The document consists of course notes on Mechanics of Materials by Prof. Dr. Levent Önal, covering key concepts such as stress, strain, and the behavior of materials under tension and compression. It explains the calculation of internal forces, the significance of stress-strain curves, and introduces terms like normal stress, shear stress, and factors of safety. Additionally, it discusses the properties of ductile and brittle materials, strain energy, and important material testing methods.
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2nd - Week Stress-Strain Graph
The document consists of course notes on Mechanics of Materials by Prof. Dr. Levent Önal, covering key concepts such as stress, strain, and the behavior of materials under tension and compression. It explains the calculation of internal forces, the significance of stress-strain curves, and introduces terms like normal stress, shear stress, and factors of safety. Additionally, it discusses the properties of ductile and brittle materials, strain energy, and important material testing methods.
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MUK207
Mechanics of Materials PROF. DR. LEVENT ÖNAL ISTANBUL TECHNICAL UNIVERSITY
PROF. DR. LEVENT ÖNAL COURSE NOTES
Stress-Strain Curves
PROF. DR. LEVENT ÖNAL COURSE NOTES
Course Content • What are internal forces? •To understand definition of “axially loaded members” • What are stress and strain? •To get familiar with free body diagram method • Free Body Diagram method to calculate internal forces • To be able calculate normal force, normal stress and axial deformation based on normal strain method.
PROF. DR. LEVENT ÖNAL COURSE NOTES
Average Stress in an Axially Loaded Bar In this example, we have a bar subjected a force P acting at point A and another force in the equal and opposite direction at point B, as shown in the figure. I repeat one more time that the two forces are equal and are in opposite directions, so they create a balanced force system, and all parts of the bar will be in equilibrium.
if the structure is in equilibrium, it means all part of the structure are in
equilibrium. If you would like to calculate the internal forces at Point C, we cut the bar at cross section point C as shown in the figure. The structure is divided into 2 parts, and both parts are in equilibrium based on the equilibrium concept. One is part AC and the other is part BC. Now, let’s consider the BC part. Imagine part AC is a support to part BC. The force coming from part AC is a reaction force of the AC support.
in the Free-body diagram concept, we remove all supports from the
object and replace them with reaction forces. So, we remove the part AC and replace it with a reaction force at point C. By using an equilibrium equation, all forces in a horizontal direction are equal to zero, so the reaction force at C is equal to P. This reaction force is an external force of part BC. However, this reaction force P at point C is an internal force of the whole bar AB.
PROF. DR. LEVENT ÖNAL COURSE NOTES
We now know the internal force acting at C. If we cut the section at C point that is perpendicular to axis of the bar, we say it is the C cross section. We call the intensity of the internal force over the cross section ‘stress’.
PROF. DR. LEVENT ÖNAL COURSE NOTES
PROF. DR. LEVENT ÖNAL COURSE NOTES Stress We use sigma to denote the stress. The intensity of the force means force per unit area. It is equal to P divided by A, because the total internal force acting at C is P. You use P divided by A to get the intensity of the force – that is, the stress
PROF. DR. LEVENT ÖNAL COURSE NOTES
Stress Normal Stress. The intensity of the force acting Shear Stress. The intensity of force acting tangent to normal to ΔA is defined as the normal stress , ΔA is called the shear stress , τ(tau). Here we have σ(sigma). Since ΔFz is normal to the area then shear stress components
If the normal force or stress “pulls” on ΔA, it is
referred to as tensile stress , whereas if it “pushes” on ΔA it is called compressive stress.
PROF. DR. LEVENT ÖNAL COURSE NOTES
Suppose we cut the structure into two parts. Then, we consider the one of the cutting surfaces of the structure. We may have forces in different directions. The intensity of the force on that surface is called stress. Therefore, we may have stresses in three different directions. The component of stress in the Z direction is perpendicular to the cutting surface, called normal stress. We use sigma to denote normal stress. The component of stress in the X direction and the component of stress in the Y direction are parallel to the surface. We call these the shear stresses, and we use tou to denote shear stress. Therefore, we have two kinds of stresses, one is normal stress and the other one is shear stress. Once again, normal stress means stress acting perpendicular to the cutting surface, shear stress means stress acting parallel to the cutting surface.
PROF. DR. LEVENT ÖNAL COURSE NOTES
In normal stress, if a bar is stretched or expanded by force P, the resultant stress is tensile. The bar will get longer in length and thinner in cross section. If we apply forces in the reverse direction, we obtain compressive stress, and compressive stress will cause the bar get shorter in length but expand in cross section. Change in either length or cross section is called deformation. Tensile force or compressive force act perpendicular to the cross section and the average normal stress is uniformly distributed throughout the cross section, so we average the force over the cross section area. So force divided by area equals average normal stress
PROF. DR. LEVENT ÖNAL COURSE NOTES
We have a load acting at point A of 12 Kilo Newtons, a load acting at point B which is altogether 18 Kilo Newtons, a load acting at point C which is altogether 8 Kilo Newtons, and a load acting at point D of 22 Kilo Newtons. The cross section of the bar is 35 millimeters in width and 10 millimeters in thickness. We want to calculate the maximum normal average stress in a bar. We know that stress is equal to internal force divided by area. To calculate the maximum stress, we need to calculate the maximum internal forces.
PROF. DR. LEVENT ÖNAL COURSE NOTES
PROF. DR. LEVENT ÖNAL COURSE NOTES PROF. DR. LEVENT ÖNAL COURSE NOTES Direct Shear Shear stress has been defined as the stress component that acts in the plane of the sectioned area. If the supports are considered rigid, and F is large enough, it will cause the material of the bar to deform and fail along the planes identified by AB and CD . A free-body diagram of the unsupported center segment of the bar, indicates that the shear force V = F/2 must be applied at each section to hold the segment in equilibrium.
PROF. DR. LEVENT ÖNAL COURSE NOTES
Shear Stress Equilibrium. a volume element of material taken at a point located on the surface of a sectioned area which is subjected to a shear stress τzy . Force and moment equilibrium requires the shear stress acting on this face of the element to be accompanied by shear stress acting on three other faces.
PROF. DR. LEVENT ÖNAL COURSE NOTES
Shear Stress-Strain
PROF. DR. LEVENT ÖNAL COURSE NOTES
Single Shear
PROF. DR. LEVENT ÖNAL COURSE NOTES
Double Shear
PROF. DR. LEVENT ÖNAL COURSE NOTES
PROF. DR. LEVENT ÖNAL COURSE NOTES Shear Strain Shear strain occurs due to shear force. The shear force will cause the object to change in angle, resulting in shear strain. Shear strain is measured in radians
PROF. DR. LEVENT ÖNAL COURSE NOTES
Normal vs Shear Strain It should be noticed that: For example, if we have tension, the bar gets ◦ Normal strains cause a change in volume of the longer and longer. However, shear strain only rectangular element. changes the shape, only changes the angle. ◦ Shear strains cause a change in its shape. There is no change in volume of the object due to shear strain
PROF. DR. LEVENT ÖNAL COURSE NOTES
General State of Stress If the body is further sectioned by planes parallel to the x – z plane, and the y – z plane, we can then “cut out” a cubic volume element of material that represents the state of stress acting around the chosen point in the body. This state of stress is then characterized by three components acting on each face of the element,
PROF. DR. LEVENT ÖNAL COURSE NOTES
Example: Determine the average shear stress in the 20-mm-diameter pin at A and the 30-mm-diameter pin at B that support the beam
PROF. DR. LEVENT ÖNAL COURSE NOTES
PROF. DR. LEVENT ÖNAL COURSE NOTES Allowable Stress To ensure safety, it is necessary to choose an allowable stress that restricts the applied load to one that is less than the load the member can fully support.
PROF. DR. LEVENT ÖNAL COURSE NOTES
Factor Safety The factor of safety means the failure load divided by the allowable load. If we have a structure member, we can work out the failure load based on an experimental test. Considering the factor of safety of the structure, the allowable load is equal to the failure load divided by the safety factor. That means that in reality we use allowable load. This allowable load is smaller than the failure load, so we make sure the structure is safe
PROF. DR. LEVENT ÖNAL COURSE NOTES
PROF. DR. LEVENT ÖNAL COURSE NOTES PROF. DR. LEVENT ÖNAL COURSE NOTES PROF. DR. LEVENT ÖNAL COURSE NOTES Example
PROF. DR. LEVENT ÖNAL COURSE NOTES
PROF. DR. LEVENT ÖNAL COURSE NOTES Strain Deformation In a general sense, the deformation of a body When a force is applied to a body, it will tend will not be uniform throughout its volume, and to change the body’s shape and size. These so the change in geometry of any line segment changes are referred to as deformation , and within the body may vary substantially along they may be either highly visible or practically its length. unnoticeable. Deformation of a body can also occur when the temperature of the body is changed. A typical example is the thermal expansion or contraction of a roof caused by the weather.
PROF. DR. LEVENT ÖNAL COURSE NOTES
Strain
PROF. DR. LEVENT ÖNAL COURSE NOTES
If we define the average normal strain, using the symbol εavg (epsilon), then
PROF. DR. LEVENT ÖNAL COURSE NOTES
Shear Strain Deformations not only cause line segments to elongate or contract, but they also cause them to change direction. If we select two line segments that are originally perpendicular to one another, then the change in angle that occurs between them is referred to as shear strain .
Shear strain is denoted by γ (gamma) and is always
measured in radians (rad), which are dimensionless.
PROF. DR. LEVENT ÖNAL COURSE NOTES
Notice that the normal strains cause a change in volume of the element, whereas the shear strains cause a change in its shape . Both of these effects occur simultaneously during the deformation. In summary, then, the state of strain at a point in a body requires specifying three normal strains, εx, εy , εx , and three shear strains, γxy , γyz ,γxz.
PROF. DR. LEVENT ÖNAL COURSE NOTES
Tension and Compression Test In mechanical properties, we need to know behaviour of materials in compression and tension. That is why we have to do compression and tension tests. In a tension test, the two ends of the specimen are fixed on the machine. The bottom end cannot move, the top end is connected with a load cell which can move up or down. If the load cell moves up, that means the specimen is getting longer. Thus we have both elongation and tension in this specimen, we can work out the relationship between forces and displacements/deformations in this specimen. If we move the load cell down, that means we will compress the specimen, we are doing compression tests
PROF. DR. LEVENT ÖNAL COURSE NOTES
Stress – Strain Diagram
PROF. DR. LEVENT ÖNAL COURSE NOTES
Stress-Strain Diagram Elastic Behavior • The material back to the origin when the load is removed. • The elastic limit – maximum stress the material can sustain without permanent deformation • This course only deals with the material behaviour under the elastic region
PROF. DR. LEVENT ÖNAL COURSE NOTES
Yielding If we slightly increase stress, we have a large deformation (plastic deformation), and this is permanent. Yield stress is similar to elastic limit
PROF. DR. LEVENT ÖNAL COURSE NOTES
Strain Hardening After yielding, we can increase the load, increasing stress and increasing strain, resulting in a curve that rises continuously but becomes flatter until it reaches a maximum stress
PROF. DR. LEVENT ÖNAL COURSE NOTES
Strain Hardening. If a specimen of ductile material, such as steel, is loaded into the plastic region and then unloaded, elastic strain is recovered as the material returns to its equilibrium state. The plastic strain remains , however, and as a result the material is subjected to a permanent set .
PROF. DR. LEVENT ÖNAL COURSE NOTES
Necking • The cross-sectional area begins to decrease in a Necking means the cross sectional area begins localised region. to decrease in the localized region, and a neck gradually forms in this region. The stress strain • A “neck” gradually tends to form in this region. diagram tends to curve downwards until the • The stress-strain diagram tends to curve specimen breaks, decreasing stress and downward until the specimen breaks at the fracture decreasing loadings even though strain and stress, σf. deformation are increasing
PROF. DR. LEVENT ÖNAL COURSE NOTES
Ductile Material Ductile Materials. Any material that can be subjected to large strains before it fractures is called a ductile material . Mild steel, as discussed previously, is a typical example.
PROF. DR. LEVENT ÖNAL COURSE NOTES
Brittle Material In brittle material, we have only small deformation, and the maximum strain might be 0.5%. It is very small compared to 40% for ductile material! Because the area under this curve is very small compared to ductile material, this material is not good for dynamic loading. If you have dynamic loading in a structure, you should use ductile material in your structure, but not brittle material
PROF. DR. LEVENT ÖNAL COURSE NOTES
Strain Energy As a material is deformed by an external load, the load will do external work, which in turn will be stored in the material as internal energy. This energy is related to the strains in the material, and so it is referred to as strain energy . The conservation of energy requires this “external work” on the element to be equivalent to the “internal work” or strain energy stored in the element—assuming that no energy is lost in the form of heat.
PROF. DR. LEVENT ÖNAL COURSE NOTES
Modulus of Resilience when the stress σ reaches the proportional limit, the strain- energy density, is referred to as the modulus of resilience.
Physically the modulus of resilience represents the largest
amount of internal strain energy per unit volume the material can absorb without causing any permanent damage to the material. Certainly this becomes important when designing bumpers or shock absorbers
PROF. DR. LEVENT ÖNAL COURSE NOTES
Modulus of Toughness The modulus of toughness , ut represents the entire area under the stress–strain diagram, and therefore it indicates the maximum amount of strain-energy the material can absorb just before it fractures. This property becomes important when designing members that may be accidentally overloaded
PROF. DR. LEVENT ÖNAL COURSE NOTES
Hooke’s Law
PROF. DR. LEVENT ÖNAL COURSE NOTES
Poisson’s Ratio
PROF. DR. LEVENT ÖNAL COURSE NOTES
Poisson’s ratio is dimensionless and the value is between 0 and 0.5, so during the test if you get a result larger than 0.5, you must have done something wrong! The range must be between 0 and 0.5
PROF. DR. LEVENT ÖNAL COURSE NOTES
Example
PROF. DR. LEVENT ÖNAL COURSE NOTES
Shear Stress – Strain Diagram
PROF. DR. LEVENT ÖNAL COURSE NOTES
Hook’s Law in Shear Poisson’s ratio is between 0 and 0.5. so G is less than 50% of E. So the relationship between E and G is that G is less than half of E.
PROF. DR. LEVENT ÖNAL COURSE NOTES
Like the tension test, this material when subjected to shear will exhibit linear-elastic behavior and it will have a defined proportional limit τpl. Also, strain hardening will occur until an ultimate shear stress τu is reached. And finally, the material will begin to lose its shear strength until it reaches a point where it fractures, τf.
PROF. DR. LEVENT ÖNAL COURSE NOTES
Example
PROF. DR. LEVENT ÖNAL COURSE NOTES
References Prof. Xing’s Notes Prof. Uddin’s notes Mechanics of Materials by Hibbler