on the mixer, the mixing times for each individual recipe can be set easily and accurately.

Addition of additives ( granulate )

Coldfeeder with indicator light and laser level control

Operator in command room, control as1

40

Mixing with foamed bitumen

As an option, the Conti Mix capabilities can also be expanded with a foamed bitumen installation. This system permits the foaming of various densities of road bitumens or polymer bitumens. It can be used to manufacture, for example, cold sub - bases from 100 % recycled material. The use of foamed bitumen ideally compliments a recycling additive for the mixer.

Conti Mixs advantages are obvious. Whether fixed or stationary, mobile or on wheels the units are compact, highly productive and offer a multitude of expansion options with consistently low production cost.

Technical specifications : Conti Mix I + II Capacity Mixer Hot mix storage silo Options wheel - mounted : 180 t/h mobile / stationary : 120 320 t/h wheel - mounted : Amix 1_1.75 mobile / stationary : Amix 2_4 wheel - mounted : optional mobile / stationary: 25 t, 50 t, 100 t, 200 t, 300 t fibre pellet metering, Mixing with foamed bitumen, Recycling

Precise dosing of the bitumen with the aid of the coriolis meter

Single - track hot mix storage silo in throughput direction

41

Cold Mix 130 400 t/h

Flexible, pure and simple : The continuous cold mixing plant
B
xellent t with e us plan qualit y. o continu d asphalt c t and C o m p a r f o r m a n ce a n pe s t a fe w mixing t with ju a ns p o r co s t t r Low - r t units l f ra m e sp o ith stee t ra n n ce p t w n t co ular pla s Mod tions e s o u r ce r ow n r fo u n d a ith you dw e ar ) e m ove lif ting g C a n b r a ns p o r t a n d ( staf f, t

Both mobile and stationary

The Cold Mix is a compact, extremely efficient cold mixing plant. Due to rising fuel prices and tougher environmental regulations, this method of mixed material production is becoming increasingly popular. Asphalt with foamed bitumen, emulsion - based cold asphalt and also hydraulically - bonded bearing layers can be manufactured with a cold mix.

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The Cold Mix II is available as a mobile plant or, in this example, as a stationary plant with a capacity of up to 400 t/h.

Cold - mix asphalt with bitumen foam

Foam Asphalt , as it is known, has become much more popular in recent years. This is a simple and highly effective method of producing cold asphalt. Water is sprayed through nozzles into the hot bitumen under pressure. The water expands explosively when the pressure is released, resulting in a fine bitumen foam that can easily be used to coat the cold aggregate substances. The quality of the cold mix can be influenced as desired by adding RA and cement. This mix is laid conventionally with finishers.

Hydraulically bound base courses

New aggregates, water and cement are the ingredients for hydraulically bonded base courses. These are produced directly on site with the Cold Mix I and are brought to the site with the finisher.

Cold - mix asphalt with emulsion

Bitumen emulsion can be mixed with virgin matial and recycled asphalt to produce bitumen - bonded base courses. Although the aggregates do not have to be heated, the use of the emulsion achieves adequate wetting of the aggregates with the bitumen. The strength achieved in this way is adequate for the requirements of a high - quality base course.

The Cold Mix continuously produces up to 400 t/h, regardless of whether it is hydraulically - bonded bearing layers, cold mixed material with emulsion or foamed bitume.

Heating / Isolation

Generator Bitumen

Cement Compressor

Water

Water

Feeder

Cement scale

Belt scale Mixer

High flexibility
Wheel - mounted mobile version For total flexibility, we recommend the wheel - mounted mobile Cold Mix I with an output of 130 200 t/h. Where rapid re - location is necessary or crane availabity is a problem, this is the solution.

Technical Specifications : ColdMix I Version Capacity Transport dimensions wheel - mounted 130 up to 200 t/h Length without prime mover 13 350 mm Length with prime mover approx. 17 550 mm Width 2 550 mm Height 4 000 mm Weight without prime mover 25 300 kg Easy to operate and low - maintenance

The wheel - mounted, mobile cold - mix asphalt plant can be easily established close to the construction site. Due to the resultant reduced transport distance, delivered costs are kept to a minimum. The possibility of adding high percentages of recycled material is a further cost reducing advantage.

Mobile design for more flexibility

For even more flexibility, a Quick version, Cold Mix II, mounted on a steel frame, is available as an option.

Technical specifications : Cold Mix II Version Capacity Hot mix Basic dimensions stationary and mobile up to 400 t/h optional with 40 t Transport-optimised modules in standard container dimensions ( 6 000 long x 2 500 mm wide )

Cold Mix II : flexible and multifunctional

Cold Mix II setup diagram

3

1 12

Standard 1. 2. 3. 4. 5. Cold feeder Mixing unit Cement supply Loading belt Electrical and microprocessor control system

10 11

Bitumen Tank 50 m

6
Emulsions-Tank Water Tank Control Cabin

Options 6. Single - phase foaming device 7. Electrically - heated binding - agent tank 8. Device for adding emulsion 9. Hot mix storage silo including feed belt 10. Additional cement supply 11. Additional feeder 12. Belt scales

Ammann core elements

Everything from one source
s te m hole sy of t h e w n t s te e g u a ra n mp one 10 0 % individual co st s with not ju nal unit func tio s ardised n Stand ised adaptatio a tc h e d n be m c u s to m e nt s c a e m mp on te s y s t idual co s Indiv to the comple logistic ly ser vice flexib t s and e p ar nt sp a r Ef ficie r entire plant fo r yo u

Ammann first - class Quality

Asphalt mixing plants are systems with complex process engineering that demand utterly perfect interaction between all the individual components. This is such a decisive fact that we develop and manufacture all our core components ourselves drums, burners, filters, screens, controls and mixers. This is the only way to guarantee that our plants will meet the demanding requirements and standards of the modern market environment. Ammann is currently the only manufacturer of asphalt mixing plants to offer complete concepts from one single source a professional partner to handle every aspect of your asphalt mixing plant. A competent contact person together with professionals without narrow mindedness for all needs of your asphalt mixing plant.

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Our years of know - how are embodied in our controls as well as all our core component.

Legend 1. Dryer drum 2. Burner 3. Filter / Baghouse 4. Screen 5. Mixer 6. Control ( control room ) 5

Integrated control of processes

Basic requirements for producing asphalt are changing all the time. Extensive experience is essential to identify and consider all the factors. Extensive experience or an intelligent control with sophisticated sensory technology. The quality of the asphalt mix and the performance of the asphalt mixing plant are determined and influenced by a whole range of different factors. A quality product with a high output rate can only be achieved if each individual element performs exactly, with precise coordination and interaction between them all. For decades, we have focused on providing you with a tool that does just that for you.

Ammann stands for a across the boarder optimization of operating costs and emissions. Excellent, speedy adaption to market needs is always one of the primary concern.

47

Plant type JustBlack Global CB Uniglobe Universal Universal NG Universal S Easy Batch Black Move Speedy Batch Conti Mix Cold MIx

Direct loading

Oversize particle

Compartments 20 t, 50 t, 100 t 50 t, 100 t, 200 t 50 t, 100 t, 125 t, 200 t, 300 t 50 t, 100 t, 200 t, 300 t 140 t, 180 t, 260 t, 340 t, 500 t 150 t, 200 t, 300 t, 400 t, 760 t 370 t, 770 t up to 1200 t 57 t various mobile units possible 30 t, 57 t 25 t, 50 t, 100 t, 200 t, 300 t up to 1200 t 40 t

Hot mix storage silo

The right one for every customer requirement
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l to p r d tu nn e e ve nt d us t

Flexible timing with large reserves

Hot mix storage silos are used to store and load the readyto - lay asphalt. The silos are divided into different compartments so that various asphalt types required at the same time can be produced in cost - effective batch sizes. These are temporarily stored in the mixed material storage silo and then loaded onto the transport vehicles without a break in production. Ammann offers a full range of mixed material storage silos with dimensions and designs that can be adapted to customers requirements.

psulate al : e nc a Option missions se and ga abilit y ; also g e c ap sversely uest u r s to r a 24 - ho o r t ra n q n o n re gthwise ble len sverse direc tio x te n d a ra n E dinal / t tion longitu e g re g a e d u ce s n e d to mb e r s Desig 0 t cha 25 20 anism le in mech Flexib - mainta - to le, easy Simp

Capacity recommendation
For standard plants To enable problem - free loading of large semi - trailers, a storage silo compartment with a capacity of at least 25 tonnes is recommended. For project site plants The minimum recommended capacity is 30 minutes of plant production. In Central Europe capacities of 1 2 hours plant production are normal. Important Larger mixed material storage silos temporarily increase the laying and loading rate per hour. Example : Uniglobe 200 with a 200 tonne mixed - material storag.

A well - dimensioned hot mix storage silo plays a key part in covering production peaks but it also helps you to run a stable, optimised mixing proces.

Without Hot mix storage silo, direct loading

Hot mix storage silo 100 t / 2 C. drive through transversal direction

Hot mix storage silo 760 t / 8 C. drive through transversal direction, multi - lane

Hot mix storage silo 340 t / 4 C. drive through in longitudinal direction

Hot mix storage silo 200 t / 4 C. drive through in longitudinal or transversal direction, multi-lane

Ammanns customer service

On your doorstep

4 2
BELGIUM

1
LUX.

1
3

2
BELGIUM

1
LUX.

TUNISIA

Ammann service pays off

When you purchase an Ammann plant, you automatically enjoy standard service and support from Ammanns customer service. Our extensive network of branches and agents means that we can offer you a guarantee of the shortest possible reaction times and journey distances. You can reach our experienced, practical service team by telephone, 24 hours a day.

Spare parts service with worldwide deliveries

Our highly - efficient spare parts service can supply any of 60 000 wearing parts or spare parts from stock within 24hours to help you achieve maximum plant availability. Our experts are happy to advise you on spare parts packages and conversions. 50

os t s ating c w op er lo B it y and h vailabil and hig plant a m e nt s High r invest r yo u c tion fo elp, Prote t qualit y d y to h c t is rea p ro d u Su p p o r ice and nn S e r v a A m m s a d ay hour s r hin 24 24 hou red wit elive p ar t s d Sp a re
4

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6 6

4 4 4 4 5

KIRGISTAN

5 5 TADSCHIKISTAN 5

KUWAIT
BAHRAIN QATAR

UNITED ARAB EMIRATES

Legend Local agent Ammann branch Ammann production facility Service Central warehouse Spare parts warehouse Planned central warehouse Planned spare parts warehouse
1 2 3 4 5

Support from Netherlands branch Support from UK branch Support from Austria branch Support from Russian branch Support from Kazakhstan branch

51

Regular plant visits are part of Ammanns service commitment

Ammann maintenance concepts

Todays customers require high - quality services at the right time, and at the best possible price. Ammanns maintenance concepts can be adapted and assembled precisely in line with your plant, your maintenance philosophy and your staffing situation. Our goal : to offer you the maintenance service that you need. We advise you take the decisions.

Optimizing maintenance will increase the reliability of your plant and sharpen your competitive edge as well as keeping operating costs dow.

Regular maintenance for scales, burners, etc.

You can assemble your partial maintenance contract from these four service packages. Additional plant - specific packages are available according to your requirements.

Periodic maintenance and inspection Inspection and adjustment of belt conveyors, elevators, screens, weighing equipment and mixing modules Other plant - specific inspections Condition Monitoring Recommended implementation 2 4 times per year

Burner service Burner service for industrial burners, types MIB / AMB Checks on drying and dust extraction systems

Calibration service Calibration of balances and volumetric feed equipment Adjustment of moisture metering sensors Calibrated flow meters ( replacement basis )

Electro check Check of the entire electrical installation and the power and load panels using ultramodern measuring equipment

1 times per year

1 times per year

1 times per year

52

Retrofit
Means optimising older plants and adapting them to modern conditions Burner conversion
By converting to a combination burner, you can use environmentally - friendly alternatives such as natural gas, brown coal dust or extra - light heating oil as fuel. The easy - to - maintain modular design of the mechanical and electrical equipment means that the burners can be accurately set and easily maintained.

Conversion of plant control to as1

Maybe the control desk system you have installed no longer meets the state - of - the - art requirement as regards functionality, operating comfort, reliability or ease of maintenance ? A control conversion includes replacing the power panels and installing three modern workstations with our as1 plant control software.

Efficient scheduling and weighing

Operating an installed weighbridge and an order processing system is also included in a modern as1 software environment. That means you can handle all your operating processes from one standard user interface.

A combination burner enables you to use alternative fuels

Automation and sensor technology

These improvements to your plant can be implemented at the same time as a control conversion: Scales can be modernised to improve weighing accuracy Bitumen valves can be automated to ensure that the bitumen as stored in the recipe is used Sensor technology can be modernised to indicate levels reliably

Bitumen plant integrated into the plant control

53

Filter conversion
Are you already meeting the current guidelines for compliance with emission values, or are you still using a wet dust extraction process ? If you like to make savings, then Ammann filters will enable you to recover your own costly fillers, so you can cut your operating costs. Installing an Ammann filter takes only a short time : their design is robust and low maintenance is guaranteed. Can be retrofitted to all makes of plant.

Integrating a new filter into an existing old plant

Mixer conversion
Our tried - and - tested Amix mixer is especially suitable as a replacement mixer for nearly all types of mixing plant thanks to its compact design. A new, larger mixer is often the cheapest and most effective solution to increase mixing plant capacity.

Bitumen tank conversion

There is a rising global trend towards electrically heated systems. Excellent cost - effectiveness, operating reliability without maintenance and environmental benefits are good reasons for opting in favour of the Ammann E - Bit on new plants : what is more, rising global energy prices also make it worthwhile to replace oil - heated systems on existing mixing plants.

Roofing over the pre-feed for crushed recycling is an efficient way of cutting fuel consumption

Examples of goals and the action you should take to attain them
Target achievement Optimise energy consumption Minimise CO emissions Improve environmental protection Sustainable development Increase production capacity Action Modernise plant control Roof over all feeders and outdoor RA stores Use natural gas as burner fuel Refurbish processing and recycling storage area Process rainwater with organic filters Use recycled asphalt to conserve gravel reserves e.g. install a larger mixer

54

Retrofits for old WIBAU, SIM, Ammann and other asphalt mixing plants
Ammann offers you : years of experience and professional advice on the spot compilation of plant - specific offers fast order handling

as1 control system

For cost - effective production of quality asphalt mix
B glance t s at a enefi
is eas duc tion y to u n d e r s t an d

Simple to operate and highly reliable

Every day, Ammann plant controls successfully cope with every challenge posed by asphalt production, in 60 countries and over 2 000 asphalt mixing plants. Why ? Simple operation that is quickly learned, clear visualisation of the plant condition, easy - to - understand asphalt mix production and highly - reliable operation.

p ro alt mix n A sp h roduc tio o n e nt s b a tc h p or e co m p as1 f of recip ighing ion we rrec tion imally Precis to overrun co a re o p t s y s te m hank s g t weighin o l and 1 contr inated as o rd inter - co

Asphalt production exactly to the recipe

as1 controls are used for both batch and continuous plants. Comprehensive implementation of process technology pays off in the form of asphalt production exactly to the recipe with every batch produced. Examples of special features in as1 controls include perfected inflight correction for precision weighing of the recipe components and dynamic switchover from coarse to fine feed for different batch sizes.

Produce quality asphalt thanks to precision weighing with the as1 overrun correctio.

Every detail has been thought out : the as1 control comprises cleverly thought - out hardware and software concepts that are ideally coordinated.

as1 for continuous asphalt production

as1 control for batch production

Optimally exploiting operational synergies

As well as the as1 asphalt control, Ammann offers a truck weighing system based on the as1 platform. Plant operators who think entrepreneurially can exploit the resultant synergies and optimise their staff deployment. For example, production can be monitored and trucks can be loaded from one single workstation.

Flexible workstation design

Flexible workstation design is the only way to ensure efficient plant operation. The plant operators requirements determine how the workstation is designed: individual workstations with one or two monitors, or ( for example ) two parallel workstations so that the full plant capacity is utilised, especially on large plants.

Conversions in the shortest time possible

Converting outmoded controls is an important investment in the future. Ammann regularly converts outmoded plant controls to the as1 generation and we can do this for plants from all manufacturers. Special conversion kits are used for our own controls. Customers benefit in three ways : attractive conditions, short conversion times and the host of benefits that our as1 control has to offer.

Remote diagnosis saves time and money

If the nearest service point is a long way away electromechanical faults can be efficiently rectified by your own specialist staff, with the help of the electrical diagrams and as1 diagnostic tools. Ammanns customer service can intervene in the plant at any time to give you support with fault diagnosis or to carry out maintenance. Modern telecommunications increase plant availability and cut down costly on - site interventions.

Plant operators benefit from effective possibilities for bus diagnosis, clearly structured power panels and world - wide availability of quality components from reputable manufacturer.

Generously - dimensioned dual workstations make for easy and efficient working with the as1 control and order processing system

Technical Specification Just Black ( batch )

Stationary / mobile asphalt mixing plants

Just Black
Plant type Cold aggregate feed Number of feeders ADL Content Drying drum Drying drum, Type Length Diameter Burner power output Fuels Drum drive Capacity at 3% moisture Capacity at 5% moisture Filter dedusting Exhaust capacity Filter surface Mixing tower Screening Screen type Screen surface Number of screen decks Hot aggregate silo 1 - row Hot aggregate silo 2 - row 4 - or 5 - fraction VA 1230 13 m 5 19 t or 54 t 4 - or 5 - fraction VA 1536 18,8 m 5 19 t or 54 t 4 - or 5 - fraction VA 1840 26 m 5 19 t or 54 t 4 -, 5 - or 6 - fraction VA 1840 26 m 5 56 t or 80 t 4 -, 5 - or 6 - fraction VA 2050 36,8 m 5 56 t or 80 t 19 000 Nm/h 295 m 29 000 Nm/h 442 m 38 000 Nm/h 590 m 48 000 Nm/h 737 m 57 000 Nm/h 884 m 4 x 5,5 kW 80 t/h 76 t/h 4 x 9,5 kW 135 t/h 113 t/h T 1760 6m 1,7 m 7 MW T 2070 7m 2m 9,7 MW T 2280 8m 2,2 m 14 MW T 2290 9m 2,2 m 15,5 MW T 2590 9m 2,5 m 20 MW 4, 5 or 6 10 m 4, 5 or 6 10 m 4, 5 or 6 10 m 4, 5 or 6 10 m 4, 5 or 6 10 m 80 120 160 200 240

Basic configuration: fuel oil extra light 4 x 11 kW 180 t/h 161 t/h 4 x 15 kW 180 t/h 176 t/h 4 x 15 kW 270 t/h 226 t/h

Aggregate scale Filler scale Bitumen scale

2 000 kg 250 kg 185 kg

2 000 kg 250 kg 185 kg

2 000 kg 250 kg 185 kg

3 000 kg 300 kg 315 kg

3 000 kg 300 kg 315 kg

Working capacity max. capacity mixer

2t 160 t/h

2t 160 t/h

2t 160 t/h

3t 240 t/h

3t 240 t/h

Binding agent supply

E - Bit 2 x 55 m, horizontal Boxtanks

Filler supply

1 reclaimed filler silo 40 m

Hot mix storage silo / Compartments

Direct loading, 20 t in 1 Compart., 50 t or 100 t in 2 Compartments

50 t or 100 t in 2 Compartments

Cold recycling to 30 % Hot recycling to 60 %

via ring into prolonged dryer drum

via RAC- addition

Hot recycling over 60 %

58

Technical Specification Global and Uniglobe ( batch )

Stationary / mobile asphalt mixing plants

Global
Plant type Cold aggregate feed Number of feeders ADL Content Drying drum Drying drum, Type Length Diameter Burner power output Fuels Drum drive Capacity at 3 % moisture Capacity at 5 % moisture Filter dedusting Exhaust capacity Filter surface Mixing tower Screening Screen type Screen surface Number of screen decks Hot aggregate silo 1 - row Hot aggregate silo 2 - row 4 - or 5 - fraction VA 1230 13 m 5 VA 1840 31 m 6 4 -, 5 - or 6 - fraction VA 1840 31 m 6 27 t (max. 6 C.) or 56 t (max. 7 C.) VA 1840 31 m 6 VA1840 31 m 6 4 -, 5 - or 6 - fraction VA 2050 43.5 m 6 56 t (max. 7 C.) or 80 t (max. 7 C.) VA2060 56 m 6 80 t (max. 7 C.) 19 000 Nm/h 295 m 29 000 Nm/h 442 m 43 000 Nm/h 663 m 48 000 Nm/h 737 m 48 000 Nm/h 737 m 57 000 Nm/h 884 m 77 000 Nm/h 1 179 m T 1760 6m 1,7 m 6,5 MW T 2070 7m 2m 9,7 MW T 2280 8m 2,2 m 13.9 MW T 2290 9m 2,2 m 15,5 MW T 2290 9m 2,2 m 15,5 MW T 2590 9m 2,5 m 20 MW T 27100 10 m 2,7 m 24 MW as desired 7,5 m, 10 m, 12 m or 14 m as desired 10 m, 12 m or 14 m 80 120 160 180 200

Uniglobe
240 320

Natural gas, Fuel oil extra light, heavy oil, brown-coal dust (BCD) 4 x 5,5 kW 80 t/h 76 t/h 4 x 9,5 kW 135 t/h 113 t/h 4 x 11 kW 180 t/h 161 t/h 4 x 15 kW 180 t/h 176 t/h 4 x 15 kW 180 t/h 176 t/h

Natural gas, Fuel oil extra light, heavy oil, brown-coal dust (BCD) 4 x 15 kW 270 t/h 226 t/h 4 x 18,5 kW 320 t/h 275 t/h

Aggregate scale Filler scale Bitumen scale

2 000 kg 243 kg 180 kg

2 000 kg 243 kg 180 kg

2 000 kg 243 kg 180 kg

2 000 kg 243 kg 180 kg

3 000 kg 300 kg 315 kg 400 kg

3 000 kg 300 kg 315 kg 400 kg

4 000 kg 400 kg 315 kg

Working capacity max. capacity mixer

1t 80 t/h

2t 160 t/h

2t 160 t/h

2.2 t 180 t/h

3t 240 t/h

3t 240 t/h

4t 320 t/h

Binding agent supply

E-Bit, horizontal or vertical configuration

E-Bit, horizontal or vertical configuration

Filler supply

According to customers wishes: reclaimed and imported filler silos, filler tower in any desired configuration

Hot mix storage silo / Compartments

50 t in 2 Compartments or 100 t in 2 Compartments or 200 t in 4 Compartments

50 t in 2 Compartments or 100 t in 2 Compartments or 200 t in 4 Compartments

Cold recycling to 30 % Hot recycling to 60 %

Recommendation: directy into the mixer Alternative: into hot elevator or via ring into dryer drum via recycling drum system

Hot recycling over 60 %

59

Technical Specification CB ( batch )

Stationary / mobile asphalt mixing plants

CB
Plant type Cold aggregate feed Number of feeders ADL Content Drying drum Drying drum, Type Length Diameter Burner power output Fuels Drum drive Capacity at 3 % moisture Capacity at 5 % moisture Filter dedusting Exhaust capacity Filter surface Mixing tower Screening Screen type Screen surface Number of screen decks Hot aggregate silo 1 - row Hot aggregate silo 2 - row 4 - or 5 - fraction VA 1536 18,8 m 5 4 - or 5 - fraction VA 1536 18,8 m 5 26 t or 45 t (max. 6 C.) 4 - or 5 - fraction VA 1536 18,8 m 5 4 - or 5 - fraction VA 1536 18,8 m 5 26 t or 45 t (max. 6 C.) 4 - or 5 - fraction VA 1536 18,8 m 5 26 t or 45 t (max. 6 C.) 20 000 Nm/h 315 m 20 000 Nm/h 315 m 24 000 Nm/h 378 m 28 000 Nm/h 441 m 28 000 Nm/h 441 m 4 x 4 kW 90 t/h 75 t/h 4 x 5,5 kW 117 t/h 94 t/h 1410 / 1650 6,5 m 1,41 / 1,65 m 6,5 MW ES 1870 7,0 m 1,80 m 7,0 MW ES 1870 7,0 m 1,80 m 7,8 MW ES 2080 8,0 m 2,0 m 11 MW ES 2080 8,0 m 2,0 m 11 MW as desired 8, 12, 14, 19, 24 m as desired 8, 12, 14, 19, 24 m as desired 8, 12, 14, 19, 24 m as desired 8, 12, 14, 19, 24 m as desired 8, 12, 14, 19, 24 m 80 100 130

Natural gas, Fuel oil extra light, heavy oil, combi oil / gas 4 x 5,5 kW 117 t/h 94 t/h 4 x 7,5 kW 157 t/h 125 t/h 4 x 7,5 kW 157 t/h 125 t/h

Aggregate scale Filler scale Bitumen scale

1 920 kg 171 kg 190 kg

1 920 kg 171 kg 190 kg

1 920 kg 171 kg 190 kg

1 920 kg 171 kg 190 kg

2 240 kg 171 kg 190 kg

Working capacity max. capacity mixer

1,2 t 96 108 t/h

1,2 t 96 108 t/h

1,2 t 96 108 t/h

1,2 t 96 108 t/h

1,7 t 136 153 t/h

Binding agent supply

Hot oil heated tanks horizontal 35 50 67 m3 or vertikal 45 67 m3. E - Bit Tanks vertikal 70 80 m3. According to customers wishes : reclaimed and imported filler silos, filler tower in any desired configuration

Filler supply

Hot mix storage silo / Compartments

Modular independent silos below mixer from minimum 50 t in 2 Compartments, to max. 200 t in 3 - 6 Compartments. Optional silos on load cells. Recommendation: directy into the mixer Alternative: into hot elevator or via ring into dryer drum with drying drum RAH50 / 2080 via ring

Cold recycling to 30 % Hot recycling to 60 %

Hot recycling over 60 %

60

Technical Specification CB ( batch )

Stationary / mobile asphalt mixing plants

CB
Plant type Cold aggregate feed Number of feeders ADL Content Drying drum Drying drum, Type Length Diameter Burner power output Fuels Drum drive Capacity at 3 % moisture Capacity at 5 % moisture Filter dedusting Exhaust capacity Filter surface Mixing tower Screening Screen type Screen surface Number of screen decks Hot aggregate silo 1 - row Hot aggregate silo 2 - row 4 - or 5 - fraction VA 1536 18,8 m 5 4 - or 5 - fraction VA 1536 18,8 m 5 26 t or 45 t (max. 6 C.) 4 -, 5 - or 6 - fraction VA 1840 31 m 6 4 -, 5 - or 6 - fraction VA 1840 31 m 6 30 t or 78 t (max. 7 C.) 4 -, 5 - or 6 - fraction VA 1840 31 m 6 30 t or 78 t (max. 7 C.) 32 000 Nm/h 504 m 36 000 Nm/h 567 m 38 000 Nm/h 600 m 43 000 Nm/h 675 m 43 000 Nm/h 675 m 4 x 7,5 kW 157 t/h 125 t/h 4 x 15 kW 245 t/h 196 t/h ES 2080 8,0 m 2,0 m 11 MW ES 2390 9,0 m 2,3 m 13,9 MW ES 2390 9,0 m 2,3 m 13,9 MW ES 2390 9,0 m 2,3 m 17,1 MW ES 2390 9,0 m 2,3 m 15,5 MW as desired 8, 12, 14, 19, 24 m as desired 8, 12, 14, 19, 24 m as desired 8, 12, 14, 19, 24 m as desired 8, 12, 14, 19, 24 m as desired 8, 12, 14, 19, 24 m 150 180 210

Natural gas, Fuel oil extra light, heavy oil, combi oil / gas 4 x 15 kW 245 t/h 196 t/h 4 x 15 kW 245 t/h 196 t/h 4 x 15 kW 245 t/h 196 t/h

Aggregate scale Filler scale Bitumen scale

2 240 kg 171 kg 190 kg

2 240 kg 171 kg 190 kg

2 560 kg 242 kg 285 kg

2 560 kg 242 kg 285 kg

3 200 kg 359 kg 285 kg

Working capacity max. capacity mixer

1,7 t 136 153 t/h

1,7 t 136 153 t/h

2,1 t 168 189 t/h

2,1 t 168 189 t/h

2,8 t 224 252 t/h

Binding agent supply

Hot oil heated tanks, horizontal 35 50 67 m3 or vertical 45 67 m3. Electrically heated tanks vertical 70 80 m3. According to customers wishes: reclaimed and imported filler silos, filler tower in any desired configuration

Filler supply

Hot mix storage silo / Compartments

Modular independent silos below mixer from minimum 50 t in 2 Compartments, to max. 200 t in 3 - 6 Compartments. Optional silos on load cells. Recommendation: directy into the mixer Alternative: into hot elevator or via ring into dryer drum with drying drum RAH50 / 2080 via ring with drying drum RAH50 / 2390 via ring with drying drum RAH50 / 2390 via ring via recycling drum system with drying drum RAH50 / 2390 via ring via recycling drum system with drying drum RAH50 / 2390 via ring via recycling drum system

Cold recycling to 30 % Hot recycling to 60 %

Hot recycling over 60 %

61

Technical Specification CB ( batch )

Stationary / mobile asphalt mixing plants

CB
Plant type Cold aggregate feed Number of feeders ADL Content Drying drum Drying drum, Type Length Diameter Burner power output Fuels Drum drive Capacity at 3 % moisture Capacity at 5 % moisture Filter dedusting Exhaust capacity Filter surface Mixing tower Screening Screen type Screen surface Number of screen decks Hot aggregate silo 1 - row Hot aggregate silo 2 - row 4 -, 5 - or 6 - fraction VA 1840 31 m 6
30 t or 78 t (max. 7 C.)

210

240

260

350

as desired 8, 12, 14, 19, 24 m

as desired 8, 12, 14, 19, 24 m

as desired 8, 12, 14, 19, 24 m

as desired 8, 12, 14, 19, 24 m

as desired 8, 12, 14, 19, 24 m

as desired 8, 12, 14, 19, 24 m

ES 25100 10,0 m 2,5 m 17,1 MW

ES 2390 9,0 m 2,3 m 17,1 MW

ES 25100 10,0 m 2,5 m 20 MW

ES 25100 10,0 m 2,5 m 20 MW

ES 27110 11,0 m 2,7 m 24 MW

ES 29110 11,0 m 2,9 m 26,1 MW

Natural gas, Fuel oil extra light, heavy oil, combi oil / gas 4 x 18,5 kW 297 t/h 237 t/h 4 x 15 kW 245 t/h 196 t/h 4 x 18,5 kW 297 t/h 237 t/h 4 x 18,5 kW 297 t/h 237 t/h 4 x 22 kW 372 t/h 297 t/h 4 x 30 kW 405 t/h 325 t/h

52 000 Nm/h 825 m

47 000 Nm/h 750 m

57 000 Nm/h 900 m

61 000 Nm/h 975 m2

71 000 Nm/h 1 125 m

76 000 Nm/h 1 200 m

4 -, 5 - or 6 - fraction VA 1840S 31 m 6
30 t or 78 t (max. 7 C.)

4 -, 5 - or 6 - fraction VA 2050 43,5 m 6

4 -, 5 - or 6 - fraction VA 2050 43,5 m 6

4 -, 5 - or 6 - fraction VA 2060 56 m 6

4 -, 5 - or 6 - fraction VA 2060 56 m 6

43 t or 96 t (max. 7 C.)

71 t or 121 t (max. 7 C.)

Aggregate scale Filler scale Bitumen scale

3 200 kg 359 kg 285 kg

3 200 kg 359 kg 285 kg

3 680 kg 440 kg 399 kg

3 680 kg (4 320 kg ) 440 kg 399 kg

4 320 kg 440 kg 380 kg

4 320 kg 440 kg 380 kg

Working capacity max. capacity mixer

2,8 t 224 252 t/h

3t 240 270 t/h

3,3 t 264 297 t/h

3,3 t (4,3 t) 264 297 t/h (344 387 t/h)

4,3 t 344 387 t/h

4,3 t 344 387 t/h

Binding agent supply

Hot oil heated tanks, horizontal 35 50 67 m or vertical 45 67 m. Electrically heated tanks vertical 70 80 m3. According to customers wishes: reclaimed and imported filler silos, filler tower in any desired configuration

Filler supply

Hot mix storage silo / Compartments

Modular independent silos below mixer from minimum 50 t in 2 Compartments, to max. 200 t in 3 - 6 Compartments. Optional silos on load cells. Recommendation: directy into the mixer Alternative: into hot elevator or via ring into dryer drum with drying drum RAH50/2390 via ring with drying drum RAH50/25100 via ring with drying drum RAH50/27110 via ring

Cold recycling to 30 % Hot recycling to 60 %

Hot recycling over 60 %

via recycling drum system

via recycling drum system

62

Technical Specification Universal ( batch )

Stationary / mobile asphalt mixing plants

Universal
160 240 360 240

Stationary asphalt mixing plants

Universal NG
360 240

Universal S
360

as desired 10 m, 12 m or 14 m

as desired 10 m, 12 m or 14 m

as desired 10 m, 12 m or 14 m

T 2280 8m 2,2 m 14 MW

T 2590 9m 2,5 m 20 MW

T 27100 10 m 2,7 m 24 MW

T 2590 9m 2,5 m 20 MW

T 27100 10 m 2,7 m 24 MW

T 2590 9m 2,5 m 20 MW

T 27100 10 m 2,7 m 24 MW

Natural gas, Fuel oil extra light, heavy oil, brown - coal dust ( BCD ) 4 x 11 kW 180 t/h 161 t/h 4 x 15 kW 270 t/h 226 t/h 4 x 18,5 kW 320 t/h 275 t/h 4 x 15 kW 270 t/h 226 t/h 4 x 18,5 kW 320 t/h 275 t/h

Natural gas, Fuel oil extra light, heavy oil, brown-coal dust (BCD) 4 x 15 kW 270 t/h 226 t/h 4 x 18,5 kW 320 t/h 275 t/h

43 000 Nm/h 663 m

57 000 Nm/h 884 m

77 000 Nm/h 1 179 m

57 000 Nm/h 884 m

77 000 Nm/h 1 179 m

57 000 Nm/h 884 m

77 000 Nm/h or 98 000 Nm/h

1179 m or 1500 m

4 -, 5 - or 6 - fraction VA 2050 or APS 5.2

4 -, 5 - or 6 - fraction VA 2050 / APS 5.2 VA 2060 / APS 6.2

4 -, 5 - or 6 - fraction VA 2060 or APS 6.2

5- or 6-fraction APS 5.2 6

5- or 6-fraction APS 6.2 6

5- or 6-fraction VA 2050 or APS 5.2 43 m or 44,7 m 6

5- or 6-fraction VA 2060 or APS 6.2 56 m 6

VA 2050 = 43,5 m | APS 5.2 = 44,7 m | VA 2060 = 56 m | APS 6.2 = 56 m 6 6 6

70 t (max. 7 C.), 120 t, 150 t, 200 t (max. 8 C.) 120 t, 150 t or 200 t (max. 14 C.) arragement: 1/2 : 1/2 or 1/3 : 2/3 4 800 kg 600 kg 315 kg / 468 kg 4 800 kg 600 kg 315 kg / 468 kg 4 800 kg 600 kg 468 kg 4 500 kg 600 kg 520 kg

120 t or 200 t (max. 8 Compart.) 120 or 200 t (max. 14 Compart.) arragement: 1/2 : 1/2 or 1/3 : 2/3 4 500 kg 600 kg 520 kg

300 t, 400 t or 500 t (max. 8 Compart.) 300 t, 400 t or 500 t (max. 16 Compart.) arrangement: 1/2 : 1/2 or 1/3 : 2/3 5000 kg 800 kg 420 kg 5000 kg 800 kg 420 kg

3 t, 4 t or 5 t

3 t, 4 t or 5 t

4 t or 5 t 320 t/h, 400 t/h

4t 320 t/h

5t 400 t/h

4 t or 5 t 320 t/h or 400 t/h

4 t or 5 t 320 t/h or 400 t/h

240 t/h, 320 t/h, 360 t/h or 400 t/h

E-Bit, horizontal or vertical configuration According to customers wishes: reclaimed and imported filler silos, filler tower in any desired configuration 140 t in 2 Compartments or 180 t in 2 Compartments or 260 t in 4 Compartments or 340 t in 4 Compartments Recommendation: directy into the mixer Alternative: into hot elevator or via ring into dryer drum via recycling drum system via recycling drum system 150 t or 200 t (2 C), 300 t or 400 t (4 C) or 770 t (8 C)

E-Bit, horizontal or vertical configuration According to customers wishes: reclaimed and imported filler silos, filler tower in any desired configuration 370 t (4 C) or 770 t (8 C) or 1170t (12 C) Recommendation: directy into the mixer Alternative: into hot elevator or via ring into dryer drum via recycling drum system

via recycling drum system

via recycling drum system

via recycling drum system

63

Technical Specification SpeedyBatch and EasyBatch ( batch )

Mobile asphalt mixing plants

Speedy Batch
Plant type Cold aggregate feed Number of feeders ADL Content Drying drum Drying drum, Type Length Diameter Burner power output Fuels Drum drive Capacity at 3% moisture Capacity at 5% moisture Filter dedusting Exhaust capacity Filter surface Mixing tower Screening Screen type Screen surface Number of screen decks Hot aggregate silo 1-row Hot aggregate silo 2-row 4 - or 5 - fraction VA 1536 18,8 m 5 26 t or 45 t (max. 6 C.) 4 -, 5 - or 6 - fraction VA 1840 31 m 6 4 -, 5 - or 6 - fraction VA 1840 31 m 6 30 t or 78 t (max. 7 C.) 4 -, 5 - or 6 - fraction VA 2050 43,5 m 6 43 t or 96 t (max. 7 C.) 32 000 Nm/h 504 m 43 000 Nm/h 675 m 43 000 Nm/h 675 m 57 000 Nm/h 900 m 4 x 9,2 kW 157 t/h 125 t/h ES 2080 8,0 m 2,0 m 11 MW ES 2390 9,0 m 2,3 m 13,9 MW ES 2390 9,0 m 2,3 m 15,5 MW ES 25100 10,0 m 2,5 m 20 MW as desired 14,19 m as desired 14,19 m as desired 14,19 m as desired 14,19 m 150 180 210 280

Wheel - mounted
Easy Batch
90

2+2 total 24 m

1410 / 1650 6,5 m 1,41 / 1,65 m 6,5 MW Natural gas, Fuel oil extra light, heavy oil

Natural gas, Fuel oil extra light, heavy oil, combi oil / gas 4 x 15 kW 245 t/h 196 t/h 4 x 15 kW 245 t/h 196 t/h 4 x 18,5 kW 297 t/h 237 t/h

4 x 4 kW 90 t/h 75 t/h

21 000 Nm/h 330 m2

4 - fraction incl. Bypass VS 1440 10,5 m2 2 ( horizontal screen ) 10 t

Aggregate scale Filler scale Bitumen scale

2 240 kg 171 kg 190 kg

2 560 kg 242 kg 285 kg

3 200 kg 359 kg 285 kg

3 680 kg ( 4 320 kg ) 440 kg 399 kg

1 600 kg included in aggregate scale Volumetric or optional coriolis massflow system 1,2 t 90 t/h 1 hot oil heated tanks 25 m3 Optional Direct loading or optional lateral 57 t in 1 C. or 76 t in 2 C. Directy into the mixer

Working capacity max. capacity mixer

1,7 t 136 153 t/h

2,1 t 168 189 t/h

2,8 t 224 252 t/h

3,3 t (4,3 t) 264 297 t/h (344 387 t/h)

Binding agent supply

Hot oil heated tanks horizontal 35 50 67 m3 Reclaimed filler silo, optional imported filler silos with reclaimed filler silo, filler tower in any desired configuration Direct loading, 30 t in 1 Compartments or lateral 57 t in 1 Compartments, 76 t in 2 Compartments, 120 t in 2 Compartments Recommendation: directy into the mixer Alternative: into hot elevator with drying drum RAH50 / 2080 via ring with drying drum RAH50 / 2390 via ring via recycling drum system with drying drum RAH50 / 2390 via ring via recycling drum system with drying drum RAH50 / 25100 via ring via recycling drum system

Filler supply

Hot mix storage silo / Compartments

Cold recycling to 30% Hot recycling to 60 %

Hot recycling over 60 %

64

Technical Specification Black Move I + II ( batch )

Wheel - mounted / mobile asphalt mixing plants

Black Move I
160 160 200

Black Move II
240 320

5 7,5 m

5 7,5 m

5 7,5 m

5 7,5 m

5 7,5 m

T 2280 8m 2,2 m 13,9 MW Fuel oil extra light 4 x 11 kW 180 t/h 161 t/h

T 2280 8m 2,2 m 13,9 MW

T 2290 9m 2,2 m 13.9 MW

T 22100 10 m 2,2 m 16 MW Natural gas, Fuel oil extra light, heavy oil

T 25110 11 m 2,5 m 20 MW

4 x 15 kW 180 t/h 161 t/h

4 x 15 kW 180 t/h 161 t/h

4 x 15 kW 216 t/h 173 t/h

4 x 18,5 kW 280 t/h 223 t/h

43 000 Nm/h 663 m 648 m 648 m

43 000 Nm/h 648 m

57 000 Nm/h 884 m

5 - fraction VA 1832 27,8 m 5 16 t

5 - fraction VA 1536 BM 18,8 m 5 19 t (5 C.)

5 - fraction VA 1840 BM 27,7 m 5 19 t (5 C.)

5 - fraction VA 2050 BM 36,2 m 5 23 t (5 C.)

5 - fraction VA 2050 BM 36,2 m 5 23 t (5 C.)

2 200 kg 250 kg 185 kg

2 000 kg 250 kg 180 kg

2 500 kg 250 kg 250 kg

4 000 kg 400 kg 320 kg

4 000 kg 400 kg 320 kg

2t 160 t

2t 160 t/h

3t 240 t/h

4t 320 t/h

4t 320 t/h

Option: Trailer Optional: reclaimed / imported filler silo

E-Bit, horizontal or vertical configuration Standard: 20 m3 Reclaimed filler silo Option: filler tower 20 m3 Reclaimed filler, 40 m3 imported filler silo Direct loading, 30 t in 1 Compartments or lateral 57 t in 1 Compartments, 76 t in 2 Compartments or 120 t in 2 Compartments

Option: hot mix storage trailer

Directy into the mixer

65

Technical Specification Conti Mix I + II ( continuous )

Wheel - m.
Conti Mix I
Plant type Cold aggregate feed Number of feeders ADL Content Drying drum Drying drum, Type Length Diameter Burner power output Fuels Drum drive Capacity at 3 % moisture Capacity at 5 % moisture Filter dedusting Exhaust capacity Filter surface Mineral weighing system filler weighing system bitume weighing system Mixer tye Mixer capacity at 3 % moisture Mixer capacity at 5 % moisture 200 t/h 180 t/h 150 t/h 120 t/h 43 000 Nm/h 663 m 29 000 Nm/h 442 m 4 x 11 kW 180 t/h 161 t/h 4 x 9,5 kW 135 t/h 113 t/h T 2280 8m 2,2 m 13,9 MW T 2070 7m 2m 9,7 MW 4 7,5 m 180

Stationary / mobile asphalt mixing plants

Conti Mix II
320

as desired 10 m, 12 m or 14 m

T 2280 8m 2,2 m 13,9 MW

T 2290 9m 2,2 m 15,5 MW

T 2590 9m 2,5 m 20 MW

T 27100 10 m 2,7 m 24 MW

Natural gas, Fuel oil extra light, heavy oil, brown - coal dust ( BCD ) 4 x 11 kW 180 t/h 161 t/h 4 x 15 kW 180 t/h 176 t/h 4 x 15 kW 270 t/h 226 t/h 4 x 18,5 kW 320 t/h 275 t/h

48 000 Nm/h 737 m

57 000 Nm/h 884 m

57 000 Nm/h 884 m

77 000 Nm/h 1 179 m

Weighing system in collection - or conveying belt conveyor differencial weighing system Coriolis massflow system twin-shaft paddle mixer with mix dwell time control for filling level 200 t/h 180 t/h 200 t/h 200 t/h 300 t/h 250 t/h 320 t/h 300 t/h

Binding agent supply Filler supply Hot mix storage silo / Compartments

Optional Optional Hot mix storage with scraper conveyor

E-Bit, horizontal or vertical configuration According to customers wishes : reclaimed and imported filler silos 25 t in1 Compartments, 50 t in 2 Compartments or 100 t in 2 Compartments or 200 t or 300 t in 4 Compartments

Cold recycling to 30 %

Optional : directly into the mixer

Recommendation : directy into the mixer, Alternative : via ring into dryer drum

Hot recycling to 60 %

via recycling drum system

Hot recycling over 60 %

via recycling drum system

Options

Mixing with foamed bitumen with Single - phase foaming device, Fibrous granulate addition

66

Technical Specification Cold Mix I + II ( continuous )

Wheel-m.
Cold Mix I
Plant type Max. particle size Generator Power Operating voltage Fuel consumption at full load Aggregate feed Feeder capacity Injection width Feed height Cement feed Cement scale Differential weighing Bitumen foam feed Frequency - controlled pump and coriolis mass flow meter Transport dimensions / weights Length 13 350 mm / 17 550 mm ( without / with prime mover) 2 550 mm 4 000 mm 25 300 kg Standard container dimensions 3,9 up to 11 t/h 160 kg 1,3 up to 11 t/h 400 kg 3 up to 18 t/h 8 m 3 300 mm 3 900 mm 4 x 20 m 4 000 mm 4 100 mm 116,5 kW 400 / 230 V 30,2 l/h 400 / 230 V 80 mm 200 45 mm

Stationary / mobile
Cold Mix II
400

Width Height Weight without prime mover Water proportioning Water feed for concrete with control valve and magnetic - inductive flow-meter for bitumen foam with Duoblock water softener, 1 000 l tank and frequencycontrolled pump Mixer Typ

1,0 up to 12 m/h

5 up to 40 m/h

78 up to 550 kg/h

Twin - shaft paddle mixer with mix dwell time control for filling level Continuous mixer 45 kW 2 x 45 kW for loading load trucks or for stockpile production Hot mix storage silo 40 t

Function Drive Delivery belt Options

67

68

Australia Ammann Australia Pty. Ltd. 10 / 25 Depot Street 4014 Banyo, Queensland Tel. + 61 7 3266 6910 info.aau @ ammann - group.com Austria Ammann Austria GmbH Neuhaus 9 4114 Neuhaus Tel. + 43 7232 29 9 44 0 Fax + 43 7232 29 9 44 24 info.aea @ ammann - group.com Benelux Ammann Benelux BV P.O. Box 64 6000 AB Weert Tel. + 31 495 453 111 Fax + 31 495 453 222 info.abx @ ammann - group.com China Ammann Construction Machinery Shanghai Co. Ltd. No.1609, Hui Bin Road Qingpu Industrial Zone 201700 Shanghai Tel: + 86 21 5986 8811 Fax: + 86 21 5986 8800 info.acs @ ammann - group.com Czech Republic Ammann Asphalt GmbH Prkop 6 60200 Brno Tel. + 420 545175940 Fax + 420 545175941 pavel.kucera @ ammann - group.com Germany Ammann Asphalt GmbH Hannoversche Strasse 7 - 9 31061 Alfeld Tel. + 49 5181 760 Fax + 49 5181 25282 info.aad @ ammann - group.com France Ammann France SAS 31 - 33 Rue de Valenton ZI Les Petites Haies 94046 Crteil Cedex Tel. + 33 1 45 17 08 88 Fax + 33 1 45 17 08 90 contact.afr @ ammann - group.com

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10 | 2011 | RK / KuD