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Wpssaw

This Welding Procedure Specification (WPS) outlines the automatic submerged arc welding process for hardfacing with specific parameters including joint design, base metal specifications, filler metal details, and post-weld heat treatment. Key details include a minimum deposit of 1.6mm, a maximum deposit of unlimited, and a preheat temperature of ambient. The document also specifies electrical characteristics, technique, and testing requirements in compliance with ASME SEC IX.

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HO1 Sales
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42 views2 pages

Wpssaw

This Welding Procedure Specification (WPS) outlines the automatic submerged arc welding process for hardfacing with specific parameters including joint design, base metal specifications, filler metal details, and post-weld heat treatment. Key details include a minimum deposit of 1.6mm, a maximum deposit of unlimited, and a preheat temperature of ambient. The document also specifies electrical characteristics, technique, and testing requirements in compliance with ASME SEC IX.

Uploaded by

HO1 Sales
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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WELDING PROCEDURE SPECIFICATION

WPS No. : WPS / REV NO: 0 DATE :


Supporting PQR No : PQR /
Type: AUTOMATIC
Welding Process(es) : SAW (Submerged Arc welding) Page: 1 of 2

JOINTS (402) QW-462.5


FS }
Joint Design : HARDFACING
Backing : YES HM } M2 M3 M1
Backing Matl : BASE METAL WFL}
BS } M4
FS : FINAL SURFACE HM : HARDFACE METAL
WFL : WELD FUSION LINE BM : BASE METAL
Minimum deposit (M1) : 1.6MM
Maximum deposit (M2) : Unlimited
Chemical analysis sample (M3) : 0.5MM MAX
Base metal thickness (M4) : 12.5MM

BASE METALS(QW-403)
P.No. : 1 Gr. No.2
Specn.type & grade : ASTM A216 GR WCB
Chemical analysis : AS PER SPECIFICATION
Mechanical property : AS PER SPECIFICATION
Thickness Range :
Base Metal : 12.5 TO 25MM Fillet : N.A
Pipe dia. range : Groove: N.A Fillet : N.A
FILLER METALS(QW-404)
Specn. No. : ER 430 (AISI-430)
AWS No. : SFA 5.9
F.No. : 6 A.NO : 6
Size : 3.15MM DIA Type : WIRE
Thickness Range :
Deposited weld metal : Min: 1.6MM Max : UNLIMITED
Electrode Flux : BASIC
Flux Trade Name : MANTEK -SS-410
Consumable insert : N.A
Powder Feed rate : N.A

POSITIONS(QW-405)
Position: 1G Progression : ROTATION

PREHEAT(QW-406)
Preheat temp. : AMBIENT ( 25 DEG C MIN )
Inerpass temp. : N.A
Preheat maintenance : N.A

POST WELD HEAT TREATMENT(QW-407)


Temp. Range : 380-420 DEG C
Time : 2 Hours min.
Cooling : AIR COOL

WPS NO: WPS / NEE / 02 REV NO: 0 DATE:01.02.2003 PAGE 2 OF 2

GAS(QW-408)
GASES MIXTURE FLOW RATE
Shielding : N.A N.A N.A
Centre : N.A N.A N.A
Powder : N.A N.A N.A

ELECTRICAL CHARACTERISTICS(QW-409) * REFER THE TABLE


Current : DC Polarity: RP ELECTRODE + IVE
WELDING PROCEDURE SPECIFICATION

Ampere : 350-380 Volts : 27 - 30


Tungsten Electrode Size & Type : N.A
Mode of Metal transfer : N.A
Electrode wire feed speed : N.A
Heat Input ( max) : 114 K Joules / inch

TECHNIQUE(QW-410)
String/weave bead : WEAVING
Initial/interpass cleaning : WIRE BRUSHING, CHIPPING
Method of backgouging : N.A
Multiple/single pass : MULTIPASS (2 LAYERS MIN)
Multiple/single electrodes : SINGLE
Oscillation : 10 - 15 MM
Contact tube to work : 10 - 15 MM
Orifice size : 3.25 MM DIA
Travel Speed : * REFER THE TABLE
Testing Requirement : AS PER N1,N2,N3 & N4

N1 :CHEMICAL ANALYSIS : C: 0.15% S: 0.04 P: 0.04% MN:1.0% Ni: 1.00%


Si:1.5% Mo: 0.5 ALL MAX, Cr:11.5-14.0%
N2 : HARDNESS : Weld : 372 – 446 HV ( 350 – 425 HB)
Base & HAZ: 248 HV ( 235 HB) max.
N3 : D.P.CHECK : AS PER QW-195
N4 : MACRO ETCH TEST : AS PER QW-183

*Layers Process Filler Metal Dia Polarity Current Volt Travel


Range Range Speed

All Passes SAW ER 430 & 3.15 DCRP 350-380 27 - 30 6 - 8 IPM


Mantek -SS 410
Flux

We certify that the statements in this record are in accordance with the requirements of ASME SEC IX of B & PVC

Prepared & Approved by : Signature:

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