Design for static end inset strength” 36 icloading in case of trength a ate strength loading is the enduranc Design for Static and Se cesta safe stress that the material can carry un Impact Strength Seelam ontatencteclogs ety. «+: Appendix 1/ Pg 47, DHB, teases the dimensions, volume of the Dae ses 22.1 Selection of Factor of Safety Se ‘The selection ofthe factor of safety t0 be used f * Cost of component ‘+ Human safety and economy. 2.3 COMBINED STRESSES (€q.21 working stress sis based on yield point stress for ductile materials and ultimat & 2 shafts ete oa cee fon and bending is crankshaft, =e 2331 Direct Shoss ea Lei ss may be tensile or compressive. [Fig.1.1aV/Pg2, DUB} mn e7De 1A ... (Eq-2.4) 11a! Pg 2, DHB- compressive] (N), A= cross-sectional area (mm") ,| q ‘36 Design of Machine Elements (OME D c (cj! Pg 2, DHB) (Design for Static and impact: ech res 1.16 (eq25).407"¢2,0 = al, Fora JandA,=shear area (mu) ” (&q.219, + Abode where F, = shear force) + Forahollow shat, j= Fat gly 8 1 ig, bY Pg2 DEB] a * (Fg 26/13 Fg 3, DHE 4 232 Bending Stress vending tress (&q.21) (Nmm) 4 ide diameters of holl i id dete of halo sat respecte * Figure 1.210 1214/ 93, DMB eps diferent oor spined a Axuallond = For Bending lad = Worl Toruecr tenting momet cf es + Theresutant stress dueto combined aval sad bendinglosie se (Eq 215) 147g 3, DHB 2M, = 32F (G9, 27)1.406yPg3, DHE 1 A cast iron beam 30 mm x30 mm in cross-sec sends fails when a central load of 750 Nis ap a the rod or shaft Cantilever of same material 0 mm wide 80 ant Noe Solution: Properties ofarionscrose-sections Table 1312) & (9 Pg.12, DH Case (2: Simply supported beam: b=h=30 mm, =1.2 m,WorF= 1 Standard expressions forshear, moment and deletion for carious beams Case b):Cantleverbeamm: =40mm,h=80mm,L=2mue? Table 14/P§15,DHB Case (a): Simply supported beam: 2.33 Torsional Stress Weknowthat = Mug ‘The torsional equation is given a [Fig 1.114) Pg 2, DUB ics oe eh oee TOs (69,28) 1300)F3, DHE oa 4,0) L4by/ Pg2, DEB ay Tk ge Fora6 bear with ental load, T= maximum twisting torque (Nim) we ta patisot ike sak tare MaT= Wor) Th 1.4, (Fig. 4/ Pg 15, DHB 750% 1200 4 M=235%10°Nmm Fora rectangular cross-section, moment of inertia, 22 i/e=section modal (rm?) 1 To 130) fg a Pg 32, DUB (055.10 , T= (Eq. 2.9) 3.3(a) Pg 50, DHE 2202 675210 N. mm. 2 Beponeany Distance fom nesta axis to extreme er, ¢= h/2=30/2= 15mm oy = 5X10 )%15 | ove, (Eq, 2.10) 3.1/ Pg 50, DAB C3x10" i eve beam er with wd ues of moment of inertia Table 1.3(a)/ Pg 12, DHE a 2 * Stan Ines. able 35ta)/ PS 7 eee Standard values of shaft diameter ‘Table 35(a)/ Pg 57, DHB M= “ = SE (Wow «1014, ig 30 PRS, DABTh 1340, (Fig. a Pg 12, Di om neuteal axis to extreme fiber, = h/2= 80/2= 40mm dius. Determi, quired to bend t ‘VIU-Mar 2001 =05 Mai F=210GPa=210x 10° N/me 1340) Pg3, DE Bending tress, Bending mome 1.300) Pg 3, Di Weknowthat Tt Tia Subtiaing J = andy 2, we get T1300), Fig.a) Pg 4, DF 1st if 1.1@)/ Pg 2, DHB or Pg5, DF Design for Static and inpoct strength 39 Fa Weknow that 1.08 TL Teh a ace Substituting p= end Ln one, Sp tnd L= 204, weget alt _TQ0d) "Go xd Fq (i) ‘of shaft diameter, d= 140 mm ... Tb3Slal Pg 57, DHB od has a diameter of 0mm and 300 mm lengt the values of principal stress and maximum shear stress under the at an end, acting downwards creating bending stress. jeof LS kN'm VTU= June! july 2013-12 Marks Solution: L = 300 mm, d = (principal stresses at A Case (i): F=F;=20kN =20 10° N (9) Fig. 21a) son fi J} [ata Fig. 2.18: Problem + We know thatJ sw aig alate Bears OME ‘Maximum principal se Deion for static and imp SerGtha (ee (ii) 1.800 /Pg 5, DE M_ 3B Bending stress, 0, = = 9 SALE) 300) 5x4 aby Pg2, DIE sInthisease, —9p=0 Ten - er ers Cn ree radtcremne nil 8°50" 5.1/9 g50, DHB or L104) Pg 2, DAB ntsc, op-Omdes=0 ro aPamnt reainprntions Hevcoulpontecardgtheockrsuieed mee hal]x 1 =0;¢ = yy =6LI2MPa = Dot rStac enaioct Sheng 48 1 ota on 78M Mim pina, sua <6 Ma =| eas eee ot Fig. 22: Problems, 5 x 10 N, W= Fa= 3 KN = 3000) ipal stresses at A and B) =? 1G)! Pg2, DE Eq. (0)1.8(€)/ Pg 5, DH1.84) / Pg 5, DH 9. (1.800 /P5,DHBsy te CUED 2) Fig. 25: Problem . M _32RL 32x 3000 «250 + Bending stress, o, = Mi = 32 _ Hi 8 Zag a= OL MPa 0 Pg2, DAB gi) 1800 / Pg 5, Dt -2829 MPa; =0;2= ty =3537 MPa BBD) yy F _30«10* 3820 ue My a9, + Sess atom. 12. Maximum shear stress the Fordesign 2.8(0/ Pg 22, DHB Design for Static andimpactSirenath 77 cenesgy theory or von Mises theory: 2.84) Pg 22, DB Hamu shear stress theory _Disfrtin hor VEU June July 2009-07 Marks Solution: F= 1000 N, F, = 300, 0, =?, MaterialSAE 1045, d= 12 mm, 1 + Axial stress, =854 MPa a 1G) Pg2, DAB Bok Shearstes, t= (=A) 500, mary Here 0, = 0,=6p=884MPa;0, = For ductile materials the distortion theory ‘maximum shear stress theory is also preferred a a. Maximum shear stress theory: 1.4(6/ Pg 2, DAB =442. MPa 442MPa sults. However, resultson safer side. Fordesign 28(0) Pg 22, DAB = Vieat-0F sada] 60 =12.50MPa tion energy theory oF von Mises theory: 9, = ol +a8 0,0, 3, 2.8(a)/ Pg 22, DHB BF 40° (68txO) + aed] 9¢=1131 MPa{78 Design of Machine Elements OME D 103500 N-mof bending moment Nemm, T= 2500 Nem =2.5 « 10° Nom, Solution: M = 500 Nem =35 x 10° 20-03 stress, 0, = 231 MP2, «= Bending stress, op -4- s 1.106) Pg 2, Diy tor (36x51), 27010 sshearsnes, «= F-( us 1.468) Pg2, Diy State of stress: Here 3565 «10° 1273 «108 = 99= 6, = 0,5 = ty = 15) = MPa, oy TO vn a: Maximum normal stress theory: 280) (5) och, zatyegznoR For design ex -0)' | 2 cpt). (eg nas (2821), (280 | os 2 fear .. Th. 3.5(a)/ Pg 57, DE Standaed shaft diameter = 71 mm b. Maximum shear stress theory: 8 0 fa.) 44%, [ssa 0 7 2.8(e Pg 22, DE For design eee ax a 4=7238mm Tb. 3.5(a)/ Pg 57, DE Standard shaft diameter ~80 mm 7] 508010" -0)' (22s -03)x {(22ae | Br ge } _ (12.48 «10° (aan) vy (tate) (ase) 40.95 « 10") s - (95% a=2132mm 1p. 3.5a) Pg 87, DB Standard shaft diameter =71 mm jon energy theory or von Mises theory: 2.8(€)/ Pg 22, DUB fare =95, 95) Fordesign sss (82214) 7 sinners Th. 3.510)! Pg 57, DAB «Strain energy theory: -2.8(@)/ Pg22, DAB For design 2=(@%) 2 (azn). 1s(0.&(a) Pg 5, DAB 7a) (2200210) zaxit),, (-i02=1")Designer Sie and impact engin 81 2.8(¢)/Pg 22, DHB 1.840 & (Pg 5, DUB ) = [sexe -0 AW oa Tb. 3.5100 Pg 57, ny maximum shaft diameter is d=72.38 mm, rength = 700 MP3, Young's modulus = 210 GPa, Poissox forof safety =2, VIU~Dee 2010—14 Marks (i : 2001 J 2010-10 Ma, (zara) (similar) Dec. 071 Jan. 2008-15 Marks; (si Junel July 2014-10 Man, — °° ~ e 4=9082.mm Solution: M = 104m = 10 10¢N-m,T=30kNm=30> 108N mm, yk ses nee md Soe ee oe Standard shaft ameter = 100 To. 350) 57, DB moment of M_32M _10«10" _101.86x108 ee + Bending MEN 10 E10 , tension is 200 MP, 05 = EM OLY ay Pg. ferries oti ase ge Solution: d= 50 mun, M= 2x 10° Nrmm, 6, = 200 MPa, torque. T= 2, MSST, 2H APIO ISB7E =" cay rg2.0m DET * a Bending stress, 0, = Mf = 2M 32210) _ 163 gpa 400) Pg2, DB . OZ a xx a, =o, = 0186 «10° . 152.78 «1 + Shearstress, — ¢ =20T IOXT ogo 74 107 MPa 09 TE MP0, = 0,0 ty AREA stress, t= Ep OST 074 x 10°97 MI 110i Pg 2, DB State of stress: Here 6, = 04 = 163 MPa; 6, = 0; = ty, = (40.74 x 10%) T MPa. 4 According to MSI 2860/52, DH we Fordeign 2 = fo. =0, Feat, aster 22, DAB 200 = (Ge +x HOTA IO = (26560 (Gos YT 200 = 26569 + (6.64 x 107? T= 142% 10Nemm =1.42kN'm