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Ex 4

The document outlines Experiment No. 4 focused on job making using a shaper machine, detailing objectives, equipment, and safety precautions. It emphasizes the importance of operating the machine, selecting cutting parameters, and understanding job settings to produce a specified aluminum slab. The procedure includes examining part drawings, setting the machine, and calculating required machining speeds, along with a conclusion discussing hydraulic versus mechanical systems.

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16 views2 pages

Ex 4

The document outlines Experiment No. 4 focused on job making using a shaper machine, detailing objectives, equipment, and safety precautions. It emphasizes the importance of operating the machine, selecting cutting parameters, and understanding job settings to produce a specified aluminum slab. The procedure includes examining part drawings, setting the machine, and calculating required machining speeds, along with a conclusion discussing hydraulic versus mechanical systems.

Uploaded by

Alx Alx
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Experiment No: 4

Job making on shaper machine


Date:

Competency and Practical Skills:


1. To operate the machine tool.
2. Selection of cutting parameters and operations based on the part drawing.
3. Different tool and work holding devices associated to the operations.

Relevant CO: CO1, CO2, CO3, CO4

Objectives: (a) To practice and perform machining on the machine tool.


(b) To develop the skill to understand the setting required to make a job.

Equipment/Instruments: Shaper, Single point cutting tool, MS flat, vice.

Theory: The exercise on the Shaper is representative of machining jobs for the flat surface
generation. Shaper machine are meant to produce the flat surfaces by reducing the cost of
machining and to get faster production. The higher depth of cut can be used to make deeper cuts
which faster the material removal.

Safety and necessary Precautions:


1. Do not start the machine before checking all the set ups required for the machining.
2. Wear full sleeve cotton shirt, Jeans trouser, shoes and protecting eye glasses.

Part Drawing: Aluminium Slab of 100mm X 100mm X 50mm reduced to 100mm X 100mm X
45mm

Procedure:
1. Examine the part drawing and decide the optimum sequence of operations required to be
performed.
2. Make an operation sequence in a suitably designed format indicating the machining
parameters and tools.
3. Examine the machine in the context of the job and decide the setting required for each
operation in the sequence.
4. Set the machine.
5. Produce the job according to the requirement given in the part drawing.

Calculation: (on separate sheet)


1. Calculate the speed required to be set for the machining.

Conclusion:
Comment on the advantage of the hydraulic system over mechanical system.

Quiz:
1. With neat sketch explain the working of crank and slotted lever quick return motion
mechanism.
2. What is the difference in the single point cutting tool used in turning and shaping?
Suggested Reference: 1. Workshop Technology Vol. I, II & III, WAJ Chapman.
2. Workshop Technology Vol. II, Hajra & Choudhari.
3. Production Technology, R. K. Jain.

References used by the students:

Rubric wise marks obtained:

Rubrics 1 2 3 4 5 Total
Marks

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