Final Report Managerial Accounting
Final Report Managerial Accounting
MANAGERIAL ACCOUNTING
FINAL REPORT
Lecturer: Dr.
Class CC01 - Group 12 - Semester 242
Targeted Company:
Student list:
Student name Student ID
1. Introduction to the company and choose a product for the cost analysis......3
5. Cost drivers, overhead allocation and product cost based on process costing
.................................................................................................................................10
6. Standard costing: How is the standard cost determined? How did the
company control the costs in the last week/month.............................................13
8. Describe how the firm/ department uses the flexible budget to control its
costs.........................................................................................................................22
REFERENCES......................................................................................................30
1. Introduction to the company and choose a product for the cost analysis
About the company: Established in 1946, Knowles Corporation is a world pioneer
in the creation and production of sophisticated micro-acoustic microphones, speakers,
and precision instruments. Knowles has made a name for itself in the audio and hearing
health sectors by putting a lot of emphasis on innovation. The business specializes in
offering state-of-the-art solutions for a variety of uses, such as medical devices, consumer
electronics, telecommunications, and automobiles.
Our target product: Knowles' balanced armature (BA) speakers are one of their
most notable inventions; they have completely changed the portable audio industry.
These tiny speakers, which are mostly found in in-ear monitors (IEMs), hearing aids, and
other small audio equipment, provide excellent sound quality, durability, and efficiency
in a tiny package. Balanced armature drivers are perfect for battery-operated devices like
wireless earphones and hearing aids because of their reputation for producing precise,
high-fidelity sound with little power consumption. Because of their proficiency in this
field, Knowles is currently the preferred supplier of high-performance audio solutions for
sectors that demand accuracy and clarity.
In this project, we will explore the financial and managerial aspects of Knowles
Corporation, focusing on how their balanced armature speaker technology plays a
significant role in their profitability, cost structure, and overall strategic goals. Through
an analysis of the company’s financial performance, we aim to better understand the
economic impact of their innovative products and the operational decisions that drive
success in a highly competitive market.
2. The process of making the product
2.1. Incoming material Quality Control Check (IQC)
Incoming quality control (IQC) is the monitoring of the quality of raw materials
and/or components before the product manufacturing process even begins.
Knowles company have several steps to guarantee the quality and consistent flow
of process, include:
2.3. Inspection
2.4 Packing
After the product passes the inspection process, it is packed and distributed to the
allocation place.
3. Cost classifications: costs involved; products vs period costs; direct vs indirect;
variable vs fixed vs mixed
3.1. Overview of Cost Classifications
Diaphragm: $2.35/unit
Glue: $0.06/g
Magnet: $0.03/unit
Indirect Costs
Manufacturing Overhead: Costs such as repair and maintenance of machinery and tools
($67,066/year) and utilities ($56,186/year).
Direct Costs:
Indirect Costs:
Variable Costs:
Semi-fixed:
Repair and Maintenance Costs: Fixed base with additional costs based on machine usage.
A Break-Even Analysis determines the point at which total revenues equal total
costs, resulting in neither profit nor loss. This is crucial for understanding the minimum
sales volume required to sustain operations and guide pricing, budgeting, and financial
planning decisions.
Fixed costs remain constant regardless of the number of units produced or sold. Based on
the provided data:
- Manufacturing Overhead:
- Period Costs:
Variable costs change directly with the production volume. Based on the Flexible Budget
and Direct Costs sections:
- Direct Materials:
- Diaphragm: $0.0236/unit
- Glue: $0.005689/unit
- Direct Labor:
- $0.42/unit
- $0.056/unit
- $7.00/unit
BEU = FC / (P - VC)
5. Cost drivers, overhead allocation and product cost based on process costing
In Knowles manufacturing process, calculating exactly product cost is an essential
part that helps them to control the costs and optimize the processes. In order to reach
those goals, the methods of Process Costing dual with Activity-Based Costing is a
powerful solution to help Knowles to allocate the overhead costs nicely based on the
realistic activities in the manufacturing process. In addition, the model
Being thankful to Ms. Ha - the Cost Control Manager of Knowles for providing
such informative data of production departments, personnel costs, maintenance costs,
utility costs and others. Especially those costs are allocated into specific numerous
sections such as number of machine operating hours, labor hours, and number of machine
setups. In the very next analysis, we will calculate the product costs using the Process
Knowles does not only produce one type of BA speaker but also offers many different
versions such as 1-way, 2-way, 3-way, or customized for different applications
(headphones, hearing aids, medical devices). So that is why we apply ABC, here are
some steps of analyzing the ABC:
Determining the activity cost pools: based on the data that we have collected, we
are going to classify the overhead costs into activity cost pools which are:
- Personnel costs
- Car expenses
- Department-specific costs
- Depreciation costs
Determining the cost driver for each cost pool: based on the activity cost pools,
we can determine the appropriate cost driver for each activity:
Determining the product cost based on the activities of making the product:
To provide the best view, we bring up the following table which briefly shows the
costs pool, the 1st Stage allocation, the activity measure and the activity rate:
The table demonstrates how Knowles allocates overhead costs using Activity-Based
Costing (ABC), offering more detailed cost allocation compared to traditional methods.
Key insights include:
Car Expenses ($9,150): Allocated at $18.30 per trip, linking transportation costs to
vehicle usage and suggesting optimization of logistics to minimize costs.
Utilities, Cleaning, and Premises Maintenance ($65,629): Allocated evenly, which
may cause cost distortions. More precise drivers like utility usage or area cleaning
frequency are recommended.
To enhance ABC, Knowles could adopt more precise activity drivers like utility
usage or asset-specific operating hours and implement automated tracking for accuracy
and efficiency. Regular updates to cost drivers will ensure the system evolves with
production processes, enabling better cost control and resource optimization.
In summary, this way of applying ABC improves cost allocation accuracy by tying
costs to activities, providing clearer insights into cost drivers and aiding decision-making
for cost control and process improvements.
6. Standard costing: How is the standard cost determined? How did the company
control the costs in the last week/month
6.1. What is standard costing?
6.1.1.Standard cost
Direct materials: a standard quantity of each material and a standard cost per unit of
material
Direct labor: a standard quantity of labor and a standard cost per hour of labor
Manufacturing overhead: a budget for the fixed overhead, the standard variable overhead
rate, and the standard quantity for applying a fixed and variable overhead rates
6.1.3. Advantages
Standard costs offer several significant advantages for organizations. They act as a
benchmark for comparing actual costs, enabling the identification and analysis of
variances, which are the differences between standard and actual costs. This process
ensures regular monitoring of expenditures, enhancing cost control and performance
measurement. By addressing variances promptly, organizations can maintain tighter
control over costs and facilitate cost reduction. Moreover, standard costing systems
motivate employees by incorporating performance-based incentives tied to minimizing
variances. Additionally, standard costs provide a foundation for more consistent
production and pricing policies, offering certainty in decision-making and helping to
maintain cost efficiency. Even as other standards and guidelines evolve, standard costs
remain a reliable tool for evaluating performance and managing expenses effectively.
6.1.4. Disadvantages
6.2. How did the company control the costs in the last week/month?
Define: Expected cash collections refer to the amount of money a business anticipates
receiving from its customers over a certain period, based on outstanding invoices and
sales made on credit.
Knowles estimate lower sale volume in January and the selling price for one wireless
device was 1.5$ /unit :
On January 1st , the December 30th account receivable of the following year was 157500$
will be collected in full in January. Then, Knowles’s collection as following: 50%
collected in the month of sale, 50% collected in the month of following sale, so the sum
of expected cash collection is:
meet budgeted sales and to provide for the desired ending inventory.
The manager of Knowles expects the ending inventory would be equal to 50% of the
following month’s budgeted sale in units.
On January 1st, 95000 units were available, in the ‘yearly’ column, beginning inventory
equal to the amount of January 1st.
The direct materials budget calculates the materials that must be purchased, by time
period, in order to fulfill the requirements of the Production budget
Quantity of Direct Materials Needed for Production + Desired Ending Materials Balance
- Beginning Materials = Direct Materials to be Purchased.
To compute the desired ending inventory equal to 50% multiply by amount of production
need of following month
The direct labor budget is used to calculate the number of labor hours that will be needed
to produce the units itemized in the production budget. The direct labor budget is
typically presented in either a monthly or quarterly format. The basic calculation used by
the budget is to import the number of units of production from the production budget and
to multiply this by the standard number of labor hours for each unit.
Direct labor costs = number of direct labor hours x value added price per hour
In Knowles, each unit requires 0.1393 hours of direct labor. The labor is required
standard handicraft skills, formal training is placed at the first month.
A manufacturing overhead budget includes all costs apart from labor and raw materials
that a production business or department will incur throughout a financial year. These
ongoing costs are legitimate manufacturing expenses that should be factored into your
manufacturing budget.
To compute cash disbursement for manufacturing overhead, the budget process went
through the following steps:
Step 3: Multiply the direct labor hours and the variable overhead rate, giving the variable
manufacturing overhead value.
The selling and administrative expense budget is comprised of the budgets of all
non-manufacturing departments, such as the sales, marketing, accounting, engineering,
and facilities departments. In aggregate, this budget can rival the size of the production
budget , and so is worthy of considerable attention.
At Knowles, the selling and administrative expense budget is divided into variable
and fixed components. The variable selling and administrative expenses are $7 per unit
sold.
Fixed selling and administrative expenses are $21,000 per month. The fixed
selling and administrative expenses include $16,000 in costs – primarily depreciation –
that are not cash outflows of the current month.
Step 3: Multiply the budgeted sale and the variable S&A rate
The cash budget is the combined budget of all inflows and outflows of cash.
Because the cash budget accounts for every inflow and outflow of cash, it is broken down
into smaller components:
1. Cash receipts section lists all cash inflows excluding cash received from financing;
3. Cash excess or deficiency section determines if the company will need to borrow
money or if it will be able to repay funds previously borrowed; and
4. Financing section details the borrowings and repayments projected to take place
during the budget period.
7.8 Conclusion:
Starting from the initial planning stage, the company goes through a series of
stages to finally implement the budget. Common processes include communication
within executive management, establishing objectives and targets, developing a detailed
budget, compilation and revision of budget model, budget committee review, and
approval.
· Forecast and calculate expenses, helping businesses stay on track and avoid
overspending. It is the balance of departments for the next period's implementation plan
and also the expectation of the entire business.
· Helps understand the current resources of the business (people, assets, capital, ...)
and find ways to allocate resources effectively.
· Manage cash flow, control costs and determine which products/services bring profit
to the business and evaluate the performance of departments.
8. Describe how the firm/ department uses the flexible budget to control its costs.
8.1. Flexible budget:
Establish planned budget for different expense categories, how expense change when
volume increase more than planned budget
Knowles will develop the planned budget for variable cost and fixed cost separately
(fixed cost almost doesn't exist in making this product, will explain further below).
Fixed cost: Almost doesn't exist in making this product. Most of the overhead
costs are considered semi-fixed costs.
Semi-fixed costs, also known as step costs, are overhead expenses that remain constant
within a certain range of production but increase when production exceeds specific
thresholds. At Knowles, these costs are evident in expenses such as building rentals or
machinery, where additional facilities or equipment are only needed once production
volume surpasses a defined limit. In this case, if production increases by 100.000 units,
Knowles may need to rent an additional building, causing a step increase in costs. This
approach helps the company manage resources efficiently while scaling operations to
meet demand.
For each 100,000 units increase: The semi-fixed costs increase a constant number.
(Example: Maintenance team or operation team needs to hire more willpower, using
more buildings…)
How semi-fixed costs Increase for each 100,000 Units Increase (Monthly):
Uniforms 31.33 10
Compare actual costs to the flexible budget at the actual production level
The flexible budget is a crucial tool used by Knowles to evaluate cost performance
and manage variances effectively. By comparing actual costs to the flexible budget
adjusted for the actual production level, the company can identify areas of efficiency and
inefficiency. For instance, if the actual costs for labor, materials, or overhead deviate
significantly from the flexible budget, these variances can reveal inefficiencies in
resource utilization or unexpected changes in operational conditions. Specifically, in a
production scenario of 209,000 units per month, Knowles uses the flexible budget to
accommodate varying activity levels, allowing for a more accurate comparison of costs.
Positive variances (actual costs below budgeted costs) highlight cost savings, while
negative variances (actual costs above budgeted costs) signal the need for corrective
actions. This approach ensures that cost control measures are based on realistic
operational data, leading to better financial decision-making and resource optimization.
Reason for reasons for differences between standard and actual costs
The Variance between actual results and the flexible budget is usually not very high. If
there is a larger Variance than expected, it is usually due to a decrease in demand from
direct customers for some reason or a fluctuating labor market (For example, managers
are paid more at other companies, so Knowles has to increase their benefits if it wants to
retain them).
According to Ms. Ha when discussing Identifying areas where costs can be cut,, the
continuous improvement department can identify areas for improvement. The supply
chain can reduce inventory levels. New sources and suppliers can be found at lower costs.
Manufacturing can review processes to optimize processes and worker actions to reduce
cycle times and redundant movements.
Incomingfreight 67,776 - -
TOTAL 831,043 285,994 27,863
Process of making the product: