TRƯỜNG ĐẠI HỌC SƯ PHẠM KĨ THUẬT THÀNH PHỐ HỒ CHÍ MINH

✵✵✵
KHOA CƠ KHÍ CHẾ TẠO MÁY
BỘ MÔN CƠ SỞ THIẾT KẾ MÁY

ĐỒ ÁN THIẾT KẾ MÁY (MMH: MDPR310423)

ĐỀ : Đề 2

PHƯƠNG ÁN : Số 2

ĐIỂM HD :

ĐIỂM PB :

SVTH: LÊ HOÀNG KHANG

GVHD: PHAN CÔNG BÌNH

TP. Hồ Chí Minh, tháng năm

1
MỤC LỤC:

2
 2

Lê Hoàng Khang 19143080

Phan Công Bình

Cát
100
42
1000
320
1,9

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 Part 01: MOTOR SELECTION AND DISTRIBUTION OF
TRANSMISSION RATIO

1. Input parameters:

- Productivity, Q = 100 (ton/hour).

- Length of conveyor belt, L = 42 (m).
- Width of conveyor belt, B = 1000 (mm).
- Diameter of the drive drum, D = 320 (mm).
- Conveyor speed, v = 1.9 (m/s).

2.Drum rotation speed:

× × .
𝑛 = = = 113,39 (rpm)
× ×

3. Calculate capacity:

Power required for conveyor [3]:

Pt = K. ( c.L.v + 0,00015.Q.L )

= 1,05 .( 0,038.42.1,9 + 0,00015.100.42 ) = 3.84 ( kW )

In there :

k = 1,05 – Conveyor length dependency factor

c = 0,038 – Dependency coefficient

6. 10
𝑣

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 Part II: ENGINE SELECTION, TRANSFER RATE DISTRIBUTION
1. Input parameters:

- Power required for conveyor : Pt = 3.84 (Kw)

- Speed of drum rotation: nt = 113.39 (v/pℎ)

2.. Select engine, distribution ratio:

- Required power on motor shaft:

,
𝑃 = = = 4,36 (𝑘𝑊)
.

-System performance:

𝜂=𝜂 × 𝜂 × 𝜂đ × 𝜂

= 0.98 × 0.99 × 0.96 × 0.96 = 0.88

In there :
𝜂 = 0,98 – Coupling performance
𝜂 = 0,96 – Cylindrical gear efficiency (closed)
ηđ = 0,96 – Belt Performance (Open)
𝜂 = 0,99 − 𝑅𝑜𝑙𝑙𝑒𝑟 𝑏𝑒𝑎𝑟𝑖𝑛𝑔 𝑝𝑒𝑟𝑓𝑜𝑟𝑚𝑎𝑛𝑐𝑒

- Preliminary gear ratio : usb = ubr x uđ =8

In there:

ubr = 4 (2 ÷ 5 ) : Gear transmission gear ratio

uđ = 2 (2 ÷ 4 ) : Belt transmission gear ratio

- Number of preliminary revolutions:

nsb = usb x nlv = 113,39 x 8 = 907,12

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- Choose the right engine: [4]

+ Engine type: 132M6A

+ Power: 5.5kW

+ Rotation speed: 940 rpm

+ Power grid: 380V/50H

- Check the error of the preliminary gear ratio:

| | | , |
∆𝑢 = = = 3,62 % < 4 %
,

2. Technical data sheet of transmission system:

-Calculating the power of the shafts:

𝑃 3,84
𝑃 = = = 3,9 (𝑘𝑊)
𝜂 ×𝜂 0,98 × 0,99
,
𝑃 = = = 4 (𝑘𝑊)
× . × .

𝑃 = = = 4,21 (𝑘𝑊)
× . × .

+ Calculate the number of revolutions of the shafts:

Trục 1 : 𝑛 = = = 470 (rpm)

Trục 2 : 𝑛 = = = 117,5 (rpm)

Working shaft : nlv = n2

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 + Calculate the torque on the axes:

× . × , × . ×
𝑇 = = = 42771 (𝑁. 𝑚𝑚)

× . × × . ×
𝑇 = = = 81276(𝑁. 𝑚𝑚)

× . × , × . ×
𝑇 = = = 316978(𝑁. 𝑚𝑚)
,

× . × , × . ×
𝑇 = = = 312102 (𝑁. 𝑚𝑚)
,

Table 1: Technical specifications of the drive system.

Trục Motor Axis I Axis II Working Axis

Parameter
Power (kW) 4,36 4 3,9 3,84

Transmission ratio 2 4 1

Rotation speed 940 470 117,5 117,5

(v/min)
Torque (N.mm) 42771 81276 316978 312102

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 Part III: CALCULATION OF EXTERNAL TRANSMISSIONS

- 1. Calculation of HGT external transmission (ladder belt transmission):

1.1.Input parameters:

- Power on the drive pulley shaft , P1 = 4,36 (kW)

- Rotation speed on the guide shaft, n1 = 940 (v/ph)

- Transmission ratio of belt drive: u12 = 2

1.1 Select belt type:

- Based on references [1], we can choose the belt type:

Table 2: Parameters of belt type B

Belt Type d(min) h(mm) A(mm2)

B 140 10,5 138

1.2. Calculate the diameter of the belt:

- Choose the diameter of two belt wheels d1 and d2
d1 ≈ 1,2dmin = 1,2.140 = 168 mm

- Chose d1 = 180 mm

Speed test v < 25 m/s

× × . × ×
𝑣= = = 8,85 (m/s) < 25 (m/s)

𝑑 = 𝑑 × 𝑢 × (1 − ɛ) = 180 × 2 × (1 − 0.02) = 352,8(𝑚𝑚)

In there: ɛ = 0,02 – Belt slip coefficient

-Select d2 standard 355mm

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 - Actual gear ratio:
𝑑 355
𝑢= = = 2,012
𝑑 × (1 − ɛ) 180 × (1 − 0.02)

,
u = × 100% = × 100% =0.6% <4%

Select the diameter of the two pulleys d1 = 180 mm and d2 = 355 mm

1.3. Axis distance a: [1]

-- Choose the score a/d2 = 1,2 -> Chose asb= 426 mm

Check that the following conditions are met:

0.55(𝑑 + 𝑑 ) + ℎ ≤ 𝑎 ≤ 2(𝑑 + 𝑑 )

0.55(180 + 355) + 10.5 ≤ 𝑎 ≤ 2(180 + 355)

304,75 𝑚𝑚 ≤ 𝑎 ≤ 1070 𝑚𝑚
Select a = 426 mm

1.4. Calculating the length of L: [1]

𝜋(𝑑 + 𝑑 ) (𝑑 − 𝑑 )
𝐿 = 2𝑎 + +
2 4𝑎

𝜋(180 + 355) (355 − 180)

= 2 × 426 + + = 1710,348 𝑚𝑚
2 4 × 426

Select L according to the standard : 1800 mm

1.5. Belt life test:

-Calculate and verify the number of laps of the belt in 1 second [1]
v 8,85
i= = = 4,92 ≤ [i] = 10
L 1,8
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 1.6. Recalculate the distance a-axis according to the formula: [1]

√ ∆ √ ∆ . ,
𝑎= = = =471,88

 In there: ∆= = = 87,5

( ) ( )
 𝑘 =𝐿−𝜋× = 1800 − 𝜋 × = 960

1.8 Calculate angle a1 : [1]

(𝑑 − 𝑑 ) (355 − 180)
𝛼 = 180 − × 57° = 180 − × 57° = 158,86° > 120°
𝑎 471,88

1.9.Calculate the number of belts Z :

- The number of belts Z is calculated by the formula: [1]

𝑃 × 𝐾đ
𝑧=
[𝑃 ] × 𝐶 × 𝐶 × 𝐶 × 𝐶

In there :
P1: 4,36
Kđ: 1,1 (check table 4,7 )
[P0 ]= 3,095
Ca: 0,95 ( check table 4,15 )
Cl: 0,95 ( check table 4,16 )
Cu: 1,14 ( check table 4,17 )

𝑃 4,36
= = 1,40
𝑃 3,095
 Chose Cz = 0,95

× đ , × ,
𝑧= ]
= =1,585
× × × ×[ , × , × , × , × ,

 Chose Z = 2

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1.7. Calculation of the parameters of the pulley:

+ Width of pulley type B

B = ( z – 1 ) .t + 2.e = ( 2 – 1 ) . 19 + 2 . 12,5 = 44 mm

+ Outer diameter of pulley da

→𝑑 = d1 + 2ℎ = 180 + 2 × 4,2 = 188,4 𝑚𝑚

→𝑑 = d2 + 2ℎ = 355 + 2 × 4,2 = 363,4 𝑚𝑚

+ Belt bottom diameter df

df1 = d1 – 2.H = 180 – 2. 12,5 = 155 mm

df2 = d2 – 2.H = 355 – 2. 12,5 = 330 mm

1.11. Determine the initial tension and the force acting on the shaft:

- Ring force :[1]

𝐹 = 𝑞 × 𝑣 = 0,178 × 8,85 = 13,94 (𝑁)

𝑞 = 0,178, check table 4.22

- Belt tension :[1]

𝐾đ
𝐹 = 780 × 𝑃 × +𝐹
𝑣×𝐶 ×𝑍
,
= 780 × 4,36 × + 13,94= 238,77 (𝑁)
, × , ×

- Axial force : [1]

𝛼 158,86
𝐹 = 2 × 𝐹 × 𝑍 × sin = 2 × 238,77 × 2 × sin = 938,87(𝑁)
2 2

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1.12 Specifications and dimensions:

Table 3: Statistical parameters of the belt conveyor

Parameter Symbol Value Unit
Power on drive shaft P1 4,36 kW
Drive shaft rotation speed n1 940 rpm
Transmission ratio U 2,012
Belt Type B
Diameter of pulley 1 d1 180 mm
Diameter of pulley 2 d2 355 mm
Shaft distance A 138 mm
Belt length L 1800 mm
Belt Width B 44 mm
Number of belts Z 2 Belt
Hug angle a1 158,86 Degree
Outer diameter of pulley 1 da1 188,4 mm
Outer diameter of pulley 2 da2 363,4 mm
Belt bottom diameter 1 df1 155 mm

Belt bottom diameter 2 df2 330 mm

Initial tension F0 238,7 N

Force acting on the shaft Fr 938,87 N

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