Technical Manual

IT9000

IT9000M

Freely Programmable Weighing Terminal

November 2007

ST.2309.0019

Rev. 20

© SysTec Systemtechnik und Industrieautomation GmbH, Bergheim, Germany

2 Technical Manual IT9000 Rev. 20
Technical Manual IT9000 Rev. 20 3

Technical Manual IT9000

Date: November 26, 2007

File: IT9000_THE.DOC

Operating System Version: RTP 7.1

4 Technical Manual IT9000 Rev. 20

Published By:
© SysTec Systemtechnik und Industrieautomation GmbH, Bergheim, Germany
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, mechanical, photocopying, recording, or otherwise, without the prior written
permission of SysTec GmbH.
Terms and product names mentioned in this publication are trademarks, registered trademarks or
service marks of their respective owners. Use of a term should not be regarded as affecting the validity
of any trademark, registered trademark or service mark.
EPSON ESC/P® is a registered trademark of the SEIKO EPSON Corporation.
TOLEDO® is a registered trademark of Mettler-Toledo Inc.
Please Note:
While every precaution has been taken in the preparation of this manual, SysTec GmbH assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of
the information contained herein.
The publisher is grateful for any information and/or advice that may contribute to correct errors or omissions
in following editions.
Technical Manual IT9000 Rev. 20 5

Contents
1 Introduction .................................................................................................................7
1.1 General ..............................................................................................................7
1.2 Safety Symbols Used In This Manual .....................................................................7
1.3 Safety Advice .....................................................................................................7
1.4 Declaration Of Conformity....................................................................................9

2 System Description.....................................................................................................10
2.1 Construction.....................................................................................................10
2.1.1 IT9000 Wall-Mount And Desk-Top Housing ..............................................10
2.1.2 IT9000 19" Rack-Mount Housing ............................................................12
2.1.3 IT9000M Video Terminal ........................................................................13
2.1.4 IT9000 Panel-Mount Version...................................................................14
2.1.5 IT9000 For Ex-Areas ..............................................................................14
2.1.6 IT9000 Remote Operating Unit................................................................15
2.2 Description Of Components................................................................................17
2.2.1 Processor Board (CPU) ...........................................................................17
2.2.2 Weighing Processor ADB/ADM ................................................................18
2.2.3 Weighing Processor (ADU, ADU-ZB) ........................................................19
2.2.4 Extension Module For Second Scale (ADU2, ADU2-ZB) ..............................20
2.2.5 Digital Weighing Interface (DWI) ..............................................................21
2.2.6 DigiTOL Interface (DWU) ........................................................................21
2.2.7 Optional Interface Extension Module (IFU) ................................................22
2.2.8 Optional RS232-Interface Module (SIM RS232) .........................................22
2.2.9 Optional 20mA-Current Loop Interface Module (SIM 20mA)........................22
2.2.10 Optional RS485-Interface Module ..........................................................22
2.2.11 Optional Parallel Interface Module (PIM)..................................................23
2.2.12 Optional Analog Output Module (DAU) ...................................................23
2.2.13 Optional Profibus Interface Module (PCU) ...............................................23
2.2.14 Serial Interface Adapter Module (SIA).....................................................23
2.2.15 Keyboard ............................................................................................23
2.2.16 PC Keyboard Adapter ...........................................................................24
2.2.17 PC Keyboard - Key Assignment .............................................................24
2.2.18 Display ...............................................................................................25
2.2.19 IT9000M Display / Keyboard Interface (LKI / DCU) ..................................25
2.2.20 Power Supply 115 - 240 VAC (PSU) ......................................................26
2.2.21 Power Supply 12 - 30 VDC...................................................................26

3 Installation.................................................................................................................27
3.1 Safety Advice ...................................................................................................27
3.2 Setup Of The Instrument....................................................................................27
3.3 Connection Of Cables ........................................................................................27
3.4 Connection Of Scales ........................................................................................28
3.4.1 Connection To ADB/ADM .......................................................................28
3.4.2 Connection Of Scale #1 to ADU ..............................................................29
3.4.3 Connection Of Scale #2 to ADU2 ............................................................30
3.4.4 Connection Cables For Analog Weighing Platforms ....................................31
3.4.5 Sealing Of Calibration Parameters ...........................................................31
3.4.6 Connection Of Digital Weighing Platforms And Loadcells ............................32
3.4.7 Connection Cables For Digital Force Transducers.......................................36
3.4.8 Sealing Of Calibration Parameters (DWI) ...................................................37
3.5 Serial Interface Connections ...............................................................................38
3.6 Connection Of Parallel Inputs / Outputs................................................................46
3.7 Profibus DP Interface Module..............................................................................48
3.8 Analog Output DAU ..........................................................................................51
3.9 Anschluss 15-Bit-Analogausgang DAU15 .............................................................53
3.10 Mains Connection............................................................................................54
3.11 Power Supply 12 - 30 VDC ..............................................................................55
6 Technical Manual IT9000 Rev. 20

4 Service Mode ............................................................................................................ 56

4.1 Introduction ..................................................................................................... 56
4.2 Display And Keyboard ....................................................................................... 57
4.2.1 Desk/Wall Housing ................................................................................ 57
4.2.2 Exi Terminal.......................................................................................... 58
4.2.3 Video Terminal IT9000M........................................................................ 59
4.3 Operator Prompting........................................................................................... 60
4.4 Overview ......................................................................................................... 61
4.5 Interface Configuration ...................................................................................... 62
4.6 Header Ident Data............................................................................................. 67
4.7 Detail Ident Data............................................................................................... 68
4.8 Application Setup ............................................................................................. 69
4.8.1 Fieldbus Interface .................................................................................. 70
4.8.2 Configuration Of DAU15 Analog Output .................................................. 72
4.9 RAM Data Backup............................................................................................. 73
4.10 Hardware Test................................................................................................ 74
4.10.1 Serial Input/Output Test ....................................................................... 74
4.10.2 Parallel Input/Output Test ..................................................................... 75
4.10.3 Memory Test ...................................................................................... 76
4.10.4 Display Test ....................................................................................... 76
4.10.5 Keyboard Test .................................................................................... 76
4.10.6 Delete Memory ................................................................................... 77
4.10.7 Terminate Program .............................................................................. 78
4.10.8 Assignment Of Devices ........................................................................ 78
4.11 S5 Data Block ................................................................................................ 79

5 Transport, Maintenance And Cleaning .......................................................................... 80

5.1 Transport......................................................................................................... 80
5.2 Maintenance .................................................................................................... 80
5.3 Cleaning .......................................................................................................... 80

6 Trouble Shooting........................................................................................................ 81

7 Technical Data........................................................................................................... 82

8 Dimensions ............................................................................................................... 83

9 Annex....................................................................................................................... 85
9.1 ACK/NAK-Protocol ............................................................................................ 85
9.2 Test Tool Fieldbus Interface ............................................................................... 86
9.3 Interface Monitor .............................................................................................. 87
9.4 Replacement Of EPROMs................................................................................... 90
9.4.1 Replacement Of Complete Set Of EPROMs ............................................... 91
9.4.2 Replacement Of CPU Board .................................................................... 91
9.4.3 Replacement Of Flash-EPROM................................................................. 92
9.5 Replacement Of Battery..................................................................................... 93

10 Service Password..................................................................................................... 95
Technical Manual IT9000 Rev. 20 7

1 Introduction
1.1 General
This manual contains information and Technical Data for installation and operation of the IT9000
industrial weighing terminal.
In addition to this manual further information is provided in the following documentation:
• Calibration Manual IT9000 ADB/ADM and ADU, Order-No.: ST.2309.0696
• Applicable Calibration Manual for the connected digital weighing platform.

1.2 Safety Symbols Used In This Manual

Safety relevant information is shown with corresponding symbols as follows:

WARNING
Failure to observe this precaution could result in serious injuries or fatal accidents. Please make
absolutely sure that these precautions are observed in order to ensure safe operation of the
equipment.

CAUTION
Failure to observe this precaution could result in damage to or destruction of the equipment or
bodily harm! Please make absolutely sure that these precautions are observed in order to ensure
safe operation of the equipment.

Note: This indicates an advice for the designated use of the equipment and/or additional information to
avoid improper handling.

1.3 Safety Advice

WARNING
Disconnect all power to this instrument before opening the housing! Risk of electrical shock!

WARNING
Exercise utmost care when making checks, tests and adjustments that can actuate movable
parts such as feeding devices, gates, flaps, conveyors, etc. Make absolutely sure that nobody
is within reach of movable parts.

WARNING
This unit must not be operated in a potentially explosive atmosphere!
It is the sole responsibility of the user to classify the area of installation and make sure that
absolutely no potentially explosive atmosphere can be present at any time!

CAUTION
Input voltage of the instrument must comply with local mains supply!
8 Technical Manual IT9000 Rev. 20

CAUTION
If the line cord with connector is used as the means to separate the instrument from the mains,
the wall outlet must be installed close to the instrument and must be easily accessible! If a
permanently connected mains cable is used, an easily accessible separator must be included in
the supply circuit!

CAUTION
The power supply unit of the weighing terminal provides SELV voltages in accordance with EN
60950. Make sure that any peripheral device connected to the weighing terminal containing its
own power supply also uses SELV voltages!

CAUTION
This unit must be installed, serviced and operated in strict compliance with all locally applicable
safety regulations and the rules for the prevention of accidents!

CAUTION
When this unit is included as a component part of a system, the resulting system design must
be reviewed by qualified personnel who are familiar with the construction and operation of all
individual components in the system and the potential hazards involved.

CAUTION
If this device is used in an automatic or manual filling cycle, all users must provide a hard wired
emergency stop circuit outside the device circuitry.

CAUTION
This module and its associated equipment must be installed, adjusted and maintained by qualified personnel only!

Note:
• The unit does not have a mains switch and is operational immediately after connection to the
mains supply!
• Only permit qualified personnel to operate this instrument!
Disconnect all power to this instrument before cleaning and servicing!
• All switch gear connected to the unit and/or installed close to it, such as relays and contactors,
must be fitted with appropriate components (RC-modules, diodes) to suppress interference.
• In order to avoid static discharge, all metallic parts of a system must be thoroughly grounded.
Movable parts, such as portable scales on plastic wheels, must be grounded with earth clamps or
earth leads of appropriate diameter.
• Keep this manual for future reference!
Technical Manual IT9000 Rev. 20 9

1.4 Declaration Of Conformity

10 Technical Manual IT9000 Rev. 20

2 System Description
The IT9000 is a general purpose weighing terminal for use in a variety of weighing, filling and batching
applications. It connects to weighing platforms with analog or digital force transducers. The analog
version supports the connection of up to two understructures with a total of up to 12 strain gauge
loadcells with a impedance of 350 Ω each. One understructure may include up to 8 loadcells. By
means of external expansion modules a max. number of 8 weighing platforms can be connected.
IT9000 is also compatible with digital weighing platforms with one or more force transducer(s). This
version supports the connection of one digital understructure.
With its modular concept, the IT9000 features in its basic configuration two serial interfaces as well as
eight parallel opto-isolated inputs/outputs (4 x inputs/ 4 x outputs) for external devices.
For more complex applications an interface extension module is available. This module contains four
additional sockets for serial interfaces and sockets for 12 parallel opto-isolated inputs and 12 parallel
opto-isolated outputs.
The operating system of the IT9000 has Realtime-Multitasking capabilities. Development of application
software is made on a PC by means of the RTG programming environment (Real Time Program
Generator). This programming tool is based on ISO-Pascal and was developed especially for weighing
applications. It provides standard modules for signal processing, the handling of weights and
associated data, as well as extensive data base capability and arithmetical functions. Control tasks can
also be programmed in STEP®5 and carried out in a background task.
The IT9000 is freely programmable, operation and program sequence can be easily adapted to the
specific application. Comprehensive standard software is available for standard applications such as
filling, batching, checkweighing, data logging, truck weighing, etc.

2.1 Construction
2.1.1 IT9000 Wall-Mount And Desk-Top Housing
Front View:

Indication of scale-No. 2x20-Character display

Control keys Numeric keypad

with cursor keys
Function keys Scale keys
Technical Manual IT9000 Rev. 20 11

Rear View:

~
~
Cable glands for Cable glands for
parallel serial interfaces Cable glands for
inputs / outputs scale cables

Layout of components inside the desk/wall housing:

ADU2 ADU CPU IFU

PSU
12 Technical Manual IT9000 Rev. 20

2.1.2 IT9000 19" Rack-Mount Housing

Front View:
2x20-Character display Function keys Scale keys

W1 12.45 kg NET
Article-No. 74867612

Control keys Numeric keypad

with cursor keys

Rear View:

~
~
Cable glands for Cable glands for Cable glands Line cord
scale cables serial interfaces for parallel I/Os

Layout of components inside the 19" rack-mount housing:

Technical Manual IT9000 Rev. 20 13

2.1.3 IT9000M Video Terminal

Wedge-shaped stainless steel housing protected to IP65 with 9.4" monochrom flat-panel, back-lit LCD.
4 character sets with different height can be displayed, with a maximum of 80 characters x 24 lines,
of which four are reserved for the area of the protected weight display.
Front view:

LCD Display Display of scale-No. Scale keys Cursor keys

W1 3557 kg NET

AB C DE F GHI

JK L MNO P QR

Y es

S TU VWX YZ

No

% /+ –

Function keys Numeric keypad

Rear view:

~
~
Line cord
Cable glands for Cable glands for Cable glands for
scale cables serial interfaces parallel I/Os
or MFII socket
14 Technical Manual IT9000 Rev. 20

Layout of components inside the video terminal:

CPU IF U ADU2 ADU

PSU

2.1.4 IT9000 Panel-Mount Version

The IT9000 panel-mount version consists either of a 19“-rack housing with blind front plate or a
compact stainless steel housing plus a separate operator interface.
The 19“-housing or the compact stainless steel housing contain CPU, weighing processor and power
supply. Display and keyboard are contained in the separate panel-mount operating unit. The front of
the panel-mount operating unit is identical to the desk/wall housing.

2.1.5 IT9000 For Ex-Areas

For use in hazardous area an intrinsically save Exi-terminal can be connected to the IT9000. CPU,
analog converter and power supply are contained in a 19“-rack housing with blind front plate or in a
compact stainless steel housing in the safe area.
Analog weighing platforms in hazardous areas are connected to the IT9000 via zener barriers and a
special version of the ADU (ADU-ZB).

Front view of intrinsically safe operator terminal:

Indication of scale-No. 4x20-character display

7 8 9

4 5 6

1 2 3
Clr
. 0
F5 F6 F7 F8
F1 F2 F3 F4 Info

Function keys Numeric keypad with

scale function keys
Technical Manual IT9000 Rev. 20 15

2.1.6 IT9000 Remote Operating Unit

A remote operating unit with built-in SELV power supply is available for connection via serial interface
to a basic unit in desk/wall-, 19"- or blackbox-design. It includes a display adapter board which can be
fitted with a 20mA CL, RS232 or RS485 4-wire interface driver.
The unit is intended for installation in the door of a switch cabinet or similar. The dimensions are
identical to those of the panel-mount version. The remote operating unit consists of a front plate which
holds display and keyboard PCB and a lid with power supply, line cord and connector for data cable.
Connection to the basic unit is made with an appropriate data cable (nominal voltage ≥ 250V) and a
15-pin DSUB connector. The internal bus connects keyboard, display adapter board and data input via
a ribbon cable. For the connection to the mains a firmly connected line cord of 2.5m length with safety
plug is provided.
The layout of the front plate with keyboard corresponds to that of the desk/wall version.
Technical Data:
• Remote Operating unit for connection to basic IT9000 unit, housing stainless steel
• Fascia plate protection to IP65 (when installed appropriately), lid IP20
• Connection via serial interface 20mA CL, RS232 or RS485 4-wire
• Connection of data cable at 15-pin DSUB connector
• Power supply via wide range switch mode PSU (SELV)
• Input 110V (—15%) to 240V (+10%), 50/60Hz, 0.3A, line cord 2.5m

Inner side of front plate:

6 bolts to fix lid on

front plate

Display PCB (component side)

Display adapter board installed

over display board

Interface driver
e.g. SIM 20mA CL

+ -

Solder pads to connect

to 5V DC power supply

Connector for ribbon cable

(internal bus)

Keyboard PCB (soldering side)

16 Technical Manual IT9000 Rev. 20

Inner side of lid:

SELV power supply unit

DSUB socket (15 pins) in lid

for connecting cable and internal bus

Cable gland with line cord

If the remote operating unit is connected to an IT9000 blackbox (without display/keyboard), the
blackbox must be fitted with a SIA interface adapter board that converts the TTL signals to 20mA CL,
RS232 or RS485. This requires the installation of an appropriate interface driver module in slot SIM8 of
the SIA. As default, channel COM10 is used for the communication with the remote operating unit.
When the remote operating unit (e.g. as remote display) is connected to a basic unit which does
contain a keyboard/display, connection is made at any one of the serial channels COM1 to COM6 (see
also section 'SIA' under 'Connection Of Serial Interfaces').

Pin assignment of DSUB connector:

DSUB connector Assignment for

Assignment Assignment
at remote RS485
for 20mA CL for RS232
operating unit (4-wire)
14 RXIN RxD Rx A (Rx+)

6 RXOUT — Rx B (Rx–)

10 TXIN TxD Tx A (Tx+)

1 TXOUT — Tx B (Tx–)

15 / 7 — Gnd —
Technical Manual IT9000 Rev. 20 17

2.2 Description Of Components

2.2.1 Processor Board (CPU)
The main board contains the Central Processing Unit of the industrial weighing terminal IT9000. It
includes the 32bit/16MHz microprocessor 68HC000, 1 MB battery-backed data memory, 128 kByte
application memory (expandable to 256 kByte), a battery backed realtime clock and the power failure
detection.
Two serial channels can be individually configured by means of plug-on modules (SIM) as RS232-,
RS485- or 20mA-interfaces. Two additional slots can be fitted with plug-on modules for parallel I/Os
(PIM) which contain 2 inputs and two outputs each. For the connection to an interface expansion
board (IFU or PCU) appropriate connectors are available (X2 - X5).
For information on how to change memory components refer to section 'Changing of EPROMs' in the
annex of this manual.

Position of components on the CPU main board:

Soldering bridges on rear side

Ni-MH Battery X2 LBR1 LBR2
123 123

X3

X1
X4

W10 X5 Terminal KL1 Terminal KL2 Terminal KL3

(SIM1) (SIM2) (PIM1,2)
Connection of auxiliary voltage
to change battery

Important Note! Through the jumper W10 the volatile memory on the CPU board is connected to the
backup battery, and backup is only provided when the jumper is in place. If the jumper is removed,
volatile data are lost when the terminal is switched off. During normal operation the jumper must be
closed.
18 Technical Manual IT9000 Rev. 20

2.2.2 Weighing Processor ADB/ADM

The combination of an ADB board with one or two ADM boards provides the connection of the IT9000
weighing terminal to one or two analog scale platform(s) with a maximum of 16 strain gauge loadcells
with a total impedance between 21 Ω and 4500 Ω. 4-wire as well as 6-wire loadcells are supported.
The connector X1 connects the scale interface to the CPU and the power supply via the internal bus.
Calibration data are stored on the ADM board in an EEPROM.
Calibration parameters are protected by means of the calibration jumper W1 on the ADM board and can
be sealed by Weights & Measures to prevent unauthorized modification.

Position of components on the ADB/ADM interface module:

X2
Connection X5

to X3 on ADB

X1
Connection
to X2 on ADB
X4

X1

Jumper W1 1 6
to secure
calibration data

Terminal KL1
Connection of
analog loadcell(s)
Technical Manual IT9000 Rev. 20 19

2.2.3 Weighing Processor (ADU, ADU-ZB)

The Analog Digital Converter Unit provides the connection of the IT9000 weighing terminal to analog
scale platforms. It also features connectors (X2 and X3) for an optional plug-on ADU2 board that
provides connection to a second analog understructure. The connector X1 connects the scale interface
to the CPU and the power supply via the internal bus. Calibration data of the ADU and -if applicable-
the ADU2 are stored on the board in an EEPROM.
The impedance of the loadcells connected to the ADU must be ≥ 43 Ω. If a combination of ADU and
ADU2 is used, the overall impedance of all connected loadcells must be ≥ 25 Ω.
Analog loadcells in hazardous areas are connected via zener barriers in combination with a special
version of the ADU (ADU-ZB).
Calibration parameters are protected by means of the calibration jumper W1 (see also section 'Scale
Connection') and can be sealed by Weights & Measures to prevent unauthorized modification.

Position of components on the ADU interface module:

X2
Connection for ADU2

X2

X1 X1
Internal bus

Jumper W1
for calibration

X3
X3
Connection
for ADU2

1 6
Terminal KL1
Connection of
analog loadcell(s)
20 Technical Manual IT9000 Rev. 20

2.2.4 Extension Module For Second Scale (ADU2, ADU2-ZB)

The ADU2 is a piggyback module which plugs onto the ADU board and which -in combination with an
ADU module- provides for the connection of the IT9000 weighing terminal to a second analog scale
platform. By means of its connectors X2 and X3 it plugs onto an ADU board.
The impedance of the loadcells connected to the ADU2 must be ≥ 43 Ω, the resulting impedance of all
loadcells connected to a ADU/ADU2 combination must be ≥ 25 Ω.
Analog loadcells in hazardous areas are connected via zener barriers in combination with a special
version of the ADU2 (ADU2-ZB).
The settings of the second scale are stored in the EEPROM on the ADU. Calibration parameters are
protected by means of the calibration jumper W1 on the ADU (see also section 'Scale Connection').

Layout of ADU2 interface module:

X2
Connection to ADU
X2

X3
Connection to ADU

X3

1 6
Terminal KL1
Connection of
analog loadcell(s)
Technical Manual IT9000 Rev. 20 21

2.2.5 Digital Weighing Interface (DWI)

The DWI module for the IT9000 terminal supports the connection of digital weighing platforms and
loadcells. For Mettler-Toledo understructures the IDNet interface is implemented, other force
transducers are connected via a 2-wire RS485 interface. Power supply for the force transducers is
provided by the IT9000.
The DWI module is installed in the terminal instead of an ADU board. The DWI module is available in
two versions:
• DWI for connection of force transducers with RS485 interface
• DWI-IDNet for connection of one Mettler-Toledo force transducers with IDNet interface.
The difference is an additional DC/DC converter on the IDNet version which generates the +30V
supply required for IDNet understructures. The basic version comes without this converter.
By means of the jumper W2 the calibration parameters can be protected and the calibration mode
disabled.

DWI interface module (DC/DC converter only for IDNet version):

Jumper W2
for calibration

X1
Internal bus
connection
DC/DC
SIM9 converter

Terminal KL1 Terminal KL2

Interface for Power supply for
weighing platform weighing platform

2.2.6 DigiTOL Interface (DWU)

The DWU interface provides connection to heavy capacity understructures with digital Mettler-Toledo
DigiTOL® loadcells. Up to 8 CMOS cells can be connected to a DWU without additional power supply.
When a pit power supply module is used, a total of 24 cells can be connected. Details and calibration
are described in the 'Calibration Manual DWU for IT9000'.
22 Technical Manual IT9000 Rev. 20

2.2.7 Optional Interface Extension Module (IFU)

The interface extension module InterFace Unit is a piggyback module for the processor board. It
provides four additional serial interfaces and 12 parallel opto-isolated inputs and 12 outputs.
Any of the serial interfaces (SIM3 - 6) can be configured as RS232, 20mA CL or RS485 4-wire via
plug-on modules.
The parallel interface slots (PIM3 - 8) can be fitted with up to 6 PIM modules with two opto-isolated
inputs and outputs each. Alternatively, analog output modules (DAU) may be plugged into the PIM
sockets.

Position of components on interface expansion module IFU:

Terminal KL10 Terminal KL9 Terminal KL8

(PIM7-8) (PIM5-6) (PIM3-4) X5

X4

X3

Terminal KL7 Terminal KL6 Terminal KL5 Terminal KL4 X2

(SIM6) (SIM5) (SIM4) (SIM3)

2.2.8 Optional RS232-Interface Module (SIM RS232)

The Serial Interface Module RS232 is a line driver for serial RS232 Interfaces. It is plugged into the
interface socket of the CPU, of the interface extension module IFU or of the profibus controller unit
PCU.

2.2.9 Optional 20mA-Current Loop Interface Module (SIM 20mA)

The Serial Interface Module 20mA is a line driver for 20mA current loop interfaces. It is plugged into
the interface socket of the CPU, of the interface extension module IFU or of the profibus controller unit
PCU.

2.2.10 Optional RS485-Interface Module

(SIM RS485.2, SIM RS485.4, RS485.OPTO)
The Serial Interface Module RS485 is a line driver for serial RS485 Interfaces. It is available in three
versions (2-wire, 4-wire and 2/4-wire optoisolated). The SIM RS485 is plugged into the interface
socket of the CPU or of the profibus controller unit PCU. On the Interface Extension Unit the SIM
RS485.4 or SIM RS485.OPTO runs only as point-to-point connection. Installation of an SIM
RS485.OPTO interface on the CPU board is not possible when an IFU extension board or PCU Profibus
board is used.
Technical Manual IT9000 Rev. 20 23

2.2.11 Optional Parallel Interface Module (PIM)

The Parallel Interface Module is a device driver for two digital opto-isolated inputs and two digital opto-
isolated outputs. The module can be plugged into the parallel input/output socket on the CPU or the
interface extension unit IFU.

2.2.12 Optional Analog Output Module (DAU)

The Digital to Analog converter Unit provides an analog output signal with 8-bit resolution, limits of
operating error ±4%. The DAU can be configured for voltage or current output. The module can be
plugged into the parallel input/output socket on the CPU or the interface extension unit IFU.

2.2.13 Optional Profibus Interface Module (PCU)

The Profibus Control Unit is a piggyback module for the processor board. It provides three more serial
interfaces and an interface for the Profibus-DP bus. With a PCU the IT9000 operates as Profibus-DP
slave with up to 32 input words and 32 output words. PCU and IFU cannot be installed at the same
time.
The serial interfaces can be configured as RS232, RS485 or 20mA current loop via plug-in modules.

2.2.14 Serial Interface Adapter Module (SIA)

The Serial Interface Adapter SIA is used in blackbox housings to connect peripheral devices to the
serial channels COM9 and COM10. The serial interfaces can be configured as RS232, RS485-4-wire or
20mA current loop via plug-in modules. COM10 can also be connected as TTL interface via terminal
KL13.

2.2.15 Keyboard
The alphanumeric keyboard permits the entry of numerals and alpha characters. Upper case and lower
case characters are accessible via shift keys. The keyboard also includes scale keys and eight function
keys. The keyboard can be fitted with an optional MF-II interface for the connection of a standard PC-
keyboard and/or a scanner.
24 Technical Manual IT9000 Rev. 20

2.2.16 PC Keyboard Adapter

Via the PC keyboard adapter, a standard PC keyboard and/or a scanner can be connected at a female
round connector with a short adapter cable (0.2m) that is lead through a cable gland into the housing
and connected to the display/keyboard interface board.
Keyboard layouts are supported as follows: US, UK, FR, CH, ES and DE.

Female 5-pin DIN MFII round connector:

Pin assignment
Color / Signal
(seen on front of connector)
yellow / data 2
— 3 2
4 5
green / Gnd 4
1 3
white / +5 V 5
brown / clock 1

Female 6-pin PS/2 round connector:

Pin assignment
Color / Signal
(seen on front of connector)
orange / data 1
— 2
red / Gnd 3 1 2
3 4

green / +5 V 4 5 6

brown / clock 5
— 6

2.2.17 PC Keyboard - Key Assignment

PC keyboard Weighing terminal
F1-F8 F1-F8
F9
Info
Tab
F10
⇑ Info
Shift Tab
Shift F9 X

Shift F10

Shift F11

Shift F12

Shift Num 8 ↑
Shift Num 4 ←
Technical Manual IT9000 Rev. 20 25

2.2.18 Display
The 2 x 20-character display is used to display the weight of the selected scale, status information,
operator prompts and verification of keyboard entries.
The display consists of a vacuum fluorescent module and a small adapter board for connection to the
other IT9000 components.
In the IT9000M video terminal a 9.4" monochrome flat-panel LCD is used which can display a
maximum of 24 lines with up to 80 characters each.

2.2.19 IT9000M Display / Keyboard Interface (LKI / DCU)

To control the LCD panel in the IT9000M, a combination of LKI and DCU board is used. The DCU is
plugged onto the LKI board which provides connection to membrane keyboard, internal bus, an optional
MFII keyboard and back lighting. The display itself is connected at the DCU board.

Connector X6 on LKI
connection for back lighting

LKI
DCU
ST3

X3 / ST2
X4 / ST1

Connector X5 on LKI Connector X4 on LKI Connector X3 on LKI Connector ST3 on DCU

connection of keyboard power supply 5VDC RS232 interface connection of display
connected with connected with
connector ST1 on DCU connector ST2 on DCU

Connector X2 on LKI Connector X1 on LKI

connection of MFII keyboard connection of internal bus
26 Technical Manual IT9000 Rev. 20

2.2.20 Power Supply 115 - 240 VAC (PSU)

The auto sensing switching mode power supply unit operates on an input voltage ranging from 115
Volt (–15%) to 240 Volt (+10%), 50/60 Hz. It provides the required voltages of +5V, ±8V (or ±10V,
respectively) and +12V for the components of the IT9000 terminal. The power supply unit has a
fused input (1A slow blow). LEDs indicate that power is on and fuse ok and that the individual output
voltages are on.
Position of terminals and fuse on power supply:

LED (+5V ok)

PE
N
LED (–8/–10V ok) 14 L

X2

LED (+8/+10V ok) 1

F1

LED (+12V ok)

LED (power on, fuse ok)

2.2.21 Power Supply 12 - 30 VDC

Alternatively, the weighing terminal can be fitted with a DC power supply with an input voltage ranging
from 12VDC (–15%) to 30 VDC (+10%). The power supply has a fused input (4A slow blow).
Depending on the required current for the loadcell excitation two different versions are available
providing either 270 mA or 800 mA maximum output current.

Fuse 4A
(slow blow)
F1
Out+
Out –
+9 - 36VDC
OV
ZE

To provide connection for additional devices, the ouput terminals are directly connected to the input
terminals:

Input connected to Output

9 - 36 VDC Out+
0V Out –
Technical Manual IT9000 Rev. 20 27

3 Installation
3.1 Safety Advice
WARNING
Disconnect all power to the instrument and/or unplug line cord prior to opening the housing!
Failure to observe this precaution could result in bodily injury!

Notes:
• Transport and storage of electronic components such as boards, EPROMs, etc. must only be
made in suitable anti-static ESD bags or cases.
• Shielding measures for the connection of cables must absolutely be adhered to. Insufficient
shielding may cause interference and could result in malfunction of the instrument.

3.2 Setup Of The Instrument

Ambient temperature for operating the unit may range from –10°C to +40°C, at a maximum of 95%
relative humidity, without condensation. Exposure to direct sunshine should be avoided.
For wall-mount applications the terminal can be fixed at the wall first, the connection cables can be
fitted later with the lid of the housing removed.

3.3 Connection Of Cables

All cables are led into the housing through cable glands.

Cable jacket Shield Compression nut Plastic insert Bushing Counter nut

Cable connection via cable glands:

1. Slide compression nut over cable jacket;

2. Slide plastic insert (retainer) over cable jacket until inner end is aligned with cut end of jacket;
3. Unravel shield, bend over retainer and push into retaining comb. Cut wires of shield to length of
comb, avoid protruding wires;
4. Insert retainer with cable into bushing;
5. Screw compression nut onto bushing and use wrench to tighten securely.

WARNING
Cut cable ends as short as possible and make sure that they cannot touch any parts (mains
cable, power supply) conducting mains voltage! Use crimped wire end ferrules with plastic
collar on stranded cables and avoid protruding wires.

Required size of wrenches: PG9 → 17mm; PG11 → 20mm.

28 Technical Manual IT9000 Rev. 20

3.4 Connection Of Scales

3.4.1 Connection To ADB/ADM
The ADB/ADM analog to digital converter provides connection for one scale base with analog loadcells.
Operation is possible with both, 6-wire and 4-wire loadcells. Via a second ADM module that plugs into
a socket on the ADB board, a further scale base can be connected. A total of up to 16 loadcells with
an impedance of 350 Ω each (resulting impedance ≥ 21 Ω) may be connected in any combination.

Principal schematics of 6-wire and 4-wire strain gauge loadcell:

+Sense 3
3 +Excitation
1 1
+Excitation

+Signal +Signal
5 5
6 6
-Signal -Signal

-Excitation -Excitation
2 2
-Sense
4 4
Shield Shield

6-wire loadcell 4-wire loadcell

Connection of 6-wire loadcell to ADB/ADM module:

Terminal Assignment KL1

1 +Excitation
6 1
2 – Excitation
3 +Sense
4 – Sense
5 +Signal
6 – Signal

Connection of 4-wire loadcell to ADB/ADM module:

To connect loadcells without sense lines (4-wire connection), two soldering bridges must be closed on
the back of the printed circuit board. As an alternative, jump leads can be connected at terminal row
KL1 between terminal 1 and 3, and between terminal 2 and 4.

Terminal Assignment KL1

1 +Excitation
6 1
2 – Excitation
3
4
5 +Signal
6 – Signal
Technical Manual IT9000 Rev. 20 29

3.4.2 Connection Of Scale #1 to ADU

The ADU provides connection for one weighing platform with strain gauge loadcell(s). 4-wire as well as
6-wire loadcells are supported. A second weighing platform can be connected using the ADU2
piggyback board.
Principal schematics of 6-wire and 4-wire strain gauge loadcell
+Sense 3
3 +Excitation
1 1
+Excitation

+Signal +Signal
5 5
6 6
-Signal -Signal

-Excitation -Excitation
2 2
-Sense
4 4
Shield Shield

6-wire loadcell 4-wire loadcell

Connection of 6-wire loadcell to ADU:

Terminal Assignment KL1

1 +Excitation
2 – Excitation
3 +Sense
KL1 1 2 3 4 5 6 4 – Sense
5 +Signal
6 – Signal

Connection of 4-wire loadcell to ADU:

To connect loadcells without sense lines (4-wire connection), two soldering bridges must be closed on
the back of the printed circuit board. As an alternative, jump leads can be connected at terminal row
KL1 between terminal 1 and 3, and between terminal 2 and 4.

Soldering bridges for

4-wire connection Terminal Assignment KL1

1 +Excitation
2 – Excitation
3
4
5 +Signal
6 – Signal

Important note for the connection of scales in hazardous area:

Analog scales in Ex-areas are connected via zener barriers. This requires a special version of the ADU
(ADU-ZB). The ADU-ZB is marked with a label 'ADU-ZB'. ADU and ADU-ZB have identical terminal
assignment.
30 Technical Manual IT9000 Rev. 20

3.4.3 Connection Of Scale #2 to ADU2

The ADU2 provides connection for a second weighing platform with strain gauge loadcell(s) to the
IT9000 terminal. The ADU2 module is plugged onto the ADU as shown below.

Connection of 6-wire loadcell to ADU2:

Terminal Assignment KL1

1 +Excitation
2 – Excitation

KL1 3 +Sense
1 2 3 4 56
4 – Sense
5 +Signal
6 – Signal

Connection of 4-wire loadcell to ADU2:

To connect loadcells without sense lines (4-wire connection), two soldering bridges must be closed on
the back of the printed circuit board. As an alternative, jump leads can be connected at terminal row
KL1 between terminal 1 and 3, and between terminal 2 and 4.

Soldering bridges for

4-wire connection Terminal Assignment KL1

1 +Excitation
2 – Excitation
3
4
5 +Signal
6 – Signal

Important note for the connection of scales in hazardous area:

Analog scales in Ex-areas are connected via zener barriers. This requires a special version of the ADU2
(ADU2-ZB). The ADU2-ZB is marked with a label 'ADU2-ZB'. ADU2 and ADU2-ZB have identical
terminal assignment.
Technical Manual IT9000 Rev. 20 31

3.4.4 Connection Cables For Analog Weighing Platforms

For the installation of connection cables for analog weighing platforms please follow the recommen-
dations listed below:
• Only use suitable loadcell cable, (e.g. SysTec order-No. 10KAB211.
4 x 0.75mm² + 2 x 1mm², shielded,)
Nominal voltage of cable ≥250V.
Unsuitable loadcell cable may affect accuracy.
• The shield of the loadcell cable must be connected all around the cable in the cable gland of the
weighing terminal (see also chapter 'Installation' / 'Connection Of Cables'). If an extension of
the loadcell cable is required use only metal junction boxes and cable glands. The shield on
both sides must be connected in the same way as at the terminal. Loadcells and/or weighing
platforms, junction boxes and the terminal must be included in the potential equalization of the
components of a weighing system. Depending on the situation on site this may require the
installation of a separate earth lead of appropriate diameter (e.g. 16mm²) in parallel to the
loadcell cable.
• Distance between loadcell cables and power lines: ≥0.5m. Loadcell cables to be installed in
grounded metal conduits, metal hoses or metal cable trays.
• Maximum length of connection cable between weighing platform and IT8000: 200m
• If tension load is applied to loadcells instead of compression load, connection for +Signal and
–Signal must be transposed.

3.4.5 Sealing Of Calibration Parameters

By means of the jumper W1 the calibration parameters stored in EEPROM can be protected against
unauthorized modifications:

ADB/ADM in IT9000 Calibration Calibration

parameters parameters
protected accessible

W1 W1
W1

1 6

ADU in IT9000 Calibration Calibration

parameters parameters
protected accessible

1 1

If required for W&M approved and stamped systems, the position of the jumper W1 can be sealed with
thread and lead seal:

For a description of the calibration mode refer to the 'Calibration Manual ADB/ADM and ADU for
IT9000'.
32 Technical Manual IT9000 Rev. 20

3.4.6 Connection Of Digital Weighing Platforms And Loadcells

IT9000 supports the connection of digital weighing platforms and loadcells as listed below:
• Sartorius series IS weighing platforms,
• PESA series BR200 weighing platforms with vibrating string force transducer,
• digital HBM loadcells,
• Revere series SLC loadcells,
• Mettler-Toledo understructures with IDNet interface.
Sartorius, PESA and Revere weighing platforms / loadcells are connected via a 2-wire RS485 interface,
connection of digital HBM loadcells is made via RS485 4-wire. For Mettler-Toledo understructures the
IDNet interface is implemented. Power supply for the force transducers is provided by the IT9000.

Digital weighing platforms / force transducers are connected via the DWI extension module (Digital
Weighing Interface), that is installed in the terminal instead of an ADU board. The DWI module is
available in two versions:
• DWI for connection of Sartorius, PESA, HBM and Revere force transducers
with RS485 interface
• DWI-IDNet for connection of Mettler-Toledo force transducers with IDNet-
interface
The difference is an additional DC/DC converter on the IDNet version which generates the +30V
supply required for IDNet understructures. The basic version comes without this converter.
By means of the jumper W2 the calibration parameters can be protected and the calibration mode
disabled.

DWI interface module (DC/DC converter only for IDNet version):

Jumper W2
for calibration

X1
internal bus
DC/DC
SIM9 converter

Terminal KL1 Terminal KL2

interface for power supply for
weighing platform weighing platform
Technical Manual IT9000 Rev. 20 33

Functions of jumpers W1 to W6:

Jumper Function Jumper Function

W1 Connects 0V with Gnd; W4 Interface receive channel

(must remain open)
W2 Save calibration parameters W5 Bus termination RS485
Network (must remain open)
W3 Interface transmit channel W6 Programming mode PESA
and Sartorius platforms

Depending on the scale that is to be connected, the DWI board must be fitted with either a SIM
RS485.2 or a SIM 20mA (for IDNet) driver.

or
Jumper settings
W3 = transmitter and W4 = receiver
> 20mA for IDNet interface (20mA):
SIM9 always!
Insert with
notch pointing 1 2 3 4
to left hand for RS485 interface:
side! always!

1 2 3 4

Note: Jumpers must be set for both, transmit and receive line.

Connection of weighing platform at terminals KL1 and KL2:

1 2 3 4 5 1 2 3 4 56

Terminal KL1 Terminal KL2

interface for power supply for
weighing platform weighing platform
34 Technical Manual IT9000 Rev. 20

Terminal Assignment Assignment

KL1 IDNet RS485 2-wire

1 TxD– A
(Tx+ / Rx+)
2 TxD+ B
(Tx– / Rx–)
3 RxD– —
4 RxD+ —
5 — Gnd

Terminal DWI-IDNet DWI

KL2 (basic version)

1 — Jumper for
2 — calibration *)
3 +30 V —
4 +16 V
5 +12 V
6 0V

*) PESA series BR200 weighing platforms feature 2 wires for the signals PRE and PRE-Return in the
connecting cable that must be closed during normal weighing operation (calibration mode
disabled). To access the calibration mode these two signal lines must be open. Jumper W6 on the
DWI interface module serves to close -or open- the two signals.
The connecting cable for Sartorius series IS weighing platforms has 1 signal line which must be
connected to Gnd for normal operation (calibration mode disabled). To access the calibration mode
this signal must be open. Jumper W6 on the DWI interface module serves to close -or open- this
signal line.
Protection of calibration parameters for installations requiring W&M approval and stamping is
solely made with jumper W2 which needs to be set into the appropriate position (see below).

Jumper W6 for calibration of PESA and Sartorius weighing platforms:

Calibration PESA Calibration PESA
weighing platform disabled weighing platform enabled
(weighing mode)
1 1

W6

Calibration Sartorius Calibration Sartorius

weighing platform disabled weighing platform enabled
(weighing mode)
Jumper W6 (for calibration of 1 1
PESA and Sartorius scales)
Technical Manual IT9000 Rev. 20 35

Standard cables for the connection of digital weighing platforms (approx. 0.3m):

RS485 2-wire connecting cable for PESA weighing platforms

Art.-No. 16KAB003 / ST.2300.0099
brow n
w hite
green
yellow
gray
pink

Terminal# / Pin assignment

Signal Color
terminal strip (8-pin Amphenol connector)

5 KL2 12 V brown 1
6 KL2 Gnd white 2
1 KL1 Tx+ / Rx+ green 3
2 KL1 Tx- / Rx- yellow 4
1 KL2 PRE-Return gray 7
2 KL2 PRE *) pink 8

*) Program Register Enable

RS485 2-wire connecting cable for Sartorius weighing platforms

Art.-No. 16KAB001 / ST.2300.0098
green
yellow
brow n + w hite
gray + pink
blue

Terminal# / Pin assignment

Signal Color
terminal strip (12-pin Binder connector)

1 KL1 Tx+ / Rx+ green L

2 KL1 Tx- / Rx- yellow A
6 KL2 Gnd brown + white K+J+E
5 KL2 +12V gray + pink G+M
2 KL2 PROG blue F
36 Technical Manual IT9000 Rev. 20

IDNet connecting cable for Mettler-Toledo weighing platforms

Art.-No. 16KAB002 / ST.2300.0064
yellow
green
w hite
brow n
pink
gray
blue

Terminal# / Pin Assignment

Signal Color
terminal strip (12-Pin Binder Connector)

1 KL1 TxD- yellow J

2 KL1 TxD+ green A
3 KL1 RxD- white F
4 KL1 RxD+ brown D
6 KL2 0V pink H
3 KL2 +30 V blue B
5 KL2 +12 V gray C

3.4.7 Connection Cables For Digital Force Transducers

Unsuitable cable may cause loss of data. For the installation of connection cables for digital weighing
platforms please follow the recommendations listed below:
• Only use suitable connecting cable (data cable), e.g. 6 x 0.25 mm² shielded, SysTec order-
No. 10KAB216, or data cable supplied by the manufacturers of digital force transducers.
• Nominal Voltage of cable ≥250V.
• Connect shield of cable at both sides, at cable gland of IT8000 terminal and at
understructure and/or extension cable.
• Distance between data cables and power lines: ≥0.5m. Data cables to be installed in
grounded metal conduits, metal hoses or metal cable trays.
• IDNet scales:
Maximum length of connection cable between weighing platform and IT8000: 15m.
• Digital force transducers with RS485 interface:
The permissible cable length depends on conductor cross section of the chosen data cable
and the current consumption of the connected force transducers. Make sure that excitation
voltage at loadcells does not fall below the minimum excitation voltage as specified by
manufacturer.
Technical Manual IT9000 Rev. 20 37

3.4.8 Sealing Of Calibration Parameters (DWI)

By means of the jumper W2 access to the calibration mode can be disabled.

1
Calibration parameters Calibration parameters
protected accessible

1 1

If required for W&M approved and stamped systems, the position of the jumper W2 can be sealed with
thread and lead seal.

For a description of the calibration mode refer to the applicable Calibration Instructions.
38 Technical Manual IT9000 Rev. 20

3.5 Serial Interface Connections

The two serial interfaces on the CPU as well as the four interfaces on the IFU and the three serial
interfaces on the PCU can be individually configured as RS232, RS485-4-wire, 'SIM RS485.OPTO'
2/4-wire or 20mA CL interfaces by means of plug-on modules. The two interfaces on the CPU and the
interfaces on the PCU can also be configured as RS485-2-wire interface.
The RS485 4-wire interface on the IFU can only be used as master, not as slave.
Note: During software development and test the interface COM1 is used as service interface.
Principal circuit diagram of the 20mA-current loop interface:

Transmitter active Receiver passive

1 TX IN RX IN 3

12V 12V
20mA 1 1 20mA
2 2 4 2
3 TXOUT RXOUT 3
4 4

Transmitter passive Receiver active

1 TX IN RX IN 3

12V 12V
20mA
1 1 20mA
2 2 4 2
3 TXOUT RXOUT 3
4 4
Technical Manual IT9000 Rev. 20 39

Position and assignment of serial interfaces on CPU:

>RS232

Terminal assignment Jumper settings

KL1: Serial Interface 1 W1 = Transmitter 1 W2 = Receiver 1
KL2: Serial Interface 2 W3 = Transmitter 2 W4 = Receiver 2

Terminal# 20mA RS232 RS485 RS485 for 20mA-Interfaces:

4-wire 2-wire active
1 2 3 4
1 TxIN TxD Tx A A
(Tx+) (Tx+ / Rx+) passive
1 2 3 4
2 TxOUT RTS Tx B B for RS232-Interfaces:
(Tx–) (Tx– / Rx–)
with RTS/CTS
3 RxIN RxD Rx A — 1 2 3 4
(Rx+) without RTS/CTS
1 2 3 4
4 RxOUT CTS Rx B —
(Rx–) for RS485-Interfaces:
always
5 — Gnd — — 1 2 3 4

Note: Jumpers must be set for both, transmit and receive line.

For RS485 connections please note:

Terminal assignment: Some manufacturers of components with RS485 interface do not refer to the
terminals TX+ and RX+ as 'A', but 'B' instead (correspondingly, the terminals TX- and RX- are not
referred to as 'B', but 'A').
Termination resistors: In order to prevent reflection (baud rate 19200 Baud or higher, and/or cable
longer than 20m) it is recommended to install termination resistors RTerm = 150 Ω on both ends of the
cable. The characteristic impedance of the cable should be approx. 150 Ω.
Pull-up / pull-down resistors: When termination resistors are used, also pull-up and pull-down resistors
must be installed at the master (see also following schematic).
40 Technical Manual IT9000 Rev. 20

Position and assignment of serial interface on the IFU board:

>RS232

Terminal assignment Jumper settings

KL4: Serial Interface 3 (COM3) W1 = Transmitter 3 W2 = Receiver 3
KL5: Serial Interface 4 (COM4) W3 = Transmitter 4 W4 = Receiver 4
KL6: Serial Interface 5 (COM5) W5 = Transmitter 5 W6 = Receiver 5
KL7: Serial Interface 6 (COM6) W7 = Transmitter 6 W8 = Receiver 6

Terminal# RS232 20mA RS485 4-wire for RS232 interfaces:

only without RTS/CTS
1 TxD TxIN Tx A
1 2 3 4
(Tx+)
for 20mA current loop interfaces:
2 — TxOUT Tx B
(Tx–) active
1 2 3 4
3 RxD RxIN Rx A
(Rx+) passive
1 2 3 4
4 — RxOUT Rx B
(Rx–) for RS485-Interfaces:
always!
5 Gnd — — 1 2 3 4

Note: Jumpers must be set for both, transmit and receive line.
The RS485-2-wire interface and RTS/CTS handling for serial RS232 interfaces are not supported on
the IFU.
The RS485 4-wire interface on the IFU can only be used as master, not as slave.
Technical Manual IT9000 Rev. 20 41

RS 485 network with termination-, pull-up- and pull-down- resistors:

VCC

390 Ω

150 Ω 150 Ω

390 Ω

Gnd

VCC

390 Ω

150 Ω 150 Ω

390 Ω

Gnd
RS485 4-wire

RxA (Rx+)

RxA (Rx+)

RxA (Rx+)
TxA (Tx+)

RxB (Rx−)

RxB (Rx−)

TxA (Tx+)

RxB (Rx−)

TxA (Tx+)
TxB (Tx−)

TxB (Tx−)

TxB (Tx−)
A (Tx+ / Rx+)
A (Tx+ / Rx+)

A (Tx+ / Rx+)
Participant RS485 2-wire

B (Tx− / Rx−)
B (Tx− / Rx−)

B (Tx− / Rx−)

Master (e.g. PC, PLC or Slave 1 Slave n

Process Control System) (Weighing Terminal IT) (Weighing Terminal IT)
42 Technical Manual IT9000 Rev. 20

Assignment of the Serial Interface Adapter SIA:

The Serial Interface Adapter SIA is used in blackbox housings to connect an external ADU or an
external display/keyboard unit to the serial channels COM9 and COM10.
The serial interfaces can be configured as RS232, RS485-4-wire or 20mA current loop via plug-on
modules. COM10 can also be connected as TTL interface via KL13.

2
1
KL12 (SIM8 or COM10):

5
4

KL12
Connection to remote display

SIM8

SIM7
W3

W4
KL13 (COM10): / keyboard unit (20mA CL)
Connection to an KL13

1
external display / KL11 (SIM7 or COM9):

5
keyboard unit (TTL) Connection to external ADU

KL11
(RS232 or 20mA CL)

W1

W2
1

1
14
13

If an external ADU is connected to KL11 on the SIA, it is not possible to use an internal ADU. If an
external keyboard / display is connected to the SIA at KL12 or KL13, it is not possible to use an
internal display / keyboard. The following combinations are supported:

Connection of an external display / keyboard (TTL):

KL11 KL12 KL13 (COM10) Internal ADU Internal display/

(SIM7 or COM9) (SIM8 or COM10) possible keyboard possible
Not used Not used Display / Keyboard Yes No
(TTL)

External ADU Not used Display / Keyboard No Yes

(RS232/20mA CL) (TTL)

Connection of a remote display / keyboard (20mA CL):

KL11 KL12 KL13 (COM10) Internal ADU Internal display/

(SIM7 or COM9) (SIM8 or COM10) possible keyboard possible
Not used Remote display/ Not used Yes No
keyboard (20mA CL)
External ADU Remote display/ Not used No No
(RS232/20mA CL) keyboard (20mA CL)

Connection of an external ADU (RS232/20mA CL):

KL11 KL12 KL13 (COM10) Internal ADU Internal display/

(SIM7 or COM9) (SIM8 or COM10) possible keyboard possible
External ADU Remote display/ Not used No No
(RS232/20mA CL) keyboard (20mA CL)
External ADU Not used Display/keyboard No No
(RS232/20mA CL) (TTL)
External ADU Not used Not used No Yes
(RS232/20mA CL)
Technical Manual IT9000 Rev. 20 43

Terminal assignment KL11 and KL12 of the Serial Interface Adapter SIA:

Terminal assignment Jumper settings

KL11: Serial Interface 9 (COM9, SIM7) W1 = Transmitter 9 W2 = Receiver 9
KL12: Serial Interface 10 (COM10, SIM8) W3 = Transmitter 10 W4 = Receiver 10
Terminal # RS232 20mA RS485 RS485 for 20mA-Interfaces:
4-wire 2-wire
active
1 TxD Tx A A 1 2 3 4
TxIN
(Tx+) (Tx+ / Rx+) passive
1 2 3 4
2 — TxOUT Tx B B
(Tx–) (Tx– / Rx–) for RS232-Interfaces:
only without RTS/CTS
3 RxD RxIN Rx A —
1 2 3 4
(Rx+)
for RS485-Interfaces:
4 — RxOUT Rx B —
(Rx–) always!
1 2 3 4
5 Gnd — — —

Note: Jumpers must be set for both, transmit and receive line. The RS485-2-wire interface and
RTS/CTS handling for serial RS232 interfaces are not supported on the SIA.
The RS485 4-wire interface on the SIA board can only be used as Master, but not as Slave.

Connection of external display / keyboard (TTL) at KL13 of SIA:

KL13 Description DSUB connector of the Standard

Terminal # display / keyboard unit cable colors
1 Gnd 15 gray
2 Gnd 7 pink
9 VCC 11 white
10 VCC 3 yellow
12 TxD10 2 green
13 RxD10 9 brown

Max. cable length for TTL connection: 2.5m.

Connection of remote operating unit (via serial interface) at KL12 of SIA:

KL12 Assignment Assignment Assignment DSUB connector Standard cable

SIA RS232 20mA CL RS485 4-wire remote operating unit colors
1 TxD TXIN Tx A (Tx+) 6 green

2 — TXOUT Tx B (Tx–) 14 yellow

3 RxD RXIN Rx A (Rx+) 1 brown

4 — RXOUT Rx B (Rx–) 10 white

5 Gnd — — 15 / 7 gray

A corresponding interface driver module must be inserted in slot SIM8. If a 20 mA CL interface is used,
receive and transmit channel on the SIA are active (the DAS interface adapter in the remote operating
unit is always passive). Jumpers W3 and W4 must be set accordingly.
44 Technical Manual IT9000 Rev. 20

Standard cables for serial Interfaces:

RS232 Printer Cable with male 25-pin DSUB-connector

Art-No. 10KAB200 / ST.2300.0021

Terminal Printer
green
TxD 1 3 RxD
yellow
RTS 2 5 CTS
brown
RxD 3 2 TxD
white
CTS 4 20 DTR
Gnd 5 gray
7 Gnd

20mA Printer Cable with male 25-pin DSUB-connector

Art-No. 10KAB201 / ST.2300.0020

Terminal Printer
green
TX IN 1 yellow
23 RX OUT
TX OUT 2 brown
25 RX IN
RX IN 3 24 TX OUT
white
RX OUT 4 17 TX IN

RS232 Data Cable with female 9-pin DSUB-connector

Art-No. 10KAB202 / ST.2300.0019

Terminal PC
green
TxD 1 2 RxD
yellow
RTS 2 8 CTS
brown
RxD 3 3 TxD
white
CTS 4 7 RTS
gray
Gnd 5 5 Gnd
1
4
6
approx. 3m
Technical Manual IT9000 Rev. 20 45

For the installation of connection cables for serial interfaces please follow the recommendations listed
below:
• Install data cables to prevent capacitive or inductive interference from other cables, machines
and/or electrical devices that could interrupt data transmission and lead to loss of data. If
fluctuation of the earth potential is experienced, this can cause an equalization current flowing over
the shield. In this case a separate earth lead of appropriate diameter for potential equalization is
required.
• Non-factory made cables must comply with the following specification:
3 times twisted pair plus screen, e.g. LIYCY 3 x 2 x 0.14mm² or LIYCY 3 x 2 x 0.25mm², For
maximum suppression of interference, shield should be grounded on both sides.
Resistance ≤ 125 Ω/km
Gauge ≥0.14 mm2 up to 200m, ≥0.25 mm2 up to 1200m
Capacitance ≤ 130 nF/km
Length RS232 max. 15m
Length RS485 max. 1200m
Impedance RS485 approx. 150 Ω
Nominal voltage ≥ 250V.
46 Technical Manual IT9000 Rev. 20

3.6 Connection Of Parallel Inputs / Outputs

The parallel input/outputs on CPU and IFU can be activated by inserting plug-on modules. Each module
contains drivers for two opto-isolated inputs and two opto-isolated outputs.
Rating of outputs: 24VDC, 100mA; rating of inputs: 7mA @ 24VDC.

Principal schematics:

OUT+ INn

+ Ri
3K3 IN0
-
+
OUT0
-

OUTn IN–

Parallel Output Parallel Input

Position and assignment of parallel inputs/outputs on CPU board:

> PIM

PIM1 PIM2
KL3
1 2 3 4 5 6 7 8 9 10 11 12

Terminal assignment
KL3: Parallel Inputs/Outputs 0 - 3

1 Ground
2 +12V for external switches only!
3 IN0
4 IN1
5 IN2
6 IN3
7 In– for IN0 - IN3
8 OUT0
9 OUT1
10 OUT2
11 OUT3
12 OUT+ for OUT0 - OUT3

Note: The internal 12VDC supply (KL3, terminal 2) may be used to connect switches and push buttons
to the digital inputs. External devices connected to the digital outputs must always be supplied from an
external 24VDC power supply.
Technical Manual IT9000 Rev. 20 47

Position and assignment of parallel inputs/outputs on IFU board:

> PIM
PIM3
PIM4
PIM5

PIM6
PIM7
PIM8
KL8 KL9 KL10
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

Terminal assignment
KL8: Parallel Inputs/Outputs 4 - 7
KL9: Parallel Inputs/Outputs 8 - 11
KL10: Parallel Inputs/Outputs 12 - 15

Terminal# Terminal strip KL8 Terminal strip KL9 Terminal strip KL10

1 IN4 IN8 IN12

2 IN5 IN9 IN13
3 IN6 IN10 IN14
4 IN7 IN11 IN15
5 IN– for IN4 - IN7 IN– for IN8 - IN11 IN– for IN12 - IN15
6 OUT4 OUT8 OUT12
7 OUT5 OUT9 OUT13
8 OUT6 OUT10 OUT14
9 OUT7 OUT11 OUT15
10 OUT+ for OUT4 - OUT7 OUT+ for OUT8 - OUT11 OUT+ for OUT12 - OUT15

For the installation of connection cables for parallel I/Os please follow the recommendations listed
below:
Install I/O cables to prevent capacitive or inductive interference from other cables, machines and/or
electrical devices that could affect input/output signals and lead to malfunction and/or dangerous
operational conditions.
Cables must comply with the following specification:
shielded multicore cables, shield connected to ground on both sides
Resistance ≤125 Ω/km
Gauge 0.2mm2 to 0.5mm2 max.
Capacitance ≤130 nF/km
Length max. 15m
Nominal voltage ≥250V
For installation of I/O cables see also recommendations in section 'connection of serial interfaces'.
48 Technical Manual IT9000 Rev. 20

3.7 Profibus DP Interface Module

The Profibus Control Unit -similar to the IFU board- is a piggyback module for the processor board. It
provides three additional serial interfaces and an interface for the Profibus DP bus. With a PCU the
IT9000 operates as Profibus DP slave with 32 input words and 32 output words. The definition of the
data words depends on the application and is described in the applicable Installation Manual.

Slave Address
0 1 2 3 4 5 6 7

SIM3 SIM4 SIM5 W7 W8 W9

W1 KL4 W3 KL5 W5 KL6 KL7

W4 W6
W2 1 2 3 4 5 1 2 3 4
1 2 3 4 5 1 2 3 4
1 2 3 4 5 1 2 3 4 5 6 7
1 2 3 4

Profibus-DP Interface:
Interface #6 on the PCU board is designed as a Profibus DP interface. The binary encoded slave
address (3 - 127) can be set by means of eight hook switches:
switch open =1
switch closed =0
An LED indicates the status of the Profibus DP bus. The light is on to indicate correct operation.
Data transmission is effected via electrically isolated RS485 interface in accordance with Profibus DP
specification. The Profibus DP interface is connected at terminal KL7 on the PCU.
If the weighing terminal is connected at a physical end of the Profibus DP bus, jumpers W7, W8 and
W9 must be closed in order to terminate the bus correctly.

Terminal assignment
KL7: Profibus interface

Terminal #

1 RTS
2 Gnd (5V)
3 +5V (electrically isolated, approx. 100mA)
4 B-line
5 A-line
6 B-line
7 A-line
Technical Manual IT9000 Rev. 20 49

Setting of the serial interface COM6 in IT9000 Service Mode (see also section 'Interface
Configuration'):
The PCU can be used for transmission of digital inputs/outputs from/to a PLC (8 bytes max.). In this
case the serial interface COM6 must be configured as follows:
Baudrate: 9600
Data format: 8O
Handshake: CTS
Protocol: Ext.bus/SinecL2
If the PCU is used in an application for the transmission of data (parameters, weights etc.) the settings
of the serial interface COM6 must not be changed! To activate the Profibus DP interface it is sufficent
to select 'Bus Protocol 2' under 'Application Setup / Fieldbus Interface'.
Default: Do not change !!!
Baudrate: 9600
Data format: 8O
Handshake: CTS
Protocol: Special

Assignment of the serial interfaces on the PCU:

The serial interfaces SIM3 to SIM5 can be configured individually as RS232-, RS485-2-wire-, RS485-4-
wire- or 20mA CL- interface (see also chapter 'connection of serial interfaces').

Terminal assignment Jumper settings

KL4: Serial interface 3 W1 = Transmitter 3 W2 = Receiver 3
KL5: Serial interface 4 W3 = Transmitter 4 W4 = Receiver 4
KL6: Serial interface 5 W5 = Transmitter 5 W6 = Receiver 5

Terminal# RS232 20mA RS485 RS485 for RS232-Interfaces:

4-wire 2-wire with RTS/CTS
1 2 3 4
1 TxD TxIN Tx A A
(Tx+) (Tx+ / Rx+) without RTS/CTS
1 2 3 4
2 RTS TxOUT Tx B B for 20mA-Interfaces:
(Tx–) (Tx– / Rx–)
active
3 RxD RxIN Rx A — 1 2 3 4
(Rx+) passive
1 2 3 4
4 CTS RxOUT Rx B —
(Rx–) for RS485-Interfaces:
always!
5 Gnd — — — 1 2 3 4

Note: Jumpers must be set for both, transmit and receive line.

For RS485 connections please note:

Terminal assignment: Some manufacturers of components with RS485 interface do not refer to the
terminals TX+ and RX+ as 'A', but 'B' instead (correspondingly, the terminals TX– and RX– are not
referred to as 'B', but 'A').
Termination resistors: In order to prevent reflection (baud rate 19200 Baud or higher, and/or cable
longer than 20m) it is recommended to install termination resistors RTerm = 150 Ω on both ends of the
cable. The characteristic impedance of the cable should be approx. 150 Ω.
Pull-up / pull-down resistors: When termination resistors are used, also pull-up and pull-down resistors
must be installed at the master (see also principal schematic in section 'connection of serial
interfaces').
50 Technical Manual IT9000 Rev. 20

For the configuration of the Profibus master, a GSD file is required that you can download from our
website.

Follow the link 'Service' and from there to 'Download'.

Download the file 'GSD-Diskette.ZIP' (click right on the link and choose 'Save as...). Unpack the ZIP
file on your harddisk.
Technical Manual IT9000 Rev. 20 51

3.8 Analog Output DAU

The Digital Analog Unit (SAU) provides an analog output signal with a resolution of 8 bit (limits of
operating error = ±4%). The module is plugged into one of the parallel input/output sockets on the
CPU or the interface extension unit IFU. The input of the connected device must be electrically isolated
and must not be connected to ground.

Inserting the DAU into a PIM socket of the CPU:

> DAU
PIM1 PIM2
KL3
1 2 3 4 5 6 7 8 9 10 11 12

The analog output module can be configured to current output (factory setting) or to voltage output via
solder bridge. Two more solder bridges serve to select internal or external power supply.

Position of solder bridges on DAU:

W1

W3

1 W2

Configuration of DAU via solder bridges W1, W2 and W3

W1 closed W1 open
W2 open W2 closed
W3 open Current output 0 - 20mA Current output 0 - 20mA
internal power supply external power supply 15-30V
maximum load: 120 Ω maximum load: 750 Ω
W3 closed not allowed! Voltage output 0 - 10V
external power supply 15 - 30V

Note: Only bridge W1 or W2 may be closed!

Terminal assignment for DAU

DAU in socket of: PIM1 PIM2 PIM3 PIM4 PIM5 PIM6 PIM7 PIM8
Uext Input voltage from external KL3.3 KL3.5 KL8.1 KL8.3 KL9.1 KL9.3 KL10.1 KL10.3
power supply
Gnd Ground for internal / ext. KL3.4 KL3.6 KL8.2 KL8.4 KL9.2 KL9.4 KL10.2 KL10.4
power supply
I– Current output KL3.8 KL3.10 KL8.6 KL8.8 KL9.6 KL9.8 KL10.6 KL10.8

I+/U+ Current/voltage output KL3.9 KL3.11 KL8.7 KL8.9 KL9.7 KL9.9 KL10.7 KL10.9
52 Technical Manual IT9000 Rev. 20

Example for current output 0 - 20 mA, supply of loop from IT9000 (DAU inserted in socket PIM1):

4
> DAU
W1 closed
W2 open
9
W3 open
I+
I–
120 max.
IT9000 KL3 8

Example for current output 0 - 20 mA, supply of loop from external power supply (DAU inserted in
socket PIM1):

3 +15 - 30 VDC
external power supply
4 potential free
Gnd
> DAU

W1 open 0V
W2 closed
9
W3 open
I+
750 max.,
I– potential free
IT9000 KL3 8

Example for voltage output 0 - 10 V, external power supply (DAU inserted in socket PIM1):

3 +15 - 30 VDC
external power supply
4 potential free
Gnd
> DAU

W1 open 0V
W2 closed
9
W3 closed
U+ 3.3 k min.

IT9000 KL3 8
Technical Manual IT9000 Rev. 20 53

3.9 Anschluss 15-Bit-Analogausgang DAU15

For the output of gross or net weight as analog 15-bit signal a plug-on module (DAU15) can be
inserted instead of a parallel driver module in one of the PIM sockets on the CPU or the IFU extension
module. The output signal has a resolution of 15 bit (32768 steps). The module can be configured in
group 4 'Configuration Of DAU15 Analog Output' of the Service Mode to 0/2 - 10V or 0/4 - 20mA.
The output of the DAU15 module is active and potential free.

Inserting the DAU15 into a PIM socket of the CPU:

PIM1 PIM2
KL3
1 2 3 4 5 6 7 8 9 10 11 12

Terminal assignment for DAU 15

DAU15 in socket: PIM1 PIM2 PIM3 PIM4 PIM5 PIM6 PIM7 PIM8

I+ Current output 0/4 - 20mA KL3.3 KL3.5 KL8.1 KL8.3 KL9.1 KL9.3 KL10.1 KL10.3

I– Current output 0/4 - 20mA KL3.4 KL3.6 KL8.2 KL8.4 KL9.2 KL9.4 KL10.2 KL10.4

U+ Voltage output 0/2 - 10V KL3.8 KL3.10 KL8.6 KL8.8 KL9.6 KL9.8 KL10.6 KL10.8

U – Voltage output 0/2 - 10V KL3.9 KL3.11 KL8.7 KL8.9 KL9.7 KL9.9 KL10.7 KL10.9

Example for current output 0/4 - 20 mA (DAU15 in socket PIM1):

Example for voltage output 0/2 - 10 V (DAU15 in socket PIM2):

54 Technical Manual IT9000 Rev. 20

3.10 Mains Connection

The auto sensing switching mode power supply unit operates on an input voltage ranging from 115
Volt (–15%) to 240 Volt (+10%), 50/60 Hz. It provides the required voltages of +5V, ±8V (or ±10V,
respectively) and +12V for the components of the IT9000 terminal. The power supply unit has a
fused input (1A slow blow). LEDs indicate that power is on and fuse ok and that the individual output
voltages are available.

WARNING
Parts of the power supply unit, in particular the heat sinks under the cover, are directly
connected to dangerously high voltages!
A defective power supply unit can only be replaced. Disconnect all power to the instrument
before servicing!

Position of terminals and fuse on power supply:

LED (+5V ok)

PE
N
LED (–8/–10V ok) 14 L

X2

LED (+8/+10V ok) 1

F1

LED (+12V ok)

LED (power on, fuse ok)

Fuse Rating

F1 1 A slow blow Input 115V (–15%) to

240V (+10%) without switching; 50/60 Hz

Pin assignment
Output *) Max. current
connector X2

Version Version
20W/8V 20W/10V
+5V +5V 9 - 10 2A
0V (5V) 0V (5V) 1-2
+12V +12V 3 100 mA
0V (12V) 0V (12V) 4
+8V +10V 5 400 mA
0V (8V) 0V (10V) 6
–8V –10V 7 400 mA
Powerfail signal 8

*) The ± 10V version is intended for the excitation of series T301 / T303 digital Avery Berkel
loadcells.
Technical Manual IT9000 Rev. 20 55

Before connecting the instrument to power please note:

• Input voltage of the instrument must comply with local mains supply. Factory setting: 110 -
240 V; 50/60Hz, line cord with safety plug firmly connected. The DC version does not have a
line cord and is intended for connection to 12 V to 30V DC.
• Install mains supply for the instrument separate from supply for machines and equipment
generating noise and/or interference (motors, relays, heatings, etc.). Even short spikes and/or
drop-outs may affect the correct function of the instrument and result in defects. If problems of
that nature are encountered, the installation of a voltage stabilizer or an uninterruptable power
supply unit (UPS) may help to overcome the difficulties.
• IT9000 does not have a mains switch and is operational after connection to the mains supply.
Connection to the mains supply is made via the factory installed line cord (length of cable
2.5m). Make sure that wall outlet is correctly grounded (not applicable to DC version).
• If the line cord with connector is used as the means to separate the instrument from power,
the wall outlet must be installed close to the instrument and must be easily accessible! If a
permanently connected mains cable is used, an easily accessible separator must be included in
the supply circuit!
• If required, the instrument can be included in measures for potential equalization. To that effect
a threaded stud is provided at the rear of the housing

3.11 Power Supply 12 - 30 VDC

Alternatively, the weighing terminal can be equipped with a DC power supply with an input voltage
ranging from 12VDC (–15%) to 30 VDC (+10%). The power supply has a fused input (4A slow blow).
Depending on the required current for the loadcell excitation two different versions are available
providing either 270 mA or 800 mA maximum output current.

Fuse 4A
(slow blow)
F1
Out+
Out –
+9 - 36VDC
OV
ZE

To provide connection for additional devices, the ouput terminals are directly connected to the input
terminals:

Input connected to Output

9 - 36 VDC Out+
0V Out –
56 Technical Manual IT9000 Rev. 20

Pin assignment of output connector X2:

Output voltage Pin assignment connector X2 Max. current

+5V 9 - 10 2A
0V (5V) 1-2
+12V 3 300 mA
0V (12V) 4
+7,5V 5 270 mA / 800 mA
0V (7,5V) 6
–7,5V 7 270 mA / 800 mA
Powerfail signal *) 8 (permanently 10 VDC)

*) The DC power supply does not support powerfail detection and recovery.

4 Service Mode
4.1 Introduction
The Service Mode is a program for the configuration and the hardware test of the IT9000 weighing
terminal. Additionally, a tool is implemented to back up and restore data when connected to a PC. The
following sections give an introduction on how to operate the terminal via keyboard and display and
describe the individual functions of the Service Mode.

Notes:
• IT9000 and its associated equipment must be installed, adjusted and maintained by qualified
personnel only!
• Before accessing the Service Mode all peripheral devices must be installed and configured!
• Access to the Service Mode is protected by the Service Password (see also last page of this
manual).
• Inappropriate changes of Service Mode settings may lead to malfunction and errors in the operating
sequence!
Technical Manual IT9000 Rev. 20 57

4.2 Display And Keyboard

4.2.1 Desk/Wall Housing
Indication of scale-No. 2x20-Character display

Control keys Numeric keypad

with cursor keys
Function keys Scale keys

Upper display line: Gross or net weight or headline of special functions

Lower display line: Prompts, left justified, or parameter entry, right justified

Info Forward scrolling

← Backwards scrolling
Special keys:
⇑ Pressed simultaneously with alpha key: upper case letter
⇓ Pressed simultaneously with alpha key: lower case letter

Function keys: F1-F8 Functions depending on application software

Clr Clear entry

Clear keys:
⌫ Delete last character

Cursor key: ↑ Return to previous program step

Enter key ↵ Confirm entry, continue with next program step

X Display net weight with tenfold resolution for approx. 5 sec

(only applicable in tare step, unless disabled)

Scale keys: Automatic taring, if scale is tared: clear tare

Set selected scale to zero

Select scale (applicable only if two scales installed)

58 Technical Manual IT9000 Rev. 20

4.2.2 Exi Terminal

Indication of scale-No. 4x20-Character display

7 8 9

4 5 6

1 2 3
Clr
. 0
F5 F6 F7 F8
F1 F2 F3 F4 Info

Function keys Numeric keypad with

scale function keys

1st display line: Gross or net weight

2nd display line: Display of operating mode or display of entry group
3rd display line: Prompts, left justified, or parameter entry, right justified
4th display line: Error messages

Info Forward scrolling

Special keys: ⇑ Shift, to access second function of keys when held down while key
is pressed

Function keys: F1-F8 Function depending on application software

Clr Clear entry

Clear keys:
⌫ Delete last character

Cursor key: ↑ Return to previous program step

Enter key ↵ Confirm entry, continue with next program step

X Display net weight with tenfold resolution for approx. 5 sec

(only applicable in tare step, unless disabled)

Scale keys: Automatic taring, if scale is tared: clear tare

Set selected scale to zero

Select scale (applicable only if two scales installed)

The Exi-terminal does not support alphanumerical entries and the scroll backwards function.
Technical Manual IT9000 Rev. 20 59

4.2.3 Video Terminal IT9000M

LCD Display Display of scale-No. Scale keys Cursor keys

W1 3557 kg NET

AB C DE F GHI

JK L MNO P QR

Y es

S TU VWX YZ

No

% /+ –

Function keys Numeric keypad

Info Scrolling forward in select fields

⇑ Info Scrolling backwards in select fields / entering Service Mode in initial step
⇑ ↑ Page up
Special keys: ⇑ ↓ Page down
⇑ ← Increase contrast of LCD (in initial step)
⇑ → Reduce contrast of LCD (in initial step)
⇑ Hold down and press numeric key to enter upper case letter

Function keys: F1-F8 Function as defined in application program

Clr Clear entry

Clear keys:
⌫ Delete last character

↑ Return to previous program step / move cursor in files one line up

↓ Move cursor in files one line down
Cursor key:
← Move cursor in files one column to the left
→ Move cursor in files one column to the right
Enter key ↵ Confirm entry, continue with next program step

X Display net weight with tenfold resolution for approx. 5 sec

(only applicable in tare step, unless disabled)

Scale keys: Automatic taring, if scale is tared: clear tare

Set selected scale to zero

Select scale (applicable only if two scales installed)

60 Technical Manual IT9000 Rev. 20

4.3 Operator Prompting

The following sections describe the operating sequence with operator prompts and the requested
entries. Please note that not all keyboard layouts support all functions.
The content of the terminal display is shown in a frame on the left hand side. Next to the display the
possible operator entries are listed, on the right hand side comments and explanations are shown.
Example:

Service Mode Entry of the 4-character service password

Password ????
↑ Return to normal operation

Prompts or entries that apply only under certain conditions are shown in an extra frame. The condition
is shown in bold face in the upper left hand corner of the frame.
Example:

If detail ident data is specified:

Detail Ident Data

Delete after print Y
Yes ID is cleared after printing.
No ID data is not cleared.

This display appears only if ID has been specified.

Enter Key ↵ and ↑-Key

In all program steps, unless otherwise specified, the Enter key ↵ leads to the next step. Pressing the ↑-
Key leads to the previous step.
Parameter Choice, e.g. 'Product No. 99':
In program steps that require the selection of a parameter, the options can be displayed by means of
the Info key (scrolling). By pushing the enter key ↵ the displayed parameter is selected. The selection
can be exited via the ↑ key.
Select Functions, e.g. 'Select Function 1-2':
In program steps that require the selection of a function, the options can be displayed by means of the
Info key (scrolling). By pressing the enter key ↵ the displayed function is selected. Alternatively, the
function can also be started directly by entering the corresponding number in the step 'Select
function'. Function selection can be exited by pressing the ↑ key.
Numeric Entries (Numerals Only):
A requested numeric entry is depicted by '99999'. The length of the string corresponds to the
maximum length of the entry, (e.g.: 99 = 2 digits, numeric).
Numeric entries are made from right to the left. As defined in the program, entry of decimal point and
minus sign may be accepted. Fixed point data entries already show the right number of decimals.
Alphanumeric Entry (Letters and Numerals):
A requested alphanumeric entry is depicted by 'XXXXXXX'. The number of x characters corresponds
to the length of the entry. Alphanumeric data entry is made from left to right. If the number of
characters to be entered is greater than the number of characters that can be shown on the display,
the content of the display is shifted to the left by one position for every newly entered character. By
pressing the ← key the entry can be scrolled to the left - simultaneously pressing the ⇑ and ← keys
scrolls the entry to the right.
Technical Manual IT9000 Rev. 20 61

4.4 Overview
After the power up messages with display of program version, date and time, the scale is started and
the program proceeds to the initial step.

W1 0 kg While program name and version number is displayed

Service Mode can be accessed by simultaneously
IT9000 XXXXX V1.00 pressing the shift ⇑ and Info keys. (For video terminals
see below.)
⇑ Info Service Mode

Service Mode Entry of the 4-character service password

Password ????
↑ Return to normal operation

Service Mode
Select Group 1-7
1 Interface configuration
2 Header ident data
3 Detail ident data
4 Application configuration
5 Data backup
6 Hardware test
7 S5 Data block
Info Scrolling
F5 Print Setup and configuration data
← Backwards scrolling
↑ Return to normal operation

When Service Mode is exited, the entered or modified parameters are stored. Parameters of the groups
1 and 4 (and the factory setting of the device assignment) are stored in Flash-EPROM, whereas all
other parameters are stored in RAM. While Flash-EPROM is updated, a corresponding message is
displayed:

Storing Parameters Display while Flash-EPROM is updated

Please Wait...
Note: When the Info-key is pressed on power up, the version and the checksum of the RTP operating
system is temporarily displayed.

Version and checksum of RTP operating system.

RTP7.2 ID:9999999999
62 Technical Manual IT9000 Rev. 20

4.5 Interface Configuration

In group 1 of the Service Mode setup is made for the scale and the serial interfaces (transmission
speed, format and protocol). Settings must comply with the configuration of the corresponding
peripheral devices.
The application program uses 'symbolic addresses', e.g. 'Host' or 'Prt1' to access peripheral devices.
The IT9000 default assignment to the interfaces is as follows:

Peripheral Device Symbolic Interface Physical Interface

Host computer Host COM1 (Interface 1, KL1 on CPU)
Printer 1 Prt1 COM 2 (Interface 2, KL2 on CPU)
Printer 2 Prt2 COM 3 (Interface 3, KL4 on IFU or PCU)
Peripheral device 1 Aux1 COM 4 (Interface 4, KL5 on IFU or PCU)
Peripheral device 2 Aux2 COM 5 (Interface 5, KL6 on IFU or PCU)
Peripheral device 3 Aux3 COM 6 (Interface 6, KL7 on IFU)

Note: The assignment of physical interfaces to the symbolic interfaces can be modified in the group
'Hardware Test' of the Service Mode. Terminals with VDU may have a different assignment.

Service Mode
Select Group 1-7
1 Interface configuration

Serial Interfaces Select scale driver for first scale

Options:
Scale 1 ADU ADU = analog loadcell connected to
ADB/ADM or ADU
Mettler = Mettler IDNet protocol
Sartorius = MC1 compatible protocol (SBI) *)
Pinload = Mettler-Toledo DigiTol™ protocol
IS Scale = Sartorius IS scale (digital)
PESA = PESA scale (digital)
HBM C16i = digital HBM loadcell
REVERE SLC = digital Revere SLC loadcell
ADC = external ADCBox
Disabled = Scale temporarily out of operation
off = no scale
Info Select
F1 If ADU is selected: change Filter Size setting

*) Only on COM1 and COM2 (not on IFU). Parameters of the Sartorius scale must be set:
MC1 protocol (SBI), 7 bit, odd parity, 1200 baud, RTS/CTS, streaming mode, 16-character data
string.

ADU selected and F1 pressed:

Serial Interfaces Select Filter Size to overwrite setting in calibration; 1

(light) to 20 (strong) filtering, 'OFF' and 'CAL' (reset
Filter Size: 99 to value of calibration)
Info Select
Technical Manual IT9000 Rev. 20 63

Serial Interfaces Select interface for scale 1

Options:
Scale 1 Intern Intern = Internal ADB/ADM or ADU or DWI
COM1 = Channel 1 ...
COM6 = Channel 6
Info Select
Continue with next scale. When IT9000 is set up with 2 scales, the 2nd scale must be enabled in
Calibration Mode and Service Mode; if the summing function is to be used, this combination must be
enabled as 'Scale 3, intern.' in Calibration and Service Mode.

If 'ADC' and 'COMx' is selected:

Serial Interfaces Number of relay and/or transistor modules that are

also connected to the same serial interface. MAI
Extern I/O Module 9 modules are not counted.

After selecting 'off' or after scale #8:

Serial Interfaces Select baud rate for serial interface 1. Options:
300, 600, 1200, 2400, 4800, 9600, 19200
Com1 Baudrate 99999
Note: Observe max. cable length for 20mA CL
interfaces.
Info Select
↑ Back to 'Select Group'

Serial Interfaces Select data format for serial interface 1

Options:
Com1 Data format XX 7N = 7 data bits, no parity
7E = 7 data bits, even parity
7O = 7 data bits, odd parity
8N = 8 data bits, no parity
8E = 8 data bits, even parity
8O = 8 data bits, odd parity
Always 1 stop bit is transmitted.
Info Select

Serial Interfaces Select hardware handshake for interface 1

Options:
Com1 Handshake XXX CTS = Control via RTS/CTS
XON = Control via XON/XOFF
HDX = Half duplex (for RS485)
4W_XON = Control via XON/XOFF for 4-wire
RS485 connection
--- = No handshake
Info Select
64 Technical Manual IT9000 Rev. 20

Setting of RS485 interfaces:

CPU IFU PCU SIA

RS485 2-wire HDX not possible HDX not possible
RS485 4-wire, MultiDrop HDX −−− HDX −−−
(only point-to-point) (only point-to-point)
RS485 4-wire, MultiDrop, −−− not possible −−− not possible
SysTec-Protocol
for PC BATCH
RS485 4-wire, software 4W_XON XON 4W_XON not possible
handshake

Serial Interfaces Select protocol for interface 1

Options:
Com1 Protcl. XXXXXXX TTY Printer protocol (data only)
EPSON Printer control EPSON ESC/P®
AckNak Standard protocol (see below)
No-Ack Standard protocol (see below)
Du3964 DUST 3964 (R)
RK512 RK512 telegram
SinecL1 Sinec L1 (point to point
connection for I/Os) *)
Ext.Bus External bus: DeviceBus (external relay or
transistor modules) or SinecL2 for
Profibus DP (I/Os only)
Special (depending on application)

Info Select
*) The Sinec L1 procedure is only implemented because of compatibility with programs written prior
to 1995. Do not use for new applications!

If EPSON was selected as transmission protocol:

Serial Interfaces
Com1 Remote Prt. N
No Standard printer protocol
Yes Remote printer protocol

If AckNak or No-Ack was selected as protocol:

Serial Interfaces Entry of start character as decimal value

(e.g. 2 = STX)
Com1 Start Char. 999 For entry '0' no start character is transmitted.

Serial Interfaces Entry of end character as decimal value

(e.g. 3 = ETX)
Com1 End Char. 999 For entry '0' no end character is transmitted.
Technical Manual IT9000 Rev. 20 65

Serial Interfaces Select 1-Byte checksum to be transmitted after the

end character
Com1 Checksum XXX Options:
CPL = Complement of two
XOR = Exclusive-Or checksum
--- = No Checksum
Info Select
Note: For a detailed description of the ACK/NAK protocol see annex.

If a checksum was selected and a start character specified:

Serial Interfaces
Com1 With Strt Chr Y
Yes The start character is included in the checksum
calculation
No The start character is not included in the checksum
calculation

If a checksum was selected and an end character specified:

Serial Interfaces
Com1 With End Char Y
Yes The end character is included in the checksum
calculation
No The end character is not included in the checksum
calculation

If Du3964 was selected as transmission protocol:

Serial Interfaces
Com1 With Checksum Y
Yes Transmission with checksum (Dust3964R)
No Transmission without checksum

If RK512 was selected as transmission protocol:

Serial Interfaces Entry of target device-No.

(DB) 0–255
Com1 Device-No. 999

Serial Interfaces Entry of target word-No.

(DW) 0–255
Com1 Word-No. 999
66 Technical Manual IT9000 Rev. 20

If Sinec L1 was selected as transmission protocol:

Serial Interfaces Number of 8-bit input modules

Com1 Inp.Modules 9

Serial Interfaces Number of 8-bit output modules

Com1 Outp.Modules 9

Note: If Sinec L1 is selected, the digital I/Os of an S5 PLC are read and set via the serial interface
(point to point connection). In this communication the IT9000 terminal is the master.
The parallel I/Os of the IT9000 are disabled.

If DeviceBus was selected as transmission protocol:

Serial Interfaces Number of 8-bit input/output modules

Com1 I/O-Module 9

Serial Interfaces
Com1 SinecL2
Info Use Info-key to toggle:
SinecL2 or DeviceBus

Note: If Sinec L2 is selected, the digital I/Os of an RS485 relay or transistor module (REL485 /
TRIO485) are read and set via the serial interface. The parallel I/Os of the IT9000 are disabled.
RS485 2-wire connection is available for interface 1 and 2 on the CPU (COM1, COM2) and
interface 3, 4 and 5 on the PCU (COM3, COM4, COM5). However, it is not available on the
IFU.
With the procedure DeviceBus (RS485 2-wire) the MAI 12-bit analog I/O modules are
connected serially. Also relay and transistor modules (only firmware 2.0 and later) can be
connected together with MAI modules.
When using the PCU profibus extension module, the SinecL2 protocol is only used for
transferring inputs and outputs. Data transmission via Profibus DP depends on the application
and is described in the applicable installation manual. Profibus DP can only be configured for
interface COM6 in conjunction with the PCU extension board.

Continued with settings for next interface.

Technical Manual IT9000 Rev. 20 67

4.6 Header Ident Data

If the application program supports the entry of IDs, they can be defined as 'Header Ident Data' and
'Detail Ident Data' in the Service Mode.
'Header Ident Data' are entered once -e.g. at the beginning of an order- and are valid for each item of
the order. Example: Entry of 'Order-No. ________' for an operating sequence with printout of a
delivery note.
In the Service Mode up to 6 header IDs can be specified, including operator prompts and length of
entry.

Service Mode
Select Groupe 1-7
2 Header Ident Data

Header Ident Data 1 Entry of operator prompt for the first header-ID.
The length of the entry is specified by the number of
XXXXXXXXXXXXXXXXXXXX remaining underline characters on the right hand side
of the display. The length can be adjusted by entering
space characters behind the operator prompt.
↑ Return to step 'Select Group'

If ID was defined:

Header Ident Data 1

Delete After Print Y
Yes The ID is cleared after printout.
No The ID is not cleared after printout.

Continued with next ID.

If no ID was defined, or after the sitxth ID, return to step 'Select Group'.
68 Technical Manual IT9000 Rev. 20

4.7 Detail Ident Data

If the application program supports the entry of IDs, they can be defined as 'Header Ident Data' and
'Detail Ident Data' in the Service Mode.
'Detail Ident Data' are entered at the beginning of each weighing cycle.
Example: Entry of 'Article-No. ________' for an operating sequence with printout of individual
lines per article.
In the Service Mode up to 6 detail IDs can be specified, including operator prompts and length of entry.

Service Mode
Select Group 1-7
3 Detail Ident Data

Detail Ident Data 1 Entry of operator prompt for the first detail-ID.
The length of the entry is specified by the number of
XXXXXXXXXXXXXXXXXXXX remaining underline characters on the right hand side
of the display. The length can be adjusted by entering
space characters behind the operator prompt.
↑ Return to step 'Select Group'

If ID was defined:

Detail Ident Data 1

Delete After Print Y
Yes The ID is cleared after printout.
No The ID is not cleared after printout.

Continued with next ID.

If no ID was defined, or after the sixth ID, return to step 'Select Group'.
Technical Manual IT9000 Rev. 20 69

4.8 Application Setup

The application setup serves to enter the parameters controlling the basic functions of the program.
Listed below are the entries which apply to all application programs. Entry of further parameters may
be required depending on the application program (see also Installation Instructions pertaining to
application program).

Service Mode
Select Group 1-7
4 Application setup

Application Setup Language for prompts and messages:

German, English, French, Polish, Dutch, Italian,
Language XXXXXXXX Spanish
Info Select
↑ Return to step 'Select Group'

Application Setup Select layout for an external PC keyboard, options:

DE Germany
PC Keyboard DE CH Switzerland
UK Great Britain
US USA / South Africa
FR France
ES Spain
Info Select

Application Setup Selection of date format

Options:
Date Format XXXXXXXX DD.MM.YY DD-MM-YY DD/MM/YY
MM.DD.YY MM-DD-YY MM/DD/YY
YY.MM.DD YY-MM-DD YY/MM/DD
D = Day M = Month Y = Year
Info Select

Application Setup Select character to separate decimals

Options:
Decimal Char. XXXXX Decimal point (e.g. 0.00)
Comma (e.g. 0,00)
Info Select
70 Technical Manual IT9000 Rev. 20

Application Setup
Approval Signs Y
Yes Weights are printed with approval signs in accordance
with former PTB regulations:
Example: Gross/Tare/Net
<25.45kg> / <10.00kg> / <15.45kg>
or <25.45kg> / 10.00kgPT / 15.45kgC
No Weights are printed in accordance with EC
regulations:
Example: Gross/Tare/Net
25.45kg / 10.00kgT / 15.45kgN
or 25.45kg / 10.00kgPT / 15.45kgN

Application Setup Configuration of tare function

Unload After Tare N

Yes Scale must be unloaded before tare can be cleared or
changed.
No Tare can be cleared or changed at any time.

Application Setup In the tare step the net weight can be displayed with
higher resolution for approx. 5 sec after pressing the
Allow Expand Mode Y X-key.
(Function must be supported by the connected
weighing platform.)
Yes High resolution display enabled
No High resolution display disabled

Important Note:
All entries of further parameters in this group depend on the application program and are described in
the Installation Instructions pertaining to the program.

4.8.1 Fieldbus Interface

Application programs supporting the IT9000 COMBUS module request the configuration of this
interface at this step of the setup sequence.

W1 0 kg Select COMBUS protocol

Options:
Bus-Protocol (0-6) _
0 No communication
1 COMBUS DIN 66019
2 Profibus DP
3 Modbus RTU-Format
4 Protocol 3964/3964R
5 Protocol RK512
6 Special Mode
Technical Manual IT9000 Rev. 20 71

Depending on the selected protocol entry of further parameters is required:

COMBUS DIN 66019 or Modbus RTU:

W1 0 kg Enter slave address

Slave adress(0-31)__

W1 0 kg Switch on/off debug mode

Debugmode ? N

Profibus DP or DUST 3964:

W1 0 kg Number of output words (as seen from master)

No.words received __

W1 0 kg Number of input words (as seen from master)

No.words transm. __
Default setting is 16 input and 16 output words. Transmission is made 10 times per second.

RK512:

W1 0 kg Switch on/off debug mode

Debugmode ? N
If debug mode is switched on, status information on received send and fetch commands is available.

Note:
After changing the setting for the protocol all interface parameters are reset to default values.
For information on test and installation of field bus interfaces refer to annex of this manual.
72 Technical Manual IT9000 Rev. 20

4.8.2 Configuration Of DAU15 Analog Output

Note: The routine to configure the DAU15 analog output must be implemented in the application
program, it is not included in the default version of the Service Mode.

Only if DAU15 module is installed in PIM socket:

Application Setup Select socket for installation of DAU 15 module.

DAU15: PIM1
Info Selecct socket.

Application Setup Select operating mode (0-20mA, 4-20mA, 0-10V or

2-10V).
DAU15: 0-10V
Info Select mode.

Application Setup Adjust zero.

Connect measuring instrument and check value 0/2V
DAU15: 0V= 6928 or 0/4mA.
1 Increase analog signal stepwise.
0 Decrease analog signal stepwise.

Application Setup Adjust range.

Connect measuring instrument and check value 10V
DAU15: 10V= 63575 or 20mA.
1 Increase analog signal stepwise.
0 Decrease analog signal stepwise.

Note: When the operating mode is changed, the stored values are overwritten.
Technical Manual IT9000 Rev. 20 73

4.9 RAM Data Backup

By means of the PC program Backup & Restore it is possible to backup individual files or all files on a
PC and to restore them at a later time.
With the RTG programming environment also the complete contents of the memory can be transmitted
for test purposes.
Data backup is made via the service channel.

Service Mode
Select Group 1-7
5 RAM data backup

RAM Data Backup

1=RAM /2=Data Base
1 Transfer complete RAM
2 Data base backup
↑ Return to step 'Select Group'

If complete RAM backup was selected:

RAM Data Backup

Enter 1=to/2=from PC
1 Transfer data to PC
2 Load data from PC
↑ Return to step 'Select Group'

If data base backup was selected:

RAM Data Backup Start PC program 'Backup & Restore'

Please Wait ...

↑ Return to step 'Select Group'
74 Technical Manual IT9000 Rev. 20

4.10 Hardware Test

The IT9000 Service Mode provides comprehensive test tools for hardware diagnostics.

Service Mode
Select Group 1-7
6 Hardware test

Hardware Diagnostics
Select Function 1-8
1 Test serial interfaces
2 Test parallel I/Os
3 Test memory
4 Test display
5 Test keyboard
6 Clear memory
7 Terminate application program
8 Assign devices
Info Forward scrolling
← Backwards scrolling
↑ Return to step 'Select Group'

4.10.1 Serial Input/Output Test

To test a serial interface, characters are output and read back. This requires jump leads between
transmitter and receiver (loop back connector).

Hardware Diagnostics
Select Function 1-8
1 Test serial interfaces

Serial IO test Select interface

IT9000 terminals without interface extension module
Select COM 1-6 IFU or PCU only support COM 1 and 2.
↵ Return to 'Select Function'

Serial IO test
Testing COM 1 ...

Serial IO test Press any key to continue

If test fails a corresponding message is displayed:
COM 1 is OK 'Port X has failed'.
Return to 'Select COM 1-6'
Technical Manual IT9000 Rev. 20 75

4.10.2 Parallel Input/Output Test

Hardware Diagnostics
Select Function 1-8
2 Test parallel I/Os

Test of the internal inputs/outputs:

Out:0000000000000000 Status information 0 or 1 for outputs in the upper line

of the display (Output 0 to 15 from right to left).
In: 0000000000000000 Status information 0 or 1 for inputs in the lower
display line (Inputs 0 to 15 from right to left).
↵ Return to 'Select Function'

By pressing the 0-key repeatedly the output '0' can be intermittently set or reset. In the same way, the
keys 1 - 9 are used to toggle the outputs 1 to 9. To test the outputs 10 to 15 the keys A to F are
used. If outputs are wired on inputs, also input test can be performed.

Test inputs and outputs of external RS485 relay or transistor module:

Only if SINEC L2 for RS485 relay module is selected:

IO Test OUT:00000000 Status information 0 or 1 for outputs in the upper line

of the display. (Outputs 0 to 7 from right to left).
Module 1 IN:00000000 Status information 0 or 1 for inputs in the lower line
of the display. (Inputs 0 to 7 from right to left).
F1-F8 Select relay or transistor module 1 to 8
↵ Return to step 'Select Function'

By pressing the 0-key repeatedly the output '0' can be intermittently set or reset. In the same way, the
keys 1 - 7 are used to toggle the outputs 1 to 7. If outputs are wired on inputs, also input test can be
performed.
76 Technical Manual IT9000 Rev. 20

4.10.3 Memory Test

Hardware Diagnostics
Select Function 1-8
3 Test memory

Memory Test Checksum test over CPU-EPROM

Testing EPROM ...

Memory Test Write/read test over CPU-RAM

Testing RAM ...

Memory Test If a memory error was detected a corresponding

message is displayed
Memory is OK
↵ Return to 'Select Function'

4.10.4 Display Test

Hardware Diagnostics
Select Function 1-8
4 Test display

Cyclically, at 1-second intervals, all segments of the

upper and lower display line are switched on and off.

↵ Return to 'Select Function'

4.10.5 Keyboard Test

Hardware Diagnostics
Select Function 1-8
5 Test keyboard

Keyboard Test The key pressed is displayed

Strike a Key X
↵ Return to 'Select Function'
Technical Manual IT9000 Rev. 20 77

4.10.6 Delete Memory

In this group it is possible to restore the default setting of configuration parameters (as defined in the
initialization part of the application program) after the RAM memory of the terminal is cleared. This
reverses all changes that might have been made in the Service Mode, and it can be required to again
configure the terminal.
The scale calibration is not affected.
Note: After performing the clear memory function all data files are irrevocably lost!

Service Mode
Select Group 1-8
6 Group 6, Hardware Diagnostics

Hardware Diagnostics
Select Function 1-8
6 Delete memory

Hardware Diagnostics
Delete Memory? N
No Return to step 'Select Function'
Yes Continue

Hardware Diagnostics
Factory Reset N
No Do not restore default setting and proceed
Yes Restore default setting and proceed

Hardware Diagnostics Verification

Are you sure? N

No, ↑ Return to step 'Select Function'
Yes Delete memory

Please note that also the language parameter is reset and that the following prompts appear in German.

Factory Reset = Yes:

Parameter speichern 'Storing Parameters Please Wait'

Display while default setting is restored
bitte warten...

Für Neustart Netz 'To Restart Program Switch Power off / on'
The terminal must now be switched off and on again.
aus- und einschalten After power up the memory is cleared.

If the Factory Reset was skipped, prompts appear in English again on power up. If a Factory Reset was
performed, English must be selected again in group 4 of the Service Mode.
78 Technical Manual IT9000 Rev. 20

4.10.7 Terminate Program

This function can be used when the application program is to be stopped for testing or for download of
a new program. Testing and download require the RTG programming environment.

Hardware Diagnostics
Select Function 1-8
7 Terminate application program

Hardware Diagnostics
Exit program? N
No,↑ Return to step 'Select Function'
Yes Continue

Program is halted;
indication of service channnel
Service Channel COM1

4.10.8 Assignment Of Devices

This function allows the assignment of external devices such as printer or host computer to the serial
interfaces.
The application program accesses external devices via symbolic addresses, e.g. 'Host' or 'Prt1'. The
default assignment of the serial interfaces of the IT9000 is shown below:

Peripheral Device Symbolic Interface Physical Interface

Host computer Host COM1 (Interface 1, KL1 on CPU)
Printer 1 Prt1 COM2 (Interface 2, KL2 on CPU)
Printer 2 Prt2 COM3 (Interface 3, KL4 on IFU)
Peripheral device 1 Aux1 COM4 (Interface 4, KL5 on IFU)
Peripheral device 2 Aux2 COM5 (Interface 5, KL6 on IFU)
Peripheral device 3 Aux3 COM6 (Interface 6, KL7 on IFU)
Service channel COM1 (Interface 1, KL1 on CPU)

The assignment of physical interfaces to the symbolic interfaces can be modified here.

Hardware Diagnostics
Select Function 1-8
8 Assign devices

Device Assignment Assignment of the symbolic address 'Host' to channel

COM1; e.g. enter '2' for COM2.
Host channel is COM1
↑ Back to 'Select Function'

Device Assignment Assignment of the symbolic address 'Prt1' to channel

COM2; e.g. enter '3' for COM3.
Prt1 channel is COM2
Continue with Prt2, ...
Note: Support of the channels Host, Prt1, Prt2, Aux1 to Aux3 depends on the application program.
Technical Manual IT9000 Rev. 20 79

4.11 S5 Data Block

If parts of the application software are programmed in STEP®5, the data words DW0 to DW63 can be
entered to preset variables, timers and/or counters.
The data words DW0 and DW1 are reserved as follows:
DW0 = number of scales (0 .. 3) for the PLC task
DW1 = number of 8-bit input output/modules (0 .. 7)
All other data words are defined in the application program.

Service Mode
Select Group 1-7
7 S5 data block

Service Mode Entry of data type for data word DW0

Options:
DW 0 = K?
0: KF = Integer number
1: KT = BCD-encoded timer value
2: KZ = BCD-encoded counter value
↑ Return to step 'Select Group'

If data type 'number' was selected:

Service Mode Entry of integer number ranging from

–32768 to 32767
DW 0 = KF 9999999
↑ Return to previous data word,
from DW0 return to 'Select Group'
F7 Return to entry of data type

If data type 'BCD-encoded timer value' was selected:

Service Mode Entry of time with encoded time base ranging from
1,0 to 999,3.
DW 0 = KT 999,9 The decimals left to the comma represent the value,
the decimal right to the comma is the encoded time
base:
0 = 0,01s 2 = 1s
1 = 0,1s 3 = 10s
↑ Return to previous data word,
from DW0 return to 'Select Group'
F7 Return to entry of data type

If data type 'BCD-encoded counter value' was selected:

Service Mode Entry of counter value ranging from

0 bis 999
DW 0 = KZ 999
↑ Return to previous data word,
from DW0 return to 'Select Group'
F7 Return to entry of data type

Continue with next data word.

80 Technical Manual IT9000 Rev. 20

5 Transport, Maintenance And Cleaning

5.1 Transport
Notes:
• Transport and storage of electronic components such as boards, EPROMS, etc. must only be made
in suitable anti-static ESD bags or cases.
• Storage temperature –25 to +70°C at 95% max. relative humidity without condensation.

5.2 Maintenance
CAUTION
This unit and its associated equipment must be maintained by qualified personnel only, who are
familiar with the construction and operation of all equipment in the system and the potential
hazards involved. Failure to observe these precautions could result in bodily injury!
Disconnect all power to this unit before servicing!

The IT9000 terminal is designed to require a minimum of maintenance and service, however,
depending on the environmental conditions a visual inspection at regular intervals is recommended. The
frequency at which normal maintenance (cleaning and inspection) should be performed, when installed
in a clean office environment, should be twice a year. However, if the unit is subject to a dusty or dirty
environment the frequency should be increased as required. At these inspections it should be made
sure that all connected cables are undamaged and that all connectors are tightly fastened.
Maintenance of scale platforms is required at regular intervals depending on use and environment. The
accuracy of scales can be affected by dirt, foreign objects, etc. and appropriate maintenance is
strongly recommended. Also recommended is the calibration with certified test weights at regular
intervals.

5.3 Cleaning

CAUTION
Disconnect all power to this unit before servicing!

Clean the keyboard and covers with a soft clean cloth that has been dampened with a mild window
type cleaner. Do NOT use any type of industrial solvent or the finish of the unit may be damaged. Do
not spray cleaner directly on the unit.
Technical Manual IT9000 Rev. 20 81

6 Trouble Shooting
CAUTION
This unit does not contain any customer servicable parts!
Only permit qualified personnel to service this equipment. Exercise care when making checks,
tests, and adjustments!

If any problem arises that has not been explained above, please follow this check list:
• Power supply on and line cord undamaged (visual inspection)?
• All cables connecting to scales and peripheral devices undamaged (visual inspection)?
• Connectors fitted correctly and tightly secured at peripheral devices (visual inspection)?

If operational difficulties are encountered that cannot be rectified by means of this manual, obtain as
much information as possible regarding the particular trouble, as this may eliminate a lengthy, detailed
checkout procedure.
If possible, try first to determine the conditions under which the problem occurs. Try to find out
whether the appearance of the difficulties can be reproduced under the same conditions.
For the systematic analysis of an unknown problem the information as listed below is required:
• Serial-No. of the unit and its peripheral components
• Program version as displayed on power up
• Exact wording of any error message displayed
• Type and model of peripheral devices related to the problem (e.g. scale, printer, etc.)

To obtain professional assistance contact your service station stating the information listed above.

CAUTION
It is suggested that assistance from trained service personnel be requested in the event a
problem should arise that is beyond the scope of this instruction manual.
82 Technical Manual IT9000 Rev. 20

7 Technical Data
Housings Stainless steel wall/desk housing, protected to IP65, Weight: approx. 4.5kg, dimensions see
below
19"-Rack housing, (3 U), IP20, fascia plate protection IP65, weight: approx. 4.5kg,
dimensions see below
Panel-mount version with separate operating unit, electronics in blackbox, fascia plate
protection IP65, dimensions see below
Temperature ranges Storage: –25°C to +70°C at 95% relative humidity without condensation
Operation: –10°C to +40°C at 95% relative humidity without condensation
Power supply Mains supply 115 V (–15%) to 240 V (+10%), 50/60Hz
Option: 12VDC (–15%) to 30VDC (+10%)
Power consumption max. 25 VA
Product safety Separation between primary and secondary circuits SELV, in accordance with EN 60950,
pollution degree 2 (housings not protected to IP65), over-voltage category II
Display Vacuum-fluorescent display, 2 x 20 characters,
5 x 7 dot matrix, character size 10.5 x 5.2 mm
Keyboard Tactile, acid-resistant membrane keyboard with 32 keys, alphanumeric entries via multiple
key assignment, incl. 4 scale keys, 8 function keys, 8 control keys, numeric keypad
Main board (CPU) 32bit/16MHz-Microprocessor 68HC000
256kByte program memory (optional 1MB)
256kByte battery backed data memory (optional 1MB)
128kByte application memory (optional 256kByte)
battery backed realtime clock, powerfail logic
2 serial interfaces, 4 optoisolated inputs, 4 optoisolated outputs
Interface extension unit 4 serial interfaces, 12 optoisolated inputs, 12 optoisolated outputs (option)
(IFU)

Data security Battery backup for data, parameters and user files (backup for approx. 20 days), backup on
PC as option
Operating system Realtime multitasking operating system
Programming via RTG program generator, remote diagnostics via modem (option)
Analog converter ADB Connection of strain gauge loadcells in 4- or 6-wire mode,
with1 or 2 ADM modules impedance 21 Ω – 4500 Ω,
40 updates / sec (ADM1 and ADM2), independently of each other
Analog converter (ADU) Connection of strain gauge loadcells in 4- or 6-wire mode,
impedance 43 Ω – 4500 Ω, 50 updates / sec
2nd Analog converter Connection of a 2nd weighing platform (option), impedance 43 Ω – 4500 Ω, in combination
(ADU2) with ADU 25 updates / sec,
overall impedance for all connected loadcells to ADU/ADU2 ≥25 Ω,
Serial interface RS232 Baud rate 300 - 19200 Baud, cable length max. 15m

Serial interface RS485 Baud rate 300 - 19200 Baud, cable length max. 1200m

Serial interface 20mA Baud rate 300 - 9600 Baud, cable length max. 1000m

Transmission protocol selectable in Service Mode or by application program

Parallel inputs (PIM) Input voltage: 5 - 30VDC for Signal '1'; <1 VDC for Signal '0'
Isolated via opto couplers, (any external power supply must provide SELV voltages!)
Parallel outputs (PIM) Voltage 10 - 30VDC
Output current max. 100mA
Isolated via opto couplers, (any external power supply must provide SELV voltages!)
Analog outputs (DAU) Analog output 0 - 20 mA, 4 - 20 mA, 0 - 10 V, 2 - 10 V selectable, (limits of
operating error = ±4%)
Technical Manual IT9000 Rev. 20 83

8 Dimensions
Desk-top / Wall-mount Housing

Front view Desk mounting Wall mounting Column mounting

195

7
30

Rear view

19“ Rack Housing / 19" Blackbox

Front view Top view Side view

IT9000M Desk-top / Wall-mount Housing

1065
260

240
155

360 240 155

Front view Desk mounting Wall mounting Column mounting

84 Technical Manual IT9000 Rev. 20

Blackbox Housing (Stainless Steel)

65
290

252 270 230

6 264

Panel-Mount Version (Operating Unit), Remote Operating Unit

Front view Side view Cut-out in front panel

-Version (Operating Unit)

80 +0,5
288 277

144 144 137+0,5

Front view Side view Cut-out in front panel

Technical Manual IT9000 Rev. 20 85

9 Annex
9.1 ACK/NAK-Protocol
In group 1 of the Service Mode the transmission protocol for the serial interfaces can be selected. If
the ACK/NAK-protocol is selected, data transmission is made as per the following pattern:

IT9000 -> PC

Control Character / Data Example Comment

Start character STX can be selected or deselected in Service Mode
Data fields in ASCII-format Consec.-No. sequence of data fields with their length, position of
Date, decimal point, etc. depends on application program (e.g.
IT9000 BASIC, IT9000 COUNT, etc.), see also product
Gross,
related Installation Instructions.
Net

End character ETX can be selected or deselected in Service Mode

Checksum XOR can be selected or deselected in Service Mode, options:
XOR, compliment of two, no checksum

PC -> IT9000

Control Character Comment

ACK positive confirmation for correctly received data string

or
PC -> IT9000

Control Character Comment

NAK negative confirmation for not correctly received data string

The IT9000 timeout delay for the reception of ACK or NAK is 6 sec. If a response cannot be received
within 6 sec or if a negative response is received (NAK), the transmission of the data string is repeated
up to 4 times. If after a total of 5 transmission attempts a response cannot be received or if only
negative responses are received, an error message is indicated on the display of the IT9000 terminal
which must be acknowledged by the operator. The operator has the choice either to start the
transmission anew (e.g. after rectifying the problem) or switch off the data transmission.
As an alternative to the ACK/NAK protocol, several other transmission protocols can be selected in the
Service Mode: DUST3964(R), RK512-telegram, and No-ACK (same as ACK/NAK, however without
confirmation).
86 Technical Manual IT9000 Rev. 20

9.2 Test Tool Fieldbus Interface

For installation of fieldbus interfaces and testing purposes, the contents of data words can be
displayed and modified via keyboard if requested. The test mode is activated in the first step of the
program that is to be remotely controlled via fieldbus, for example:

W1 0,00 kg
Select Function 1-2
1 Online Mode (example)

W1 0,00 kg
Online
Setup Call up test tool

W1 0,00 kg Show contents of data word '0'

DW 0=$0100 = 256
↵ Show next data word

↑ Show previous data word

F8 Exit test mode,

return to step 'Select Function'
F6 Enter address of data word

F7 Change data word

After pressing F6:

W1 0,00 kg Enter address of data word

Select DW 10
↵

W1 0,00 kg Show contents of selected data word

DW 10=$000F = 15

After pressing F7:

W1 0,00 kg Entry to overwrite contents of data word

DW 0=$0100 ? 256
↵ Continue with next data word

W1 0,00 kg Show contents of next data word, overwrite contents

if required
DW 1=$06DB ? 1755
F7 Return to display of data word contents
Technical Manual IT9000 Rev. 20 87

9.3 Interface Monitor

The interface monitor provides the option to display a status information of the most recent data
transmission on the operator display while the program is running. This status information is available
for the protocols:
• COMBUS DIN 66019
• Modbus RTU-Format
• RK512 telegram
As a prerequisite the debug mode must be activated. The interface monitor is switched on and off with
the Info-key.

• COMBUS DIN66019
The master requests the individual COMBUS functions via the COMBUS protocol. Indication of the
COMBUS services is as follows:

The IT9000 has not yet received any data from the
W1 0 kg master or was deactivated by the master.
IT9000 is deactiv.

The IT9000 has received a slave address that does

W1 0 kg not match the address entered in the Service Mode.
A 02 = false

W1 0 kg The master has sent a data string to test whether the

IT9000 is ready. The IT9000 has returned a positive
T 01 = Ack confirmation.

W1 0 kg The IT9000 has received a Read instruction for the

data word 10. The contents of the data word 10 is
R 01 10 = 07FF 07FF (hex) and has been transmitted to the master.

W1 0 kg The master has sent a Write instruction for the data

word 64 with the contents 0005 (hex). The write
W 01 64 = 0005 E5 instruction has been executed, although a checksum
error was detected.

• Modbus RTU-Format
The master requests the Modbus functions via the Modbus protocol, the IT9000 is passive. Indication
of the individual Modbus services is as follows:
Function 01: Read multiple coils

W1 0 kg The discrete bits from address 16 to 23 were read.

1 R_Coils 16 - 23

Function 02: Read multiple inputs

W1 0 kg The discrete bits from address 16 to 23 were read.

2 R_Coils 16 - 23
88 Technical Manual IT9000 Rev. 20

Function 03: Read multiple holding registers

W1 0 kg The data words from address 64 to 71 were read.

3 R_Regs DW 64 - 71

Function 04: Read multiple input registers

W1 0 kg The data words from address 0 to 4 were read.

4 R_Regs DW 0 - 4

Function 05: Write single coil

W1 0 kg The discrete bit at address 1024 was written.

5 W_Coil 1024

Function 06: Write single holding register

W1 0 kg The data word at address 65 was written.

6 W_Reg DW 65

Function 15: Write multiple coils

W1 0 kg The discrete bits from address 1024 to 1039 were

written.
15 W_Coils 1024-1039

Function 16: Write multiple holding registers

W1 0 kg The data words from address 128 to 135 were

written.
16 W_Regs DW 128-135
If an error condition is detected the IT9000 returns an exception code:

W1 0 kg The received command contains a function code not

supported by the IT9000.
14 Exception Code 1

W1 0 kg Attempt to access a bit or word address outside the

valid range.
16 Exception Code 2
Technical Manual IT9000 Rev. 20 89

• RK512 Telegram

W1 0 kg The IT9000 received a send telegram from the master

and carried out the instruction; starting at data word
Send DW 64 n=10 64, 10 data words were overwritten with new data
from the master.

W1 0 kg The IT9000 received a send telegram from the master;

the instruction could not be carried out since data
Send DW 255 n= 2 E20 word address and number of data words > 256.
Error #20 was returned (invalid address).

W1 0 kg The IT9000 received a send telegram from the master;

the instruction could not be carried out since the
Send DW 64 n= 65 E21 number of data words must not be greater than 64.
Error #21 was returned (number too big).

The IT9000 received a send telegram from the master;

W1 0 kg the instruction could not be carried out since data
Send DW 63 n= 65 E20 word 63 is write protected.
Error #20 was returned (invalid address).

W1 0 kg The IT9000 received a fetch telegram from the master

and carried out the instruction; the IT6000 returned a
Fetch DW 0 n=10 response telegram with the contents of 10 data words
starting at DW0. Similar to the send telegram, also
fetch telegrams may produce error codes E20 or E21.

W1 0 kg The IT9000 received a header which neither contained

a send nor a fetch telegram.
Wrong command. E=22 Error #22 was returned (syntax error).

W1 0 kg The IT9000 received a header with a telegram ID ≠ 0

(successive telegram).
Wrong header. E=23 Error #23 was returned (successive telegram is not
accepted).

W1 0 kg Timeout, no telegram received for more than 5 sec.

Read Error 17
90 Technical Manual IT9000 Rev. 20

9.4 Replacement Of EPROMs

Only permit qualified personnel to service this equipment!

Observe precautions for handling electro static sensitive devices!

The program in the IT9000 terminal resides in 3 EPROMs located on the CPU board. The operating
system with the basic system functions is contained in 2 EPROMs labelled with 'RTP xxx' and a serial-
No. The suffix 'xxx' represents the version (e.g. '3.03'). The labels of the two EPROMs for the
operating system differ in the last character attached to the version-No.: 'L' for 'LOWER' and 'H' for
'HIGHER'.
The application program (BASIC, COUNT, etc.) is contained in the third EPROM which may be
unlabeled. The application program stored in this third EPROM works only in conjunction with the
appropriate version of the RTP operating system!
If the version of the operating system supplied is identical to the version already installed in the IT9000
(identical serial-Nos.), only the EPROM with the application program needs to be changed.

Layout of IT9000 CPU-board:

EPROM with RTP-Operating System

Eprom with Suffix ‘L’ (left) EPROM with
Eprom with Suffix ‘H’ (right) Application
Program

Jumper W10

Disconnect all power to the instrument and/or unplug line cord prior to opening the housing!
Failure to observe this precaution could result in bodily injury!

Note: Make sure only to insert EPROMs with notch pointing up (to edge of printed circuit board)!
EPROMs inserted in the wrong direction are inevitably destroyed on power up!
Technical Manual IT9000 Rev. 20 91

9.4.1 Replacement Of Complete Set Of EPROMs

(New version of operating system and/or new application program)
• Open the IT9000 housing and refer to sketch shown above to locate CPU-board.
• If CPU is fitted with piggyback board, remove carefully by lifting it with both hands.
• Use small screw driver or other suitable tool and remove EPROMs carefully from sockets.
Exercise care not to damage components and printed circuits underneath the EPROMs.
• Insert new EPROMs into sockets and make sure that all pins are properly aligned and fit into
socket.
• If piggyback board had to be removed, insert it at its old location.
• Remove jumper W10, wait approx. 20 sec and put it back in place. This clears the RAM on
the CPU board, and on power up the Service Mode settings are automatically loaded from
Flash-EPROM.
• Close housing and fasten all screws tightly. Switch on power and/or plug in line cord.
• Immediately after power up enter Service Mode, group 6 (Hardware Diagnostics), subgroup
6 (Delete Memory), and choose 'Delete Memory Y' and 'Factory Reset Y'.
• Now the terminal carries out a restart and the message 'Save Parameters, Please Wait...'
appears on the display while the default settings are loaded into the Flash-EPROM.

Important note: By no means switch off power during this operation, because that will
inevitably destroy the contents of the Flash-EPROM and thus the program.

9.4.2 Replacement Of CPU Board

(Transfer old EPROMs to new board)
• Use PC program 'Backup&Restore' to save settings and volatile data, if that is not possible,
at least write down Service Mode settings.
• Open the IT9000 housing and refer to sketch shown above to locate CPU-board.
• If CPU is fitted with piggyback board, remove carefully by lifting it with both hands.
• Use small screw driver or other suitable tool and remove EPROMs carefully from sockets.
Exercise care not to damage components and printed circuits underneath the EPROMs.
• Insert old EPROMs into sockets of new CPU and make sure that all pins are properly aligned
and fit into socket.
• Install new CPU in weighing terminal, if piggyback board had to be removed, insert it at its
old location.
• Remove jumper W10, wait approx. 20 sec and put it back in place. This clears the RAM on
the CPU board, and on power up the Service Mode settings are automatically loaded from
Flash-EPROM.
• Close housing and fasten all screws tightly. Switch on power and/or plug in line cord.
• Restore settings and data with PC program 'Backup&Restore' or enter settings as written
down. In any case check Service Mode settings.
92 Technical Manual IT9000 Rev. 20

9.4.3 Replacement Of Flash-EPROM

(New version of application program)
• Use PC program 'Backup&Restore' to save settings and volatile data, if that is not possible,
at least write down Service Mode settings.
• Open the IT9000 housing and refer to sketch shown above to locate CPU-board.
• If CPU is fitted with piggyback board, remove carefully by lifting it with both hands.
• Use small screw driver or other suitable tool and remove Flash-EPROMs carefully from
socket. Exercise care not to damage components and printed circuits underneath the
EPROM.
• Insert the new Flash-EPROM into socket and make sure that all pins are properly aligned and
fit into socket.
• If piggyback board had to be removed, insert it at its old location.
• Close housing and fasten all screws tightly. Switch on power and/or plug in line cord.
• On power up the display remains dark for several seconds while the Service Mode
parameters are copied from the CPU's RAM into the Flash-EPROM.

Important note: By no means switch off power during this operation, because that will
inevitably destroy the contents of the Flash-EPROM and thus the program.

• Restore settings and data with PC program 'Backup&Restore' or enter settings as written
down. In any case check Service Mode settings.
Technical Manual IT9000 Rev. 20 93

9.5 Replacement Of Battery

The life time of the rechargeable Ni-MH battery that backs up RAM and realtime clock is at least three
years in normal operation. Thus, the battery needs to be replaced at 3-year intervals by a trained
service technician.
For replacing the battery, a service kit is required. This kit consists of a 3V battery (2 size AA alkaline
batteries in row), incorporated in a plastic housing with 2 connecting leads, LED and switch. If switch
is on, LED must be lit to indicate that voltage is higher than 2V. If this is not the case batteries must
be replaced.

Disconnect all power to the instrument and/or unplug line cord prior to opening the housing!
Failure to observe this precaution could result in bodily injury!

To change the battery proceed as follows:

• Disconnect all power to the instrument, unplug line cord.

• Open the IT9000 housing and refer to picture shown below to locate connector for external battery
kit on CPU board.
• Switch service kit on, test LED must be lit, connect leads at CPU. Observe correct polarity. Battery
in service kit is now connected in parallel to battery on CPU.
• Use small screw driver or other suitable tool and carefully remove battery from holder and insert
new one. Do not short circuit battery! To prevent loss of RAM contents make sure that leads do not
come off before new battery is in place.
• Remove leads, close housing and power the instrument up. Display of IT9000 shows power up
message. The unit is operational again.

Connection of service kit for change of battery:

Ni-MH Battery
123 123

Connection of auxiliary voltage

to change battery
94 Technical Manual IT9000 Rev. 20
Technical Manual IT9000 Rev. 20 95

10 Service Password
The service password is required to access the Service Mode.
The password is: 2234
If you want to prevent unauthorized access to the Service Mode, remove this page from the manual
and keep it in a safe place.

If access to the Supervisor Mode of the application program is protected by a User Password, also
entry of the Service Password is accepted. This might be helpful in cases when the User Password is
not available any more.
96 Technical Manual IT9000 Rev. 20