BEEUnit-VI - Single Phase Transformer
BEEUnit-VI - Single Phase Transformer
JSPM’s
RAJARSHI SHAHU COLLEGE OF ENGINEERING
TATHAWADE, PUNE-33
Autonomous Institute Affiliated to Savitribai Phule Pune University
Syllabus
Construction and principle of working, EMF equation, Different losses in transformer, Ideal and practical
transformer, equivalent circuit, Voltage regulation and efficiency, condition for maximum efficiency.
Autotransformer. Introduction to Electrical Drives and Control.
Introduction
We know that the a.c. electrical energy is generated at low or economical voltage. It has to be transmitted at
high voltages for better efficiency. For distribution purpose again, the voltage needs to be reduced. The rising
or lowering of voltages can be done very easily with the help of a static device, the transformer. The
transformer is the static device which transforms electrical energy from one alternating current circuit to
another with the desired change in voltage or current and without any change in frequency. The transformers
are design to operate either on single phase or three phase supply our discussion in this unit is restricted to
single phase transformer only.
Constructional Features
The transformer mainly consists of the core and the windings. However, as the size (capacity) and the
operating voltages increase, some other parts such as a suitable tank, the bushings, the conservator, the
breather, the explosion vent, the Buchholz relay, etc. are needed. The various parts of it are briefly described
below
(a) Magnetic Core :
It usually made up of magnetic material such as high grade silicon steel and is limited with a thickness of
0.35 mm. limbs are vertical portions of the core on which the windings are placed where as yokes the top
and the bottom portions. Use of high grade of silicon steel is used to reduced hysteresis losses where as
laminations are done to reduce eddy current losses. Yoke and limb laminations are usually interleaved to
reduced reluctance and energy losses.
(b) Windings :
In the elementary transformer, the primary and secondary windings are wound on the separate limbs. These
are insulated from each other. These windings are made up of copper. However, in actual practice primary
and secondary windings are placed on the same limb. This is done so that there will not be any appreciable
flux leakage between the primary and secondary windings.
Concentric windings, and (ii) sandwiched windings.Concentric windings are used in the core type
transformer where as sandwiched windings in the shell type transformers .
(c) Transformer Tank :
The whole of the transformer assembly is placed in a fabricated sheet metal tank and immersed in the oil
which serves both the purpose of providing insulation and cooling. The coil rencolves the heat generated in
the winding and the core. The tank is usually used for higher capacity transformer.
(d) Terminal Bushings :
The leads of the transformer brought out from the tank are insulated from it with the help of porcelain
bushings. These bushings are fitted to the tank.
(e) Conservator :
The conservator is an air tight metal drum supported on the transformer tank. This drum is connected by pipe
to the transformer tank and is always partly filled with oil. The expansion and contraction of the oil in the
tank with the change of temperature is now taken up by the conservator. With this arrangement since the
main tank is always full with the oil, the surface of the oil is not directly exposed to air. The conservator
takes care of the breathing of the transformer where on, when the transformer becomes warm, the oil expands
Fig.
6.1. Schematic of Transformer
Principle of Working
1. Windings of the transformer encircle the core Core of the transformer encircle the windings
2. Core has only on window Core has two windows
3. Concentric cylindrical type of windings are used Sandwich type of windings are used for this
for this transformer transformer
4. As windings are outside the core, natural cooling As windings are inside the core, natural
is possible cooling is not possible hence forced cooling
is required.
5. As windings are outside maintenance of As windings are inside maintenance of
windings is easy. windings is difficult.
6. Used for high current applications Used for low current applications
7. Used as power or distribution transformer Used in electronic circuits
Φ𝑚
Average rate of change of flux= 1/4𝑓 = 4f Φ m wb/sec or volts
Now, rate of change of flux per turn means induced e.m.f. in volts.
If flux Φ varies sinusoidally, then r.m.s. value of induced e.m.f. is obtained by multiplying the average value
with form factor.
𝑟.𝑚.𝑠.𝑣𝑎𝑙𝑢𝑒
Form Factor = 𝑎𝑣𝑒𝑟𝑎𝑔𝑒 𝑣𝑎𝑙𝑢𝑒 = 1.11
Now, r.m.s. value of the induced e.m.f. in the whole of primary winding
Turns ratio
The ratio of primary to secondary turns is known as the turns ratio, Thus the turns ratio = N1 / N2.
Current ratio
The ratio of primary to secondary current is known as the current ratio = I1 / I2
Relation between V1 , V2, I1 , I2, N1 & N2
As the transformer transfers electrical power from one circuit to another circuit very efficiently with
negligible power loss, power input = power output , V1 I1 cosф1 = V2 I2 cosф2
Where cosф1 and cosф2 are power factor of primary and secondary circuits respectively. These are hereby
equal. Hence, V1 I1 = V2 I2 , I1 / I2 = V2/ V1
But we have V2/ V1 = N2 / N1 = K
I1 / I2 = V2/ V1 = N2 / N1 = K
Ratings of a Transformer
It is not possible have an ideal transformer in practice. However it is required to have the concept of an ideal
transformer to understand the theory of practical transformers.
Ideal transformer on No load
Here R1 & X1 represents resistance and reactance of the primary winding respectively, similarly, R 2 & X2
represents the resistance and reactance of the secondary winding respectively. Also I1 & I2 are currents in
primary and secondary windings respectively.
Now, primary copper losses = I12 R1
Similarly, secondary copper losses = I22 R2
Here output is always less then the input power. Also efficiency is less then 100% and regulation is 1 to 5 %
Referred Values
Analysis of a practical transformer becomes simple if the parameters are transferred to any one side either
primary or secondary side.
Let R1 = resistance of the primary winding
R2 = resistance of the secondary winding
X1 = inductive reactance of the primary winding due to leakage flux
X2 = inductive reactance of the secondary winding, due to leakage flux
When the resistance is transferred from, say, secondary side to the primary side, then equivalent resistance
of windings as referred to primary will be
R1e = R1 + (R2 / K2 ) = R1 + R2’
Where R2’ = (R2 / K2)
Similarly, when the inductive reactance is transferred to primary, from secondary side, then the equivalent
inductive reactance, as referred to primary will be
Xle = X1 + ( X2 / K2 ) = X1 + X2’
Where X2’ = (X2 / K2)
In the similar way, we write the equivalent resistance and inductive reactance, as referred to secondary side
as,
R2e = K2 R1 + R2 = R1’ + R2
Where R1’ = K2 R1
And X 2e = K2 X1 + X2 = X1’ + X2
Where X1’ = K2 X1
Transformer Losses
The losses that take place in a transformer are of two types: Iron loses or core loses (constant losses). And
copper losses (variable losses)
1. Iron or Core losses
There losses are caused by the alternating flux in the transformer core. These losses consist of hysteresis and
eddy current loses.
A. Hysteresis loss :
This loss takes place in the transformer core because it is continuously subjected to rapid reversals of
magnetization by the alternating flux.
Hysteresis loss ,
Ph = Kn Bm1.6 f v watts ,
where f is the frequency in hertz, Bm is the maximum flux density in tesla, V is the volume of magnetic
material in cubic meters and Kn is a constant.
B. Eddy current loss :
Pe = K e Bm2 f 2 t2 v watts.
Where t is the thickness of the laminations, f is the frequency in hertz, Bm is the maximum flux density in
tesla, V is the volume of magnetic material and Ke is the constant.
These core losses are nearly constant and independent of the magnitude of the current delivered by the
transformer. They are reduced by choosing silicon steel having small value of K L and Ke as a core material
and by using laminated construction for the core.
2. Copper losses
The electrical drive system can be explained in much easier with the help of a block diagram of the system.
Electrical drive system contains source, power modulator, motor, sensing unit, controlling unit and load.
Electrical drive system block diagram is shown in the figure. Working and the importance of each block in
the system is given below.
2. Power Modulator
Power modulator has numerous function in the system.
The main function of power modulator is to modulate the flow of power from a source to the motor. It
modulates the power as per torque-speed characteristics required by the load.
It is used for selection of mode operation of the motor.
It converts the energy in a suitable form which required by the motor.
It regulates source and motor currents within some required value. It regulates the current in starting,
braking and some speed reversal conditions.
3. Electrical Motor
Motor is generally used in the system to convert electrical of energy into electrical energy. Motors used in
electric drives are induction motors. synchronous motors, Dc motors, stepper motors and also reluctance
motors. In past, induction motors and synchronous motors are only used for constant speed applications. But
nowadays, AC motors are used in variable speed drives due to some development in some modern electronic
devices. Dc motors are used in battery drives.
4. Load
Load can be anything which consumes power. It is machinery, such as fans, blowers, pumps, robots and
machines which performs a given task. According to Load requirement, motors and source can be
chosen.Load are broadly classified as industrial load, domestic load, agriculture load etc.
5. Sensing Unit
This unit is consists of current sensor or speed sensor. It senses the output speed or required quantity. Speed
is sensed in the system by tachometer which is coupled with the motor. Current sensing is required in the
system for current limit control. Sensing unit is directly attached to the controlling unit.
6. Controlling unit
Sensed Output is given to the controlling unit. In controlling unit, Sensed output and required output is
compared and some input command given to the controller for getting the required output. Various types of
controllers are used in electric drives. Control unit controls the function of power modulator.
The nature of the controller is used according to power modulator used. When semiconductor converters are
used, the control unit consists of some firing circuits in it. Other types of the controller are also used in
electrical drive system.
Electrical Drives have numerous advantages over other drives. Advantages of electrical drives are as below:
They have a longer life span than other drives systems.
They are pollution free as there are no flue gases in that.
It is more economical.
No need of any fuel storage and transportation.
It has High efficiency.
Various speed control methods available.
They require less space.
It is reliable and economical source of power.
It can be remotely controlled.
Available in wide range of various parameters like speed, torque, and power.
Electrical energy can be transported to long distances by transmission lines.
With some advantages of the electrical drive, there are also some disadvantages of electrical drives. Some
disadvantages are as shown below:
It cannot be installed where electricity is not available. For installation of electric motor electrical energy
is necessary.
On the failure of electrical supply, the electrical drive system cannot work.
It can cause noise pollution.
The initial cost of the system is high.
It has a poor dynamic response.
It is used in a large number of industrial and domestic applications like transportation systems, rolling mills,
paper machines, textile mills, machine tools, fans, pumps, robots, and washing, etc.
Numerical
Ex. 1) A single phase transformer has 400 turns on primary and 1000 turns on secondary. Voltage per turn
on primary winding is 0.5 volts. Find (a) EMF induced in secondary winding. (b) EMF induced in secondary
winding. (c) Maximum value of flux density in core if core has cross sectional area of 150 cm 2. (d) kVA
rating of the transformer if primary full load current is 12A and frequency 50 Hz.
Bm = Øm/A
Bm = 2.25 x 10-3/150 x 10-4
Ex.2) A 1.5 kVA, 220/110V, 50Hz, single phase transformer has iron loss of 32 W and full load copper loss
of 44 W. Find efficiency of the transformer at (a) Full load and 0.8 p.f lagging. (b) 70 % of the full load
and 0.8 p.f. lagging (c) Half load and 0.8 p.f lagging.
Solution : E1 = 220 V, E2 = 110 V, Wi =32 W, Wc = 44 W, kVA = 1.5.
kVA x CosØ
%η = x 100
kVA x CosØ + W𝑖𝑟𝑜𝑛 + W𝑐𝑜𝑝𝑝𝑒𝑟
1.5 x 0.8
%η = x 100
1.5 x 0.8 + 0.032 + 0.044
= 94.04 %
Efficiency at 70% of full load
= 94 %
Efficiency at half load
= 93.31 %
Ex. 3) A single phase 100 kVA, 3.3 kV/230 V, 50 Hz transformer has 89.5 % efficiency at 0.85 lag p.f. both
at full load and also at half load. Find efficiency of the transformer at 75 % of the full load and 0.9 p.f.
leading.
kVA x CosØ
%η = x 100
kVA x CosØ + W𝑖𝑟𝑜𝑛 + W𝑐𝑜𝑝𝑝𝑒𝑟
100 x 0.85
0.895 =
100 x 0.85 + W𝑖𝑟𝑜𝑛 + W𝑐𝑜𝑝𝑝𝑒𝑟
100 x 0.85
100 x 0.85 + W𝑖𝑟𝑜𝑛 + W𝑐𝑜𝑝𝑝𝑒𝑟 =
0.895
Q.1 What is transformer? What are its functions? Mention it’s applications.
Q.2 With neat sketches, explain the various types of laminations used for the construction of core of single
phase transformer.
Q.3 Obtain the EMF equation of single phase transformer.
Q.4 Compare core type and shell type transformer.
Q.5 What is an Autotransformer? State the different advantages and applications of an autotransformer.
Q.6 Explain the losses taking place in transformer.
Q.7 Define efficiency of transformer. How to obtain efficiency at different load.
Q.8 What is the voltage regulation of transformer? State its importance? Why secondary terminal voltage
reduces on load.
Q.9 Derive the condition for maximum efficiency for a transformer.
Q.10 Compare autotransformer with two winding transformer.
Numerical
Q.1 A 3300/110 V,50Hz,50KVA transformer has full load copper loss of 1600 watts and iron loss of 1800
Watts. Estimate the transformer efficiency at:
Q.2 A 10 KVA ,3300/220 V ,1 Phase ,50 Hz transformer has emf per turn equal to 10,Calculate:
a) Turns on primary side
b) Turns on secondary side
c) Maximum flux in the core
d) Primary and secondary full load current
Q.5 A 5KVA single phase transformer having turns ratio of 8:2, connected to supply voltage of
3500 V. Determine the value of secondary resistance and primary current.
Q.6 A 55 KVA single phase transformer has primary winding of 460 turns and secondary winding of 160
turns. The input side of transformer is supplied with voltage of 2500 V, 50 Hz supply. Calculate :-
(1) Vs (2) I1FL , I2FL (3) Φm
Q.7 An 80 KVA, 3200/400 V, 50Hz single phase transformer has 111 turns on the secondary. Calculate ,
a) No.of turns on the primary
b) Secondary full load current
c) Cross sectional area of core if the maximum flux density is 1.2 tesla.
Q.8 A 30 KVA, 6000/200V, 50 Hz single phase transformer has an iron loss of 500 Watt. It’s primary and
secondary winding resistance are 6 Ω and 0.02 Ω respectively. Find it’s efficiency on full load at
unity p.f
Q.9 A 10KVA,3300/240 V,single phase 50Hz, transformer has a core area of 300cm2.the flux density is
1.3 tesla.Calculate,
a) Number of primary turns
b) Number of secondary turns
c) Primary full load current
Q.10 A 200 KVA, single phase transformer has primary voltage of 2000V and secondary voltage 500V.The
supply frequency is 50 Hz. The total effective resistance and reactance referred the primary are 0.5Ω
and 2Ω respectively. Calculate the voltage regulation of the transformer at full load unity p.f.