API Thecnical Data Book CHP 14
API Thecnical Data Book CHP 14
CHAPTER 14
COMBUSTION
Thomas E. Daubert
Ronald P. Danner
Department of Chemical Engineering
The Pennsylvania State University
University Park, PA 16802
CHAPTER 14
COMBUSTION
PAGE
14-0 Introduction.. . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
Table 14-0.1 Liquid and Gaseous Fuels.. . . . . . . . . . . . . . . . 14-2
Table 14-0.2 Classification of Coal by Rank . . . . . . . . . . . . 14-3
CHAPTER 14
COMBUSTION
TABLE 144.1
Liquid Fuels
Sulfur Inerts Carbon-to-
Gravity (Percent by (Percent by Hydrogen
(Degrees API) Weight) Weight) Weight Ratio
O 2.95 1.15 8.80
5 2.35 1.OO 8.55
10 1.80 0.95 8.06
15 1.35 0.85 7.69
20 1.OO 0.75 7.65
25 0.70 0.70 7.17
30 0.40 0.65 6.79
35' 0.30 0.60 6.50
Gaseous Fuels
Nominal
Highb Actual Heat of Combustion
Heating
Value Gross
(British (British Gross Net
Thermal Thermal (British (British Molecular
Ilnits per Units per Thermal Thermal Sulfur Inert Gases Weight of
Cubic Foot Cubic Foot Units per Units per (Percent by (Percent by Hydrocarbon
at 6OF) at 60F) Pound) Pound) Weight)' Weight)d Portion
1,000 1,037 21,800 19,700 4.72 5.38 16.5
1,200 1,248 21,600 - 3.88 4.42 20.4
1,400 1,458 21,500 - 3.32 3.78 24.3
1,600 1,669 21,300 19,400 2.90 3.30 28.2
1,800 1,879 21,o00 - 2.52 2.88 32.1
2,000 2.090 20,800 - 2.29 2.61 36.1
' A b e 3S0API, the correction for impurities in Procedure 14A1.3 is negligible and the equations
represent pure paraffins (carbon-to-hydrogen weight ratio is 12.0n/2n + 2, where n is the number of
carbon atoms in the hydrocarbon).
bThe nominal high heating value is an approximate gross heat of combustion.
'Equivalent to 2.5 mole percent hydrogen sulfide.
dEquivalent to 1.25 mole percent carbon dioxide and 1.25 mole percent air.
4(C/H + 1) 21 I[
(UH)(l- xWs- xW,) 1- xws- xwt (79)(28.0) + (29.0)(% Ex Air)
21 1 (14-0.3)
14-2 1983
'i
(CM)(l - L s -xu./)
% CO*=
xWs ((XI)( 1 - xvs - xwl) 79 + % Ex Air
+(u
+
TABLE 144.2
NOTE:This table is adapted and republished by permission of ASTM Dry, mineral-matter-free basis.
fromASTM D 388, "Standard Classification of Coals by Rank," 1983 Moist, mineral-matter-free basis, moist referring to coal containing
Annual Book of ASTM Standards, Volume 05.05. This classification its natural inherent moisture but not including visible water on the
does not include a few coals, principally nonbanded varieties, that surface of the coal.
have unusual physical and chemical properties and come within the dIf aggomerating, classify in low-volatile group of the bituminous
limits of fixed carbon or calorific value of the high-volatile bituminous class.
and subbiîuminous ranks. All of these coals either contain less than 'It is recognized that there may be nonagglomerating varieties in
48 percent dry, mineral-matter-free fured carbon or have more than these groups of the bituminous class, and there are notable exceptions
15,500 British thermal units per pound on the moist, mineral-matter- in high-volatile C bituminous group.
free basis. 'Coals having 69 percent or more fixed carbon on the dry, mineral-
'A = agglomerating; CA = commonly agglomerating; N = nonag- matter-free basis should be classified amrding to fixed carbon, re-
glomerating. gardless of calorific value.
1983 14-3
Nonhydrocarbons
1999 14-5
TABLE 14A1.1
14Al .1 HEATS OF COMBUSTION OF PURE COMPOUNDS
(BRITISH THERMAL UNITS PER POUND)
Napbtbenes
14-6 1999
Aromatics
1999 14-7
TABLE 14Al.l
14-8 1999
COPYRIGHT American Petroleum Institute
Licensed by Information Handling Services
S T D . A P I / P E T R O T D B C H A P T E R LLi-ENGL 1983 m 0732270 Ob17752 200 m
TABLE 14A13
HEATS OF COMBUSTION OF PURE COMPOUNDS 14A1.2
(BRITISH THERMAL UNITS PER CUBIC FOOT)
1999 14-9
14A1.3
PROCEDURE 14A1.3
Dlscusslon
The following equation is used to predict the gross heat of combustion of petroleum
fractions and synthetic fuels:
-AH:* = 17,672 + 66.66 - 0.316G2 - 0.00146’ (14A1.3-1)
Where:
-AH:no = gross heat of combustion at 60 F, in British thermal units per pound.
6 = API gravity.
If water is present in the fuel or if impurities are significantly different from those given
in the Introduction, the following equation should be used to correct for it:
-AH,.ao = (-AH&,) -O.Ol(-AH:m)(% H 2 0 + % S, + % Inerts,) + 40.5(% S.)
(14A1.3-2)
Where:
= corrected gross heat of combustion, in British thermal units per pound.
% H20= weight percent of water in the fuel.
% S. = weight percent of sulfur in the fuel minus the average weight percent (given
in the Introduction).
% Inerts. = weight percent of inerts in the fuel minus the average weight percent (given in
the Introduction).
The net heat of combustion is obtained from equation (14A1.3-3).
-AH:,ao (net) = 16,796 + 54.56 - 0.217G2- 0.0019G3 (14141.3-3)
Where:
-AH:ao (net) = heat of combustion at 60 F, in British thermal units per pound.
-AH,., (net) = [-AH:w (net)] - O.Ol[-AH: 6o (net)](% €120 + % S, + % Inerts,)
+ 40.5 (% Se) - 10.53 (% &O) (14A1.3-4)
Where:
-AHc.* (net) = corrected net heat of combustion at 60 F, in British thermal units per pound.
Procedure
Srep I : Obtain the API gravity and the impurity and moisture weight percents of the
petroleum fraction or synthetic fuel.
Step 2: Use equations (14Al.3-1) and (14Al 3-2) to calculate the gross heat of combustion.
Step 3: Calculate the net heat of combustion from equations (14A1.3-3) and (14A1.3-4).
1983 14-11
14A1.3
Purpom
Procedure 14A1.3 is a method to estimate heats of combustion of petroleum liquids and
synthetic fuels.
Reliability
Gross heats of combustion estimated by this procedure have an average error of 180 British
thermal units per pound of fuel. An average deviation of 205 British thermal units per pound
of fuel was obtained for predicted net heat of combustion values.
Lîteratum Sources
Equations (14A1.3-1) and (14A1.3-3) were developed using the figure given by J. B.
Maxwell, Data Book on Hydrocarborn, D. Van Nostrand Company, Inc., Princeton, N.J.
(1950). Equations (14A1.3-2) and (14A1.34) were given in Standard Design Daru, Foster
Wheeler Corporation, New York (1960).
Example
Determine the gross and net heats of combustion of an 11.3"APIfuel oil that contains 1.49
weight percent sulfur, 1.67 weight percent inerts and 0.30 weight percent water.
The average percent of sulfur in an 11.3"API fuel on which equations (14A1.3-1) and
(14A1.3-3) are based is 1.68 by interpolation from the table in the Introduction, so
% Se = 1.49 - 1.68 = - 0.19, Similarly, the average inerts content for the basis fuel is 0.92,
so % Inerts, = 1.67 - 0.92 = 0.75.
The gross heat of combustion can now be raiculated from equations (14A1.3-1) and
(14A1.3-2).
17,672+66.6(11.3) -ü.316(11.3)2-0.0014(11.3)3
= 18,382
- AHc,, = 18,382 - (0.01) (18,382) (0.3 - 0.19 + 0.75) + 40.5 ( - 0.19)
= 18,216 British thermal u .its per pound of fuel
An experimental value is 18,088 British thermii units per pound of fuel.
From equations (14A1.3-3) and (14A1.3-4), the net heat of combustion is
- AHc:w(net) = 16,7% + 54.5 (11.3) - 0.217 (11.3)'- 0.0019(11.3)3
= 17,381
- AHc., (net) = 17,381 - 0.01(17,381) (0.30 - 0.19 + 0.75) + 40.5 ( - 0.19) - 10.53 (0.30)
= 17,221 British thermal units per pound of fuel
An experimental value is 17,128 British thermal units per pound of fuel.
14-12
1983
1461.1
1491.2
FLUE GAS TE
14-14 1983
1983
1461.4
14-16 1983
G
Y
f
8
i
Y
4s
<
3
1481.6
1481.7
moo I
FIGURE 1481.7
HEAT AVAILABLE
FROM COMBUSTION
2 0 API FUEL Oll
,. I
.
':
>
I
" :a
. . . ,'
1 :i?...
.]iNOTE:h e Cunrnsntr on
14000 i;:
I
1800 30 2600
FLUE GAS TEMPERATURE .F
1983 14-19
1481.l-1481.7
Purpose
The heat available from the combustion of refinery gases and fuel oils to gaseous products
is given in Figures 14Bl.l through 14B1.7 as a function of temperature and percent excess
air.
Llmitations
An allowance was made for an average sulfur and inerts content in the fuel, but not for the
presence of water.
Rellablllty
The estimated average deviation of these figures is 1 percent for the fuels defined in the
Introduction.
Speclal Comments
Figures 14Bl.l and 14B1.2 were derived using only mixtures of paraffin gases. The figure
more nearly corresponding to the gross heat of combustion of the fuel gas can be used without
interpolation with very little error. In correcting for the variation in impurities, however, the
available heat must be adjusted in proportion to the weight percentage of the hydrocarbon
present in the fuel gas. Consider half of the hydrogen sulfide u hydrocarbon (¡.e., a source
of heat) and half as an inert gas (see Example).
Figures 14B1.3 through 14B1.7 represent the heat available from fuel oils having API
gravities of O, 5, 10, 15, and 20 degrees. If the impurities are known to be appreciably
different from the average values, the available heat may be corrected in direct proportion
to the weight percentage of the hydrocarbon present in the fuel, with sulfur considered an
inert material. The average impurities used to develop the figures are tabulated in the
Introduction.
Interpolation between the figures is unnecessary; the available heat at any temperature and
percent of excess air can be read from the chart which most nearly corresponds to the gravity
of the fuel oil.
Literature Source
These charts were patterned after those of Maxwell, Daru Book on Hydrocarbons, D. Van
Nostrand Company, Inc., Princeton, N.J. (1950). The figures were replotted to be consistent
with the more recent enthalpy data in Chapter 7.
Example
Estimate the heat available from the combustion of a refinery gas having a gross heat of
combustion of 1200 British thermal units per cubic foot (60 F) with 100 percent excess air.
The fuel contains the following impurities: 8.0 percent by weight hydrogen sulfide and 12.0
percent by weight inert gases. The flue gases exit at 2000 F.
Inasmuch as 1200 British thermal units per cubic foot (60 F) is closer to lo00 than 1600,
Figure 14Bl.l should be used. Because the amount of impurities is significantly larger than
the average values, the heat available must be corrected. From Figure 14Bl.1, the uncor-
rected heat available is 1950 British thermal units per pound of fuel for the average fuel
containing 8.3 percent inert gases from the table in the introduction. Half the hydrogen
sulfide, or 4 percent by weight, must be considered inert gases. Therefore, the total amount
of impurities is 4 + 12 = 16 percent by weight.
Total heat available = (1950)(100 - 16)/(100 - 8.3) = 1786 British thermal units per pound
of fuel.
14-20 1983
í4cí.í
1963 14-21
14C1.1
14-22 1983
14C1 .2
ENTHALPY ABOVE 60 F, h / l b
1983 14-23
14C1.2
f
a s 8
* ss 8 O
a i c
14-24 1983
14C1.1-14C 1.2
Purpose
The enthalpy above 60 F for various flue gas components is plotted as a function of
temperature. The enthalpy values are for low-pressure gases only (less than 50 pounds per
square inch absolute).
Rellablllty
The estimated average deviation of these figures is 1 percent.
Special Comments
To prepare the figures, the ideal gas enthalpies given in Chapter 7 were converted to a basis
of zero for the ideal gas at 60 F. This basis is preferable for combustion calculations inasmuch
as standard heats of combustion are normally given at these conditions. The curve for air was
obtained by assuming a composition of 21 percent by volume oxygen and 79 percent by
volume nitrogen. No correction has been made for dissociation of the molecules at high
temperatures.
Literature Source
The figures were plotted using the ideal gas enthalpy data given in Chapter 7.
1983 14-25
1401.1
PROCEDURE 14D1.1
Discussion
The following equation is used to estimate the gross calorific value of coal:
Q, = 146.58C+568.78fI+29.4S-6.58A-51.53(0 + N) (14Dl.l-1)
Where:
Q,, = gross calorific value at constant volume. British thermal units per pound. on a
dry basis.
C = weiglit percent of carbon.
1-I = weight percent of hydrogen.
S = weight percent of total sulfur.
A = weight percent of ash.
(O + N ) = weight percent of oxygen plus nitrogen by difference.
The weight percents are on a dry basis.
The gross calorific value at constant pressure is obtained from the equatioii (14Dl.l-2).
Q, = Q , + 2.6H - 0.330 (14D1.1-2)
Where:
0,= gross calorific value at constant pressure.
Equation (14Dl.l-3) is used to calculate the net or low calorific value at constant pressure.
Q,(net) = Q, - 92.211 - (0.33)0 - 10.50M (14U I. 1-3)
Where:
Qp(net) = net calorific value at constant pressure.
M = percent moisture in the coiil.
Q , , 11, O are on a moist basis.
Procedure
S f e p I : Obtain the ultimate analysis and percent iiioisture of the coal.
Step 2: Use equation (14D1.1-1) or (14Dl.l-2) to calculate the gross calorific vuliie.
Step 3: Calculate the net calorific value from equations (14Dl.l-1) and (14Dl.l-3).
1983 14-27
14Dl.l
Purpose
This procedure may be used to predict the gross and net calorific value of a coal given the
ultimate analysis and percent moisture of the coal.
Reliability
Gross calorific values estimated by this procedure have an average error of 115 British
thermal units per pound.
wature source
Equations (14Dl.l-1) through (14Dl.l-3) were given in Coal Conversion System Tech-
nical Datu Book, U.S. Department of Energy (1978).
Example
Calculate the gross calorific value of an Illinois No. 6 coal with the following composition
given on a dry basis:
Carbon = 68.92%
Hydrogen = 5.01%
Nitrogen = 1.01%
Sulfur = 6.66%
Ash = 10.84%
Oxygen = 7.57% (by difference)
From equation (14D1.1-1)
Qv =146.58(68.92) + 568.78(5.01) + 29.4(6.66) - 6.58(10.84) - 51.53(7.57 + 1.01)
= 12,634 British thermal units per pound
Qp=12,634 + 2.6(5.01) - 0.33(7.57)
=12,645 British thermal units per pound
The experimental value is 12,773 British thermal units per pound.
14-28 1983
BIBLIOGRAPHY
1. ASTM D 388, "Standard Classificationof Coals by Rank," 1983 4. Maxwell, J. B., Data Book on Hydrocarbons, D. Van Nostrand
Annual Book of ASTM Standards, Volume 05.05. Co., Inc., Princeton, N.J.(1950).
2. Foster Wheeler Corporation, Standard Design Data (1960).
3. Institute of Gas Technology, Cool Conversion Syslems Technical
Data Book, U.S. Department of Energy (extant 1978).
1983 14-29