Unit 5
Unit 5
to Slove business
Of people,technoloqies, and procedures
are differe nt rom reqular
intormation
Problems. MIS USed t0 analyse other
in the Sense that are ochviies in
Sustems in operational
intdmaion Systems applied and
Such as DeciSion Support Systems
the Orqanisati on
ExperSystems. business
lere eavlier used tor the practical
Computers of accounts
trach
OF payro11
and keeping have
As more and more pplications
Conmpuling
payable and
recei vable.
with information
have provided manaqers would hetp irn
been cleveloped,that other data,ulhich
,and 1s being increasingl.
about Sates, inventories the tem"MIS"
nq the enterprise,
manaqing
managi these applications
used fo descri be on Su
intbrmati on
in the informah
stem
System
MIS is defined
MIS as researc the techno logical
more than just
Field hich examines
the oc tal System,
r
even both. în addi tion,
he
lhen the
nlhen tw o
two
or just- hat emerge
System, emevge
the pheromena rererS broadty toa
itInvastigates intormation System with the
intevact. Managemernt that provides managers
System and ethcientty running thein
Computeybased tbe
for oronising, evaluating es and larqe oraanizations,he
Organizations,
tDols
li thin Compani Sometimes
aemrtments. Tor Computer Sqstem iS of M1S
tments responsible ty
depar
MIS depaytment 419 the responsibli
fomats for
the reporting tormats
Cated the
to deve lopand Cesiqn Such as Production,FRinonce. e
Department
departments is increastmglu
Various tunctional MIS depart ment
HR et. isthat nece.ssary
Mar keting, Projects, of intor mation
) To
producion
ensure
and
the availabiliy
very to Custome1S
deli
of materials and procduct s tor
tant is
to ensure all at the lowest
impor CuStomer demand,
Curvent and tuure 13 lose money
to lose tiany
any
like
ble CostThe Compary he
The followinq example
followingeample
tums out to be lrong
Possi
decision
illustrate this point
oF
inadequate quantities
1) 1f a Company purchases item
krong item
or buys the kkong
an item used in manutac turing
the eunet deli eueA de
very Schedules
liverysche dules.
technigUe'S),
Scvappercentages
Outputs and 6, and a
here ate two oukputs, A
only
TeportsS
Variety
of messaqes Schecdule.
pioduction
Ouput Ais the Reto mm ended
dule of the requi red
minimum
ut a de tailed he eath Step
This lays Wi t uantities ,tor
to satisfy the
dates,
Start and Completion Yeguired
nd bill of material
ot the routing
rom the MPS.
demand Schedule.
13 ts the Recommerded purchasing items Shoul
Output the purchased
out a dates that The purchase
This lays
in
and hese date Cs) to mateh he
matth the
both facility Shoufd
Stouldoccur
oCCur
beecei ved
blanket order
rele.ase
Orders,
or
production schedules
ts
Messoge S and Kepor order to Supplier to
orders Can
These inctude
Provide materidls)
purchase
re Schedule notices(that
ordets).
e
aeComme
Comme nd Cancel,
Cantel,
de or Speed up existind
intrease, lay the tecommended outpuls
that
It is always desirable
trained
drders
people
o goup
need to be révieuwed by as these
or in Set-p br reiqht Savings
bene fits the MRp
Of the
of MRP
linear calculations
actions Qre beyond the
Computer Softuare
in harduvare
MRp. 1EPp eVolved with the Chanqe
inter pretations betu
Sot twarc andnterface"
Capability tinantial Constro
Consiclers financial Constro
The Sustem hthich
twareThe
SoltwarTe
Sof An MRpn System Can
has u ther evolved as MRp
71
eliminated.
tation movement
aiting transpos upkeeping),waste
time, inventtry
lardling, Protessing
desecti ve items.
with
associated
apaneSe Tevms
Jopanse lerms used in 11 are gven belbw
(10Andon (
trouble lights): These immediately Siqnal to
the Producion line that there is problem to be teSlovd
)
automatically
3)Muda: hlaste
MuYa Uneve nnesS
5)Mui: Erte ss
PoKa-yoke t ioolprbof ): Maintain machines and meThods
So as to mistakes in producHon prote sses
prevent
3 Podutt is of high
talue
Kde
1) Theve is Sope or flexible tloY kinq P'acfices
.
C.an develop diciplined worktorce.
hanbar
hanban is a Sioral or Message er Communicatio
used to Control ftow of tems though the productim
to
Proce SS Even klaving tlands, or Shtouting) Sending a Card
Could be a dew ekomples of kanban.
Benefits of J1T Hou
Prodx
betleY quality
The bene fits of J1 T inctude
as his/ her
his/
won ker actepting quality
ss,
quality Con Sciousne eycle times
and reworb, reduced
Yeduced Scrap
responsibility,
Smoother low bf produc
less
wOY Ken
on,wo
Ker
Jower Setup times, hiqher
inventor y: lost Savings,higher
wosk
praductiviy wor kers
force,
fhë ctepting a
Par icipation,
mOYe Skilled to Swjtch °loles
and willing
. Othe
improvement ofthe Orqani satior
Orqanisotiorn
atl membevs
In a TOM eftort,
products,
Services and
tn oproving proce ss
Pavicipote wor
in khich they provide
Cuskomers
its Customers
Ctuture to
s
Commi
tted provide
their neds.
needs.
Ithe Company
Company
ad
Services
that Staatisty
Staptisty
with products T9M tave been
ToM have
that implemented
mplemented
lo anu Companics 0f
OF Compantes
Companfes
Alo man reveal that mly 20-361
Successul.Surveys áchieved either
undertaken
TgM have in qual
qualiky,
that have improvements
or even tanqible
Brqniicant
Producivit
tor 79M
Herequisites or Successul
for Success tul
imple mentat
implementat-
manaoement
leacdership
action s based n hacts,
tas qesponse a
improvenmert and TSM Cul tute
pation,
empolyee parici
in T0M envronment
herHow
roduX products are develbped
development
intevesting
in a T OM environment ithout a
on in a ct
T M
apponach,
is ustally Caried mosp heve
Pioduct development
acts in dependent ly.
Where each depotment
A
ir intevnal
Core Conceptin
Which tetev to
implementing M
is Deming's 14
the Set of Management pYactices
Points
to ncYease their qualit
and ploductivity.
to help Companies
help
Standardisat ior) Ciso) clefins
or
nternational Orqani Sation
tor an brgmi Sat ion
brami sat ion
TOM as a
Manaqtment approaCh
the bf all its
based on paticipation
entered on quality SuCtess
Suctessthrouqh
through
tmgtem at
memberS and aming all hembere
and bene fi ts to
ustomey s
CustomeYS ta Satisfaction,
of the Orqanization and to
the Society
Every
every process So that greater Consistencq ofeffort
is obtained. In Japan TOM Comprises the tolowing
four prote ss gteps:
haizen-tocuses on Cominuous proCessand Improve mernt
Visi ble ,Aepeatable measuvable.
protesses
by making as they ate
-Make thinqs wDr k
2.Atarimae ttinshiksu
meant tor Cie a pen ; is meant ovtinq
OTitin9)or
3 kansei- exanmine the klayhe user
applie the prduct s
leads to in the produet itsel
improvement
ki Hinshitsu- Should have an aesthfe
4 Mirypkute Tbingt
Six Siqma
Specifi cations.
Six Siqma toCuses on:
* Contimuous efforts to redute Vaiation in process Output
s is
.
key to business Sucte Ss
qvality
or betler.
Sub-Me thocloloqies
1) DMAIc
2) DMA DV
analuse,
The Six Siqma DMATC proce ss Cde fine, measure, taing
sor existing process faling
an improVement Sustem .
Conhol) is
tbY incTemental improve ment
and lobking
below Specification
desiqn Veriy)
the Six Siqma DMAD Cdetine, measure, andly, s at
used to develbp new product
products
s an improvement
Siqma quality le ve ls .
&stem
DMAIC
of the tollotoinq
Steps
methodolt Consiss
Basic ology
that are Consi stent
Define the proceSS improvement poals
Des
Design
deails , optimise
may require
S
Simulations
Simulation
producti
on
This phase implement
pilot AunS,
Verification
the de siqn ,etup ss DtonerS
Veri fyand handover
Veri tD proce
for its Su
SuCcesStul
Ccesstul
process oles
Toles for
eveal
Severa key
key
idenifies
Six Sigma
SIqma
other
implementatibr). oF
oF C€o and other
Ceo
intudes the SuppoT
upport tor
are tesponsible
tesponSible
Executtve LeaderShip The dlSoo
team members. They dlS
hey top manaqenment
hey tor SiX Sigma implementation.
mplementatión. añd zeSoures
NeSources
a vtion wi th treedom he
SeHing upthe other empolyees ments.
empwer tor Dre ak Thrpugh improe
new ideas
to explore tor he &ix Siqma impementation
are tesponsi blean inteqrated way 5ns
sns
hay. Champi
Champions in inteqvated
The orqani Sationn blatk k be l-s.
belks
QCrOSS to. blac
dlSo acts as men tors
as in-house
proce Sses,
and product
Their CustomevS
and for
Bock Delts operate under master black belts to apply
Six Sioma methodology to Speci-fic projects. They primanly
focuses on Six Sionma project executi on, heve aS Champims
ster Black belts totus on identifying project-s| functions for
for
Ax Siaroa
dre talse up Six Sigrma
Green Belts empolyee s klho
Implementoation alonq
withb their other job hespongbiliH es. They
belts and &upport the
operate under the quidance of blach
in achieving the bvevall esolts
traired in
yellou Belts empolyees, ulho have been
ave
iniiative,
Six Siqma techngues 0s
ParoF Corporate-wide, initiative,
and are not
but have ndtCompleted a Six 6iqma project aCtivies.
in quality improvemert aCtiviHes.
ex pected to acHVely engage
engoge
Maturity Model
maturi ty levels,
Comprises
The
The Strucure and Key praciceS
areas qoals, Commbn teatureS Succe
Levels oF C MMM
he predic tabi
of the CMM.
lily
The
heve
re Qre five
five levels
Softunhe processS
of an organisation's
moVes up the Se five
ettctiene ss ,and
Contr ol
Orgamisatfon
7
Initial
Makuri
uSually
y
does not
le vel , Proceses
provide a
ave sually
9table envi rormer
ard the
adhoc and
he.
and me hods.
Level-4 - Manoged Can
measute men ts, the management effort
USing precise twate development the
e and Control the Sof odapt
effectively manaqe st and
st odapt
ettecively manag to adju and
losses of
In Porticular, it Can identi fys ways
without meaSurable
to paricular project
Proess
F rom Specifications.
quali y deviation s
Level-5- bptimiSing
matyriy level
focuses on Continuallymproving
This in oVati ke
and innovati
ss ce thrbugh
bot inctemental
Proce performon
Maturity Levels
initial tevels
This Level is Characte rised by
by inConSiste ncin
Pertorming
Pertorming pracHces, dispbcement 0 esponsibili y, titualistc
Managed Level
This Level is
idenitied by klork OVevload,
environmet
distractivns, untlear performance objecti ves or feedbac6, lach of relevant
and louw morale.
hhouledge or Shilu, poor Communi cation
Defined Level
Predictable Level
Supply Chain
Management
of
Supply hainManoge ment CScM) is the prDLess
Planning implemen ti ng
and Contolling the opera fions of the suPPy
Chain aS eFficienty as poSSi ble
woY
to
- I+
in- proce
Spans
ss
point-of- Consurm ption
all
inventory
moement Ond Storaqe
Ond finished
of raw
good s trom point
materials,
of-0riqin
Pro blemS:
Actiyities Funcions
on core com pe te ncie s the y have re duced their Ouner Ship of raw
materidls Sources and distibuti on Channets. These functions
tunct{ons Cre
OAre
to other tirms That can peTform
Out SouiCed
intreaSingly being
has resolted
the activities betler or more costeffectively. This
of Componines invotWed in Satisfying
in an inttease in number
ConSumer demand, While eduing
he manaqement Cortrol of dai y
loqistics oration.
distri butiorn
Size of klare. houses, and
OCofibnand dishibuors,
dishibutors,
Custorn
Custorn,
withb Suppliers, and
Strategic Partner ship tical information
Strategic for CYi
channets
CYeati ng Communicatton s Such as CYOSS doc.hi ng directSiipping
improve ment
OPeatio nal
and third-Corty toqistrcS ad existing produtds
products
existing
So that neuo
desiqn Coordi nation, load Manoqements
Manogement=
chain,
*product desion into the Supply Chain,
Can be optimally integrated
Chain
y intrastructure
,to Suppor
Intovmation technolog Supp
dns.
Operati
Tactical
decisions
and other purchasinq
A Sourcing
Contracts
locati ons, 5cheduling
Cbntracting
on decisions, indudinqg
producti
definiti on.
process and
and planning
ons, including
quanti y, location,
Inventory de cisi
of inventory
quality
including treque
ney,YOutes and
* TranSporta tior Strateqy
operaional al)
distibuhion planninq, including
odes
Daily
in
ProducHon
fhe supPly
produchion
the Supply chain
Shecali ng
and
for
to CuStdmTS
transportation in the Supply
for all Con sihaints
accounting dishri louton
*order promisinq, manu factute ng facilities,
Supplievs,
Chain, inttuding at
Centers,and
bther cuStomers SuCh as
chain partners
between Supply
intprmation only through
Shored be
etc, om kully levevaged
nly inteqratio
Procesš
Prcducrbn depoment, Ctain business
Supply and Suppievs, join
inteqration
ProCess wor5 between buyersStared inttumati on
Colaborative and
involves tommbn Sustems
Produ tt development,
Busines Process outsourcing CBPo2 is
Sub
are SubCorstia
dare cted, it
lorstiacted,
it
Payro1, to a thivd.par
Service
OutSourC ino
1tinttudes intema
into two Cateqovies
buSiness un Ctions
tunCtions
Such aS billing b purchasing
2) hont ofice
out SouYCinq
I+ in ludes CuStumer telated Services
Such aS maketinq or tech
Support
e
be best pev formers in
marinq is to identify the and
ing to
their C la.ss.
adopt best hnbuwn practi ces
1) Internal
hich peytains to depa trnerst s, toc tories, etc. bh the
)
Sane ompamu
)
Who
Corppeitve
Which
Functivra)
pertains
tb direct Coopetitors-
4 Genericc
lhich pertain s to leading Ovgonisations rom
fr om
Benefits
The Bene fits oF Bsc are given below
t9
and inmpement Strategy Strategic dire
ag
inhinq
inking
Cuttome s and meaSures to
team and
Ction
direCi
idividuG objecti
ves
the batance
The SCore Carcd etains traditional inancial
initiati ves
be
analysed
n agtn