Intelimains 510 Global Guide
Intelimains 510 Global Guide
510
Mains supervision controller
SW version 1.0.0
1 Document information 5
2 System overview 13
3 Applications overview 27
4 Installation and wiring 31
5 Controller setup 58
6 Communication 209
7 Technical data 227
8 Appendix 229
5.4.4 Connecting To Load 107 6.2 Connection to 3rd party systems 213
Responsible Party:
Kevin Counts
10 N Martingale Rd #400
60173 - Schaumburg, IL
USA
IMPORTANT: This type of paragraph highlights a procedure, adjustment etc., which can cause a
damage or improper function of the equipment if not performed correctly and may not be clear at
first sight.
Example: This type of paragraph contains information that is used to illustrate how a specific function
works.
IMPORTANT: Controller issues Wrn Default Password (page 639) alarm, if the factory default
password is used. It is necessary to change the factory default settings of password to be able to
clear the alarm.
Name of
Modified Type License condition web address
software
CMSIS Copyright (C) 2020 Amazon.com, Inc. or its
MIT license
FreeRTOS affiliates. All Rights Reserved.
Embedded
Copyright (c) 2016 jwellbelove
Template MIT license
www.etlcpp.com
Library
STM32Cube_
BSD 3 license
FW_H7
Copyright (C) 20xx, ChaN, all right reserved.
Modify This software is provided by the copyright holder and
FatFs license contributors "AS IS" and any warranties related to this software
BSD
are DISCLAIMED. The copyright owner or contributors be NOT
LIABLE for any damages caused by use of this software.
IMPORTANT: Be aware that the binary outputs can change state during and after software
reprogramming (before the controller is used again ensure that the proper configuration and
setpoint settings are set in the controller).
The following instructions are for qualified personnel only. To avoid personal injury do not perform any action not
specified in related guides for product.
EN 60255-1 g)
2
EN 60529 (IP20) EN 60068-2-27 (a=500 m/s ; T=6 ms)
Passive
3 x Phases Coil Fuel solenoid current
sensor
Active
Connector -
current Fuse Pick - up
female
sensor
Connector -
Fuse switch Relay coil
AirGate male
Relay coil of
Contact Generator slow-
Alternating
current operating
Generator
Contactor
Analog schematic Renewables
modem
Controller
Grounding
simplified
Battery Resistor
Module
Battery Ener GSM
simplified Resistor
gy Storage adjustable
System Current
GSM modem Resistive
measuring
Binary output sensor
RPTC
Current
IG-AVRi
Breaker measuring
RS 232 male
contact
IG-AVRi
Danger
TRANS RS 232
Breaker
female
contact Danger -
Electric Jumper
Hazard Starter
Breaker
DC to AC Load Switch -
Inverter manually
Breaker
operated
Mains
Diode Transformer
Breaker
Wifi / WAN /
LAN
6 back to Document
information
2.4 AC measurement
With InteliMains 510 it is possible to easily set the parameters for measuring.
You can see layout of the peripherals in the chapter Terminal Diagram (page 33).
The controller is shipped with a Default configuration (page 58), which should be suitable for most standard
applications. This configuration can be changed only by using a PC with the InteliConfig software. See
InteliConfig documentation for details.
Once the configuration is modified, it can be saved to a file for later usage with another controller or for
backup purposes. The file is called archive and has the file extension .aig4. An archive contains a full image of
the controller at the time of saving (if the controller is online for the PC) except the firmware. Besides
configuration it also contains current adjustment of all setpoints, all measured values, a copy of the history log
and a copy of the alarm list.
The archive can be simply used for cloning controllers, i.e. preparing controllers with identical configuration
and settings.
2.7.2 WebSupervisor
Cloud-based system designed for monitoring and management of ComAp and 3rd party devices via the
internet. See more in the WebSupervisor Global Guide.
2.7.4 InteliSCADA
InteliSCADA is a Windows based software for monitoring of multiple controllers. See more in the InteliSCADA
Global Guide.
2.8.3 CM-RS232-485
Communication module with two communication ports.
RS232 and RS485 interface
MODBUS
Serial connection to InteliConfig
2.8.4 EM-BIO8-EFCP
Input and binary input/output extension module.
One additional AC current (CT) measuring for
Earth Fault Current protection (EFCP)
Wide range of measured current - one input for
1A and 1 input for 5A
Up to 8 additional configurable binary inputs or
outputs
Supported sensors:
Resistor 3-wire input
Common resistor: 0-250Ω, 0-2400Ω, 0-10kΩ
Temperature sensor: Pt100, Pt1000, Ni100, Ni1000
Current (active or passive sensors)
±20mA , 0-20mA, 4-20mA
Voltage
±1V, 0-2,4V, 0-5V, 0-10V
Lambda probes
Thermocouples are not supported (the measuring loop was
designed for lambda probes, what caused non-support of
thermocouples)
Impulse/RPM sensor:
RPM measuring pulses with frequency 4Hz – 10kHz
Impulse
Possibility to measure pulses from electrometer, flowmeter,
etc.
Configuration 8/8
8 Binary inputs (options: pull up or pull down logic)
8 Binary outputs (options: Low side switch (LSS) or High side switch
(HSS))
2 Analog outputs (options: voltage (0-10V), current (0-20mA) and
PWM (5V, adjustable frequency 200Hz-2,4kHz))
Configuration 16/0
16 Binary inputs (options: pull up or pull down logic)
0 Binary outputs
2 Analog outputs (options: voltage (0-10V), current (0-20mA) and
PWM (5V, adjustable frequency 200Hz-2,4kHz))
6 back to CAN Extension Modules
2.9.3 IGL-RA15
Remote annunciator. See more information on web page IGL-RA15.
15 programmable LEDs with configurable
colors red-green-yellow
Lamp test function with status LED
Customizable labels
Local horn output
Maximal distance 200 m from the controller
Up to 4 units can be connected to the controller
UL certified
IMPORTANT: This module is not compatible with different than 250 kbps communication speed. If
the ECU module with 125 kbps communication speed is connected the whole system will
automatically switch to the 125 kbps, and IGL-RA15 module will stop communicating.
Supported sensors:
J, K or L thermocouples
Thermocouples with and without cold junction compensation are
supported
2.9.7 I-AOUT8
The module allows customers to configure up to 8 analog outputs. AGND terminals are on the same potential.
See more information on web page I-AOUT8.
2.9.8 IS-AIN8
The module is equipped with 8 analog inputs. This module is compatible with MTU ECU-7 at communication
speed 125 kbps when uploaded with firmware 1.2.0 and higher. See more information on web page IS-AIN8.
2.9.9 IS-BIN16/8
The module allows users to expand the amount of binary inputs and outputs, and add 2 impulse inputs. It is
possible to configure the unit to have 16 binary inputs (galvanic separated) and 8 binary outputs (galvanic
separated), 2 pulse inputs (frequency measurement or pulse counting). See more information on web page
IS-BIN16/8.
Note: CAN address 0 disables corresponding CAN message (Group data are not send).
3.1 MCB
3.1.1 MCB application with one mains incomer
InteliMains 510 directly controls only the MCB. Frequency/Power and Voltage/Power Factor of the system is
controlled via load sharing and var sharing outputs (#System Load Control PTM (page 239) = Load Shar
and #System PF Control PTM (page 244) = Var Shar) using CAN2 (page 17) and/or Communication
peripherals (page 17) communication.
The controller senses the mains parameters and in case of Mains failure detection (page 103)
automatically activates AMF Function (page 102). In this case signal SYSTEM START/STOP (PAGE 591) is
activated, MCB is opened based on setting of MCB Opens On (page 290). After Healthy mains detection
(page 103) and countdown of MCB Close Delay (page 288) is MCB synchronized. With closing of MCB load
It is possible to use InteliMains 510 with multiple mains incomers. In this case it is necessary to also use BTB
controller to split site into 2 groups. For more information please see InteliMains 510 BTB Global Guide.
Note: For applications containing only controllers IG1000, IM1010, IG500, IG200 and IM210 SYSTEM
START/STOP (PAGE 591) does not need to be physically wired. It is shared via CAN intercontroller
communication.
InteliMains 510 controls the MCB and MGCB. Power and Power Factor is controlled via load sharing and Var
sharing (#System Load Control PTM (page 239) = Load Shar and #System PF Control PTM (page 244)
= Var Shar) using CAN2 (page 17) and/or Communication peripherals (page 17).
The controller senses the mains parameters and in case of Mains failure detection (page 103)
automatically activates AMF Function (page 102).In this case is activated signal SYSTEM START/STOP (PAGE
591), MCB is opened based on setting of MCB Opens On (page 290). MGCB breaker is closed only in case
the sufficient power is available (SYSTEM RESERVE OK (PAGE 591) is active). After Healthy mains detection
(page 103) and countdown of MCB Close Delay (page 288) is MCB synchronized. With closing of MCB load
starts to be transferred according to setpoints in Subgroup: Load Transfer (page 339). Once the gen-sets
are unloaded, signal SYSTEM START/STOP (PAGE 591) is deactivated.
Note: The package does not contain a communication or extension modules. The required modules should be
ordered separately.
Plug-in module
Note: The final depth of the controller depends on the selected plug-in module – it can vary between 47 mm
and "x" mm. Mind also the size of connectors and cables (e.g. in case of RS232 connector, add about 60 mm
more for standard RS232 connector and cable).
Note: The controller is mounted into panel doors as a standalone unit using provided holders. The requested
cutout size is 187 × 132 mm. Use the screw holders delivered with the controller to fix the controller into the
door.
4.2.2 Mounting
The controller should be mounted onto the switchboard door. Requested cutout size is 187 × 132 mm. Use
the screw holders delivered with the controller to fix the controller into the door as described in pictures below.
Recommended torque for holders is 0.15 N·m.
Note: Enclosure Type rating with mounting instruction – For use on a Flat surface of a type 1 enclosure.
4.4.1 General
To ensure proper function:
Use grounding terminals.
Wiring for binary inputs and analog inputs must not be run with power cables.
Analog and binary inputs should use shielded cables, especially when the length is more than 3 m.
Tightening torque, allowable wire size and type, for the Field-Wiring Terminals:
For Mains Voltage, Generator Voltage and Current terminals
4.4.2 Grounding
2
The shortest possible length of wire should be used for controller grounding. Use cable min 2.5 mm .
The negative " - " battery terminal used as power supply for CU must be properly grounded.
Switchboard must be grounded at common point. Use as short cable as possible to the grounding point.
For the connections with 12 V DC power supply, the controller includes internal capacitors that allow the
controller to continue in operation during cranking if the batter voltage dip occurs. If the voltage dip goes to 0 V
during cranking and after 50 ms it recovers to 8 V, the controller continues operating. This cycle can repeat
several times. During this voltage dip the controller screen backlight can turn off.
Image 4.2 Controllers power supply with external capacitor, separating diode and fusing
Note: In case of the dip to 0 V the high-side binary outputs will be temporarily switched off and after
recovering to 8 V back on.
Note: Suitable conductor protection shall be provided in accordance with NFPA 70, Article 240.
Note: Low voltage circuits (35 volts or less) shall be supplied from the engine starting battery or an isolated
secondary circuit.
Note: It is also possible to further support the controller by connecting the external capacitor and separating
diode. The capacitor size depends on required time. It shall be approximately thousands of μF. The capacitor
size should be 5 000 μF to withstand 150 ms voltage dip under following conditions: Voltage before dip is
12 V, after 150 ms the voltage recovers to min. allowed voltage, i.e. 8 V. Diode should be able to withstand at
least 1 kV.
IMPORTANT: 5 A / 6 × 0.5 A BOUT fuse is calculated without BOUT consumption nor extension
modules. Real value of fuse depends on consumption of binary outputs and modules.
IMPORTANT: Risk of personal injury due to electric shock when manipulating voltage
terminals under voltage. Be sure the terminals are not under voltage before touching
them.
Do not open the secondary circuit of current transformers when the primary circuit is
closed. Open the primary circuit first.
IMPORTANT: It is necessary to ensure that potential difference between current COM terminal
and power supply "–" terminal is maximally ±2 V. To do so ground properly both terminals.
IMPORTANT: It is necessary to ensure that potential difference between current COM terminal
and power supply "–" terminal is maximally ±2 V. To do so interconnect these two terminals.
IMPORTANT: It is necessary to ensure that potential difference between current COM terminal
and power supply "–" terminal is maximally ±2 V. To do so ground properly both terminals.
IMPORTANT: It is necessary to ensure that potential difference between current COM terminal
and power supply "–" terminal is maximally ±2 V. To do so interconnect these two terminals.
IMPORTANT: It is necessary to ensure that potential difference between current COM terminal
and power supply "–" terminal is maximally ±2 V. To do so ground properly both terminals.
IMPORTANT: It is necessary to ensure that potential difference between current COM terminal
and power supply "–" terminal is maximally ±2 V. To do so interconnect these two terminals.
IMPORTANT: If the second phase of the split phase application is phase L2 use current input 32,
if its phase L3 use current input 33.
IMPORTANT: It is necessary to ensure that potential difference between current COM terminal
and power supply "–" terminal is maximally ±2 V. To do so ground properly both terminals.
IMPORTANT: It is necessary to ensure that potential difference between current COM terminal
and power supply "–" terminal is maximally ±2 V. To do so interconnect these two terminals.
Image 4.12 Controller wiring for voltage measurement of 3 phase application with neutral
Note: Terminals marked by Tx in the picture above are Mains's terminals. These markers are not the same
as markers for the controller wiring.
Image 4.14 Controller wiring for voltage measurement of High Leg Delta application
Note: Terminals marked by Tx in the picture above are Mains's terminals. These markers are not the same
as markers for the controller wiring.
Image 4.15 3 Controller wiring for voltage measurement of 3 phase application without neutral
Note: Terminals marked by Tx in the picture above are Mains's terminals. These markers are not the same
as markers for the controller wiring.
ConnectionType: SplPhL1L2
Connection type (page 261) = SplPhL1L2
Note: Terminals marked by Tx in the pictures above are Mains's terminals. These markers are not the same
as markers for the controller wiring.
Note: Terminals marked by Tx in the picture above are Mains's terminals. These markers are not the same
as markers for the controller wiring.
Note: A termination resistor at the CAN (120 Ω) is already implemented on the PCB. For connecting, close the
jumper near the appropriate CAN terminal.
1Recommended data cables: BELDEN (http://www.belden.com) - for shorter distances: 3105A Paired - EIA
Industrial RS-485 PLTC/CM (1x2 conductors); for longer distances: 3106A Paired - EIA Industrial RS-485
PLTC/CM (1x2+1 conductors)
Note: Shielding shall be grounded at one end only. Shielding shall not be connected to CAN COM terminal.
For longer distances or in case of surge hazard (connection out of building, in case of storm etc.)
① Recommended PT5-HF-12DC-ST1
RS485 wiring
The wiring of the RS485 communication should be provided in such a way that the following rules are observed:
Note: A termination resistor at the RS485 (120 Ω) is already implemented on the PCB. For connecting, close the
jumper near the RS485 terminal.
For longer distances or in case of surge hazard (connection out of building, in case of storm etc.)
① Recommended PT5HF-5DC-ST1
Note: Communication circuits shall be connected to communication circuits of Listed equipment.
Balancing resistors
The transmission bus into the RS-485 port enters an indeterminate state when it is not being transmitted to. This
indeterminate state can cause the receivers to receive invalid data bits from the noise picked up on the cable. To
prevent these data bits, you should force the transmission line into a known state. By installing two 560 Ohm
balancing resistors at one node on the transmission line, you can create a voltage divider that forces the voltage
between the differential pair to be less than 200 mili-Volts, the threshold for the receiver. You should install these
resistors on only one node. The figure below shows a transmission line using bias resistors. Balancing resistors
are placed directly on the PCB of controller. Use jumpers PULL UP/PULL DOWN to connect the balancing
resistors.
The USB cannot be used instead of power supply. The controller will not be turned on when the USB is
connected and the controller is not powered from power supply.
4.4.10 Ethernet
Ethernet Cat5/Cat6 cable fitted with the RJ45 connector can be connected to the ethernet interface. The
ethernet can be used for direct computer connection. See the chapter Connection via Ethernet (page 210)
for more information.
After removing back cover insert the plug-in module. Plug-in module has to be inserted under holders. Start
with holders marked by symbol 1. On the controller are also arrows for better navigation. After inserting plug-
in module under holders 1 press it down to holders marked by symbol 2 which locks the module.
4.6 Maintenance
4.6.1 Backup battery replacement
The internal backup battery lifetime is approx. 6 years. If alarm Wrn RTC Battery Flat (page 665) is present,
replacement of backup battery is needed. Follow these instructions:
Connect the controller to a PC and save an archive for backup purposes (not necessary but
recommended).
Disconnect all terminals from the controller and remove the controller from the switchboard.
Release the rear cover using a flat screwdriver or another suitable tool.
The battery is located in a holder on the circuit board. Remove the old battery with a small sharp
screwdriver and push with a finger the new battery into the holder.
Warning – Risk of fire if battery is replaced with incorrect type or polarity. Dispose of used batteries
according to instructions. The CR1632 3V Lithium battery have to be used."
Put the rear cover back. Use slight pressure to lock the snaps into the housing. Pay attention that the
cover is in correct position and not upside down!
Put back the plugin modules and back cover.
Power the controller on, adjust date and time and check all setpoints.
5.2.1 USB
You may connect to the controller using the USB (page 34) Port. In this case standard USB A to B cable should
be used - USB (page 54) connection.
Image 5.2 Second screen of InteliConfig - Select your controller from list of Detected
controllers.
Select your controller from the list of Detected controllers. You need to know your contoller's serial number.
Note: You do not need to be using user account while connecting via USB.
Image 5.3 WinScope screen - Select your controller from list of Detected controllers.
Select your controller from the list of Detected controllers. You need to know your contoller's serial number.
Note: You do not need to be using user account while using WinScope1000 connected via USB.
5.2.2 Ethernet
You may connect to the controller using any of the Recommended wiring (page 35), ports, if correct Ethernet
Port Configuration settings are applied.
Note: See Communication peripherals (page 17) to see differences between these peripherals.
Direct connection
When you use direct connection the controller needs to be reachable directly from the PC you use (i.e. one
LAN or WAN without any firewalls and other points that may not allow the connection).
Note: The connection speed might be significantly limited when you connect the controller directly from the
PC and your Ethernet card is setup to Energy-Efficient Ethernet option.
Use IP address which is stored in proper value (based on selected Ethernet peripheral) and fill Controller
address.
IMPORTANT: Never fill Access code!
IMPORTANT: In case of using Communication peripherals (page 17) you need to fill Username
and Password of actual user account.
You can also select controller from "Detected controllers" feature. If this controller is connected via
Communication peripherals (page 17) you will be prompted to fill Username and Password of actual user
account.
Use IP address which is stored in proper value (based on selected Ethernet peripheral) and fill Controller
address.
IMPORTANT: Never fill Access code!
IMPORTANT: In case of using Communication peripherals (page 17) you need to fill Username
and Password of actual user account.
AirGate connection
You may connect to the controller using AirGate which works only via Communication peripherals (page 17).
If the AirGate key in the Access Administration is empty the controller will not connect to the AirGate despite the
function is enabled. Access Administration is available in Tools of the InteliConfig.
Setpoints and values related to connection via AirGate:
AirGate Connection (page 418) - has to be ENABLED
AirGate Address (page 419) - manually adjusted address of AirGate server
AirGate Port (page 419) - manually adjusted port for communication between Controller and AirGate
server
AirGate Status (page 498) - has to be connected, operable
AirGate ID (page 498) - 9 numbers long ID of the controller
Use AirGate ID, AirGate server with proper port (54441 for global.airgate.link), AirGate Key and Controller
address. Valid user account - Username and Password - is required for the connection.
IMPORTANT: Never fill Access code!
Note: Ask your administrator for AirGate Key. Administrator can always change the key via InteliConfig using
"Tools -> Access administration -> Change AirGate key"
Use AirGate ID, AirGate Server with proper port (54441 for global.airgate.link), Device Access Key and
Controller Address. Valid user account - Username and Password - is required for the connection.
IMPORTANT: Never fill Access code!
HORN RESET button. Use this button to deactivate the horn output without
acknowledging the alarms.
ENTER button. Use this button to finish editing a setpoint or moving right in
the history page.
START button. Works in MAN mode only. Press this button to initiate the
start sequence of the engine.
STOP button. Works in MAN mode only. Press this button to initiate the stop
sequence of the Controller. Repeated pressing of button will cancel current
phase of stop sequence (like cooling) and next phase will continue.
MCB button. Works in MAN mode only. Press this button to open or close the MCB.
GCB button. Works in MAN mode only. Press this button to open or close the GCB.
Multicolor (RGB) LED. The specified color and flashing function describes the actual
state of the unit. For more information see Status LED Indication on page 67.
Screens
Each type of controller has special set of screens stored in the controller configuration. The description of the
each metering screens is by default predefined by ComAp. Scrolling between the screens is performed using
the arrow up and down buttons.
Note: The metering screens are adjustable using the Screen Editor (in InteliConfig). The Screen Editor tool
also has its own manual.
Service screen
The service screen is the special screen (bitmap) defined and stored in the controller. The service screen is
also accessible from administration as a last list item. The purpose of the service screen is to allow the site
administrator to put into the display (resp. controller) important data for technical support. The status screen
can be uploaded using the InteliConfig. By default the service screen is predefined by ComAp.
Note: Service screen is accessible using the buttons combination Enter + Menu just only from the metering
screens. Enter button has to be pressed first.
IMPORTANT: Each dialog has its own structure corresponding to the value type.
IMPORTANT: QR Code is displayed on each dialog. Together with ComAp Smart Hint application
the QR Code is dedicated for further help. Simply read the QR Code using Smart Hint application
to get a help about actually edited setpoint.
Dialog Value
The dialog value is dedicated for number setting. When the dialog is active the buttons arrow up and down are
used for number selection. Enter button confirms the option. Menu button cancels the dialog without saving.
Dialog Text
The dialog text is dedicated for text inserting or modification. When the dialog is active the buttons arrow up
and down are used for letter selection. Arrow up means the selection in left direction, arrow down means the
selection in right direction. Arrows right/left are used for moving between the letters to the next/previous letter
position in the text field. If actual position is very right letter then the arrow right inserts new letter to the right.
Letter DEL deletes actualy selected letter (using left or right arrow). Insert letter (empty letter - just behind the
DEL letter) inserts the letter to the actual position (using left or right arrow) Enter button confirms the text
modification. Menu button cancels the dialog without saving.
Improved dialog for text inserting from version ICD 1.4.0 allows users better and user frinedly control. Arrows
are used for movement in letter table. Enter is used for letter selection/confirmation. Function buttons is used
for another functions. F1 button is used to delete letter. F2 button is used for changing the letter table to
special characters and vise versa. F3 and F4 buttons are used for movement inside the text field between the
letters. F5 button confirms the dialog and save changes. Menu button cancels the dialog without the saving
changes.
Note: Enter button is used for dialog confirmation and saving the entire text to the configuration and because
of this the DEL and INS letter is inserted using the left or right arrow button.
Dialog IP address
The dialog IP address is dedicated for IP address insertion. When the dialog is active the buttons arrow up
and down are used for number selection. Arrows left and right are used for moving between the IP cells. Enter
button confirms the option. Menu button cancels the dialog without saving.
Dialog Message
The dialog message has informal character about the result of any action. Enter or Menu button cancels the
dialog without saving. There is no need to confirm the selection. There two types of message dialogs :
Stop - dedicated for error indication
Information - dedicated for general message
Dialog Progress
The dialog progress has informal character about the result of any action. The progress bar and percents are
also displayed during the action performing. Enter or Menu button cancels the dialog without saving. There is
no need to confirm the selection.
Dialog Time
The dialog time is dedicated for date setting. When the dialog is active the buttons arrow up and down are
used for number selection. Arrows left and right are used for moving between the time cells. Enter button
confirms the option. Menu button cancels the dialog without saving.
Status bars
Bottom status bar
The bottom status bar is used for the user button functions. There are several status bars in the GUI. Bottom
status bar consists of 5 areas (user buttons) dedicated for emitting the command to the controller unit, jump to
the specified page (e.g. alarmlist, history) or special functions on some pages.
1. User button 1 – emitting the command to the controller or link to page in GUI or special function
2. User button 2 – emitting the command to the controller or link to page in GUI or special function
3. User button 3 – emitting the command to the controller or link to page in GUI or special function
4. User button 4 – emitting the command to the controller or link to page in GUI or special function
5. User button 5 – emitting the command to the controller or link to page in GUI or special function
Note: The button press is visually indicated by black frame around the button area. The indication does not
mean that requested command is performed, it is only press indication.
Note: Concrete status bar views for concrete page are described in specific chapters in this manual.
1. Mode selector – Mode selector is dedicated for the controller mode selection. Using arrow left and right
the controller mode is changed (only on the metering screens). The choice must be always confirmed by
enter button. There is 5s timer for the automatic mode selector dialog cancellation. The mode selector
dialog can be also canceled by menu button.
2. Page title – Each page and each metering screen has its own title. The first number in square brackets
describes the actual metering screen position. The second number describes the total available number of
metering screens.
3. Trending – The icon is active when the trending is running. Icon is inactive when the trending is stopped.
4. USB Stick – The icon is active if the USB stick is plugged in the display unit. Icon is inactive if there is no
USB stick plugged in.
5. Access Lock – Access lock icon is active if the display is locked for security reasons. Icon is inactive if the
controller unit is not locked.
6. PC connection – PC connection icon is active if the unit established connection to the PC using the USB
cable. Icon is inactive if there is not established connection to the PC.
7. Alarm indication – The alarm icon is flashing red if there is at least one unconfirmed alarm (shutdown or
warning) in the alarmlist. The icon lights red if there is at least one confirmed active alarm and no
unconfirmed alarm in the alarmlist. The icon is inactive if the alarmlist is empty.
8. User – The user icon lights green if the user is logged in to the controller. The icon is inactive if the user is
logged out.
Note: The alarmlist page is automatically displayed and backlight is turned on if the new alarm appears (only
in case the actual GUI position is the Home metering screen).
IMPORTANT: Alarm reset button confirms all the unconfirmed alarms stored in controller.
IMPORTANT: If the actual GUI position is Alarmlist page and there is at least one uncofirmed
alarm in the Alarmlist the jump to the home metering screen and backlight timeout are ignored.
5.3.4 Setpoints
The setpoint page is intended for setting the controller values. Each type of controller has specific setpoints to
be set. The setpoints also depend on the type of application like SPTM / MINT or MCB / MGCB etc.
Availability of the setpoint item also depends on configuration level settings in Administration page. Setpoint
is set in 2 steps.
1st step – Setpoint group is selected using buttons arrow up and down and confirmed using enter button.
1. Setpoints group – the column setpoint group displays the available groups based on the controller,
application type and configuration level settings. Respective setpoint group is selected using enter button.
2. Available setpoints in actually selected group – each setpoint group contains specific setpoints. The
informative column Setpoint name displays the available set of setpoints to be set in each Setpoint group.
This column is only informative and can NOT be set using the arrow left and right. The setpoint setting is
done using the 2nd step – see below.
2nd step – Setpoint item is selected using the buttons arrow up and down and the dialog for value setting
is called using the enter button. The dialogs are described in the chapter Dialogs.
1. Setpoint name – Setpoint is set using the enter button. Specific dialog is displayed and the value can be
set. There are several types of dialogs (text, numeric, stringlist) and the type of called dialog depends on
the setpoint type. The dialogs are described in the chapter Dialogs.
2. Actual value – Informative actual value for specific setpoint is displayed. Value range, original value and
default value for the selected setpoint are displayed inside the dialog.
IMPORTANT: If the controller is locked (Access Lock function is active) then the attempt for
setpoint editation is denied and the information dialog is displayed (Controller is Locked). See
chapter Administration and Access Lock.
Login screen
The group Password is not setpoint group. This Password item is manually placed to the first group position
on the program code level just for this controller unit.
Currently Logged-in User – the information about actually logged in user or his ID if loged using ID and PIN.
Access Rights – Access rights of the actually logged in user
0 – user has access rights 0, which means "logged-out" user
0,1 – user has access rights 0 + 1 access rights
0,1,2 – user has access rights 0 + 1 + 2 access rights
0,1,2,3 – user has access rights 0 + 1 + 2 + 3, which means administrator rights
Login and Logout buttons
Login button calls the login dialog.
Logout button performs the logout action.
5.3.5 History
The history page displays the records of the important moments in the controller history.
There are 2 types of history records :
Event records – are also known as standard history records. This type of record appears in case the
controller event has been made. The time stamp history also belongs in the event history. The time record
is stored for a specified period of time.
System records – are also known as text history record. These type of records are generated during the
user login/off, controller programming or other system actions.
1. Fixed column – has a different shade of colour. Fixed column is always merged and anchored on the left
side of the history page.
2. Event history record – this type of record appears in case the controller event has been made. The time
stamp history also belongs in the event history. The time record is stored for a specified period of time.
Pressing the enter button the dialog with detailed information for selected record is displayed.
3. System history record – this type of record appears in case the controller system action has been made.
The time stamp history also belongs in the event history. The time record is stored for a specified period of
time. Pressing the enter button the dialog with detailed information for selected record is displayed.
4. Jump to first row and column – the jump to the first row and first column is performed if the button is
pressed.
5. Listing mode – by pressing this button the listing mode is changed. There are available 3 modes : listing
by 1 item, listing by 1 page, listing by 10 page. The mode is useful if the history is full of records. Listing
mode is also automatically changed if the listing buttons arrow up and down are pressed for longer time.
Original mode is set when the listing buttons are released.
Note: Pressing the enter button on the actually selected row the dialog with detailed information for selected
record is displayed.
5.3.6 Trends
1. X axis – X axis displays the time stamps. The view of X axis is fully automatic.
2. Y axis – If the default range is not suitable for the displaying of the value it can be adjusted in settings
option. See bellow for more information.
3. Grid – the grid is displayed behind the trends charts. The grid is fully automatic.
4. Trend line – each channel have different color for better value identification. The color of the trend line
match to the Value color in channel panel.
5. Actual period – actual period settings. The period can be adjusted in settings option.
6. Actual channel value panels – display the values of the newest (actual) sample.
Trends settings
Trends settings page is dedicated for the available trends settings. The navigation in trends settings page is
done by buttons arrow up, arrow down, arrow left, arrow right, enter, user button 1 and 2.
1. Channel value – the channel value menu appears if the enter button is pressed just on the position.
Inside the channel value menu the requested channel value can be selected. The value availability
depends on the type of configuration stored in the controller.
2. Low limit value – the low limit value is intended for changing the low border of the value range. For the
best view of the displayed trends it is highly recommended to set this limit to the minimum expected value
with some reserve.
3. High limit value – the high limit value is intended for changing the high border of the value range. For the
best view of the displayed trends it is highly recommended to set this limit to the maximum expected value
with some reserve.
4. Quick channel removal – pressing the enter button on the trash bin icon the actual channel is not
configured.
5. Period – section is dedicated for setting of the sample time period.
6. Run – the section is intended for the selection of the run mode
a. once – trending only until the trend chart window is full
b. circular – cyclic mode (trending is repeated continuously) – be aware the samples are stored only in
internal temporal memory, the trend chart starts moving when the trend chart window is full, the
oldest samples are trashed out
7. Start option – The start of trends are triggered by the start option. There are 3 start options.
a. Binary state - the trigger is the bit of the selected binary value. Manual start and stop is still active.
b. Manual (by default) – the trigger is the start button called by user.
c. Home – the trigger is the return to the Home metering screen from any GUI position. Manual start
and stop is still active.
8. Bit of binary value selection – If the start option is set to Binary state then the field for the bit of the
concrete binary value is activated.
IMPORTANT: If the trending is started and the changes have been made in the settings the
trending is restarted based on the new settings.
IMPORTANT: Be aware the samples are stored only in internal temporal memory. Trend chart
starts moving when the trend chart window is full, the oldest samples are trashed out.
IMPORTANT: There is no option to store the trends to the external memories like USB stick, etc.
5.3.7 Values
The values page is intended to monitor the controller values. Each type of controller has specific set of values.
Values screen is visually similar to setpoins screen.
To list across the values the navigation, enter and menu buttons is used.
5.3.8 Administration
Note: Init screen is accessible using the buttons combination Enter + Menu just only from the metering
screens. Enter button has to be pressed first.
Controller Info
Controller info page is dedicated for important information about the entire unit. These information is useful
mainly for issue troubleshooting .
Controller info page is divided into 3 main blocks of information :
Integrated Color Display unit
Controller unit
Configuration
Note: Similar values with similar structure can be displayed using InteliConfig PC tool.
Note: Controller Info screen is accessible using the buttons combination Enter + Menu just only from the
metering screens. Enter button has to be pressed first.
Note: The availability of the connected module depends on the type of controller unit.
Note: Modules Info screen is accessible using the buttons combination Enter + Menu just only from the
metering screens. Enter button has to be pressed first.
Electronic Devices
Electronic Devices screen is dedicated for important information about the connected ECU.
Note: The availability of the connected Electronic Device depends on the type of controller unit.
Note: Electronic Devices screen is accessible using the buttons combination Enter + Menu just only from the
metering screens. Enter button has to be pressed first.
1. Backlight Control – can be controlled using Internal settings or external signal over LBI Dark Mode
a. Internal – Backlight timeout and backlight intensity is respected from the manual settings
b. LBI Dark Mode – if controller LBI Dark Mode is activated then the Status LED and LCD backlight is
completely diabled. Be aware that the application and controller is still running. Keyboard is still in
functional state. The Backlight Timeout is still respected in this option.
2. Backlight Timeout – if the cell area is pressed the dialog for time settings is displayed. The user is able to
set the period from 1 up to 241 minutes. There is also the option to set NO Timeout which means the
display unit is backlighted forever. Note that in remote displays like IntelIVision 5.2 the Backlight Timeout
option is not mirrored with controller setpoint Backlight Timeout (it is mirrored in Integrated Color Display).
3. Brightness Control:
a. Manual (by default) – the value of the backlight is set manually using the value dialog (point 3)
b. External– - the value of the backlight is given by the Analog Input settings in InteliConfig and
connected value of resistor, voltage or current (based on the type of the selected sensor).
4. Brightness intensity – the value is selected using the value dialog. Note the value is applied immediately
during the change of the value.
5. Internal Temperature information – gives the actual inside temperature of the unit. There is
implemented automatic mechanism for lowering the backlight intensity based the internal derating
backlight curve. If the inside temperature exceeds 35 °C the area behind the temperature lights yellow.
The yellow color indicates that the display backlight curve is applied and automatically starts derate the
backlight intensity. The backlight intensity returns to normal when the temperature is decreased bellow
35 °C. This feature saves the lifetime of the internal components.
IMPORTANT: It is strongly recommended to use backlight on the standard level max. 60%.
Maximal backlight intensity level of 100% is suitable only for application with higher amount of
the ambient light. Be aware that higher intensity level means higher surface front glass
temperature and lower lifetime.
IMPORTANT: It is strongly recommended to use Backlight Time (timer) set on the reasonable
amount of time (approximately 30 minutes) during the normal running genset or engine phase. It
is because of saving lifetime of the display unit. The display unit is still running if the backlight is
off. For switching on the LCD backlight the simple pressing any button is necessary.
Languages
Language settings – the list of languages stored in the controller configuration is displayed in the list of
possible languages.
The integrated color display unit supports the following languages
English
Chinese
Japanese
The integrated color display unit partially supports the following languages
Bulgarian, Taiwan, Czech, German, Greek, Spanish, Finnish, French, Hungarian, Icelandic, Italian,
Korean, Dutch – Netherlands, Norwegian, Polish, Roman, Russian, Croatian, Slovak, Swedish,
Turkish, Ukrainian, Slovenian, Estonian, Latvian, Lithunian, Vietnamese, Italian, Portuguese, Bosnian
The integrated color display unit supports the following Unicode standard character sets
Basic Latin, Latin-1 Supplement, Latin Extended-A, Latin Extended-B, Latin Extended Additional,
Cyrillic, Greek, Greek Extended, Arabic, Arabic Supplement, General Punctuation, Superscripts and
Subscripts, Currency Symbols, Arrows, CJK Unified Ideographs, Kanji, Hiragana, Katakana, Hangul
Jamo, Thai
IMPORTANT: Even the language is configured in InteliConfig the specific language is unavailable
if the language is available in configuration (but empty) or the language is not supported by
integrated color display unit.
Note: The flag is not displayed if the language is supported but the flag icon does not exist in the integrated
color display unit.
Note: Languages screen is accessible using the buttons combination Enter + Menu just only from the
metering screens. Enter button has to be pressed first.
Standard – Limited amount of settings are available for configuration. The description which settings are
available in chapters concerning to controller functions.
Advanced – Set by factory default. All the settings are available for configuration. Be aware that only
experiences users should perform the settings of extended functions.
Note: By default the Advanced settings is selected which means all the setpoints are available by default. To
restrict the availability the Standard setting must be performed. The advanced and standard category are set
in InteliConfig PC application.
Note: Configuration Level screen is accessible using the buttons combination Enter + Menu just only from
the metering screens. Enter button has to be pressed first.
Export / Import
Import Package – is dedicated for integrated color display unit firmware updated, controller firmware
update, controller archive update. Extension modules firmware update is not supported.
If the USB stick is not connected the import function is not available and visually indicated as a
greyed text.
The message dialog (Controller unit is not ready) is displayed if the controller is not in state ready
for programming (e.g. Gen-set running)
Export Archive – is dedicated for the entire archive export.
If the USB stick is not connected the export function is not available and visually indicated as a
greyed text.
The archive files (.aig4) is exported to the fixed directory in the USB stick (eg:
"root:/IG500/Archive"). The directory structure is automatically created if does not exist.
Export function is not protected by password.
The message dialog (Controller unit is not ready) is displayed if the controller is not in state ready
for archive export (e.g. Gen-set running)
Waiting dialog is displayed during the export process.
The message dialog is displayed after archive process.
Archive Export Successful if successfully exported.
Archive Export Failed if any error occurs during the export process.
Integrated color display unit is restarted after export process.
Note: Once the USB stick is inserted to the display unit the directory and its subdirecotries are created
automatically if does not exist.
IMPORTANT: Requested files to be imported must be saved in the root directory on a USB Stick.
File selection – is available if the conditions above (in section Import Package) is fulfilled
Only files with pcg3 extension is displayed.
Maximum 100 files (*.pcg3) in root is displayed.
The message dialog (Package Incompatible) is displayed if the incompatible pcg3 file is used
The message dialog (Invalid File) is displayed if the pcg3 file is invalid or corrupted
Import proccess
Import process – is available if the correct and compatible file is selected conditions above (in section
Import Package) is fulfilled
The import process is not allowed if at least one file in the package is not compatible with each other
– the Import button is not displayed.
When the Import process is started it is not possible to interrupt it.
Bar Message is displayed
Package Import Successful (green colored) – if success
Package Import Failed (red colored) – if any error during the process
IMPORTANT: Integrated color display unit firmware is updated in two steps. Firstly the firmware
is uploaded to the internal memory (indicated by icon ). The second step is the firmware
update from internal memory. The firmware is updated immediately after reboot using bootloader
(Indicated by progress bars and messages in limited GUI). After all the unit is automatically
started with new firmware.
IMPORTANT: Only in some special cases the import process using USB stick must be performed
twice. This situation is always described in New Feature List with more detailed information.
IMPORTANT: Only FAT16 and FAT32 file system on USB stick are supported.
Note: If the USB stick is plugged in the Import/Export page is automatically displayed.
Note: If the import proccess fails try the import proccess again.
Note: If the import proccess fails try to create new package file using InteliConfig.
Note: Export / Import screen is accessible using the buttons combination Enter + Menu just only from the
metering screens. Enter button has to be pressed first.
Service QR Codes
Service QR Codes screen is dedicated for easy maintenance and technical support. Together with ComAp
Smart Hint application the usage of the small display is even easier.
1. Password Reset – Password Reset function is dedicated for simple handling of the password reset
procedure. Scan the QR code using the Smart Hint application and send the reset code to the ComAp
technical support.
2. Controller Statistics – Controller statistics data gathered during the controller operation. Smart Hint
application displays the controller statistic data in one place in a readable text form and could be further
investigated.
3. System Info – System data info in one place in Smart Hint application.
Note: Settings screen is accessible using the buttons combination Enter + Menu just only from the metering
screens. Enter button has to be pressed first.
Service screen
The service screen is the special screen (bitmap) defined and stored in the controller. The service screen is
also accessible from administration as a last list item. The purpose of the service screen is to allow the site
administrator to put into the display (resp. controller) important data for technical support. The status screen
can be uploaded using the InteliConfig. By default the service screen is predefined by ComAp.
Note: Service screen is accessible using the buttons combination Enter + Menu just only from the metering
screens. Enter button has to be pressed first.
Note: Each Access Rights password can be changed by inserting old password and new password.
IMPORTANT: If the setpoint is protected by password the password dialog appears when the
attempt to password change is performed.
IMPORTANT: Be aware there is a brute force algorithm protection implemented. If the brute force
protection is active then the user is informed by Invalid Password message even the password is
inserted correctly.
Important values
The important controllers values and system buttons are displayed by default and accessible from the Home,
Power and Synchro metering screens. The breaker status, controller status and system timer are also
displayed on the Home metering screen.
Note: The adjustment of the important values can be made using powerfull tool Screen Editor (in
InteliConfig).
Password change
The password change can be performed using the Password menu in Setpoint page.
1. Choose the item for which access right you want to change password.
2. Using password change dialog enter correct old and new requested password and confirm the choice.
3. The password for respective Access Rights level is changed.
Backlight Timeout - can be set at a range of 1 to 254 minutes or Disabled. Disabled means the backlight
never shuts down.
Brightness control
1. If the manual mode is chosen the user is responsible for his own backlight intensity.
2. If the External mode is chosen the display unit expects the external resistor (potentiometer) on its Analog
input. The type of sensor can be set in InteliConfig.
Brightness intensity - The backlight intensity can be adjusted using the value dialog from 1 up to 100%. It is
not possible to set 0 to avoid total shutdown of backlight intensity.
IMPORTANT: It is strongly recommended to use maximum backlight if it is really needed. The
temperature of the LCD grows linearly with the set of LCD backlight intensity. The product
lifetime is temperature dependent. In general it means higher temperature lower lifetime.
IMPORTANT: It is strongly recommended to set the Backlight Timeout to reasonable time (e.g
5 minutes). If the backlight is off then any button press switch on the backlight again.
State messages
Alarms purpose is to indicate occurrence of unwanted situation such as unexpected opening of breaker,
generator overvoltage etc. But in certain situations, we use alarms as a way to visualize information that affects
current behavior of the controller.
The controller evaluates two levels of alarms. Level 1 – yellow alarm – is a non-critical alarm that is only
informative and does not take any action regarding the System control. Level 2 – red alarm – represents a critical
situation, where an action must be taken to prevent damage of the System or technology.
One alarm of level 1 and one alarm of level 2 can be assigned to each binary input
Multiple protections can be assigned on each analog input.
There are also Controller integrated protections (page 102) with Fixed Protection States (page
600).
Each alarm is written to the Alarmlist (page 102).
Each alarm causes a record to be written into the history log.
Each alarm activates the Alarm and Horn output.
Each alarm can cause sending of a SMS message or an email.
Alarm states
An alarm can have following states:
Active alarm: the alarm condition persists, alarm delay has elapsed.
Inactive alarm: the alarm condition has disappeared, but the alarm has not been confirmed.
Confirmed alarm: the alarm condition persists, but the alarm has already been confirmed.
Visual interpretation of alarm is decided by terminal side. Commonly for active alarms whole row background
is colored (yellow/red/blue). Inactive alarms have transparent background color and text is colored
(yellow/red/blue)
Alarmlist
Alarmlist is a container of active and inactive alarms. It will appear automatically on the controller display, if a new
alarm occurs, or can be displayed manually from the display menu.
Active alarms are shown as inverted, not yet confirmed alarms are marked with asterisk before them.
Alarmlist contains three types of alarms:
Controller built-in alarms
User configured alarms
ECU alarms
ECU alarms
The ECU alarms are received from the Electronic Control Unit. The alarms are represented by the Diagnostic
Trouble Code, which contains information about the subsystem where the alarm occurred, the alarm type and the
alarm occurrence counter.
The most common fault codes are translated into text form. Other fault codes are displayed as a numeric code
and the ECU fault codes list must be used to determine the reason.
When the mains failure is detected and AMF Start (page 286) = Enabled, the following steps are performed:
If the setpoint MCB Opens On (page 290) is set to Mains Fail, the MCB is opened.
The timer for automatic start of the System Emergency Start Delay (page 287) begins to count down.
If Gen-sets are not in parallel with the mains (MCB or MGCB is opened) #System Start Delay (page 317)
is count down on Gen-set controllers, otherwise the timer is skipped after 1 second count down.
After the timers has elapsed, the System is started.
Note: The automatic start of the System due to AMF function can be disabled by the binary inputs AMF
START BLOCK (PAGE 536) or MAINS FAIL BLOCK (PAGE 545).
If the setpoint MCB Opens On (page 290) is set to Gen Run / BUS Voltage, the MCB is opened once the
Gen-set / BUS voltage and frequency are within limits.
After Open Transfer Min Break (page 339) elapses, the MGCB and MGCB (in case of MGCB
application) is closed and the System begins to supply the load.
After the mains is restored to normal, the timer Mains Return Delay (page 287) begins to count down.
Transition of load back to mains is adjusted via setpoint Transfer Gen To Mains (page 341). Behavior of
transition is also affected by binary inputs FORCE ISLAND (PAGE 537), FORCE PARALLEL (PAGE 538) and
REMOTE START/STOP (PAGE 560). After the transition the Gen-set goes to cooling.
If Gen-sets are not in parallel with the mains (MGCB is opened) #System Stop Delay (page 317) is count
down on Gen-set controllers, otherwise the timer is skipped after 1 second count down. After that the Gen-
set goes to cooling.
An output for control of a contactor. Its state represents the breaker position requested
Close/Open by the controller. The breaker must react within 2 seconds to a close or open command,
otherwise an alarm is issued.
An output giving a 2 second pulse in the moment the breaker has to be closed. The
ON coil
output is intended for control of close coils of circuit breakers.
An output giving a pulse in the moment the breaker has to be opened. The pulse lasts
OFF coil until the feedback deactivates, but at least for 2 seconds. The output is intended for
control of open coils of circuit breakers.
The MGCB UV coil output is active the whole time the System is running (not in idle or
cooling). The MCB UV coil output is active when the controller is switched on. The output
UV coil
is deactivated for at least 2 seconds in the moment the breaker has to be switched off.
The output is intended for control of undervoltage coils of circuit breakers.
When binary output breaker close/open is opened, there is 2 seconds waiting time for feedback If
feedback doesn't match, the alarm Wrn MGCB Fail To Open (page 661)/Wrn MCB Fail To Open (page
659) is issued.
When binary output breaker close/open is closed there is 2 seconds waiting time for feedback. If the
feedback doesn't match the output, close/open is opened and closed again after delay defined by setpoint
Delay Between Closing Attempts (page 256). If feedback doesn't match after second try and 2 seconds
delay elapsed, the alarm Wrn MGCB Fail To Close (page 661)/Wrn MCB Fail To Close (page 658) is
issued.
A new alarm ALI GCB Closing Is Blocked (page 1) is activated in case Setpoint GCB Control Mode
(page 254) is set to Internal and any of following generator protections are switched to Disabled
Generator <f Protection
Generator >f Protection
Generator <V Protection
Generator >V and >>V Protection (both overvoltage must be disabled)
Short Circuit Protection
MCB
There is no circuit breaker between the Bus (Gen-sets) and the Load. The Load is powered immediately
from the Bus once Gen-sets are started (their MGCB are closed) or Bus is powered by another way.
Mains is connected to the Load by closing MCB if Mains voltage and frequency are within limits.
Synchronization
Synchronization Process 108
Synchronization Types 109
Synchronization Process
Behavior of synchronization process depends on, which breaker is used for synchronization and on which
Controller mode (page 267) is controller switched to.
It is possible to influence the behavior of the controller in MAN and AUTO mode and limit the process of
synchronization. Following setpoints have influence to synchronization process:
Note: When the controller starts to synchronize and the main measuring screen is displayed, it will be
automatically changed to the synchroscope screen for the entire duration of synchronization. The screen will
also show value Voltage Match 321 to inform you better about synchronization process. After synchronization
the synchroscope screen is automatically changed back to the main measuring screen. It is also possible to
change screens manually (arrows up and down) after displaying the synchroscope screen. In this case there is
no automatic return to the main measuring screen after synchronization is finished.
Synchronization Types
There are two types of synchronization. Type of synchronization is adjusted via setpoint Synchronization Type
(page 347).
Phase Match
The phase match synchronization consists of voltage matching and frequency/angle matching. The maximum
duration of synchronization is given by the setpoint Synchronization Timeout (page 348). If the
synchronization is not successful within this period of time, the alarm will be issued.
Slip Synchronization
The slip synchronizing is based on frequency/angle matching. The maximum duration of synchronizing is given
by the setpoint Synchronization Timeout (page 348). If the synchronizing is not successful within this period of
time, the alarm will be issued.
The Bus frequency is regulated to match the Mains frequency + Slip Frequency (page 350) value and the
window is set by setpoint Slip Frequency Window (page 350). When the Bus frequency reaches (Mains
Frequency + Slip frequency) value regulation loop is stopped (output is frozen at the actual value). If the Bus
frequency remains inside the window for the time longer than setpoint Dwell Time (page 349) the controller will
allow MGCB or MCB closing. The controller calculates periodically so called preclosing angle (based on the
actual value Slip Frequency (page 448) and CB closing delay given by the setpoints MGCB Latency (page
350) or MCB Latency (page 351)). When the preclosing angle is reached the controller issues CB closing
Whenever the Bus Frequency (page 458) leaves off the Slip Frequency Window (page 350) (either because
of Bus Frequency (page 458) or setpoint Slip Frequency Window (page 350) changes) the controller will
reactivate frequency regulation loop and try to reach the target value again. The Synchronization Timeout
(page 348) timer runs regardless of this while whole slip synchronization process is repeated. If the Bus
Frequency (page 458) reaches the target frequency again the regulations are frozen and if the Bus Frequency
(page 458) remains in the window for the time longer than setpoint Dwell Time (page 349) the controller will
continue in the standard sequence as seen in the previous case. *If the Synchronization Timeout (page 348)
elapses the controller will immediately stop synchronization and issue alarm .
Slip synchronization has a dead band. When the dead band is reached the frequency regulation is disabled.
Once it is disabled it will be enabled again only when the frequency goes out of the slip frequency window. Dead
band is introduced to allow the controller to detect the match.
6 back to Synchronization
The physical group of the controllers (i.e. the site) can be separated into smaller logical groups, which can work
independently even if they are interconnected by the CAN2 bus. The logical groups are intended to reflect the
real topology of the site when the site is divided into smaller groups separated from each other by bus-tie
breakers. If the bus-tie breakers are closed the sub-groups have to work as one large group (system) and if the
bus-tie breakers are open, the sub-groups have to work independently.
The group which the particular controller belongs to is adjusted by the setpoint Control Group (page
337). Use the default setting 1 with all controllers, if there is no bus-tie breaker.
The information which groups are currently linked together is being distributed via the CAN. Each
controller can provide information about one BTB breaker. The breaker position is detected by the input
function GroupLink (i.e. this input is to be connected to the breaker feedback).
The two groups which are connected together by the BTB, are defined with parameters Group Link L
(page 337) and Group Link R (page 338). BTB controller sends via CAN2 (page 17) (Communication
peripherals (page 17)) information that controllers from groups Group Link L and Group Link R are linked
together.
If external BTB is used (there is no CAN communication between external BTB and other controllers) or in
case of redudant information about BTB position is required , the Group link function in any ComAp
controller can be used. If the LBI GROUP LINK (PAGE 542) is activated the controller will send information to
all controllers on CAN that the groups defined by setpoints Group Link L (page 337) and Group Link R
(page 338) are connected together.
A history record is written into every controller that is affected by the group link whenever the BTB is
closed / opened (control groups are linked / unlinked).
All controllers in linked groups cooperate with each other and perform Power Management, Load sharing
and VAr sharing together. Thementioned functions are performed independently in each group, when the
groups are separated.
Example: 4 controllers separated by a BTB breaker into two groups of 2. The BTB position is detected by
the controllers 2 and 3. The reason, why there are 2 controllers used for detection of the BTB position, is to
have a redundant source of the group link information, if the primary source (controller) is switched off.
Once the BTB breaker is closed, the control groups 2 and 3 become new group 2+3. Power management, Load
sharing and VAr sharing are performed within newly established group 2+3. Merging of the groups may result in
a Controller stopping, if power management evaluates that available Actual Reserve is high enough to stop a
Controller.
In top right corner click wrench icon and select "Collect logs".
Note: It is recommended to use connection via Ethernet to reduce time required for data collection.
Signals which are considered to be visible the same way for every controller on CAN. Synchronization of these
signals is the internal part of the Power management function.
Basic principle:
For every signal, there is a LBI with the same function as the signal.
If the LBI is not configured on any input (physical binary, virtual in PLC etc.), its value is taken from CAN
and the value is not being shared back on CAN.
If the LBI is configured, its value is taken from the input and the value is shared on CAN.
The relevant function is activated only by the state of the signal, which is configured on LBI. That
means that function cannot be activated by the state of relevant CAN signal.
In case of the collision, there is a predefined behavior. If any controller with configured LBI receives a
logical "1", it then activates the signal on CAN.
Distributed Power Management Signals are shared only in the scope of logical Control Groups (page
112). If you merge Control Groups together (GROUP LINK (PAGE 542)), signals are applied in both groups.
The BTB controller is used to connect the groups together. When the Bus Tie Breaker is closed the BTB
informs appropriate controllers that their groups has been connected.
Note: For example see chapter System Start/Stop (page 199).
System
Start/Stop
Min Run
Power 1, 2, 3
Load Res 1,
2, 3, 4
Sharing of multiple Logical Binary Input (LBI) functions is critical for power management system operation,
because several power management functionality require simultaneous activation of LBI functions in controllers,
which are involved in power management operation. It can be done either automatically using CAN2 (page 17)
bus link between controllers or using dedicated LBI functions.
These LBI functions are shared automatically:
System Start/Stop
Min Run Power Act
Load Res Active
MCB Feedback
Note: InteliMains 510 controller activates the System Start/Stop signal in case of all system activations (e.g.
AMF, TEST Mode, ...)
The following rules applies to the automatic sharing of the selected signals between Mains / Gen-set
controllers.
2. LBI state received from CAN2 (page 17) bus is automatically used, if corresponding LBI function is not
configured in a controller.
Example: LBI Remote Start/Stop is not configured with a controller, but automatically shared System
Start/Stop is received from CAN2 (page 17) bus. Controller follows state of the shared LBI signal then.
5. LBI function can be configured with multiple controllers, which transmit through CAN2 (page 17) bus state
of the function. Or function applies to the function evaluation in controllers, in which the function is not
configured. It means that function is activated by shared signal coming from any controller (rule 4. applies).
Application MCB is opened (LBO MCB Close/Open is not active and LBI MCB
Mode = MCB Feedback is not active either).
BrksOff MCB is opened (LBO MCB Close/Open is not active and LBI MCB
Application Feedback is not active either) and MGCB is opened (LBO MGCB
Mode = MGCB Close/Open is not active and LBI MGCB Feedback is not active
either).
This state is active during synchronization via MCB. LBO Reverse Synchronization is
RevSync
active.
Application
This state cannot occure.
Mode = MCB
Synchro This state is active during synchronization via MGCB. MCB is closed
Application
(LBO MCB Close/Open is active and LBI MCB Feedback is active
Mode = MGCB
as well) and LBO Forward Synchronization is active.
Bus is being synchronized to healthy Mains (or vice versa). LBO Synchronization is active.
This state is active when LBO Mains Healthy is deactivated and until Emergency Start
MainsFlt
Delay timer expires.
Application This state is active during Mains Return Delay timer after LBO
Mode = MCB Mains Healthy is reactived.
This state is active when LBO Mains Healthy is active, MCB is
MainsRet Application opened (LBO MCB Close/Open is not active and LBI MCB
Mode = MGCB Feedback is not active either) and MGCB is closed (LBO MGCB
Close/Open is active and LBI MGCB Feedback is also active).
This state is active during Mains Return Delay timer or if LBO Mains Healthy.
ValidFlt State activated after Emergency start del.
MCB Off This state is never activated and stays here for backward compatibility.
This state is active while LBI Emergency MAN is active. All control functions e.g. BO are
EmergMan
disabled.
Modifying a setpoint
Fault Reset
Horn Reset
Start/Stop
Configurable history
It is possible to configure the columns (values) which will be displayed in the History window. The
configuration can be found in the Controller Configuration → Others → History. See the picture below.
In the left part of the configuration window there are all available binary and analog values (columns) which
can be configured to history event log. In the right side of the configuration window there is a table with all
already configured columns. By buttons Add and Remove in the middle of the configuration window or by
Related setpoints for choosing of the timer function: Related setpoints for the timer setup:
Timer 1 Function (page 365) Timer 1 Setup (page 366)
Timer 2 Function (page 367) Timer 2 Setup (page 368)
Timer 3 Function (page 369) Timer 3 Setup (page 370)
Timer 4 Function (page 371) Timer 4 Setup (page 372)
Timer 5 Function (page 373) Timer 5 Setup (page 374)
Timer 6 Function (page 375) Timer 6 Setup (page 376)
Related LBOs:
Exercise Timer 1 (page 572)
Exercise Timer 2 (page 573)
Exercise Timer 3 (page 573)
Exercise Timer 4 (page 573)
Exercise Timer 5 (page 574)
Exercise Timer 6 (page 574)
Mode Once
Set-up via InteliConfig
To set-up timer via InteliConfig go to the setpoint ribbon, setpoint group scheduler and setpoint Timer 1 Setup
(page 366).
Note: Setpoint Timer 1 Setup (page 366) is visible only if setpoint Timer 1 Function (page 365) has any
other value than disabled.
Mode Daily
Set-up via InteliConfig
To set-up timer via InteliConfig go to the setpoint ribbon, setpoint group scheduler and setpoint Timer 1 Setup
(page 366)
Note: Setpoint Timer 1 Setup (page 366) is visible only if setpoint Timer 1 Function (page 365) has any
other value than disabled.
In timer mode select Repeat. In repetition type select Daily. In timer settings adjust date and time of first
occurrence of timer. Also adjust the duration of each occurrence of timer. Than select the x-th day of repetition
and behavior of timer on weekends.
Example: On image example first start of timer will be 2015-01-01 at 12:00. Duration will be 5 minutes.
Timer will be again activated every 3rd day at 12:00 for 5 minutes including weekends.
Mode Weekly
Set-up via InteliConfig
To set-up timer via InteliConfig go to the setpoint ribbon, setpoint group scheduler and setpoint Timer 1 Setup
(page 366).
Note: Setpoint Timer 1 Setup (page 366) is visible only if setpoint Timer 1 Function (page 365) has any
other value than disabled.
In timer mode select Repeat. In repetition type select Weekly. In timer settings adjust date and time of first
occurrence of timer. Also adjust the duration of each occurrence of timer. Than select the x-th week of repetition
and days when timer should be active.
Example: On image example first start of timer will be 2015-01-12 at 12:00. Duration will be 5 minutes.
Timer will be again activated every 2nd week on Monday, Wednesday and Friday at 12:00 for 5 minutes.
Monthly mode
Set-up via InteliConfig
To set-up timer via InteliConfig go to the setpoint ribbon, setpoint group scheduler and setpoint Timer 1 Setup
(page 366).
Note: Setpoint Timer 1 Setup (page 366) is visible only if setpoint Timer 1 Function (page 365) has any
other value than disabled.
There are two types of monthly repetition. First of them is based on repeating one day in month.
In timer mode select Repeat. In repetition type select Monthly. In timer settings adjust date and time of first
occurrence of timer. Also adjust the duration of each occurrence of timer. Than select the type of monthly
repetition and the x-th day of repetition. Than select the x-th month of repetition.
Example: On image example first start of timer will be 2015-01-02 at 12:00. Duration will be 5 minutes.
Timer will be again activated every 2nd day in 2nd month at 12:00 for 5 minutes.
In timer mode select Repeat. In repetition type select Monthly. In timer settings adjust date and time of first
occurrence of timer. Also adjust the duration of each occurrence of timer. Than select the type of monthly
repetition, the x-th week of repetition and days in week. Than select the x-th month of repetition.
Example: On image example first start of timer will be 2015-01-05 at 12:00. Duration will be 5 minutes.
Timer will be again activated every 2nd week in 2nd month on Monday, Wednesday and Friday at 12:00
for 5 minutes.
In timer mode select Repeat. In repetition type select Short period. In timer settings adjust date and time of first
occurrence of timer. Also adjust the duration of each occurrence of timer. Than select the interval of repetition
(shorter than 1 day).
Example: On image example first start of timer will be 2015-01-01 at 12:00. Duration will be 1 hours.
Timer will be again activated every 4th hour for 1 hour.
Example:
Adress: 192.168.1.100
Netmask: 255.255.255.255
Port: 502
Only the single computer with IP address 192.168.1.100 can connect to MODBUS/TCP server
IMPORTANT: When enabling the firewall, If the rules are not set up properly and the connection is
made remotely, loss of connection can happen.
IMPORTANT: You cannot change value of setpoint which has active Forced Value function.
InteliConfig
Note: Setpoints that are currently being forced their arrow turns to green color and they also have the option
for writing of different value manually disabled.
Note: This is only quick illustration for I/O configuration, see the InteliConfig manual for more information
about configuration via PC tool InteliConfig.
Binary Inputs
The configuration of the binary input consists of:
1. Name - the name identification of the binary input
2. ECU Value - electronic control unit value, available only for ECU devices (otherwise disabled)
Binary Outputs
The configuration of the binary output consists of:
1. Name - the identification name of the binary output
2. Source - the source value for the binary output
3. Contact Type - represents the default state of output (Normally Open/Normally Closed)
4. ECU Value - electronic control unit value, available only for ECU devices (otherwise disabled)
5. Protections - the set of protections see Protections Configuration on page 133
Functions Configuration
It is possible to assign more functions (Logical Binary Inputs) to the specific input (BIN, AIN)
Each function (LBI) has the link to the help through button
Protections Configuration
It is possible to assign one level 1 and level 2 protection to the specific input or output (BINT, BOUT, AIN).
Remove protection
Edit protection
For more information about protections see Protections on page 185
Image 5.88 The window for selecting the target for I/O configuration transfer
Stage LBO
Stage 1 LOAD SHEDDING STAGE 1 (PAGE 577)
Stage 2 LOAD SHEDDING STAGE 2 (PAGE 577)-
Stage 3 LOAD SHEDDING STAGE 3 (PAGE 577)
Stage 4 LOAD SHEDDING STAGE 4 (PAGE 578)
Stage 5 LOAD SHEDDING STAGE 5 (PAGE 578)
Stage 6 LOAD SHEDDING STAGE 6 (PAGE 578)
Manual reconnection
Conditions:
Setpoint Auto Load Reconnection (page 314) = Manual
LBI MANUAL LOAD RECONNECTION (PAGE 546) has to be configured
When relative Total Running P (page 462) or Mains Import P (page 439) (depends on the setpoint Load
Shedding Based On (page 312)) drops below Load Reconnection Level (page 313) rising edge of LBI
MANUAL LOAD RECONNECTION (PAGE 546) reconnects the highest disconnected stage.
Note: Setpoint Load Reconnection Delay (page 313) is not considered
Auto reconnection
Conditions:
Setpoint Auto Load Reconnection (page 314) = Auto
When relative Total Running P (page 462) or Mains Import P (page 439) (depends on the setpoint Load
Shedding Based On (page 312)) drops below Load Reconnection Level (page 313) and delay Load
Reconnection Delay (page 313) elapsed from last reconnecting of stage, another stage is reconnected.
Vector
MCB MGCB Vector Shift
Shift/ROCOF CB
STATUS STATUS Protection Action
Selector (page
(PAGE 582) (PAGE 587) (page 305)
292)
Enabled or Opens MCB or MGCB based on
1 1 MCB or MGCB Parallel Only(no Vector Shift/ROCOF CB Selector
influence) (page 292)
Enabled or
MCB or MGCB (no No action (MGCB stays always
0 1 Parallel Only(no
influence) closed)
influence)
MCB or MGCB (no
1 0 Parallel Only No action (MCB stays closed)
influence)
1 0 MCB Enabled Opens MCB
1 0 MGCB Enabled No action (MCB stays closed)
If a vector shift is detected and consequently the MCB is opened, however mains voltage and frequency remain
in limits, the MCB is then closed again (synchronized) after Mains Return Delay (page 287) as the mains is
evaluated as healthy.
If a vector shift is detected and consequently the MGCB is opened, however mains voltage and frequency remain
in limits, the MGCB is then closed again (synchronized) immediately (no delay).
Note: If the MCB application is chosen, then MCB is always opened even there are some gen-set controllers
connected on the bus.
ROCOF
The Rate of Change of Frequency function is the fast protection for mains decoupling. It monitors the change of
frequency and if it gets changed dramatically, the protection is issued.
There are in total 4 independent ROCOF protections devided to 2 kinds.
Vector Shift/ROCOF CB
Option Behavior
Selector (page 292)
MCB Protection is reactivated with closing of MCB
Enabled
MGCB Protection is reactivated with closing of MGCB
Parallel Protection is reactivated with entering Parallel Operation
Not relevant
Only Mode Breaker state (page 473) = ParalOper
Mains Measurement P
If Mains Measurement P (page 250) = Mains CT then Mains Import P (page 439) is counted from the
current which is measured on Terminal Diagram (page 33) .
If Mains Measurement P (page 250) = Analog Input then Mains Import P (page 439) is taken from LAI
MAINS MEASUREMENT P (PAGE 597). Mains current can still be measured if Mains Measurement Q (page
251) = Mains CT.
If Mains Measurement P (page 250) = None then Mains Import P (page 439) is not counted because
there is no current measurement. This affects load transfering.
Note: When Mains Measurement P (page 250) is set to None or Analog Input (and LAI MAINS
MEASUREMENT P (PAGE 597) is not configured or has invalid value) alarm Wrn Load IMP/EXP Fail (page
656) is activated if Import/Export P is required and alarm Wrn PF/Q IMP/EXP Fail (page 663) is activated if
Import/Export Q is required.
MainsMeasurement Q
If Mains Measurement Q (page 251) = MainsCT then Mains Import Q (page 439) is counted from the
current which is measured on Terminal Diagram (page 33) .
If Mains Measurement Q (page 251) = Analog Input then Mains Import Q (page 439) is taken from the
LAI MAINS MEASUREMENT P (PAGE 597). Mains current can be still measured if Mains Measurement P
(page 250) = Mains CT.
The following binary inputs can be used to force one respective operating mode independent of the mode
setpoint selection:
Remote OFF (page 559)
Remote TEST (page 560) + REM TEST ON LOAD (PAGE 561)
Remote MAN (page 559)
Remote AUTO (page 558)
If the respective input is active the controller will change the mode to the respective position according to the
active input. If multiple inputs are active, the mode will be changed according to priorities of the inputs. The
priorities match the order in the list above. If all inputs are deactivated, the mode will return to the original position
given by the setpoint.
Another chapter related to the Operating modes is in the Operator Guide see Basic operating modes
description on page 1.
OFF
System start activation is blocked, if mains is healthy and MCB is opened, then MCB is automatically closed after
the delay given by setpoint MCB Close Delay. The MCB is closed permanently (MCB Opens On (page 290) =
GenRun) or is open or closed according to whether the mains is present or not (MCB Opens On (page 290) =
MainsFail). In case of MGCB application, the MGCB is opened if it is closed.
No AMF or Power management function will be performed. The buttons MCB ON/OFF , MGCB ON/OFF ,
START , and STOP including the appropriate binary inputs for external buttons are not active.
AUTO
System activation is controlled based on external signal (REMOTE START/STOP (PAGE 560) ) or by conditions
(AMF, Peak shaving, Power management system, etc.). When one condition deactivates the System does not
stop if another condition for automatic starts is active.
The controller does not respond to the buttons START, STOP, MCB ON/OFF, and MGCB ON/OFF.
If peak shaving stop condition occurs, but REMOTE START/STOP (PAGE 560) is active, System stays running.
TEST
The behavior of the controller in TEST mode depends on the setting of the setpoints and binary inputs.
The test mode behavior is common for both SPTM and MINT applications.
The Bus will be started when the controller is put to the TEST mode and will remain running unloaded. To
perform test on load the LBI REM TEST ON LOAD (PAGE 561) must be activated, or System Start/Stop for the
Bus's Control Group (page 337) must be activated (for MINT application).
If a Mains failure occurs, the MCB will be opened after Open Transfer Min Break (page 339), the MGCB will be
closed, and the Bus will supply the load.
The SYSTEM START/STOP (PAGE 591) is activated when the controller is put into the TEST mode.
MCB application - system start is active, if Gen-sets will be started their GCBs will be closed in to the parallel
state.
MGCB application - system start is active, if Gen-sets will be started their GCBs will be closed but MGCB stays
opened.
To perform test on load the LBI REM TEST ON LOAD (PAGE 561) must be activated.
If a Mains failure occurs, the MCB is opened, after Open Transfer Min Break (page 339), the MGCB (only for
MGCB application) will be closed and the Gen-sets will supply the load.
MINT application
Load control loop is active in parallel to mains mode only (MCB FEEDBACK (PAGE 547) is closed). Switch off other
parts of the system (Gen-sets) while adjusting.
SPTM application
Load control loop is active in parallel to mains mode only (MCB FEEDBACK (PAGE 547) is closed).
1. Set Load Control PTM Mode (page 240) = BASELOAD, BESS P request source (page 1) = Setpoint,
BESS Charge Power (page 1)/BESS Discharge Power (page 1) setpoint to 30 % Nominal DC Shore
Power (page 258) of Controller and activate LBI BATT CHARGE ENABLE (PAGE 1)/BATT DISCHARGE
ENABLE (PAGE 1).
2. Set Load Control PTM Mode (page 240) = BASELOAD, set Baseload (page 1) setpoint to 30 %
Nominal DC Shore Power (page 258) of Controller.
3. Set Load Gain (page 338) to the same value as Angle Gain (page 352). Set Load Int (page 339) to
zero.
4. Start the Controller in MAN Mode, press MGCB ON/OFF button to synchronize and close Bus to mains.
5. When MGCB is closed, Controller load slowly increases to BESS Charge Power (page
1)/BESS Discharge Power (page 1) valueBaseload (page 1) value. Check that Controller power is
positive (CT polarity).
6. Increase Load Gain (page 338) to unstable load control and decrease value by 30 % to insure stable
performance. When Load Int (page 339) factor is set to zero Controller load can differ from required
BESS Charge Power (page 1)/BESS Discharge Power (page 1)Baseload (page 1).
7. To adjust and optimize Load Int (page 339) change BESS Charge Power (page 1)/BESS Discharge
Power (page 1)Baseload (page 1) several times between 30 and 70 % of Nominal DC Shore Power
(page 258). Usually setting Load Int (page 339) to 100% gives optimal performance.
8. When Controller is running under full load check if speed governor output voltage value is not limited (it
does not reach Speed Governor Low Limit (page 1) or Speed Governor High Limit (page 1)).
a. Speed governor output voltage value is not limited (it does not reach Speed Governor Low Limit
(page 1) or Speed Governor High Limit (page 1))
b. Speed governor actuator is not mechanically limited or operates in a small section of the throttle
range.
9. Now your Load regulation loop setup is done.
Load control loop is active in parallel to mains mode only (MCB FEEDBACK (PAGE 547) is closed). 1 Gen-set is
enough fo settings, switch off other Gen-sets while adjusting.
1. Set #System Baseload (page 241) setpoint to 30 % of one Gen-set.
2. Set Load Gain (page 338) to the same value as Angle Gain (page 352) and Load Int (page 339) to 0.
PF Adjustment
Power factor control loop is active in parallel to mains mode only (MCB FEEDBACK (PAGE 547) is closed).
1. Set PF Gain (page 345) to the same value as parameters Voltage Gain (page 353) and Voltage Int
(page 353) to 0.
2. Set #System Baseload (page 241) = 30 % of Nominal DC Shore Power (page 258) and #System
Power Factor (page 245) = 1.0.
3. Start and synchronize the system in MAN Mode by pressing MGCB ON/OFF (in case of MCB application
press the MGCB button on Gen-set controller).
4. When running in parallel to mains loaded on 30%, increase slowly PF Gain (page 345) to unstable point
and then decrease the value by 30 % to insure stable performance.
5. Increase Load Int (page 339) to unstable load control and decrease value by 30 % to insure stable
performance. When Load Int (page 339) factor is set to zero Controller load can differ from required
#System Power Factor (page 245).
6. Now your PF/Q regulation loop setup is done.
Examples Description
Nominal Mains Import = 100 kW
MGCB gets closed, Required P is ramped from 0 kW
Load Ramp = 10 s
to 50 kW in 5 s.
#System Baseload = 50 kW
Nominal Mains Import = 100 kW MGCB is closed, Total Running P = 50 kW, #System
Load Ramp = 10 s Baseload is changed to 70 kW. Required P is
#System Baseload = 70 kW ramped from 50 kW To 70 kW in 2 s.
Power down
Ramp down starts when value Required P Target (page 465) drops, value Required P (page 466) is ramped
from Total Running P (page 462) down to the new value of Required P Target (page 465) based on Load
Ramp (page 343). Setpoint Load Ramp (page 343) determines how long it shall take to ramp down from
Nominal DC Shore Power (page 258) to 0 kW.
Soft unload
When MGCB is about to be opened (MGCB open command or stop command have been received), controller
uses for ramping to Generator Unload MGCB Open Level (page 342).
6 back to Parallel To Mains Operation
System Baseload
System baseload ensures that the system keeps certain Total Running P (page 462), which is given by
Required P (page 466). Required P (page 466) is ramped to Required P Target (page 465) using Load
Ramp (page 343).
#System Load Control PTM (page 239) has to be adjusted to Load Shar, Load Control PTM Mode (page
240) has to be adjusted to Baseload and Required P Target (page 465) is given by:
If Load Request Source (page 238) = Setpoint, Required P Target (page 465) = #System Baseload
(page 241).
If Load Request Source (page 238) = Analog External Value, Required P Target (page 465) is equal
to value from LAI LOAD CONTROL: ANEXT BASELOAD (PAGE 596).
Note: Required P Target (page 465), (Mains Import P (page 439)) can be limited in case of applied
Import/Export Limitation (page 241).
Note: In case LAI LOAD CONTROL: ANEXT BASELOAD (PAGE 596) is not configured or has Invalid flag (page
434), the setpoint source is used instead of AIN.
Import/Export
Import/Export ensures that the Gen-sets regulates their power to keep certain Mains Import P (page 439).
Total Running P (page 462) is given by Required P (page 466) which is ramped to Required P Target (page
465) using Load Ramp (page 343).
#System Load Control PTM (page 239) has to be adjusted to Load Shar, Load Control PTM Mode (page
240) has to be adjusted to Import/Export and Required P Target (page 465) is given by:
If Load Request Source (page 238) = Setpoint, Mains Import P (page 439) = Import Load (page
242).
If Load Request Source (page 238) = Analog External Value, Mains Import P (page 439) is equal to
value from LAI LOAD CONTROL: ANEXT IMP/EXP LOAD (PAGE 597).
Note: In case LAI LOAD CONTROL: ANEXT IMP/EXP LOAD (PAGE 597) is not configured or has Invalid flag
(page 434), the setpoint source is used instead of AIN.
PF Control
PF Control ensures that the system keeps certain Total Running Q (page 462), which is given by Required PF
(page 467). To enable this control, adjust #System PF Control PTM (page 244) to Var Shar and PF/Q Control
PTM Mode (page 244) to PF Control.
System Base PF
PF/Q Regulation Type (page 245) has to be adjusted to Base PF/Q Control. The Required PF (page 467) with
Required PF Character (page 467) are based on:
System PF/Q Control (page 466) = PF Control BASE and
PF/Q Request Source (page 243) = Setpoint, Required PF (page 467) is given by the Setpoint
#System Power Factor (page 245) or
PF/Q Request Source (page 243) = Analog External Value, Required PF (page 467) is given by
value from LAI PF CONTROL: ANEXT BASE PF (PAGE 1).
PF/Q Regulation Type (page 245) has to be adjusted to Import/Export PF/Q Control. The Required PF (page
467) with Required PF Character (page 467) are based on:
Q Control
Total Running Power Factor (page 462) is adjusted to reach Required Q (page 467). To enable this control,
adjust #System PF Control PTM (page 244) to Var Shar and PF/Q Control PTM Mode (page 244) to Q
Control.
System Base Q
PF/Q Regulation Type (page 245) has to be adjusted to Base PF/Q Control. The Required PF (page 467) with
Required PF Character (page 467) are based on:
Import/Export Q
PF/Q Regulation Type (page 245) has to be adjusted to Import/Export PF/Q Control. The Required PF (page
467) with Required PF Character (page 467) are based on:
System PF/Q Control (page 466) = Q Control IMP/EXP and
PF/Q Request Source (page 243) = Setpoint, Mains Import Q (page 439) is given by Import Q
(page 247) or
PF/Q Request Source (page 243) = Analog External Value, Mains Import Q (page 439) is given by
value from LAI Q CONTROL: ANEXT IMP/EXP Q (PAGE 1).
Note: Alarm Wrn PF/Q IMP/EXP Fail (page 663) is activated if:
Mains Measurement P (page 250) = None
Mains Measurement P (page 250) = Analog Input and LAI MAINS MEASUREMENT P (PAGE 597) is either
not configured or has Invalid flag (page 434).
Mains Measurement Q (page 251) = None
Mains Measurement Q (page 251) = Analog Input and LAI MAINS MEASUREMENT Q (PAGE 597) is either
not configured or has Invalid flag (page 434).
Q(Um)
Total Running Q (page 462) is automatically adjusted to correspond with predefined Required Q (page 467)
upon change of relative Mains voltage. The predefined Required Q (page 467) is adjusted by application curve
Q(UM) (PAGE 1)
Base Q(Um)
PF/Q Regulation Type (page 245) has to be adjusted to Base PF/Q Control. The Required PF (page 467) with
Required PF Character (page 467) are based on:
System PF/Q Control (page 466) = Q(Um) BASE and
PF/Q Request Source (page 243) = Setpoint, Required Q (page 467) is given by Q(UM) (PAGE 1)
curve. The curve can be offset horizontally by Q(um) 0 Reference (page 1) and in case of Mains
Voltage changes too fast, there is Q(Um) Deadband (page 1). Actual value of the curve is stored in Q
(Um) Curve (page 1). Or
PF/Q Request Source (page 243) = Analog External Value, Required Q (page 467) is still given by
Q(UM) (PAGE 1) curve, but the horizontal offset is given by value of LAI Q(UM): 0 REF ANEXT BASE Q
(PAGE 1)System PF/Q Control (page 466) Q(Um) Deadband (page 1) can also be applied. Actual
value of the curve is stored in Q(Um) Curve (page 1).
Note: Alarm Wrn Q(Um) Fail (page 1) is activated if LAI Q(UM): 0 REF ANEXT BASE Q (PAGE 1) is not
configured or has Invalid flag (page 434). Power is controlled as if PF/Q Request Source (page 243) =
Setpoint.
Note: Alarm Wrn PF/Q IMP/EXP Fail (page 663) is activated if:
Mains Measurement P (page 250) = None
Mains Measurement P (page 250) = Analog Input and LAI MAINS MEASUREMENT P (PAGE 597) is either
not configured or has Invalid flag (page 434).
Mains Measurement Q (page 251) = None
Mains Measurement Q (page 251) = Analog Input and LAI MAINS MEASUREMENT Q (PAGE 597) is either
not configured or has Invalid flag (page 434).
Q(P)
Total Running Q (page 462) is automatically adjusted to correspond with predefined Required Q (page 467)
based on Total Running P (page 462). The predefined Required Q (page 467) is adjusted by application curve
Q(P) (PAGE 599) To enable this control, adjust #System PF Control PTM (page 244) to Var Shar and PF/Q
Control PTM Mode (page 244) to Q(P).
Base Q(P)
PF/Q Regulation Type (page 245) has to be adjusted to Base PF/Q Control. The Total Running Q (page 462)
is based on:
System PF/Q Control (page 466) = Q(P) BASE and
PF/Q Request Source (page 243) = Setpoint, Required Q (page 467) is given by Q(P) (PAGE 599)
curve in x-axe range 0 to 100 %. Or
PF/Q Request Source (page 243) = Analog External Value, alarm Wrn Q(P) Fail (page 664) is
immediately activated because this control mode does not support external analog value. Power is
controled as if PF/Q Request Source (page 243) = Setpoint.
Import/Export Q(P)
PF/Q Regulation Type (page 245) has to be adjusted to Import/Export PF/Q Control. The Required Q (page
467)is based on:
Qref/Ulim
Total Running Q (page 462) is automatically adjusted to correspond with predefined Required Q (page 467)
upon change of relative Mains voltage. The predefined Required Q (page 467) is adjusted by application curve
QREF/ULIM (PAGE 1). To enable this control, adjust #System PF Control PTM (page 244) to Var Shar and PF/Q
Control PTM Mode (page 244) to Qref/Ulim.
Base Qref/Ulim
PF/Q Regulation Type (page 245) has to be adjusted to Base PF/Q Control. The Required PF (page 467) with
Required PF Character (page 467) are based on:
6 back to Parallel To Mains Operation
Transfers of Load
Type of transfer of load between mains and bus and vice versa is adjusted via setpoints Transfer Gen To Mains
(page 341) and Transfer Mains To Gen (page 340).
Types of transfers
Transfer of the load from bus to mains and vice versa without parallel work and
Open synchronization (one breaker opens and second is closed - checking feedbacks). The
setpoint Open Transfer Min Break (page 339) sets the minimal duration of break.
Transfer of the load from bus to mains and vice versa with synchronization and parallel
work. The time of parallel work is given by setpoint Close Transfer Max Duration
Close Only
(page 339).
In case of synchronization fail, MCB stays closed and system start is deactivated.
Transfer of the load from bus to mains and vice versa with synchronization and parallel
work. The time of parallel work is given by setpoint Close Transfer Max Duration
Close Primarily
(page 339).
In case of synchronization fail, open transfer is done.
Soft Transfer Transfer of the load from bus to mains and vice versa with parallel work and soft
Transition in MAN
Behavior of transfer of load in MAN mode is adjusted via setpoint CB Control In MAN Mode (page 248).
No limitation of CB control in MAN mode (operator can close any breaker manually or evoke
Full Ctrl
the synchronization and consequential operation in parallel to mains).
Operator can control both MCB or MGCB breaker. However once synchronization is evoked
Aut Trans the controller performs the automatic transfer of the load (depends on adjustment of setpoints
Transfer Gen To Mains (page 341) and Transfer Mains To Gen (page 340)).
Behaves like the full manual control but the Island operation is disabled.
Islnd Disl Example: When MCB opened and MGCB pressed, controller don’t go to island.
Example: In parallel operation when MCB button pressed, MCB is not opened.
IMPORTANT: Control of MGCB is affected by SYSTEM START/STOP (PAGE 591) even in Controller
mode (page 267) = MAN. SYSTEM START/STOP (PAGE 591) has to be active before MGCB can be
closed. You can activate SYSTEM START/STOP (PAGE 591) for example by pressing the Start
Button.
Transition in AUTO
Behavior of transfer of load in AUTO mode is affected by binary inputs FORCE ISLAND (PAGE 537), FORCE
PARALLEL (PAGE 538) and REMOTE START/STOP (PAGE 560).
When more binary inputs are activated at the same time, their priority is shown in the list below:
FORCE ISLAND (PAGE 537) (highest priority).
REMOTE START/STOP (PAGE 560).
FORCE PARALLEL (PAGE 538) (lowest priority).
Type of transfer of load between mains and Gen-sets and vice versa is adjusted via setpoints Transfer Gen
To Mains (page 341) and Transfer Mains To Gen (page 340).
The function compares the mains import with some certain limit and start the Gen-set when the load excised this
limit to decrease the mains import for some certain time.
The Peak shaving function is active only in AUT mode in parallel to mains operation. Peak shaving is based on
active power only. If load consumption increases over Peak Shaving Start Level (page 252) and for period
longer than Peak Shaving Start/Stop Delay (page 253) the Gen-set is started. If load consumption decreases
below Peak Shaving Stop Level (page 252) and period longer thanPeak Shaving Start/Stop Delay (page
253) the Gen-set is stopped. The activation of the function is indicated by LBO:PEAK SHAVING ACTIVE (PAGE
589).
The Programmable Logic Controller (PLC) built into the ComAp controllers is generally a simple process unit
used for the automation of processes. The major benefit of the PLC is you don’t need any extra control
devices in your control system. The PLC is tightly integrated with the standard line of controllers. That allows
the PLC editor to be a seamless experience directly in the programming software. Flexibility is at the core of
ComAp's software design and the PLC meets both simple and complex application requirements while using
the same intuitive interface. PLC Editor is a powerful tool that helps you to create your own PLC scheme. It
has a user-friendly graphical interface which makes it easy to use.
ComAp PLC Editor has been developed to help you deal with even the most demanding applications. It
allows you to add control logic, additional alarm functions, or even new features to meet complex or unique
requirements. This easy-to-use PLC Editor means you can customize the way the controller works to match
the application precisely without compromise or limitation.
PLC Editor
Toolbar 154
Working with sheets 155
Blocks Selection Tree 155
Adding PLC blocks 156
PLC Block Configuration 157
Define inputs and outputs 158
Creating wires 159
The PLC Editor is available in InteliConfig Control tab: use Control → Controller Configuration → PLC Editor.
Toolbar
In the upper part of the PLC editor panel there is a toolbar with buttons for working with PLC blocks and PLC
sheets.
Note: To see context help for selected PLC block just press F1 button.
Selecting the Inverted input check box means using negated input when evaluating the block.
Selecting the Inverted output check box means issuing a negated output value after the block has been
internally evaluated.
The binary values can be either controller Values, Setpoints or PLC binary outputs.
The analog values can be either controller Values, Setpoints, PLC analog outputs or entered as direct
constant block values. Non-numeric Setpoint values (e.g. IP address) cannot be used.
If a variable (binary signal) is connected via wire, the connection appears directly in the field - otherwise
the variable (binary signal) can be set using the dialog invoked by the '...' button.
Specific properties of the block (e.g. function type, mode of operation, etc.) can be set in the
corresponding panel object (list box, check box).
If the block has a variable number of inputs, the '+' button (in the upper left corner) adds an additional input
(channel) up to the maximum number of channels. Use 'X' button to remove a channel.
Note: If the constants are used (i.e. set by block configuration dialog) they cannot be changed dynamically
during PLC execution.
Inputs
Sheet inputs are located at the left side of a sheet. Follow the procedure below to add or edit an input.
Double-click on a free input position or existing input to add new input or edit the existing one.
Select the source for the input.
If you create a binary input, you can select a source from following categories:
Bin. Values - this category contains all binary values available in the controller as binary inputs, logical
binary outputs etc.
PLC Outputs - You can connect any PLC Output to another PLC Input.
If you create an analog input, you can select a source from following categories:
Ana. Values - this category contains all analog values available in the controller as analog inputs,
electrical values, values from ECU etc.
All Setpoints - this category contains all setpoints of the controller except the dedicated PLC setpoints.
Names, resolutions and dimensions of these setpoints can not be modified.
Note: It is necessary to click on the Connect button after selecting the output. Otherwise PLC output is not
connected to output.
Creating wires
Wires can be created between PLC inputs and PLC block inputs, PLC block outputs nad PLC block inputs, or
PLC block outputs and PLC outputs.
Follow the procedure below to create wire.
Locate the mouse pointer over the starting point of the wire (dot). If the area under the mouse pointer is a
connection point, the connection point changes to bold dot.
Press and hold the left mouse button and drag the wire to the destination of required connection point
(from dot to dot connection). If you point over a valid connection point, the connection point changes to
bold dot.
Note: To delete wire just click on it and press delete button. Also delete selection function can be used.
IMPORTANT: In case that values on inputs have different decimal numbers than the values are
converted and the name of block is displayed as red in the PLC Monitor. It is strongly
recommended to fix the configuration = use the signals/values with the same range and decimal
numbers.
IMPORTANT: Please always check that the blocks are ordered correctly, especially if you use direct
feedbacks from outputs to inputs within one sheet. Wrong order may lead to incorrect results!
The execution order is Item 1 → Item 2 → Item 3, so in the second case the AND block evaluation will use
Timer block output before the update.
PLC monitor
PLC monitor is a powerful tool for monitoring your PLC. Just click on PLC Monitor button on main InteliConfig
page to see you PLC in the run time. The refresh rate is given by the system integration. The PLC Monitor is
available in InteliConfig Control tab.
PLC monitor supports working with multiple controllers - on the left side of the panel there is a selection tree for
choosing the desired controller for PLC monitoring.
Note: In the PLC Monitor it is not possible to modify the PLC, not even the position of the blocks.
Active binary inputs, outputs and wires are blue, analog inputs, outputs and values are green. The values of
analog signals (as well as constants set in the blocks configuration) are also visible.
Note: If the analog signal have an invalid value, the red "####" string is displayed and the connecting wire is
also red.
The PLC monitor also supports multi-sheet monitoring - individual sheets can be hidden/expanded using the
button in the top title bar.
Other functions
Consistency check
This performs a check of the PLC schematic
for the validity of the block interconnection = all inputs that are in internal design rules marked as
mandatory are connected and/or configured
for the consistency of the dimensions (setting attribute Dimension) and the number of decimal place
(setting attribute Resolution) at both ends of the interconnection wire
Use this function during the design phase to check if all inputs and outputs of PLC block are connected
properly, and the design is consistent. The check is also performed automatically when the configuration may
be written to controller.
If the Consistency Check detect any problems, all findings will be displayed in the message window.
Note: The Consistency Check checks whole configuration so it can report findings outside the PLC
configuration.
Hints
Use this function to enable or disable quick hints for blocks (controller help is not affected by this function).
Note: Each PLC block has help which is opened by selecting the block and pressing "F1".
Units
Metric 20 °C 10.0 bar 11.4 l/h
US 68 °F 145 psi 3.01 gph
Power Format
Small 0.1 kW / kVA / kVAr 1V
Standard 1 kW / kVA / kVAr 1V
Large HV 0.01 MW / MVA / MVAr 0.01 kV
Large LV 0.01 MW / MVA / MVAr 1V
Note: Range of some setpoints and values is changed significantly when different Power Formats are selected.
Affected setpoint are displayed during selection of power format.
IMPORTANT: The Controller will take part of the power management (will be active) only if the
controller is in AUTO mode!
The Power management function decides how many Controllers should run and selects particular Controllers to
run. The power management is applicable in cases multiple Controllers run in parallel to mains or in the island
operation. The function is based on the load evaluation in order to provide enough of available running power.
Since it allows the system to start and stop Controllers based on the load demand, it can vastly improve the
system fuel efficiency. In other words, an additional Controller starts when the load of the system raises above
certain level. The additional Controller stops, when the load of the system drops down below a certain level. The
process of determining Controller start and stop is done in each controller; there is no "master slave" system.
Therefore, the system is very robust and resistant to failures of any unit in the system. Each of the controllers can
be switched off without influencing the whole system. Except the situation the respective Controller is not
available for the power management.
The power management evaluates so called Load reserve (page 167). The load reserve is calculated as
difference between actual load and nominal power of running Controllers. The reserve is calculated as absolute
value (in kW / kVA) or relatively to the nominal power of Controller(s) (in %). The setpoint #Power Management
Mode (page 315) is used to select the absolute or relative mode.
The Load Reserve can be influenced by the Dynamic Spinning Reserve (page 184) which is used to provide
the system with extra power (running Controllers) in case of anticipated output drop of a renewable source of
energy.
The function Priority auto swap (page 176) focuses on efficient run of Controller in regards to running hours
and Controller size (power).
IMPORTANT: The function of the controller is designed to handle the maximum sum of nominal
power at 32000 kW (or 3200,0 with decimal number).
Example: There are 20 Controllers each with 1000 kW of nominal power. The sum of the nominal power is
20000 kW. Therefore the decimal power format in 0.1 kW cannot be used because the sum exceeds
32000. Therefore power format in kW needs to be chosen.
Function of power management can be temporarily blocked after REMOTE START/STOP (PAGE 560) activation a
count down of #System Start Delay (page 317). The delay is given by setpoint Power Management Delay. In
this delay all Controllers where power management is enabled are running. After this period elapses, only the
Controllers needed according to the Power Management calculation stay running and the rest is stopped.
6 back to Power Management
Load reserve
The power management is based on the load reserve concept. The load reserve is defined as a difference of the
running nominal power of the group within power management and the total load of the system. There are two
ways how to determine the load reserve. The absolute power management allows the system to keep the load
reserve higher or equal to value in kW given by a relevant setpoint. The relative power management assures that
load reserve is kept higher or equal to relative portion in % of the nominal power of the group given by a relevant
setpoint. Depending of the situation, load reserves are calculated differently in two cases:
List of abbreviations:
ARstrt .. Actual Absolute reserve in kW or kVA - for System start calculation.
ARstp .. Actual Absolute reserves in kW or kVA - for System stop calculation.
RRstrt .. Actual Relative reserve in % - for System start calculation.
RRstp .. Actual Relative reserves in % - for System stop calculation.
ΣPgNom .. Sum of Nominal power of all Controller on the bus.
ΣPg*Nom .. Sum of Nominal power of all Controller on the bus apart of the one, which is going to be
stopped.
ΣPgAct .. Sum of Actual power of all Controller on the bus = system load.
BaseLd .. Baseload is given by the setpoint #System Baseload (page 241)
Note: System starting sequences may be very different due to their complexity (i.e. Controller which do not take
part in power management, various nominal powers etc.). Each system should be considered individually.
Starting sequence
As written above, the power management is based on the load evaluation in order to provide enough of available
running power. An additional Controller starts when the load of the system raises above certain level to keep the
load reserve big enough. Following figure depicts the situation when an additional Controller is requested to join
the already running Controller(s) to the bus.
As shown above, the load of the system has increased above the level defined by the start condition – i.e. the
load reserve is not sufficient as required by the appropriate setpoint. Further explanation is provided in chapters
Absolute power management (page 170) and Relative power management (page 173).
The level is illustrated by the green dashed line. If the load reserve keeps insufficient for longer time than defined
by the setpoint #Next Engine Start Delay (page 332), the next Controller is actually started. The standard
starting sequence follows. Once the synchronization procedure is done, the MGCB breaker is closed and the
Controller power is ramping up. Once loaded, the system load reserve is raised and becomes sufficient again.
Please note the sum of nominal power of all Controllers on the bus is increased by the nominal power of the
additional Controller.
6 back to Power Management
Stopping sequence
As it is written above, the power management is based on the load evaluation in order to provide enough of
available running power. An additional Controller stops when the load of the system drops below certain level to
avoid inefficient run of the Controller. Following figure depicts the situation when a Controller is requested to stop
due to the power management.
As shown above, the system load has decreased below the level defined by the stop condition – i.e. the load
reserve is over a limit given by the appropriate setpoint. Further explanation is provided in chapters Absolute
power management (page 170) and Relative power management (page 173).
The level is illustrated by the red dashed line. If the load reserve keeps over this limit for longer time than defined
by setpoint #Next Engine Stop Delay (page 333), the next Controller is actually requested to stop. Once the
Controller is unloaded, the MGCB breaker is opened. Please note the sum of nominal power of all Controllers on
the bus is decreased by the nominal power of the stopped Controller. The cooling sequence follows before the
Controller is actually stopped. The Controller is ready to be started if the system load increases again.
6 back to Power Management
Example: An example of absolute power management is shown on the figure below. There are three
Controllers with following choice of setpoints:
#Starting
Power #Power #Priority #Stopping
Nominal Load
Controller managemen managemen Priority Auto Load
power Reserve
t t mode Swap Reserve X
X
Controller
200 kW Enabled ABS (kW) 1 Disabled 100 kW 125 kW
#1
Controller
500 kW Enabled ABS (kW) 2 Disabled 100 kW 125 kW
#2
Controller
1 000 kW Enabled ABS (kW) 3 Disabled 100 kW 125 kW
#3
As it is shown on both figures above, the additional Controller is added once the actual load reserve is below the
level given by the appropriate setpoint of load reserve. The additional Controller is removed once the actual load
reserve is above the level set by appropriate setpoint of load reserve.
The green dashed line depicts the value of load at which the additional Controller is requested to start. This value
of the load value is linked with the setpoint #Starting Load Reserve 1 (page 319) (or other selected reserve set)
in following way:
Sum of nominal power for start - #Starting Load Reserve 1 (page 319) (or other selected reserve set) = value of
load when additional Controller requested to start (e.g.: 700 kW – 100 kW = 600 kW).
The red dashed line depicts the value of load at which the additional Controller is requested to stop. This value of
the load value is linked with the setpoint #Stopping Load Reserve 1 (page 320) (or other selected reserve set)
in following way:
Sum of nominal power for stop - #Stopping Load Reserve 1 (page 320) (or other selected reserve set) = value
of load when additional Controller requested to stop (e.g.: 700 kW – 125 kW = 575 kW).
#Starting
Power #Power #Priority #Stopping
Nominal Rel Load
Controller managemen managemen Priority Auto Rel Load
power Reserve
t t mode Swap Reserve X
X
Controller
200 kW Enabled REL (%) 1 Disabled 35 % 40 %
#1
Controller
500 kW Enabled REL (%) 2 Disabled 35 % 40 %
#2
Controller
1 000 kW Enabled REL (%) 3 Disabled 35 % 40 %
#3
Priorities
The priority of the Controller within the group is given by the setpoint Priority. Lower number represents "higher"
priority, i.e. a Controller with lower number starts before another one with higher number. In other words, the
setpoint Priority means order in which Controllers are started and connected to the bus. An example is shown on
the figure below. There are four Controllers with following choice of setpoints:
#Starting
Power #Power #Priority #Stopping
Nominal Load
Controller managemen managemen Priority Auto Load
power Reserve
t t mode Swap Reserve X
X
Controller
200 kW Enabled ABS (kW) 4 Disabled 50 kW 70 kW
#1
Controller
200 kW Enabled ABS (kW) 3 Disabled 50 kW 70 kW
#2
Controller
200 kW Enabled ABS (kW) 2 Disabled 50 kW 70 kW
#3
Controller
200 kW Enabled ABS (kW) 1 Disabled 50 kW 70 kW
#4
By choosing the setpoint Priority = 1, the Controller #4 is running all the time in the example shown on the figure
above (AUTO mode selected, Power management enabled and LBI REMOTE START/STOP (PAGE 560) activated).
The LBI Top Priority can be used to force priority 0 into the setpoint Priority. Priority 0 is the "highest" one, which
means the Controller will be running all the time while the power management is switched on.
If more than one Controller have the same priority, they will act as "one big" Controller. There are methods of
automatic optimization of the priorities to achieve specific behavior of the group such as equalizing engine hours
of the Controllers or selection of optimal Controllers to run according to their size and current load demand.
6 back to Power Management
Case #1:
Controller 1 running hours = 250 -> running hours considered in RHE = 100 (150 - Run Hours Base)
Controller 2 running hours = 450 -> running hours considered in RHE = 200 (250 - Run Hours Base)
The Controller 1 runs for 100 hours to equalize the RHE of both Controllers. The Controller 1 keeps running until
the difference between RHE1 and RHE2 exceeds #Run Hours Max Difference (page 335) (i.e. 10h). The
Controller 1 runs 100 + #Run Hours Max Difference (page 335) + 1 = 100 + 10 + 1 = 111 hours. After 111 hours
the Controllers 2 has the lowest RHE and the difference between RHE1 and RHE2 is higher than #Run Hours
Max Difference (page 335). The Controller 2 runs 11 hours to equalize the RHE of both Controllers and then
additional #Run Hours Max Difference (page 335) + 1 hours (i.e. 11 + 10 + 1 = 22 hours). The evaluation of
RHE1 and RHE2 is shown on the figure below.
Step 0 1 2 3 4 5
RHE1 100 211 211 233 233 255
RHE2 200 200 222 222 244 244
Run G1 (ΔRHE1) 0 111 0 22 0 22
Run G2 (ΔRHE2) 0 0 22 0 22 0
From the example of the case #1, it can be concluded that the Controllers are swapped after the duration
determined by following formula:
SwapTime = Second lowest considered running hours – Current lowest considered running hours + #Run Hours
Max Difference (page 335) +1
step 0 1 2 3 4 5 6 7 8 9 10 11 12 13
RHE1 0 11 11 11 11 33 33 33 33 55 55 55 55 77
RHE2 0 0 11 11 22 22 33 33 44 44 55 55 66 66
RHE3 0 0 0 22 22 22 22 44 44 44 44 66 66 66
Run G1
0 11 0 0 0 22 0 0 0 22 0 0 0 22
(ΔRHE1)
Run G2
0 0 11 0 11 0 11 0 11 0 11 0 11 0
(ΔRHE2)
Run G3
0 0 0 22 0 0 0 22 0 0 0 22 0 0
(ΔRHE3)
Case #3:
Controller 1 running hours = 250 -> running hours considered in RHE = 100 (150-RunHoursBase)
Controller 2 running hours = 450 -> running hours considered in RHE = 200 (250-RunHoursBase)
Controller 3 running hours = 750 -> running hours considered in RHE = 250 (500-RunHoursBase)
The Controller 1 has the lowest RHE1 = 100 h. By applying the SwapTime formula, we get the run time of
Controller 2 before next swapping:
step 0 1 2 3 4 5 6 7 8 9 10 11 12 13
RHE1 100 211 211 232 233 255 255 255 272 272 272 288 288 288
RHE2 200 200 222 222 244 244 261 261 261 277 277 277 294 294
RHE3 250 250 250 250 250 250 250 266 266 266 283 283 283 299
Run G1
(ΔRHE 0 111 0 22 0 22 0 0 17 0 0 16 0 0
1)
Run G2
(ΔRHE 0 0 22 0 22 0 17 0 0 16 0 0 17 0
2)
Run G3
(ΔRHE 0 0 0 0 0 0 0 16 0 0 17 0 0 16
3)
Note: Setting #Run Hours Max Difference (page 335) = 5 does not mean that Controllers swap every 5 hours.
The Swap time is determined by the formula stated above. Please read the entire chapter Running hours
equalization for better understanding.
Note: In the case #Run Hours Max Difference (page 335) is set to 0 and all Controller in the group are at the
same initial point (RHE are equal), the Controller swapping happens every hour.
Efficiency
The Controllers engine priorities are automatically swapped to best fit to the actual load demand (load demand
swap - LDS). Also engine running hours are taken to the calculation (run hours equalization - RHE). This function
is activated via setpoint #Priority Auto Swap (page 316) = Efficiency.
Algorithm of function:
Following table provide an example of Controller selection in function of system load evaluation. The table is an
example of Efficiency priority optimization function (#Power Management Mode (page 315) = ABS (kW) and
#Starting Load Reserve 1 (page 319) = 20 kW).
Total Running
System Running Relative load
Description power within PM
Load [kW] Controllers of Controllers [%]
[kW]
40 5 100 40
60 5 100 60
5 2 start
80 LDS 300 26
2 [0h] 5 stop
100 2 [10h] 200 50
120 2 [20h] 200 60
120 2 [30h] 3 start RHE Swap 400 30
Setpoints #Min Run Power 1 (page 331), #Min Run Power 2 (page 331) or #Min Run Power 3 (page 332)
are adjusted to 400 kW. Once the #Min Run Power 1 (page 331), #Min Run Power 2 (page 331) or #Min Run
Power 3 (page 332) is activated, the available nominal running power has to be equal or higher to 400 kW. Even
if the load reserve is big enough to stop the Controller #2 (nominal power 500 kW), the Controller keeps running
as at least 400 kW has to be available. The Controller#1 (nominal power 200 kW) is not enough.
6 back to Power Management
InteliMains 510 combines Fixed protections (page 187) with User protections (page 189) which allows
users to configure their own protections to any analog or binary input. Multiple protections can be configured
on each analog input, number of configured protections are not limited. Only one protection of 1st level
and/or one protection of 2nd level can be configured on logical binary output. The maximum number of
configured User protections (page 189) is limited to 200. The maximum number of configured fast User
protections (page 189) is limited to 50.
Action: CB open
Alarm List +
History Alarm List
Name Warning Alarm Only History Record
Record Only Indication
Indication
Abbreviation Wrn Al Hst ALI AHI
Alarm List indication
History record
Level 2 Protections
LBO COMMON ALARM LEVEL 2 (PAGE 569); except Mains Protection
LBO COMMON ALARM ACTIVE LEVEL 2 (PAGE 569) ; except Mains Protection
History record
Action: CB open
6 back to Protections
* Fault state can occur if there is loss of communication with configured CAN module.
6 back to Protections
Protection blocking
It is possible to configure one Protection Blocking to any User protections (page 189). This function is used to
block certain protections when their function is unwanted or meaningless. Each user protection has an option to
set the blocking condition.
The blocking conditions can be also applied on the Fixed protections (page 187).
General protections
Each of the LBI Protection Force Disable 1 is paired with an option of protection condition "Force Block 1–3" and
can be used for Blocking / Disabling of protections, however on user defined protections the option causes
protection Blocking instead of Disabling.
6 back to Protections
Fixed protections
Some selected fixed protections has an option to DISABLE the protection.
The setting is done by using the setpoint which is associated to the fixed protection. Each setpoint offers these
options.
Setpoint options
Alarms Fixed Protection States
Enable Protection is enabled
Disable Protection is disabled
PROTECTION FORCE DISABLE 1 (PAGE 556)
PROTECTION FORCE DISABLE 2 (PAGE 557) Disabling of the protection can be forced by LBI
PROTECTION FORCE DISABLE 3 (PAGE 557)
User protections
Source upon which the protection is configured can be selected. It can be any analog value or binary state.
Source
Analog values Binary states
Analog inputs Binary inputs
Controller, Modules Controller, Modules, Shared I/O
Values Modbus server, Modbus Master
Measured values, Application, PLC, Binary outputs
Shared I/O PLC
Modbus server, Modbus Master Protection states
Statistics LBOs
Selecting if the occurrence of a protection is recorded every time or only once after a Fault
Reset.
If Protection State is checked the protection is then shown in setpoints under the group User
setpoints.
6 back to Protections
Protection states
Protection states is a new feature introduced inInteliMains 510, which helps with better management of alarms.
Until now, you could only use LBO ALARM (PAGE 566) which did not specify what is going on. Protection states
work in similar way, like any other LBO. The difference is, that protection state gets active only when there is
specific alarm present in the alarm list. Thanks to this, you can create PLC logic, which will react to specific
alarms only.
6 back to Protections
Note: Value of the internal counters remains even if the controller is unplugged from power.
Related
Loop type Related setpoints Related Operation
applications
Frequency Gain (page 351) Synchronization
Frequency MCB, MGCB
Frequency Int (page 352) Island
Voltage Gain (page 353) Synchronization
Voltage MCB, MGCB
Voltage Int (page 353) Island
Angle
MCB, MGCB Angle Gain (page 352) Phase Match Synchronization
regulation
Load Gain (page 338)
Load MCB, MGCB Parallel To Mains
Load Int (page 339)
PF Gain (page 345)
PF control MCB, MGCB Parallel To Mains
PF Int (page 346)
Frequency, Load sharing, Load regulation loops have one common output = Loadsharing Output (page 467)
which is sent to controllers trough CAN. The value of this output is always composed from the contribution of
each of the regulation loops.
Voltage, PF, VAr sharing have one common output = Varsharing Output (page 468) which is sent to controllers
trough CAN. The value of this output is always composed from the contribution of each of the regulation loop.
Note: All regulation loops are PID, but only PI components are visible as setpoints.
IMPORTANT: Be ready to press emergency stop button in case the regulation loop would start to
behave unacceptable while it is being adjusted.
Note: Curves can be modified via InteliConfig. In InteliConfig are also prepared some standard curves.
Option Description
COMMAND The relative User Button is controlled by command from internal display.
The relative User Button is controlled manually via the setpoint. Value of the user button
MAN OFF
is still 0.
The relative User Button is controlled manually via the setpoint. Value of the user button
is still 1.
MAN ON
Note: You should always switch from MAN ON to MAN OFF before switching to
COMMAND, otherwise value of the User Button will be 1 until command is received.
Commands
If relative setpoint is set to COMMAND, the User Button will react to commands sent via button from internal
display. Type of command is selected during controller configuration in Screen Editor.
There are following commands:
Command Description
While this command is selected, pressing the button negate the actual value of the user
ON/OFF
button
While this command is selected, pressing the button sets the actual value of the user
ON button to 1.
Note: Will not have any effect if the value is already 1.
While this command is selected, pressing the button sets the actual value of the user
OFF button to 0.
Note: Will not have any effect if the value is already 0.
While this command is selected, pressing the button sets the actual value of the user
Pulse ON button to 1 for 200 ms.
Note: The command reacts only to rising edge of the button.
Types of interfaces
The controller communication interfaces are split into two categories according to what kind of environment
the interface is exposed to.
Trusted
Trusted interfaces are operated locally inside a closed environment/ infrastructure where additional
measures against misuse or attack take place (e.g. physical access limitation). Due to the nature of
this interface less strict cybersecurity rules may be applied.
Trusted interfaces provide Implicit account (page 202) function which allows the performance of
certain operations without requiring an explicit user to log in.
Trusted interfaces are USB, RS232, RS485.
Untrusted
General-purpose interfaces, which may be exposed to public networks, such as the Internet, are
untrusted. The communication is running through networks which are not under control of the entity
who operates the controller. Thus, strict cybersecurity rules must apply for this type of interface.
Untrusted interface are Ethernet and cellular module.
User accounts
User account must be created in the controller by an administrator before the particular user can login to the
controller.
User login
To login to the controller the username and password must be provided into the login form of the
application (InteliConfig (page 19), WebSupervisor (page 19).
Alternatively, at trusted interfaces, it is possible to login using UID and PIN instead of username and
password. This method of login is designed to simplify the login procedure at devices without alphanumeric
keyboard (e.g. InteliVision).
Note: The controller is featured with a protection against brute force attack to user account credentials. For
details see Account break protection on page 205.
Production mode
Production mode is used to simplify working with the controller while manufacturing, putting into operation or
service works.
In production mode the Implicit account (page 202) has access level adjusted to administrator level.
Thus, in production mode at trusted interfaces (like USB) the operator is allowed to perform any operation
which normally requires administrator to log in without the need of logging in.
IMPORTANT: Production mode is intended only for the manufacturing and/or service purposes
while the controller is in the respective facility and must be turned off before the controller is put
into regular operation.
There is active alarm Wrn Production Mode (page 664) in the alarm list any time production mode is active.
To turn off the Production mode go to User management and uncheck the checkbox Production mode or go
to Production Mode display screen and select disable.
Note: There must always remain at least one administrator account in the system. The controller will not
allow deleting last administrator account.
Wrn Default Password appears in Alarm list when the default administrator password is set and
communication module is plugged in the controller. The purpose of alarm is to inform that the controller might
be or is connected to an untrusted interface and cybersecurity rules are not fulfilled because there is default
administrator password.
Managing accounts
User accounts can be managed from InteliConfig while an online connection to the controller is established. A
user with administrator level must be logged with username/password and is prompted to re-enter accounts
password before the user management dialog is opened.
IMPORTANT: The total available number of accounts in the controller is 10.
Deleting an account
Select the account that has to be deleted and click on the "-" button in the lower left part of the user
management window.
Note: You can not delete your own administrator account unless there is another administrator account
present in the controller.
Note: It is not possible to change user name or UID. Instead of this create a new account with the required
changes and delete the original one.
Password protection
1. If a user performs five consecutive attempts to login using username/password, providing correct
username but incorrect password, the respective user account is blocked for a time period of 1 minute.
The attempts count regardless of the interface from which it is performed.
2. During the blocking period it is not possible to login with the respective account (username) from any
interface even if the correct password is provided.
3. After the blocking period elapses, another attempt to login with the respective account (username) is
possible. If this attempt fails again the account is blocked again, now for period of 2 minutes.
4. The points repeats 1-3 times further, the duration of the blocking period is multiplied by 2 in each
consequential cycle. However, the maximal blocking time is 20 minutes, the blocking time is never higher.
PIN protection
If a user performs ten consecutive attempts to login using UID/PIN, providing correct UID but incorrect
PIN, the user account is permanently blocked for login using this UID/PIN. The user must login with
username/password and change the PIN to unblock this login method again.
Interface protection
If anyone performs twenty consecutive attempts to login via one particular interface and does not provide
either a valid username nor a valid uid the respective interface is blocked for 2 minutes.
During this period it is not possible to use that interface for any login. The blocking period is not progressive in
this case.
Reading data
The access level required for reading data from controller is fixedly adjusted to 0. That means reading of
data (except some system objects) is available for any user.
Writing data
The access level required to write (modify) application setpoints or invoke application commands is
configurable via InteliConfig.
6.1 PC
6.1.1 Direct communication 209
6.1.2 Remote communication 211
6 back to Communication
The second way is to switch the Ethernet to manual IP address mode. Adjust the setpoint IP Address Mode to
Manual option. In this moment values for related Ethernet port are immediately changed to values given by
the DHCP server for the LAN. If you are using this Ethernet port for connection to the controller you will lost
the connection. It is possible to configure the DHCP server to assign always the same IP address (i.e. static
IP address) to the particular controller according to it's MAC address.
Public static IP
If public static IP connection is to be used from the Internet, the IP address, which is entered into the client
computer, must be static and public in scope of the Internet.
If the controller is connected to Internet via a local ethernet network then in most cases port forwarding must
be created from the public IP address of the network gateway to the local IP address of the controller at the
port specified for ComAp protocol. Different port numbers can be used to create multiple port forwarding rules
in the same local network.
6 back to Communication
6 back to Communication
6.2.1 SNMP
SNMP is an UDP-based client-server protocol used for providing data and events into a supervisory system
(building management system). The controller plays the role of a "SNMP Agent" while the supervisory system
plays the role of a "SNMP Manager".
Supported versions – SNMP v1 and SNMP v2c
The SNMP Agent function is to be enabled by the setpoint SNMP Agent (page 383). The setpoints SNMP
RD Community String (page 423) and SNMP WR Community String (page 424) in the same group can
be used to customize the "community strings" for the read and write operations which have function like
"passwords". All requests sent from the SNMP Manager have to contain community string which match with
the community string adjusted in the controller otherwise the controller refuses the operation.
SMI version
In InteliConfig the MIB table may be exported in two different formats – SMI v1 and SMI v2. The format which
shall be used for export depends on the SNMP Manager and SMI version that it does support.
Typically, SMI v1 is used for SNMP v1 and vice versa, but it is not a rule and SMI v2 may be also used for
SNMP v1.
1) For list of commands, arguments and description of the procedure of invoking commands see the
description of the MODBUS protocol.
Address space
The object address space is separated into several areas as described in the table below. The actual
mapping of specific controller data objects to specific Modbus addresses, which depends on configuration,
can be exported into a text file from the appropriate controller archive using InteliConfig. There are several
special registers with fixed meaning (reserved registers) which are listed in a separate table in this chapter.
Discrete inputs
The discrete inputs are read-only objects located in the address range 0-999. The source ComAp objects for
discrete inputs can be:
Single bit of any value of any binary type.
Protection (e.g. 2nd-level protection of the state "xyz"). The input is high if the protection is active
regardless of if it is configured or not.
Input registers
The input registers are read-only numeric values located in the address range 1000-2999. The source
ComAp objects can be:
Any controller value of any data type. The mapping of the particular data type into registers is described in
Mapping data types to registers (page 216).
Number of
Data type Meaning Data maping
registers
MSB = sign extension
Integer8 1-byte signed integer 1
LSB = value
MSB = 0
Unsigned8 1-byte unsigned integer 1
LSB = value
MSB = value, MSB
Integer16 2-byte signed integer 1
LSB = value, LSB
MSB = value, MSB
Unsigned16 2-byte unsigned integer 1
LSB = value, LSB
MSB1 = value, byte 3 (MSB)
LSB1 = value, byte 2
Integer32 4-byte signed integer 2
MSB2 = value, byte 1
LSB2 = value, byte 0 (LSB)
MSB1 = value, byte 3 (MSB)
LSB1 = value, byte 2
Unsigned32 4-byte unsigned integer 2
MSB2 = value, byte 1
LSB2 = value, byte 0 (LSB)
MSB = 0
Binary8 8-bit binary value 1
LSB = value, bits 0-7
MSB = value, bits 8-15
Binary16 16-bit binary value 1
LSB = value, bits 0-7
MSB1 = value, bits 24-31
LSB1 = value, bits 16-23
Binary32 32-bit binary value 2
MSB2 = value, bits 8-15
LSB2 = value, bits 0-7
MSB = 0
Char 1-byte ASCII character 1
LSB = ASCII value of the character
MSB = 0
StrList Index into a list of strings 1
LSB = index into the list
Reserved registers
There are several registers with specific meaning. These registers are available in all controllers regardless of
the configuration.
Register Number of
Access Data type Meaning
addresses registers
4200 - 4201 2 read/write Time RTC Time in BCD code
4202 - 4203 2 read/write Date RTC Date in BCD code
Index of the language that is used for
4204 1 read/write Unsigned8 text data provided by Modbus (e.g.
alarmlist messages).
Last application error. To be read after
the device returns the exception code
4205 - 4206 2 read Unsigned32
04. It contains specific information about
the error.
Writing:command argument
4207 - 4208 2 read/write Unsigned32
Reading: command return value
4209 1 write Unsigned16 Command code
4010 1 - - Not implemented
4211 1 write Unsigned16 Password
4212 - 4213 2 read Unsigned32 Communication status
Reading: Number of items in the
Alarmlist
4214 1 read/write Unsigned8
Writing: Required record format, 0 = text
(default), 1 = binary
4215 - 4241 27 read Alarm 1. record in alarm list
4242 - 4268 27 read Alarm 2. record in alarm list
4269 - 4295 27 read Alarm 3. record in alarm list
4296 - 4322 27 read Alarm 4. record in alarm list
4323 - 4349 27 read Alarm 5. record in alarm list
4350 - 4376 27 read Alarm 6. record in alarm list
4377 - 4403 27 read Alarm 7. record in alarm list
4404 - 4430 27 read Alarm 8. record in alarm list
4431 - 4457 27 read Alarm 9. record in alarm list
4458 - 4484 27 read Alarm 10. record in alarm list
4485 - 4511 27 read Alarm 11. record in alarm list
"Commands" are used to invoke a specific action in the controller via the communication channel. The list of
available actions is in the table below. The general procedure of writing a command via Modbus is as follows:
1. Write the command argument into the registers 44208-44209 (register addresses 4207-4208). Use
function 16.
2. Write the command code into the register 44210 (register address 4209). Use function 6.
3. (Optional) Read the command return value from the registers 44208-44209 (register addresses 4207-
4208). Use function 3.
4. If the command was executed the return value is as listed in the table. If the command was accepted but
there was an error during execution the return value indicates the reason:
a. 0x00000001 – invalid argument
b. 0x00000002 – command refused (e.g. controller not in MAN, breaker can not be closed in the
specific situation etc.)
Table: Values
Allowed MODBUS functions: 03, 04
Register
Com.Obj. Name Dimension Type Len Dec Min Max Group
(s)
BatteryVoltag Controller
01036 8213 V Integer 2 1 0 400
e I/O
We read value 240 from register 01036. From table of modbus registers we get dimension of read value and
"Dec". Dec=1 means shift one decimal place to the right. So battery voltage is 24.0 V.
Table: Values
Allowed MODBUS functions: 03, 04
Register
Com.Obj. Name Dimension Type Len Dec Min Max Group
(s)
Nominal
Basic
01228 9018 Mains kW Integer 2 0 0 32767
Settings
Import
Table: Values
Allowed MODBUS functions: 03, 04
Register
Com.Obj. Name Dimension Type Len Dec Min Max Group
(s)
Binary Controller
01068 8235 Binary#2 2 0 - -
Inputs I/O
Binary inputs is 00010010. It means Binary input 2 and binary input 5 are active.
Note: You can use Modbus function 4 instead of 3, rest of data remain same (CRC differs).
Table: Binaries
Allowed MODBUS functions: 01, 02
Addresses Source Name of Bit Name
C.O.#
Modbus Addr. = Value Value Bit # Activated by protection Group
State #
Prot. Addr. = State Name of State (s):
00000 Value 8235 Binary Inputs 0 MCB Feedback Controller I/O
00001 Value 8235 Binary Inputs 1 Remote Start/Stop Controller I/O
00002 Value 8235 Binary Inputs 2 Remote TESTCU-BIN-3 Controller I/O
Table: Setpoints
Allowed MODBUS functions: 03, 04, 06, 16
Register
Com.Obj. Name Dimension Type Len Dec Min Max Group
(s)
Nominal Basic
03008 8276 kW Unsigned 2 0 1 5000
Power Settings
Operating conditions
Operating temperature -20 ˚C to +70 ˚C
Storage temperature -30 ˚C to +80 ˚C
95 % non-condensing
Operating humidity (norm 60068-2-30)
(EN 60068-2-30)
Protection degree IP65
5-25 Hz, ± 1.6 mm
Vibration
25-100 Hz, a = 4 g
2
Shocks a = 500 m/s
Surrounding air temperature rating 70 °C.
Suitable for pollution degree 2.
Current measurement
Measurement inputs 3ph Mains/Bus-L, 1ph Aux
Measurement range 5A
Maximum continuous current 10 A
Accuracy ±20 mA for 0-2 A; 1 % of value for 2-5 A
Input impedance <0.1 Ω
Voltage measurement
3ph-n Mains/Bus-L,
Measurement inputs
3ph-n Bus/Bus-R
10-277 V AC / 10-480 V AC (EU)
Measurement range (L-N / L-L)
10-346 V AC / 10-600 V AC (US/Canada)
Linear measurement and protection
350 V AC Ph-N; 660 V AC Ph-Ph
range
Accuracy 1%
Frequency range 30-70 Hz (accuracy 0.1 Hz)
Input impedance 0.72 MΩ ph-ph , 0.36 MΩ ph-n
Display
Type Build-in colour TFT 5"
Resolution 800 × 480 px
Binary inputs
Number 8, non-isolated
Close/Open 0-2 V DC close contact
indication 6-36 V DC open contact
Binary outputs
Number 8, non-isolated
Max. current BO 1-8 = 0.5 A
Switching to Positive supply terminal
For full list of setpoints go to the chapter List of setpoints (page 231).
Application without master generator circuit breaker (MGCB). The controller controls only
MCB
one breaker - a mains circuit breaker (MCB). Feedback from MCB is required.
Application with master generator circuit breaker (MGCB). The controller controls two
MGCB
breakers - MCB and MGCB. Feedbacks from both breakers are required.
Note: The controller also controls the NCB, check the chapter Breaker Control (page 104) for more
information about breakers.
The total power of the group is controlled to constant level given by the setpoint
#System Baseload (page 241). Each loaded unit takes equal part (relative to
their nominal power) from this requested value. The load is regulated locally in
Baseload
each controller by Load control regulation loop, load-sharing is not active. The
setpoint #System Baseload (page 241) is also used for determining which unit
have to run or not.
The load is controlled by the supervisor (IM1010) controller to share the total load
(given by the setpoint #System Baseload (page 241)) with other loaded units in
Load Shar
such a way, that all loaded units will be loaded at the same level (relative to their
nominal power). Load-sharing regulation loop is active.
Note: The Load Shar mode shall be used in case the supervisor (IM1010) controller is present in the
system. In systems without the supervisor (IM1010) controller the setpoint must be setup to the
Baseload option.
Note: The power factor (PF) is regulated to constant level given by the setpoint #System PF
Control PTM (page 244) in parallel to mains operation and does not depend on active load control
mode.
Example: Baseload = 1000 kW, load = 700 kW, Import load = -100. Then
the Baseload request will be limited to 800 kW to prevent the Import power
go below -100 kW (actually it is limitation of the export).
The load of the System is controlled to keep constant level of base load of the
whole system. The level is adjusted by the setpoint #System Baseload (page
241).
System produces the certain amount of power to keep constant import/export from
Imp/Exp the mains regardless the demand of the load. The source of requested
import/export is given by setpoint Load Request Source (page 238).
#System Baseload
Note: The # setpoints are shared with all controllers on site via intercontroller CAN line.
PF/Q
#System PF Control PF/Q Control PTM
Request Source
PTM (page 244) Mode (page 244)
Source
#System Power Factor
PF Control
(page 245)
Base PF/ Q Control
#System Base Q (page
Q Control
Setpoint 246)
Import Power Factor
PF Control
Imp/Exp PF/ Q Control (page 247)
Q Control Import Q (page 247)
Analog PF CONTROL: ANEXT
Imp/Exp PF/ Q Control PF Control
External Value IMP/EXP PF (PAGE 598)
The Total Running Power Factor (page 462) is controlled according to preset
PF Control
required value. See PF Control (page 146) for more information.
The Total Running Q (page 462) is controlled according to preset required value.
Q Control
See PF Control (page 146) for more information.
Actual selected control mode is available in System PF/Q Control (page 466).
Base PF/Q System Gen-sets produces reactive power according to #System Power
Control Factor (page 245).
Mains Import/Export is exactly as requested, i.e. System power is adjusted to
Import/Export
fulfill Import/Export requirements. See PF Control (page 146) for more
PF/Q Control
information.
Note: The # setpoints are shared with all controllers on site via intercontroller CAN line.
Import Q
Mains Coupling
It is forbidden to close the MCB and *MGCB at the same time if there is mains
Disabled
voltage on the bus.
It is allowed to close the MCB and *MGCB at the same time if there is mains
Enabled
voltage on the bus.
Note: Open transfer is performed, if the Open option is selected with Transfer
Gen To Mains (page 341) or Transfer Mains To Gen (page 340)
Behaves like the full manual control but the Island operation is disabled.
Example: When MCB is opened and MGCB is pressed, controller does not
Islnd Disl go to island.
Mains Measurement P
The value Mains Import P (page 439) is not measured. The duration of the load
None transfer in direction Mains to Bus is given exactly by the setpoint Close Transfer
Max Duration (page 339).
The value Mains Import P (page 439) is measured via Mains CTs which are
Mains CT located on phase L1, L2 and L3. The load transfer in direction Mains to Bus is
considered to be finished when the mains is unloaded under certain level.
The value Mains Import P (page 439) is measured via analog input, accordingly
Analog
LAI: MAINS MEASUREMENT P (PAGE 597). The load transfer in direction Mains to
Input
Bus is considered to be finished when the mains is unloaded under certain level.
The value Mains Import Q (page 439) is not measured. The duration of the load
None transfer in direction Mains to Bus is given exactly by the setpoint Close Transfer
Max Duration (page 339).
The value Mains Import Q (page 439) is measured via Mains CTs which are
Mains CT located on phase L1, L2 and L3. The load transfer in direction Mains to Bus is
considered to be finished when the mains is unloaded under certain level.
The value Mains Import Q (page 439) is measured via analog input, accordingly
Analog
LAI: MAINS MEASUREMENT Q (PAGE 597). The load transfer in direction Mains to
Input
Bus is considered to be finished when the mains is unloaded under certain level.
Peak Shaving
The Peak shaving (page 152) function is active and its behaviour is set by
Enabled setpoints Peak Shaving Start Level (page 252), Peak Shaving Stop Level
(page 252) and Peak Shaving Start/Stop Delay (page 253).
The Peak shaving (page 152) function is BLOCKED and the start command can
Disabled
not be activated even the conditions for Peaks Shaving activation were fulfilled.
The value of the load consumption Load P (page 449) exceeds the value given
Starts when
by the setpoint Peak Shaving Start Level (page 252).
The value of the load consumption Load P (page 449) decreases under the
Stop when
value given by the setpoint Peak Shaving Stop Level (page 252)
The breaker is controlled only from controller. Any unexpected change of GCB
FEEDBACK (PAGE 552) causes Wrn MGCB Fail (page 660) immediately.
Internal
Incorrect reaction of the GCB FEEDBACK (PAGE 552) on internal MGCB
Close/Open command causes Wrn MGCB Fail (page 660)
MGCB Openning GCB FEEDBACK (PAGE 552) = 0 is accepted from external
devices with history record "MGCB Opened Externally".
Follow
Incorrect reaction of the GCB FEEDBACK (PAGE 552) to internal MGCB
Close/Open command causes Wrn MGCB Fail (page 660)
Controller does not control the MGCB is controlled externally, when the GCB
FEEDBACK (PAGE 552) get changed, then the event "MGCB Opened" or
"MGCB Closed" is recorded to the history log.
External
Controller always accept the GCB FEEDBACK (PAGE 552) without of issuing
any alarm.
IMPORTANT: Bus with closed MGCB is not blocked against starting.
IMPORTANT: Anytime when the controller is synchronizing via MGCB the External MGCB
closing is being accepted in all MGCB control modes.
The MGCB will be closed after the SUS sequence is successfully / unsuccessfully
Disabled
finished.
The MGCB will be closed together with Gen-sets' GCBs during SUS sequence if
Enabled
there is no voltage on the Bus.
Watched Controller
Subgroup: Name
Controller Name
Nominal Current
Note: The CT is usually described by this definition: CT Ratio Prim / CT Ratio Sec: Example:
100/5, 500/5, 1000/1
Note: The CT is usually described by this definition: CT Ratio Prim / CT Ratio Sec: Example:
100/5, 500/5, 1000/1
Note: The CT is usually described by this definition: Aux Current Ratio Prim / Aux Current Ratio
Sec: Example: 100/5, 500/5, 1000/1
Note: The CT is usually described by this definition: Aux Current Ratio Prim / Aux Current Ratio
Sec: Example: 100/5, 500/5, 1000/1
Connection type
Mains VT Ratio
Example:
No VT is in use - voltage conversion is 1/1
Mains VT Ratio = 1.00
VT 22kV/100V - voltage conversion is 22000/100
Mains VT Ratio = 220.00
VT 3.3kV/110V - voltage conversion is 3300/110
Mains VT Ratio = 30.00
Bus VT Ratio
Example:
No VT is in use - voltage conversion is 1/1
Bus VT Ratio = 1.00
VT 22kV/100V - voltage conversion is 22000/100
Bus VT Ratio = 220.00
VT 3.3kV/110V - voltage conversion is 3300/110
Bus VT Ratio = 30.00
Phase Rotation
Nominal Frequency
Controller mode
Power On Mode
Previous Controller is switched into the last mode before power off.
OFF Controller is switched into OFF mode.
Note: Remote modes - In case that some LBI remote mode is activated during power on of controller
than this LBI has higher priority than this setpoint - controller mode is forced into mode selected via
LBI. After deactivation of LBI, controller is switched into value selected via setpoint Power On Mode
Horn Timeout
Note: Horn timeout starts again from the beginning if any new alarm appears before previous Horn
timeout has elapsed.
Battery Undervoltage
Battery Overvoltage
Communication
Setpoint group Related FW 1.0.0
Settings
Range [units] 1 .. 32 [-]
Default value 1 [-] Force value NO
Step 1 [-]
Comm object 23999 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint adjusts Controller's CAN Address which is used for Can Intercontroller communication.
This type of communication is used to share information between other ComAp controllers via CAN
interface (Communication peripherals (page 17)).
Note: Each controller connected via CAN has to have unique address, i.e. maximally 64 controllers
can be connected together.
RS485 Mode
Communication
Setpoint group Related FW 1.0.0
Settings
Range [units] Direct / MODBUS [-]
Default value Direct Force value NO
Step [-]
Comm object 24134 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Communication protocol switch for on-board RS485.
Communication
Setpoint group Related FW 1.0.0
Settings
Range [units] 9600 / 19200 / 38400 / 57600 / 115200 [bps]
Default value 57600 bps Force value NO
Step [-]
Comm object 24135 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
If the direct mode is selected on on-board RS485, the direct communication speed of controller part of line
can be adjusted here. Speed of second part of line has to be adjusted to the same value.
Communication
Setpoint group Related FW 1.0.0
Settings
Range [units] 8N1 / 8N2 / 8E1 [-]
Default value 8N1 Force value NO
Step [-]
Comm object 24020 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint adjusts communication mode of Modbus-RTU, Modbus/TCP (page 214).
Possible options
8N1 8 data bits, 1 stop bit, no parity
8N2 8 data bits, 2 stop bits, no parity
8E1 8 data bits, 1 stop bit, even parity
Communication
Setpoint group Related FW 1.0.0
Settings
Range [units] 9600 / 19200 / 38400 / 57600 / 115200 [bps]
Default value 9600 bps Force value NO
Step [-]
Comm object 24141 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint adjusts communication speed ofModbus-RTU, Modbus/TCP (page 214).
Communication
Setpoint group Related FW 1.0.0
Settings
Range [units] Enabled / Disabled [-]
Default value Disabled Force value YES
Step [-]
Comm object 9921 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint enable or disable CAN2 Intercontroller Empty Check.
Overload MPR
Overload Delay
The reaction time of the thermal overload protection is not fixed; it depends on how much is the load
above the limit of Overload MPR (page 274). The higher is the load the shorter the reaction time will be.
Note: Setpoint Minimal Power PTM is related to Running Nominal Power In PM (page 463).
Short Circuit
Note: Reaction time is limited to 3600 s = 60 minutes. IDMT protection is not active for Reaction time
values longer than 60 minutes.
Mains Overvoltage
Mains Undervoltage
Mains Overfrequency
Mains Underfrequency
AMF Start
Alarm ALI Manual Restore (page 671) is activated. MCB has to be closed
Manual manually via MCB close button.
Note: Only MCB button command is being evaluated.
MCB is closed automatically after Mains Return Delay (page 287) period
Auto
elapses.
MCB Logic
Note: LBO MCB CLOSE/OPEN (PAGE 579) as well as this setpoint is used only for contactors.
MCB Opens On
Mains Fail MCB open command is sent immediately after Mains fail conditions are
evaluated. If Mains parameters are ok after MCB was opened and before MGCB
is closed, timer MCB Close Delay (page 288)is applied before MCB closing.
Gen Run MCB will be opened after Gen-set is running and LBO Ready To Load is closed.
Note: This option should be used for MCB using 230 V control without of the
undervoltage coil.
Bus Voltage MCB will be opened if there is voltage on the bus.
Setpoint visibility
Only if Vector Shift Protection (page 305) != Disabled
Description
This setpoint adjusts the threshold level for the Vector Shift Protection (page 305).
Note: To adjust this setpoint properly, check the value Max Vector Shift (page 448). The value is
available in InteliConfig, contains the maximal measured vector shift value since the Bus has been
synchronized to the mains and after opening of MGCB or MCB it is "frozen". In normal conditions the
value should not be higher than 3 º and the most common setting of the threshold is about 7 º.
Setpoint visibility
Only if ROCOF Protection (page 306) != Disabled
Description
This setpoint adjusts the time averaging level for the ROCOF Protection (page 306).
It defines the number of periods of the mains voltage in which the ROCOF protection is evaluated. The
higher length of the ROCOF window means less sensitive protection for short oscillations of the
frequency to both directions from the nominal value. Also, the delay of evaluation is higher.
Setpoint visibility
Only if ROCOF Protection (page 306) != Disabled
Description
This setpoint adjusts the trip level for ROCOF Protection (page 306).
Group: Protections
Overload Protection
Setpoint options:
Enabled / Disabled: Protection is enabled / disabled.
Protection Force Disable 1 / 2 / 3: Protection is enabled or disabled by the state of LBI
PROTECTION FORCE DISABLE 1 (PAGE 556) / PROTECTION FORCE DISABLE 2 (PAGE 557) /
PROTECTION FORCE DISABLE 3 (PAGE 557).
IMains = Maximum (Mains Current L1 (page 447), Mains Current L2 (page 447)andMains Current L3
(page 447))
Note: Reaction time is limited to 3600 s = 60 minutes. IDMT protection is not active for Reaction time
values longer than 60 minutes.
Overcurrent
Overcurrent IDMT Delay
≤100 % 101 % 110 %
0.2 s No action 20 s 2s
Reaction Time
2s No action 200 s 20 s
20 s No action 2000 s 200 s
Setpoint options:
Enabled / Disabled: Protection is enabled / disabled.
Protection Force Disable 1 / 2 / 3: Protection is enabled or disabled by the state of LBI
PROTECTION FORCE DISABLE 1 (PAGE 556) / PROTECTION FORCE DISABLE 2 (PAGE 557) /
PROTECTION FORCE DISABLE 3 (PAGE 557).
IMPORTANT: If this protection is disabled, the MGCB cannot be closed.
Connection
type (page Compared values (maximum difference)
261)
3Ph4Wire
High Leg D (Mains Current L1 (page 447), Mains Current L2 (page 447),Mains
3Ph3Wire Current L3 (page 447))
SplitPhase
MonoPhase No protection is evaluated.
Setpoint options:
Enabled / Disabled : Protection is enabled / disabled .
Protection Force Disable 1 / 2 / 3: Protection is enabled or disabled by the state of LBI
PROTECTION FORCE DISABLE 1 (PAGE 556) / PROTECTION FORCE DISABLE 2 (PAGE 557) /
PROTECTION FORCE DISABLE 3 (PAGE 557).
IMPORTANT: If this protection is disabled, the MGCB cannot be closed.
Connection type
Compared values (maximum difference)
(page 261)
Mains Voltage L1-N (page 445), Mains Voltage L2-N (page 445) and
Mains Voltage L3-N (page 445)
3Ph4Wire OR
Mains Voltage L1-L2 (page 445), Mains Voltage L2-L3 (page 445) and
Mains Voltage L3-L1 (page 446)
Mains Voltage L1-L2 (page 445), Mains Voltage L2-L3 (page 445) and
High Leg D
Mains Voltage L3-L1 (page 446)
Mains Voltage L1-L2 (page 445), Mains Voltage L2-L3 (page 445) and
3Ph3Wire
Mains Voltage L3-L1 (page 446)
Mains Voltage L1-N (page 445), Mains Voltage L2-N (page 445) and
SplitPhase
Mains Voltage L3-N (page 445)
MonoPhase No protection is evaluated.
Value Alarm
Bus Voltage L1-N (page 458) Hst Bus Overvoltage L1-N (page 672)
Bus Voltage L2-N (page 458) Hst Bus Overvoltage L2-N (page 672)
Bus Voltage L3-N (page 458) Hst Bus Overvoltage L3-N (page 672)
Bus Voltage L1-L2 (page 458) Hst Bus Overvoltage L1-L2 (page 673)
Bus Voltage L2-L3 (page 459) Hst Bus Overvoltage L2-L3 (page 673)
Bus Voltage L3-L1 (page 459) Hst Bus Overvoltage L3-L1 (page 673)
Setpoint options:
Enabled / Disabled: Protection is enabled / disabled.
Protection Force Disable 1 / 2 / 3: Protection is enabled or disabled by the state of LBI
PROTECTION FORCE DISABLE 1 (PAGE 556) / PROTECTION FORCE DISABLE 2 (PAGE 557) /
PROTECTION FORCE DISABLE 3 (PAGE 557).
IMPORTANT: If this protection is disabled, the MGCB cannot be closed.
Connection
type (page Compared values (maximum difference)
261)
Bus Voltage L1-N (page 458), Bus Voltage L2-N (page 458) and Bus
Voltage L3-N (page 458)
3Ph4Wire OR
Bus Voltage L1-L2 (page 458), Bus Voltage L2-L3 (page 459) and Bus
Voltage L3-L1 (page 459)
Bus Voltage L1-L2 (page 458), Bus Voltage L2-L3 (page 459) and Bus
High Leg D
Voltage L3-L1 (page 459)
Bus Voltage L1-L2 (page 458), Bus Voltage L2-L3 (page 459) and Bus
3Ph3Wire
Voltage L3-L1 (page 459)
Bus Voltage L1-N (page 458), Bus Voltage L2-N (page 458) and Bus
SplitPhase
Voltage L3-N (page 458)
MonoPhase No protection is evaluated.
Setpoint options:
Enabled / Disabled: Protection is enabled / disabled.
Protection Force Disable 1 / 2 / 3: Protection is enabled or disabled by the state of LBI
PROTECTION FORCE DISABLE 1 (PAGE 556) / PROTECTION FORCE DISABLE 2 (PAGE 557) /
PROTECTION FORCE DISABLE 3 (PAGE 557).
IMPORTANT: If this protection is disabled, the MGCB cannot be closed.
Setpoint options:
Enabled / Disabled: Protection is enabled / disabled.
Protection Force Disable 1 / 2 / 3: Protection is enabled or disabled by the state of LBI
PROTECTION FORCE DISABLE 1 (PAGE 556) / PROTECTION FORCE DISABLE 2 (PAGE 557) /
PROTECTION FORCE DISABLE 3 (PAGE 557).
Setpoint options:
Enabled / Disabled : Protection is enabled / disabled .
Protection Force Disable 1 / 2 / 3: Protection is enabled or disabled by the state of LBI
PROTECTION FORCE DISABLE 1 (PAGE 556) / PROTECTION FORCE DISABLE 2 (PAGE 557) /
PROTECTION FORCE DISABLE 3 (PAGE 557).
IMPORTANT: If this protection is disabled, the MGCB cannot be closed.
Protection is enabled.
Alarm Stp Request Under MinPowerPTM (page 688) is activated if
Enabled controller detects that the System Required P Target is below Minimal
Power PTM (page 277) while Parallel To Mains operation and Minimal
Power PTM Protection Del (page 278) elapsed.
Disabled Protection is disabled.
Protection Force Protection is enabled or disabled by the state of LBI PROTECTION FORCE
Disable 1 DISABLE 1 (PAGE 556).
Protection Force Protection is enabled or disabled by the state of LBI PROTECTION FORCE
Disable 2 DISABLE 2 (PAGE 557).
Protection Force Protection is enabled or disabled by the state of LBI PROTECTION FORCE
Disable 3 DISABLE 3 (PAGE 557).
Note: This protections is not evaluated if System power goes under Minimal Power because of
Import/Export Limitation (page 241).
Bus Undervoltage
Bus Overvoltage
Bus V Unbalance
Bus Overfrequency
Bus Underfrequency
Rising edge of LBI MANUAL LOAD RECONNECTION (PAGE 546) lowers the load
Disabled reduction stage by one while Mains Import P (page 439) drops under Load
Reconnection Level (page 313).
Load reduction stage is lowered by one when Mains Import P (page 439) drops
Enabled under Load Reconnection Level (page 313) and period of Load Reconnection
Delay (page 313) elapsed from last load reduction stage lowering.
IMPORTANT: This setpoint is shared via Terminal Diagram (page 33) and/or Terminal
Diagram (page 33) . Change of this setpoint will be reflected in all controllers.
IMPORTANT: This setpoint is shared via Terminal Diagram (page 33) and/or Terminal
Diagram (page 33) . Change of this setpoint will be reflected in all controllers.
IMPORTANT: This setpoint is shared via Terminal Diagram (page 33) and/or Terminal
Diagram (page 33) . Change of this setpoint will be reflected in all controllers.
IMPORTANT: This setpoint is shared via Terminal Diagram (page 33) and/or Terminal
Diagram (page 33) . Change of this setpoint will be reflected in all controllers.
Load reserve condition has to be fulfilled otherwise, the command to close MGCB is
No
not sent.
Load reserve condition does not have to be fulfilled for the closing of MGCB, i.e.
Yes MGCB is closed when the bus is healthy, without checking load reserve
requirements.
IMPORTANT: This setpoint is shared via Terminal Diagram (page 33) and/or Terminal
Diagram (page 33) . Change of this setpoint will be reflected in all controllers.
IMPORTANT: This setpoint is shared via Terminal Diagram (page 33) and/or Terminal
Diagram (page 33) . Change of this setpoint will be reflected in all controllers.
IMPORTANT: This setpoint is shared via Terminal Diagram (page 33) and/or Terminal
Diagram (page 33) . Change of this setpoint will be reflected in all controllers.
IMPORTANT: This setpoint is shared via Terminal Diagram (page 33) and/or Terminal
Diagram (page 33) . Change of this setpoint will be reflected in all controllers.
IMPORTANT: This setpoint is shared via Terminal Diagram (page 33) and/or Terminal
Diagram (page 33) . Change of this setpoint will be reflected in all controllers.
IMPORTANT: This setpoint is shared via Terminal Diagram (page 33) and/or Terminal
Diagram (page 33) . Change of this setpoint will be reflected in all controllers.
IMPORTANT: This setpoint is shared via Terminal Diagram (page 33) and/or Terminal
Diagram (page 33) . Change of this setpoint will be reflected in all controllers.
IMPORTANT: This setpoint is shared via Terminal Diagram (page 33) and/or Terminal
Diagram (page 33) . Change of this setpoint will be reflected in all controllers.
Control Group
Group Link L
Load Gain
Transfer of the load from Mains to System without parallel work and
synchronization (one breaker opens and second is closed - checking
Open
feedbacks). The setpoint Open Transfer Min Break (page 339) sets the
minimal duration of break.
Transfer of the load from Mains to System with synchronization and parallel
work. The time of parallel work is given by setpoint Close Transfer Max
Close Only
Duration (page 339).
In case of synchronization fail, MCB stays close and System is stopped.
Transfer of the load from Mains to System with synchronization and parallel
work. The time of parallel work is given by setpoint Close Transfer Max
Close Prim
Duration (page 339).
In case of synchronization fail, open transfer is done.
Transfer of the load from Mains to System with parallel work and soft loading
of the System. This function is proceeded like the closed transfer, but there is
time limitation of loading of theSystem adjusted via setpoint Load Ramp
SoftTransf
(page 343). The transfer is succeed only when theSystem is fully loaded –
Mains is fully unloaded (level of load when Mains is considered as unloaded is
adjusted via setpoint Mains Unload MCB Open Window (page 342)).
Note: Close transfer of load is also affected by setpoint Mains Measurement P (page 250).
Note: The behavior of transition of load in MAN mode is adjusted via setpoint CB Control In MAN
Mode (page 248).
Transfer of the load from System to Mains without parallel work and
synchronization (one breaker opens and second is closed - checking
Open
feedbacks). The setpoint Open Transfer Min Break (page 339) sets the
minimal duration of break.
Transfer of the load from System to Mains with synchronization and parallel
work. The time of parallel work is given by setpoint Close Transfer Max
Close Only Duration (page 339).
In case of synchronization fail, MGCB stays closed and System keeps
running.
Transfer of the load from System to Mains with synchronization and parallel
work. The time of parallel work is given by setpoint Close Transfer Max
Close Prim
Duration (page 339).
In case of synchronization fail, open transfer is done.
Transfer of the load from System to Mains with parallel work and soft
unloading of the System. This function is proceeded like the closed transfer,
but there is time limitation of unloading of the System adjusted via setpoint
SoftTransf
Load Ramp (page 343). The transfer is succeed only when the System is
fully unloaded (level of load when System is considered as unloaded is
adjusted via setpoint Generator Unload MGCB Open Level (page 342)).
Note: The behavior of transition of load in MAN mode is adjusted via setpoint CB Control In MAN
Mode (page 248).
IMPORTANT: This window and the setpoint Minimal Power PTM (page 277) must be set in
the way where MCB opening will not be blocked by Minimal Power PTM level while all
available Controllers are running in Load Shar.
Note: This setpoint is window. It means that when you adjust this setpoint to 10%, there is window
from -10% to +10%. The reason is Import/Export function.
The unload process is based on the value Total Running P (page 462).
The MGCB is opened when value Total Running P (page 462) is lower
Normal than limit Generator Unload MGCB Open Level (page 342) (rated from
Nominal DC Shore Power (page 258)). MGCB is opened latest when
Close Transfer Max Duration (page 339) elapsed.
The unload process is based on the value Aux Power (page 450). The
aux CT has to be located on the load L1. The value of power flowing
through MGCB is calculated as subtitution of Aux Power - Mains Import
Aux CT on Load P. The MGCB is opened when value of power flowing through MGCB is
lower than limit Generator Unload MGCB Open Level (page 342) (rated
from Nominal Mains Import). MGCB is opened latest when Close
Transfer Max Duration (page 339) elapsed.
The unload process is based on the value Aux Power (page 450). The
aux CT has to be located on the bus L1 to measure the power flowing
through the MGCB directly. The MGCB is opened when value of power
Aux CT on Gen
flowing through MGCB is lower than limit Generator Unload MGCB
Open Level (page 342) (rated from Nominal Mains Import). MGCB is
opened latest when Close Transfer Max Duration (page 339) elapsed.
Group: PF Control
PF Gain
Subgroup: Synchronization
Synchronization Type
Note: Synchronization is not allowed if there is any already synchronized Mains Controller in the
control group.
Voltage Window
Dwell Time
MGCB Latency
Frequency Gain
Angle Gain
Note: See the chapter Regulation Loops (page 195) for more information.
Voltage Gain
Voltage Int
User Button 1
User Button 2
User Button 4
User Button 6
User Button 8
User Button 10
User Button 12
User Button 14
User Button 16
Time
Date
Timer 1 Function
IMPORTANT: In case that Timer 1, Timer 2, etc. should be activated at the same time, the
Timer with selected higher priority function is executed.
Timer 2 Function
IMPORTANT: In case that Timer 1, Timer 2, etc. should be activated at the same time, the
Timer with selected higher priority function is executed.
Timer 3 Function
IMPORTANT: In case that Timer 1, Timer 2, etc. should be activated at the same time, the
Timer with selected higher priority function is executed.
Timer 4 Function
IMPORTANT: In case that Timer 1, Timer 2, etc. should be activated at the same time, the
Timer with selected higher priority function is executed.
Timer 5 Function
IMPORTANT: In case that Timer 1, Timer 2, etc. should be activated at the same time, the
Timer with selected higher priority function is executed.
Timer 6 Function
IMPORTANT: In case that Timer 1, Timer 2, etc. should be activated at the same time, the
Timer with selected higher priority function is executed.
Subgroup: Slot A
Slot A
Subgroup: Slot B
Slot B
Group: Ethernet
IP Address Mode
CM-Ethernet
Setpoint group Related FW 1.0.0
Ethernet
Range [units] Manual / Automatic / Disabled [-]
Default value Automatic Force value NO
Step [-]
Comm object 24259 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint is used to select the method how the ethernet connection is adjusted on Communication
peripherals (page 17).
Manual: The Ethernet connection is fixed by means of the setpoints. This method should
be used for a classic Ethernet or internet connection. When this type of
connection opens, the controller is specified by its IP address. This means that
it would be inconvenient if the IP address were not fixed (static).
Automatic: The Ethernet connection settings is obtained automatically from the DHCP
server. The obtained settings is shown in related values. If the process of
obtaining the settings from the DHCP server is not successful, the values
000.000.000.000 are shown.
Disabled: The Ethernet terminal is disabled.
IMPORTANT: When the mode is switched from Automatic to Manual the TCP/IP settings
will be changed to the values in the related setpoints. In case you are using Ethernet 2 to
connect the CU you will be disconnected. Turn off the setpoint hiding function to
manually change the TCP/IP settings to same values obtained via DHCP so you will not be
disconnected when changing mode.
CM-Ethernet
Setpoint group Related FW 1.0.0
Ethernet
Range [units] Manual / Automatic [-]
Default value Automatic Force value
Step [-]
Comm object 24101 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Only if IP Address Mode (page 377) = Automatic
Description
This setpoint enables to enter DNS server addresses for Communication peripherals (page 17)
manually, even with the IP Address Mode (page 377) set to Automatic.
Automatic: DNS server addresses are automatically obtained from a DHCP server.
IP address can be adjusted manually. Use this option to resolve e.g. internet
Manual: access policy related issue, if local DNS server addresses automatically
obtained from a DHCP server do not work
IP Firewall
CM-Ethernet
Setpoint group Related FW 1.0.0
Ethernet
Range [units] Disabled / Enabled [-]
Default value Disabled Force value NO
Step [-]
Related
Comm object 24092 MCB, MGCB
applications
Config level Standard
Setpoint visibility Always
Description
This setpoints enables or disables the built-in Firewall (page 130) functionality for Communication
peripherals (page 17).
IMPORTANT: Loss of connection can happen when enabling the firewall and using remote
connection via Internet
AirGate Connection
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] Disabled / Enabled [-]
Default value Enabled Force value YES
Step [-]
Comm object 24365 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint enables or disables AirGate connection (page 63) function.
AirGate Address
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0 .. 31 characters [-]
Default value global.airgate.link Force value NO
Step [-]
Comm object 24364 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint is used for entering the domain name or IP address of the AirGate server. Use the free
AirGate server provided by ComAp at global.airgate.link.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0 .. 65535 [-]
Default value 54440 [-] Force value NO
Step 1 [-]
Comm object 24096 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This port is used for TCP communication with the AirGate server.
Note: Use port 5440 for standard ComAp AirGate service.
EthernetCM-
Setpoint group EthernetCM-4G- Related FW 1.0.0
GPSEthernet
Range [units] 0 .. 65535 [s]
Default value 60 s Force value YES
Step 1s
Comm object 24098 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Connection (TCP socket) is closed by controller, if a client (e.g. InteliConfig) does not communicate for
this time. This timeout applies to both direct and AirGate connection.
CM-Ethernet
Setpoint group Related FW 1.0.0
Ethernet
Range [units] Disabled / Enabled [-]
Default value Enabled Force value NO
Step [-]
Comm object 24099 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Use this setpoint to enable/disable direct connection of a ComAp client (e.g. InteliConfig) to the IP
address of the controller.
Note: For Direct connection the controller IP address must be reachable from the client IP
address.
CM-Ethernet
Setpoint group Related FW 1.0.0
Ethernet
Range [units] 0 .. 65535 [-]
Default value 23 [-] Force value NO
Step 1 [-]
Comm object 24374 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This port is used to listen for an incoming TCP connection on Communication peripherals (page 17).
Modbus Server
CM-Ethernet
Setpoint group Related FW 1.0.0
Ethernet
Range [units] Disabled / Enabled [-]
Default value Disabled Force value NO
Step [-]
Comm object 24337 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Enables or disables Modbus communication via Communication peripherals (page 17).
Ethernet
CM-Ethernet
Setpoint group Related FW 1.0.0
ETH Interface 3 -
Modbus
Range [units] 0 .. 65535 [s]
Default value 60 s Force value NO
Step 1s
Comm object 24097 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Modbus connection (TCP socket) is closed by controller, if a Modbus client does not communicate for
this time.
Note: This setpoint is shared with other Modbus Client Inactivity Timeout setpoints.
SNMP Agent
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] Disabled / SNMP v1/v2c / SNMP v3 [-]
Default value Disabled Force value NO
Step [-]
Comm object 24336 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoints Enables or disables Simple Network Management Protocol (SNMP) Agent.
Note: SNMP v3 has upgraded encryption, remote configuration, and security (extra setpoints are
available).
Note: It is supported only User-Based security model (USM, RFC-3414). View-based Access
Control Model (VACM, RFC-3415) is not supported.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..31 characters [-]
Default value global.airgate.link:9925 Force value NO
Step [-]
Comm object 24093 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint is used for entering the domain name (e.g. smtp.yourprovider.com) or IP address (e.g.
74.125.39.109) and port number (e.g. :9925) of the SMTP server. Ask your internet provider or IT
manager for this information.
Example: Enter the IP address "74.125.39.109" and port number "9925" as
"74.125.39.109:9925".
Note: You may use also any public SMTP server which does not require connection over SSL/TLS
channels.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..31 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 23878 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Enter an existing email address into this setpoint. This address will be used as sender address in active
e-mails that will be sent from the controller.
Note: It is not needed to enter an existing email address, nevertheless valid email format needs to be
followed.
CM-EthernetCM-
Setpoint group Related FW 1.0.0
4G-GPSEthernet
Range [units] 0..31 characters [-]
Default value [-] Force value NO
Step [-]
Related
Comm object 23877 MCB, MGCB
applications
Config level Standard
Setpoint visibility Always
Description
Use this setpoint to enter the username for the SMTP server. Leave the setpoint blank if the SMTP
server does not require authentication.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..15 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 23876 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Use this setpoint to enter the password for the SMTP server. Leave the setpoint blank if the SMTP server
does not require authentication.
SMTP Encryption
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] NONE / SSL/TLS / STARTTLS [-]
Default value NONE Force value NO
Step [-]
Comm object 24076 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint selects encryption type for SMTP session.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..63 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 24298 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Enter a valid e-mail address where event and alarm messages will be sent.
E-mail Address 2
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..63 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 24297 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Enter a valid e-mail address where event and alarm messages will be sent.
E-mail Address 3
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..63 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 24145 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Enter a valid e-mail address where event and alarm messages will be sent.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..63 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 24144 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Enter a valid e-mail address where event and alarm messages will be sent.
E-mail/SMS Language
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] Depends on controller’s supported languages. [-]
Default value English Force value NO
Step [-]
Comm object 24299 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Use this setpoint to set the language of Event, Warning, etc. e-mails.
Event Message
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] Enabled / Disabled [-]
Default value Enabled Force value YES
Step [-]
Comm object 10926 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint enables or disables sending of Event Messages.
CM-Ethernet
Setpoint group CM-4G-GPS Related FW 1.0.0
Ethernet
Range [units] Enabled / Disabled [-]
Default value Enabled Force value YES
Step [-]
Comm object 8484 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint enables or disables sending of Mains Protection Messages.
Stp Message
CM-4G-GPS
Setpoint group Related FW 1.0.0
Ethernet
Range [units] Enabled/Disabled
Default value Enabled Force value
Step [-]
Comm object 8485 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Description
Wrn Message
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] Enabled / Disabled [-]
Default value Enabled Force value YES
Step [-]
Comm object 8482 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint enables or disables sending of Warning Messages.
CM-Ethernet
Setpoint group Related FW 1.0.0
Ethernet
Range [units] Disabled / Enabled [-]
Default value Disabled Force value NO
Step [-]
Comm object 24075 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint is used to enable/disable synchronization of the controller's time with the exact time from a
NTP server.
NTP Server
CM-Ethernet
Setpoint group Related FW 1.0.0
Ethernet
Range [units] 0 .. 63 characters [-]
Default value pool.ntp.org Force value NO
Step [-]
Comm object 24074 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
NTP server address for time synchronization.
Note: Only valid IP address or domain can be inserted.
Group: CM-RS232-485
COM1 Mode
Possible options
8N1 8 data bits, 1 stop bit, no parity
8N2 8 data bits, 2 stop bits, no parity
8E1 8 data bits, 1 stop bit, even parity
COM2 Mode
Possible options
8N1 8 data bits, 1 stop bit, no parity
8N2 8 data bits, 2 stop bits, no parity
8E1 8 data bits, 1 stop bit, even parity
Internet Connection
Network Mode
DNS Mode
Automatic DNS server addresses automatically obtained from a DHCP server are used
DNS IP Address 1 (page 399) and DNS IP Address 2 (page 400) can be
adjusted manually. Use this option to resolve e.g. internet access policy related
Manual
issue, if local DNS server addresses automatically obtained from a DHCP server
do not work
DNS IP Address 1
IP Firewall
AirGate Connection
DISABLED: Only SMS are sent. Internet-enabled SIM card is not required. AirGate is not used.
ENABLED This mode uses the "AirGate" service. Internet-enabled SIM card must be used.
The AirGate server address is adjusted by the setpoint AirGate Address (page
419).
IMPORTANT: When this setpoint is changed the controller has to be restarted to apply
changes.
AirGate Address
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0 .. 31 characters [-]
Default value global.airgate.link Force value NO
Step [-]
Comm object 24364 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint is used for entering the domain name or IP address of the AirGate server. Use the free
AirGate server provided by ComAp at global.airgate.link.
Direct Connection
EthernetCM-
Setpoint group EthernetCM-4G- Related FW 1.0.0
GPSEthernet
Range [units] 0 .. 65535 [s]
Default value 60 s Force value YES
Step 1s
Comm object 24098 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Connection (TCP socket) is closed by controller, if a client (e.g. InteliConfig) does not communicate for
this time. This timeout applies to both direct and AirGate connection.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..31 characters [-]
Default value global.airgate.link:9925 Force value NO
Step [-]
Comm object 24093 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint is used for entering the domain name (e.g. smtp.yourprovider.com) or IP address (e.g.
74.125.39.109) and port number (e.g. :9925) of the SMTP server. Ask your internet provider or IT
manager for this information.
Example: Enter the IP address "74.125.39.109" and port number "9925" as
"74.125.39.109:9925".
Note: You may use also any public SMTP server which does not require connection over SSL/TLS
channels.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..31 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 23878 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Enter an existing email address into this setpoint. This address will be used as sender address in active
e-mails that will be sent from the controller.
Note: It is not needed to enter an existing email address, nevertheless valid email format needs to be
followed.
CM-EthernetCM-
Setpoint group Related FW 1.0.0
4G-GPSEthernet
Range [units] 0..31 characters [-]
Default value [-] Force value NO
Step [-]
Related
Comm object 23877 MCB, MGCB
applications
Config level Standard
Setpoint visibility Always
Description
Use this setpoint to enter the username for the SMTP server. Leave the setpoint blank if the SMTP
server does not require authentication.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..15 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 23876 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Use this setpoint to enter the password for the SMTP server. Leave the setpoint blank if the SMTP server
does not require authentication.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] NONE / SSL/TLS / STARTTLS [-]
Default value NONE Force value NO
Step [-]
Comm object 24076 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint selects encryption type for SMTP session.
E-mail Address 1
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..63 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 24298 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Enter a valid e-mail address where event and alarm messages will be sent.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..63 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 24297 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Enter a valid e-mail address where event and alarm messages will be sent.
E-mail Address 3
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..63 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 24145 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Enter a valid e-mail address where event and alarm messages will be sent.
E-mail Address 4
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..63 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 24144 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Enter a valid e-mail address where event and alarm messages will be sent.
Telephone Number 1
Telephone Number 2
Telephone Number 4
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] Depends on controller’s supported languages. [-]
Default value English Force value NO
Step [-]
Comm object 24299 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Use this setpoint to set the language of Event, Warning, etc. e-mails.
Event Message
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] Enabled / Disabled [-]
Default value Enabled Force value YES
Step [-]
Comm object 10926 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint enables or disables sending of Event Messages.
MPR Message
CM-Ethernet
Setpoint group CM-4G-GPS Related FW 1.0.0
Ethernet
Range [units] Enabled / Disabled [-]
Default value Enabled Force value YES
Step [-]
Comm object 8484 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint enables or disables sending of Mains Protection Messages.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] Enabled / Disabled [-]
Default value Enabled Force value YES
Step [-]
Comm object 8482 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint enables or disables sending of Warning Messages.
GPS Tracking
NTP Server
Time Zone
IP Address Mode
MANUAL The Ethernet connection is fixed by means of the setpoints IP Addr, NetMask,
GateIP, DNS IP Address.
This method should be used for a classic Ethernet or internet connection. When
this type of connection opens, the controller is specified by its IP address. This
means that it would be inconvenient if the IP address were not fixed (static).
AUTOMATIC The Ethernet connection setting is obtained automatically from the DHCP
server. The obtained settings are then copied to the related setpoints. If the
process of obtaining the settings from the DHCP server is not successful, the
value 000.000.000.000 is copied to the setpoint IP address and the module
continues to try to obtain the settings.
DISABLED The Ethernet terminal is disabled.
Subnet Mask
DNS Mode
Automatic DNS server addresses automatically obtained from a DHCP server are used
DNS IP Address 1 (page 417) and DNS IP Address 2 (page 417) can be
adjusted manually. Use this option to resolve e.g. internet access policy related
Manual
issue, if local DNS server addresses automatically obtained from a DHCP server
do not work
DNS IP Address 2
AirGate Connection
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] Disabled / Enabled [-]
Default value Enabled Force value YES
Step [-]
Comm object 24365 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint enables or disables AirGate connection (page 63) function.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0 .. 31 characters [-]
Default value global.airgate.link Force value NO
Step [-]
Comm object 24364 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint is used for entering the domain name or IP address of the AirGate server. Use the free
AirGate server provided by ComAp at global.airgate.link.
AirGate Port
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0 .. 65535 [-]
Default value 54440 [-] Force value NO
Step 1 [-]
Comm object 24096 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This port is used for TCP communication with the AirGate server.
Note: Use port 5440 for standard ComAp AirGate service.
Direct Connection
EthernetCM-
Setpoint group EthernetCM-4G- Related FW 1.0.0
GPSEthernet
Range [units] 0 .. 65535 [s]
Default value 60 s Force value YES
Step 1s
Comm object 24098 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Connection (TCP socket) is closed by controller, if a client (e.g. InteliConfig) does not communicate for
this time. This timeout applies to both direct and AirGate connection.
MODBUS Server
SNMP Agent
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..31 characters [-]
Default value global.airgate.link:9925 Force value NO
Step [-]
Comm object 24093 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint is used for entering the domain name (e.g. smtp.yourprovider.com) or IP address (e.g.
74.125.39.109) and port number (e.g. :9925) of the SMTP server. Ask your internet provider or IT
manager for this information.
Example: Enter the IP address "74.125.39.109" and port number "9925" as
"74.125.39.109:9925".
Note: You may use also any public SMTP server which does not require connection over SSL/TLS
channels.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..31 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 23878 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Enter an existing email address into this setpoint. This address will be used as sender address in active
e-mails that will be sent from the controller.
Note: It is not needed to enter an existing email address, nevertheless valid email format needs to be
followed.
CM-EthernetCM-
Setpoint group Related FW 1.0.0
4G-GPSEthernet
Range [units] 0..31 characters [-]
Default value [-] Force value NO
Step [-]
Related
Comm object 23877 MCB, MGCB
applications
Config level Standard
Setpoint visibility Always
Description
Use this setpoint to enter the username for the SMTP server. Leave the setpoint blank if the SMTP
server does not require authentication.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..15 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 23876 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Use this setpoint to enter the password for the SMTP server. Leave the setpoint blank if the SMTP server
does not require authentication.
SMTP Encryption
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] NONE / SSL/TLS / STARTTLS [-]
Default value NONE Force value NO
Step [-]
Comm object 24076 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint selects encryption type for SMTP session.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..63 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 24298 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Enter a valid e-mail address where event and alarm messages will be sent.
E-mail Address 2
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..63 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 24297 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Enter a valid e-mail address where event and alarm messages will be sent.
E-mail Address 3
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..63 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 24145 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Enter a valid e-mail address where event and alarm messages will be sent.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] 0..63 characters [-]
Default value [-] Force value NO
Step [-]
Comm object 24144 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Enter a valid e-mail address where event and alarm messages will be sent.
Telephone Number 1
Telephone Number 3
E-mail/SMS Language
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] Depends on controller’s supported languages. [-]
Default value English Force value NO
Step [-]
Comm object 24299 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
Use this setpoint to set the language of Event, Warning, etc. e-mails.
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] Enabled / Disabled [-]
Default value Enabled Force value YES
Step [-]
Comm object 10926 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint enables or disables sending of Event Messages.
MPR Message
CM-Ethernet
Setpoint group CM-4G-GPS Related FW 1.0.0
Ethernet
Range [units] Enabled / Disabled [-]
Default value Enabled Force value YES
Step [-]
Comm object 8484 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint enables or disables sending of Mains Protection Messages.
Wrn Message
CM-EthernetCM-4G-
Setpoint group Related FW 1.0.0
GPSEthernet
Range [units] Enabled / Disabled [-]
Default value Enabled Force value YES
Step [-]
Comm object 8482 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint enables or disables sending of Warning Messages.
CM-Ethernet
Setpoint group Related FW 1.0.0
Ethernet
Range [units] 0 .. 63 characters [-]
Default value pool.ntp.org Force value NO
Step [-]
Comm object 24074 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
NTP server address for time synchronization.
Note: Only valid IP address or domain can be inserted.
CM-Ethernet
Setpoint group Related FW 1.0.0
Ethernet
Range [units] Disabled / Enabled [-]
Default value Disabled Force value NO
Step [-]
Comm object 24075 Related applications MCB, MGCB
Config level Standard
Setpoint visibility Always
Description
This setpoint is used to enable/disable synchronization of the controller's time with the exact time from a
NTP server.
NTP Server
Invalid flag
If valid data is not available for a particular value, the invalid flag is set to it. This situation may be due to the
following:
The value is not being evaluated in the scope of the current application and configuration.
Sensor fail has been detected on an analog input.
The configured ECU or extension module does not provide the particular value.
The communication with the ECU or extension module is interrupted.
A value containing the invalid flag is displayed as “####” in InteliConfig and on the controller screen. If such a
value is read out via MODBUS, it will contain the data 32768 in the case of signed values and 65535 in the
case of unsigned values.
Minimal Running Power 464 Connection Type 473 EM Analog Input A 10 482
Actual Relative Reserve 464 Timer Value 473 EM Analog Input A 11 482
Group: Control Loops 467 User Buttons 477 EM Analog Input B 10 486
Loadsharing Output 467 Group: Log Bout 477 EM Analog Input B 11 486
Varsharing Output 468 Log Bout 1 477 EM Analog Input B 12 487
Group: Controller I/O 468 Log Bout 2 478 EM Analog Input B 13 487
Battery Voltage 468 Log Bout 3 478 EM Analog Input B 14 487
Binary Inputs 468 Log Bout 4 478 EM Analog Input B 15 487
Binary Outputs 469 Log Bout 5 478 EM Analog Input B 16 488
Group: Statistics 469 Log Bout 6 478 Group: CM-4G-GPS 488
Sum MWh 469 Log Bout 7 479 Modem Status 488
Sum MVArh 469 Log Bout 8 479 AirGate Status 488
Sum MVAh 470 Log Bout 9 479 Network Status 488
Mains kVAh 470 Group: Plug-in 479 GPS Status 489
Mains kWh Exported 470 EM BIO A 479 Signal Strength 489
Mains kVArh Exported 470 EM BIO B 480
PLC-BOUT 40 522
PLC-BOUT 41 522
PLC-BOUT 42 523
PLC-BOUT 43 523
PLC-BOUT 44 523
PLC-BOUT 45 523
PLC Resource 1 523
PLC Resource 2 524
PLC Resource 3 524
Mains Import P
Mains Import P L1
Mains Import P L2
Mains Import P L3
Mains Import Q
Mains Import Q L2
Mains Import Q L3
Mains Import S
Mains Import S L1
Mains Import S L3
Value
Value
Group Related FW 1.0.0
group
Mains
Units [-]
Comm
8815 Related applications MCB, MGCB
object
Description
Power factor of the L1 phase of the Mains.
Mains Frequency
Mains Voltage
Mains Current L2
Mains Current L3
Slip Angle
ROCOF
Group: Load
Load P
Load Q
Load Character
Aux Current
Aux Power
Gen-set 1 Power
Gen-set 2 Power
Gen-set 3 Power
Gen-set 4 Power
Gen-set 5 Power
Gen-set 7 Power
Gen-set 8 Power
Gen-set 9 Power
Gen-set 10 Power
Gen-set 12 Power
Gen-set 13 Power
Gen-set 14 Power
Gen-set 15 Power
Gen-set 17 Power
Gen-set 18 Power
Gen-set 19 Power
Gen-set 20 Power
Gen-set 22 Power
Gen-set 23 Power
Gen-set 24 Power
Gen-set 25 Power
Gen-set 27 Power
Gen-set 28 Power
Gen-set 29 Power
Gen-set 30 Power
Gen-set 32 Power
Bus Frequency
Bus Voltage
Actual Reserve
Stop Reserve
Total Running Q
Total Running S
Note: Actual power band = group of Controllers which should be running with actual load.
Note: Value is taken into account only if #Priority Auto Swap (page 316) = Efficient.
Note: Next power band = group of Gen-sets which should be running after load change.
Note: Value is taken into account only if #Priority Auto Swap (page 316) = Efficient.
Required P Target
Group: PF Control
Required Qrel
Required PF
Required PF Character
Loadsharing Output
Battery Voltage
Binary Inputs
Group: Statistics
Sum MWh
Sum MVArh
Mains kVAh
Pulse Counter 1
Pulse Counter 2
Application Mode
IMPORTANT: Application Mode can be changed only if Controller Mode (page 472) = OFF.
Controller Mode
Timer Text
Connection Type
Timer Value
ID String
Application
FW Branch
SPI Module A
CAN16
CAN32
Reg32
Gen Loaded 16
User Buttons
1. User Button 1 11. User Button 11 21. User Button 21 31. User Button 31
2. User Button 2 12. User Button 12 22. User Button 22 32. User Button 32
3. User Button 3 13. User Button 13 23. User Button 23
4. User Button 4 14. User Button 14 24. User Button 24
5. User Button 5 15. User Button 15 25. User Button 25
6. User Button 6 16. User Button 16 26. User Button 26
7. User Button 7 17. User Button 17 27. User Button 27
8. User Button 8 18. User Button 18 28. User Button 28
9. User Button 9 19. User Button 19 29. User Button 29
10. User Button 10 20. User Button 20 30. User Button 30
Log Bout 1
Log Bout 3
Log Bout 4
Log Bout 5
Log Bout 6
Log Bout 8
Log Bout 9
Group: Plug-in
EM BIO A
EM Analog Input A 1
EM Analog Input A 2
EM Analog Input A 3
EM Analog Input A 5
EM Analog Input A 6
EM Analog Input A 7
EM Analog Input A 9
EM Analog Input A 10
EM Analog Input A 11
EM Analog Input A 13
EM Analog Input A 14
EM Analog Input A 15
EM Analog Input B 1
EM Analog Input B 2
EM Analog Input B 3
EM Analog Input B 5
EM Analog Input B 6
EM Analog Input B 7
EM Analog Input B 9
EM Analog Input B 10
EM Analog Input B 11
EM Analog Input B 13
EM Analog Input B 14
EM Analog Input B 15
Group: CM-4G-GPS
Modem Status
AirGate Status
Network Status
Signal Strength
IP Address
Secondary DNS
Network Mode
Network Name
Speed
Active Satellites
Longitude
AirGate ID
Group: CM-Ethernet
AirGate Status
Secondary DNS
Primary DNS
Current Gateway
Current IP Address
MAC Address
Group: Ethernet
MAC Address
Current IP Address
Current Gateway
Secondary DNS
AirGate ID
Code Description
0 Email was successfully sent.
1 SIMCom declined connection request.
2 It is not possible to establish connection with SMTP server.
3 SMTP server is not ready for communication.
4 Maximum transmitted data length not defined.
5 No response from SMTP server.
6 Command to SMTP server not sent.
7 Did not receive data from SMTP server.
8 HELO command was refused.
9 EHLO command was refused.
10 SMTP server does not support 8-bit encoding.
11 AUTH LOGIN command was refused.
12 Wrong user name.
13 Wrong password.
14 MAIL FROM command was refused.
15 RCPT TO command was refused.
16 DATA command was refused.
17 Sending of email failed.
18 SMTP server rejected email data.
19 SMTP server rejected email data.
20 QUIT command was refused.
21 There is no valid server IP address.
22 Process of sending email aborted.
23 Closing connection error.
24 Failed to accept server response after connection is established.
25 It is impossible to create data for command DATA.
26 It is impossible to read data for command DATA.
27 Email address can???t be read.
28 Error during encoding process.
29 Error during HMAC MD5 encoding process.
30 There is no attempt for sending email yet.
Group: Date/Time
Date
Time
Time Mode
PLC-AOUT 1
PLC-AOUT 2
PLC-AOUT 3
PLC-AOUT 4
PLC-AOUT 5
PLC-AOUT 7
PLC-AOUT 8
PLC-AOUT 9
PLC-AOUT 10
PLC-AOUT 12
PLC-AOUT 13
PLC-AOUT 14
PLC-AOUT 15
PLC-AOUT 17
PLC-AOUT 18
PLC-AOUT 19
PLC-AOUT 20
PLC-AOUT 22
PLC-AOUT 23
PLC-AOUT 24
PLC-AOUT 25
PLC-AOUT 27
PLC-AOUT 28
PLC-AOUT 29
PLC-AOUT 30
PLC-AOUT 32
PLC-AOUT 33
PLC-AOUT 34
PLC-AOUT 35
PLC-AOUT 37
PLC-AOUT 38
PLC-AOUT 39
PLC-AOUT 40
PLC-AOUT 42
PLC-AOUT 43
PLC-AOUT 44
PLC-AOUT 45
PLC-AOUT 47
PLC-AOUT 48
PLC-AOUT 49
PLC-AOUT 50
PLC-AOUT 52
PLC-AOUT 53
PLC-AOUT 54
PLC-AOUT 55
PLC-AOUT 57
PLC-AOUT 58
PLC-AOUT 59
PLC-AOUT 60
PLC-AOUT 62
PLC-AOUT 63
PLC-AOUT 64
PLC-BOUT 1
PLC-BOUT 3
PLC-BOUT 4
PLC-BOUT 5
PLC-BOUT 6
PLC-BOUT 8
PLC-BOUT 9
PLC-BOUT 10
PLC-BOUT 11
PLC-BOUT 13
PLC-BOUT 14
PLC-BOUT 15
PLC-BOUT 16
PLC-BOUT 18
PLC-BOUT 19
PLC-BOUT 20
PLC-BOUT 21
PLC-BOUT 23
PLC-BOUT 24
PLC-BOUT 25
PLC-BOUT 26
PLC-BOUT 28
PLC-BOUT 29
PLC-BOUT 30
PLC-BOUT 31
PLC-BOUT 33
PLC-BOUT 34
PLC-BOUT 35
PLC-BOUT 36
PLC-BOUT 38
PLC-BOUT 39
PLC-BOUT 40
PLC-BOUT 41
PLC-BOUT 43
PLC-BOUT 44
PLC-BOUT 45
PLC Resource 1
PLC Resource 3
PLC Resource 4
PLC Resource 5
PLC Resource 6
PLC Resource 8
PLC Resource 9
PLC Resource 10
SHBIN-1
SHBIN-2
SHBIN-4
SHBIN-6
SHBOUT-2
SHBOUT-4
SHBOUT-6
SHAIN-1 2
SHAIN-1 3
SHAIN-1 4
SHAIN-2 2
SHAIN-2 3
SHAIN-2 4
For full list of Logical binary inputs go to the chapter Logical binary inputs alphabetically (page 535).
Access Lock
Application MGCB
Note: This binary input has higher priority than LBI APPLICATION MCB (PAGE 537).
Note: This binary input has lower priority than LBI APPLICATION MGCB (PAGE 536).
LBI: E
Emergency MAN
LBI: F
Binary input has the same function as Fault Reset button on an Internal display.
Force Island
Group link
LBI: H
Binary input has the same function as Horn reset button on an Internal display.
Note: It is possible to use virtual peripheries for distribution of the binary signal from one physical switch
connected to one controller to all other controllers over the CAN bus.
Note: It is possible to use virtual peripheries for distribution of the binary signal from one physical switch
connected to one controller to all other controllers over the CAN bus.
Note: It is possible to use virtual peripheries for distribution of the binary signal from one physical switch
connected to one controller to all other controllers over the CAN bus.
LBI: M
MCB Button
This binary input has the same function as MCB button on an Internal display.
MCB Disable
MCB Isolated
Binary input has the same function as MGCB button on an Internal display.
GCB Disable
This input is used for connection of the normally open feedback contact from the generator circuit
breaker or contactor. If the input is active, the controller will consider the MGCB as closed and vice versa.
If the feedback does not respond to a change of the control output LBO MGCB CLOSE/OPEN
(PAGE 584) within time adjusted in Setpoint Waiting For Breaker Feedback (page 1), and it was
already last attempt the specific alarm based on current breaker position is issued.
If the feedback changes it's position unexpectedly without any command given by the control
output, the Alarm Wrn MGCB Fail (page 660) will be issued immediately.
Note: If more then one binary input for Min Run Power is activated, the one with the higher index has
higher priority and it is used.
IMPORTANT: All controllers cooperating together in Power management must have the same
minimal running power selected.
Note: It is possible to use virtual peripheries for distribution of the binary signal from one physical switch
connected to one controller to all other controllers over the CAN bus. See the diagram of such
distribution in the description of the input LOAD RES 2 ACTIVE (PAGE 543).
Note: If more then one binary input for Min Run Power is activated, the one with the higher index has
higher priority and it is used.
IMPORTANT: All controllers cooperating together in Power management must have the same
minimal running power selected.
Note: It is possible to use virtual peripheries for distribution of the binary signal from one physical switch
connected to one controller to all other controllers over the CAN bus. See the diagram of such
distribution in the description of the input LOAD RES 2 ACTIVE (PAGE 543).
Note: If more then one binary input for Min Run Power is activated, the one with the higher index has
higher priority and it is used.
IMPORTANT: All controllers cooperating together in Power management must have the same
minimal running power selected.
Note: It is possible to use virtual peripheries for distribution of the binary signal from one physical switch
connected to one controller to all other controllers over the CAN bus. See the diagram of such
distribution in the description of the input LOAD RES 2 ACTIVE (PAGE 543).
LBI: N
Not Used
Pulse Counter 2
LBI: R
Remote AUTO
Remote OFF
Note: In the SPTM application there are more LBIs that can influence the state of the application and
can be in the collision with the Common LBI Remote Start/Stop.
Remote TEST
LBI: S
Start Button
Binary input has the same function as Start Button on an Internal display.
Stop Button
Binary input has the same function as Stop Button on an Internal display.
When more rising edges from "Switch To" LBIs are detected at the same time, mode is selected according
to priorities in the table below.
When more rising edges from "Switch To" LBIs are detected at the same time, mode is selected according
to priorities in the table below.
When more rising edges from "Switch To" LBIs are detected at the same time, mode is selected according
to priorities in the table below.
Synchronization Disabled
LBI: T
For full list of Logical binary outputs go to the chapter Logical binary outputs alphabetically (page 565).
Al Common Fls
Alarm
Alarm Flashing
Alarm Bus
Bus Healthy
LBO: C
Note: When any Stp alarm is activated LBO System Start/Stop is immediately set to 0 and MGCB
breaker is opened according to the Load Transfer settings.
Common Warning
LBO: D
Deadbus
LBO: E
Electrical Alarm
Engines Swapped
Exercise Timer 1
Exercise Timer 3
Exercise Timer 4
Exercise Timer 6
LBO: F
Forward Synchronization
Heartbeat
Horn
Horn Flashing
In Mains Parallel
In Synchronism
Initialized
LBO: L
Logical 0
LBO: M
Mains Healthy
MCB Close/Open
MGCB Close/Open
MGCB UV Coil
Mode AUTO
Mode MAN
Mode TEST
LBO: N
Not In Auto
Not Used
LBO: P
LBO: R
Reverse Synchronization
LBO: S
System Reserve OK
System Start/Stop
IMPORTANT: The LBO System Start/Stop affects the control of MGCB even in Controller
mode (page 267) = MAN. System Start/Stop has to be active before MGCB can be closed.
You can activate it for example by pressing the Start Button.
MCB, MGCB
Related FW 1.0.0 Related applications
LBO ID 1057
Description
This output is closed when synchronization to the mains is allowed or Breaker state (page 473) =
ParalOper.
For full list of Logical analog inputs go to the chapter Logical analog inputs alphabetically (page 594).
LAI: C 595
Cold Temp 1 595
Cold Temp 2 595
Cold Temp 3 595
Cold Temp 4 596
Cold Temp 5 596
LAI: L 596
Load Control: ANEXT
Baseload 596
Load Control: ANEXT
Imp/Exp Load 597
LAI: M 597
Mains Measurement P 597
Mains Measurement Q 597
LAI: P 598
PF Control: ANEXT
Imp/Exp PF 598
6 back to Controller objects
Cold Temp 1
Cold Temp 2
Cold Temp 3
Cold Temp 5
LAI: L
LAI: M
Mains Measurement P
Mains Measurement Q
Default appearance
OR/AND
Related FW 1.0.0
PLC Block ID 1
Inputs
There have to be at least 2 inputs every time. There may be up to 8 inputs configured.
Related FW 1.0.0
PLC Block ID 39
Inputs
The result of XOR operation between two binary inputs (Input 1 and Input 2) is defined by table below.
Function type RS
R-latch S-latch E-latch JK-latch
Input 2 (R) Input 1 (S)
Q
-1 -1 -1 -1
0 0 Q Q Q Q
0 1 1 1 1 1
1 0 0 0 0 0
-1 -1
1 1 0 1 Q NOT(Q )
-1
The Q denotes the state of the RS block output in the last evaluation cycle.
The block Output value is given by the selected RS flip-flop variant evaluation:
R-latch: When both inputs (R, S) are set the Reset input is dominant.
S-latch: When both inputs (R, S) are set the Set input is dominant.
E-latch: When both inputs (R, S) are set the previous output is preserved.
JK-latch: When both inputs (R, S) are set the block output is negated.
The block has the setting for the variant functions of the RS flip-flop circuit. This setting is
Group: Comparators
Comp Hyst
Comp Time
Comp Win
Delay
Related FW 1.0.0
PLC Block ID 33
Inputs
Note: If Input time up or Input time down value is <0, this input is internally set to zero.
Note: Use Pulse on edge option to choose between delay and pulse mode.
Timer
Related FW 1.0.0
PLC Block ID 38
Inputs
Timer mode TP
The Timer counts down when Run is on.The Reset accepts only the rising edge and is required to
load the Reload value to the actual Timer value. The Output is set as long as the Actual Timer Value
is not equal to 0 (the countdown is in progress).
Note: For ComAp Timer mode: if you want the Output to start at logic 0, check the First down option.
Otherwise, the Output will start at logical 1.
Interpolation
PLC group
Related FW 1.0.0
PLC Block ID 34
Inputs
Math AxB/C
PLC group
Related FW 1.0.0
Related applications MCB, MGCB
PLC Block ID 35
Inputs
Math Fc.
PLC group
Related FW 1.0.0
PLC Block ID 17
Inputs
Note: In case of AVG operation type the N is number of inputs with valid value.
Inc/Dec
PLC group
Related FW 1.0.0
PLC Block ID 22
32 32
Maximum Analog No -2 .. 2 Maximum value of Output
32 32
Default Analog No -2 .. 2 Initial value of Output
Outputs
IMPORTANT: When the controller is powered off the Output value is not preserved.
PLC group
Related FW 1.0.0
Related applications MCB, MGCB
PLC Block ID 40
Inputs
Ramp
PLC group
Related FW 1.0.0
Related applications MCB, MGCB
PLC Block ID 19
Inputs
Function Description
Enabled Up Output can be ramped only up.
Enabled Down Output can be ramped only down.
Enabled Up/Down Output can be ramped up and down.
Up/Down
PLC group
Related FW 1.0.0
PLC Block ID 20
Inputs
Analog Switch
Analog Switch 8
Related FW 1.0.0
PLC Block ID 45
Inputs
32 32 Input value 3
Input 3 Analog No -2 .. 2
(optional)
32 32 Input value 4
Input 4 Analog No -2 .. 2
(optional)
32 32 Input value 5
Input 5 Analog No -2 .. 2
(optional)
32 32 Input value 6
Input 6 Analog No -2 .. 2
(optional)
32 32 Input value 7
Input 7 Analog No -2 .. 2
(optional)
32 32 Input value 8
Input 8 Analog No -2 .. 2
(optional)
Input SW 1 Binary No 0/1 Switch input 1
Input SW 2 Binary No 0/1 Switch input 2
Input SW 3 Binary No 0/1 Switch input 3
Outputs
Convert
32 32 Converted Input
Output Analog No -2 .. 2
value
The attribute of
Output Binary Yes 0/1 invalid data on
output
Description
The block converts the Input based on selected resolution and dimension, and reflects it to the Output.
Dimension is converted based on user configuration without any extra recalculation. Resolution is
converted and recalculation is used.
Example: If the input is 100,5 W and the convert block is used to convert dimensions to kW with
resolution 1, the output shows 101 kW.
Related FW 1.0.0
PLC Block ID 24
Inputs
Wrn MGCB Fail To Close 661 Hst Bus Overvoltage L3-N 672
Wrn MGCB Fail To Open 661 Hst Bus Overvoltage L1-L2 673
Wrn Password reset e-mail addr is not set 662 Hst Bus Overvoltage L2-L3 673
Wrn PF/Q IMP/EXP Fail 663 Hst Bus Undervoltage L1-N 673
Wrn RTC Battery Flat 665 Hst Bus Undervoltage L1-L2 674
Wrn DISTIN 01
Wrn DISTIN 03
Wrn DISTIN 04
Wrn DISTIN 05
Wrn DISTIN 07
Wrn DISTIN 08
Wrn DISTIN 09
Wrn DISTIN 11
Wrn DISTIN 12
Wrn DISTIN 13
Wrn DISTIN 15
Wrn DISTIN 16
Wrn DISTIN 17
Wrn DISTIN 19
Wrn DISTIN 20
Wrn DISTIN 21
Wrn DISTIN 23
Wrn DISTIN 24
Wrn DISTIN 25
Wrn DISTIN 27
Wrn DISTIN 28
Wrn DISTIN 29
Wrn DISTIN 31
Wrn DISTIN 32
Wrn DISTIN 33
Wrn DISTIN 35
Wrn DISTIN 36
Wrn DISTIN 37
Wrn DISTIN 39
Wrn DISTIN 40
Wrn DISTIN 41
Wrn DISTIN 43
Wrn DISTIN 44
Wrn DISTIN 45
Wrn DISTIN 47
Wrn DISTIN 48
Wrn DISTIN 49
Wrn DISTIN 51
Wrn DISTIN 52
Wrn DISTIN 53
Wrn DISTIN 55
Wrn DISTIN 56
Wrn DISTIN 57
Wrn DISTIN 59
Wrn DISTIN 60
Wrn DISTIN 61
Wrn DISTIN 63
Wrn DISTIN 64
Wrn DISTOUT
Description
Alarm
Only if Application Mode (page 472) = MGCB and GCB Control Mode (page 254) !=
evaluated
External
Related
MGCB
applications
Alarm ID 91
This alarm is activated when there is a problem with position of the circuit breaker.
LBI GCB FEEDBACK (PAGE 552) does not match expected position given by LBO
MGCB CLOSE/OPEN (PAGE 584).
There is a mismatch between LBI GCB FEEDBACK (PAGE 552) and GCB
FEEDBACK NEGATIVE (PAGE 553).
Description
Alarm
Only if Application Mode (page 472) = MGCB and GCB Control Mode (page 254) !=
evaluated
External
Related
MGCB
applications
Alarm ID 1555
This alarm is activated when there is a problem with circuit breaker position while
closing.
LBO MGCB CLOSE/OPEN (PAGE 584) closed but LBI GCB FEEDBACK (PAGE
552) did not closed in Waiting For Breaker Feedback (page 1) seconds.
Description
Alarm
Only if Application Mode (page 472) = MGCB and GCB Control Mode (page 254) !=
evaluated
External
Related
MGCB
applications
Alarm ID 1554
This alarm is activated when there is a problem with circuit breaker position while
opening.
Description
LBO MGCB CLOSE/OPEN (PAGE 584) opened but LBI GCB FEEDBACK (PAGE
552) did not opened in 2 seconds.
Wrn SHAIN 1
Wrn SHAIN 2
Wrn SHBIN 1
Wrn SHBIN 2
Wrn SHBIN 3
Wrn SHBIN 4
Wrn SHBIN 6
Alarm ID 927
Description This alarm is activated when Mains Phase L3 is inverted.
6 back to List of alarms level 1
Hst ROCOF
MP Mains Overload
Application Mode
Alarm Type
(page 472)
Alarm Type SPTM Mains Protection (page 186)
MINT History Record Only (page 186)
Mains Protection (page 186)
Alarmlist message MPMains V Unbalance Ph-Ph
Application Mode
Evaluated
(page 472)
Only if Mains Voltage Unbalance Protection
Alarm evaluated SPTM
(page 298) != Disabled
MINT All the time
Only if Mains Voltage Unbalance Protection (page 298) != Disabled
Related applications MCB, MGCB
Alarm ID 592
This alarm is activated by Mains Voltage Unbalance Protection (page 298)
This alarm is activated when relative difference between Mains Voltage L1-L2
Description
(page 445), Mains Voltage L2-L3 (page 445) or Mains Voltage L3-L1 (page
446) rises over preset value.
Application Mode
Alarm Type
(page 472)
Alarm Type SPTM Mains Protection (page 186)
MINT History Record Only (page 186)
Mains Protection (page 186)
Alarmlist message MP Mains V Unbalance Ph-N
Application Mode
Evaluated
(page 472)
Only if Mains Voltage Unbalance Protection
Alarm evaluated SPTM
(page 298) != Disabled
MINT All the time
Only if Mains Voltage Unbalance Protection (page 298) != Disabled
Related applications MCB, MGCB
Alarm ID 593
This alarm is activated by Mains Voltage Unbalance Protection (page 298)
This alarm is activated when relative difference between Mains Voltage L1-N
(page 445), Mains Voltage L2-N (page 445) or Mains Voltage L3-N (page
445) rises over preset value.
Application Mode
Behavior
(page 472)
Description Alarm is activated by Mains Voltage Unbalance
SPTM
Protection (page 298)
Protection is always active. Alarm is activated
when relative difference between bus voltages
MINT rises over Bus V Unbalance (page 308) for
period longer than Bus V Unbalance Delay
(page 308).
This alarm has FPS - FIXED PROTECTIONS STATES 2 (PAGE 602).
MP Mains Underfrequency
Alarm Type Protection types (page 186)Mains Protection + FltRes (page 186)
Alarmlist message Hst IDMT Overload
Alarm evaluated Only if Overload Protection (page 292) != Disabled
Related applications MCB, MGCB
Alarm ID 147
This alarm is activated by Overload Protection (page 292).
Description
This alarm has FPS - FIXED PROTECTIONS STATES 3 (PAGE 603).
Sd Battery Flat
Alarm Type Sd
Alarmlist message Sd Battery Flat
Alarm evaluated During cranking
Related applications MCB, MGCB
Alarm ID 52
This alarm will be issued if the controller was reset during cranking of the Controller. If this
situation occurs, the controller supposes the starting battery is so exhausted that its voltage
Description
drops so low when starter motor is energized that it causes controller reset.
This alarm has FPS - FIXED PROTECTIONS STATES 1 (PAGE 601).
System Stop
8.3 Modules
8.3.1 CAN modules
Supported combinations of modules 689
Module's protections 690
Theory of binary inputs and outputs 690
Extension modules 694
Each generic module has 8 "terminals" (inputs/outputs) and the InteliMains 510 has the following amount of the generic
modules:
AI generic: 10
AO generic: 8
BI generic: 16
BO generic: 12
In the table below, you can see how many generic modules are necessary for each CAN module and how many indexes are
available for each type of CAN module in the InteliMains 510.
Max number of
CAN Module AI generic AO generic BI generic BO generic
indexes
Inteli AIN8 10 1 0 0 0
Inteli IO 8/8 12 0 1 1 1
Inteli IO 16/0 8 0 1 2 0
IGL-RA15 4 0 0 0 2
IGS-PTM 4 1 1 1 1
Inteli AIO9/1 5 2 1 0 0
Inteli AIN8TC 10 1 0 0 0
I-AOUT8 4 0 1 0 0
IS-BIN16/8 7 0 0 2 1
Note: When configuring modules do not forget to let first 4 indexes free for modules which can't use high addresses such as
IGL-RA15, IGS-PTM, AIO9/1, I-AOUT8.
Note: Module Inteli IO8/8 has available AOUT only if it is configured with index number below 9 and Inteli AIO9/1 has
available AOUT only if it is configured with index number below 5.
Note: Module Inteli IO8/8 with older FW than 1.3.1.2 has available AOUT only if it is configured with index number below 5.
Module's protections
Each configured CAN module can has it's own protection and protection state. For setup: connect the controller via
InteliConfig → Control → Controller Configuration → Modules → Module Settings.
Protection Upon Module Failure
None - No alarm will be activated if module fails. It is not possible to use the User Protection State.
Warning - Wrn alarm is activated if module fails.
Note: The name and color of the alarm is automatically generated according to the options Protection Upon Module
Failure, Module Name, and Module Index. The module name is automatically generated or renamed by the user.
Protection State - If you check the check box the new User Protection State will be displayed in the User Protection
States group in the Values after the configuration is imported to the CU.
Note: The name of the User Protection State is automatically generated according to the options Protection Upon Module
Failure, Module Name, and Module Index. The module name is automatically generated or renamed by the user.
Example: Wrn Inteli AIN8 10 = Warning upon module failure of the Inteli AIN8 module with index 10.
Binary inputs
Pull Down
The pull-down logic is used when it is required to ensure that the logical value of inputs settles at the expected logical level
whenever external devices are turned off, or they are at a high impedance state. It ensures that input is at a defined low logic
level when the connection with external devices is lost. In the controller (module), the pull-down resistor is used to connect
the input to the -BAT (0 V), so the log 0 (open state) is represented by 0 V. This connection is used as prevention against
fluctuations and an undefined state at the input.
The principle of internal connection is shown in the picture below.
The bulb represents internal state of binary input.
In case the “COM” (+Ucc) is not connected to the input terminal “BIN” then the internal state is logical 0.
In case the “COM” (+Ucc) is connected to the input terminal “BIN” then the internal state is logical 1.
Note: There is not any COM terminal on the controller, the wire is directly connected to the input terminal "BIN", so if input
signal is log 1 the +Ucc is directly connected to the "BIN".
Pull Up
The pull-up logic is used when it is required to establish an additional loop over the critical components while making sure
that the voltage is well-defined even when the switch is open. It ensures that input and wiring is at a defined high logical level
in the absence of an input signal. In the controller (module), the pull-up resistor is used to connect the input to the +BAT
(+Ucc), so the log 0 (open state) is represented by +Ucc. This connection is used as prevention against fluctuations and an
undefined state at the input.
The principle of internal connection is shown in the picture below.
The bulb represents internal state of binary input.
In case the input terminal “BIN” (+Ucc) is not connected to the “COM” (GND) then the internal state is logical 0.
In case the input terminal “BIN” (+Ucc) is connected to the “COM” (GND) then the internal state is logical 1.
Note: There is not any COM terminal on the controller, the wire is directly connected to the input terminal "BIN", so if input
signal is log 1 the GND is directly connected to the "BIN".
Binary outputs
Extension modules
Inteli AIN8 694
Inteli IO8/8 701
IGL-RA15 709
IGS-PTM 714
Inteli AIO9/1 721
Inteli AIN8TC 727
I-AOUT8 731
IS-BIN16/8 736
Inteli AIN8
Inteli AIN8 module is extension module equipped with analog inputs and Impulse/RPM input. The module is connected to
controller by CAN1 (page 17) bus. It is possible to connect up to 10 Inteli AIN8 external units to one controller.
The detection of communication speed is indicated by fast flashing of status LED. Once the speed is detected the module
remains set for the speed even when the communication is lost. Renewal of communication speed detection is done by reset
of the module.
Image 7.60 Inteli AIN8
Analog inputs
8 channels
can be configured as:
resistor three wire input
current input
voltage input
All inputs can be configured to any logical function or protection.
Supported sensors
Sensors
PT100 [°C] (fix) PT100 [°F] (fix) +-1V 4-20mA passive 0-250 ohm
PT1000 [°C] (fix) PT1000 [°F] (fix) 0-2.4V 4-20mA active 0-2400 ohm
NI100 [°C] (fix) NI100 [°F] (fix) 0-5V 0-20mA passive 0-10k ohm
NI1000 [°C] (fix) NI1000 [°F] (fix) 0-10V +-20mA active
CAN address
DIP switch determinates CAN address for analog inputs.
Note: In case of setting the CAN address to zero, the appropriate group of signals is deactivated.
Programming firmware
Firmware upgrade process:
1. Disconnect all terminals from the unit.
2. Separate the top cover of module
3. Put the TEST jumper on a pins
4. Connect the unit with PC via RS232-null modem cable and AT-Link conv
LED indication
Voltage sensor
General data
Power supply 8 to 36 V DC
Current consumption 35 mA at 24 V ÷ 100 mA at 8 V
Interface to controller CAN1 (page 17)
Protection IP20
Storage temperature - 40 °C to + 80 °C
Operating temperature - 30 °C to + 70 °C
Dimensions (WxHxD) 110x110x46 mm (4,3”x4,3”x1,8”)
Weight 221,5 grams
Analog inputs
Number of channels 8
Range 0-10 V
Voltage
Accuracy: ± 0,25 % of actual value + ± 25 mV
Range: ±20 mA
Current
Accuracy: ± 0,25 % of actual value + ± 50 µA
Range: 0- 10 kΩ
Resistive
Accuracy: ± 0,5 % of actual value + ± 2 Ω
Inteli IO8/8
Inteli IO8/8 module is an extension module equipped with binary inputs, binary outputs and analog outputs. The module is
connected to controller by CAN1 (page 17) bus.
Inteli IO8/8 is the name of the module, but it is possible to configure the module (by internal switch) to two configurations:
Inteli IO8/8 - 8 binary inputs, 8 binary outputs and 2 analog outputs
Inteli IO16/0 - 16 binary inputs, 0 binary outputs and 2 analog outputs
It is possible to connect up to 12 Inteli IO8/8 or 8 Inteli IO 16/0 external units to one controller.
The detection of communication speed is indicated by fast flashing of status LED. Once the speed is detected the module
remains set for the speed even when the communication is lost. Renewal of communication speed detection is done by reset
of the module.
Image 7.62 Inteli IO8/8
CAN address
In Inteli IO8/8 mode CAN address for binary inputs is determined by DIP switch A, CAN address for binary output and analog
outputs is determined by DIP switch B.
In Inteli IO16/0 mode CAN address for binary inputs is determined by DIP switch A, first group of 8 input has address A,
second group of 8 inputs has address A+1. CAN address of analog outputs is set by DIP switch B.
Note: In case of setting the CAN address to zero, the appropriate group of signals is deactivated.
Programming firmware
Firmware upgrade process:
1. Disconnect all terminals from the unit.
2. Separate the top cover of module
3. Put the TEST jumper on a pins
4. Connect the unit with PC via RS232-null modem cable and AT-Link conv
LED indication
Binary input
Each binary input has LED which indicates input signal. LED is shining when input signal is set, and LED is dark while input
signal has other state.
Binary output
Each binary output has LED which indicates output signal. Binary output LED is shining when binary output is set. When this
LED is shining, then module is configured as 8 binary inputs and 8 binary outputs. When this LED is dark, then the module is
configured as 16 binary inputs.
LED at power connector - status LED
Wiring
The following diagrams show the correct connection of inputs and outputs.
Binary inputs - pull up
There are two options of wiring. On upper picture you can see case when binary input is connected between BIN2 and COM
(COM is connected internally to the GND (-) - dashed line).
On lower picture is case of wiring between BIN2 and GND (-). Both ways are correct.
Binary inputs - pull down
There are two options of wiring. On upper picture you can see case when binary input is connected between BIN2 and COM
(COM is connected internally to the Ucc (+) - dashed line).
On lower picture is case of wiring between BIN2 and Ucc (+). Both ways are correct.
Binary outputs - high side
When high side setting of outputs is chosen - binary output must be connected to the minus potential directly Terminal VHS
(voltage High side) has to be connected to positive potential directly. Maximal current of each binary output is 500 mA. Size
of fuse depends on load.
Binary outputs - low side
When low side setting of outputs is chosen - binary output must be connected to the plus potential of power supply directly.
Minus potential is connected internally - dashed line.
Analog outputs
Note: Limit of analog ground (AGND) is 100mA.
IMPORTANT: Terminator for analog output has special analog ground (AGND), which must not be connected to
the GND.
Technical data
General data
Power supply 8 to 36 V DC
Current consumption 35 mA at 24 V ÷ 100 mA at 8 V
Interface to controller CAN1 (page 17)
Protection IP20
Storage temperature - 40 °C to + 80 °C
Operating temperature - 30 °C to + 70 °C
Dimensions (WxHxD) 110x110x46 mm (4,3”x4,3”x1,8”)
Weight 240 grams
Analog outputs
Number of channels 2
Range 0-10 V
Voltage Accuracy: ± 20 mV + ±0,5 % of actual value
Imax 5 mA
Range: 0-20 mA
Current Accuracy: ± 100 µA + ±0,5 % of actual value
Rmax 500 Ω
Level 5 V
PWM Frequency - adjustable 200÷2400 Hz
Imax 20 mA
Binary inputs
Number of channels 8 for Inteli IO8/8, 16 for Inteli IO16/0
Input resistance 4400 Ω
Input range 0 to 36 V DC
Switching voltage level for open contact
0 to 2 V DC
indication
Max voltage level for close contact
6 to 36 V DC
indication
Binary outputs
Number of channels 8 for Inteli IO8/8, 0 for Inteli IO16/0
Max current 500 mA
Max switching voltage 36 V DC
IGL-RA15
Remote annunciator (IGL-RA15) is designed as an extension signaling unit. The module is connected to controller by CAN1
(page 17) bus. It is possible to connect up to 4 IGL-RA15 external units to one controller.
The unit is equipped with a fully configurable tri-color (red, orange, green) LED for intuitive operation
together with high functionality.
Terminals
Horn Horn
CAN CAN1 (page 17) line
Power Power supply
CAN address
SW changing of CAN1 (page 17) address is enabled only when both jumpers are closed. Any one of these addresses (1+2
or 3+4 or 5+6 or 7+8) can be set by following steps:
Switch to programming mode (Hold the Horn reset and Lamp test when unit is powering on). Status led is yellow
Press Lamp test sixteen times
Set the address up by pressing Horn reset.
The number of red luminous LEDs means the CAN1 (page 17) addresses (two for addresses 1+2, four for
addresses 3+4, six for addresses 5+6 and eight for addresses 7+8)
Press Lamp test
LED indication
Each LED color is adjusted independently of controller output settings. If controller output 1 is set as “Common Shutdown” it
doesn’t mean red LED1 color for iGL-RA15. The LEDs color can by adjust by following steps:
Switch to programming mode (Hold the Horn reset and Lamp test when unit is powering on). Status led is yellow
Press Horn reset to change the LED1 color (green, yellow, red)
Press Lamp test to switch to the next LED color adjusting
Continue to adjust all LEDs color
After LED15 color adjusting press three times Lamp test
Note: If there is no operator action during address setting, color adjusting or timeout setting, the unit returns to normal
operation without changes saving.
Status LED
The signals LEDs are handled like binary outputs. It means all what can be configured to binary outputs can be also
configured to the LEDs of IGL-RA15.
Power LED
Horn setting
The horn output is activated if any of red or yellow LED is on. Output is on until pressing Horn reset or horn timeout counts
down. The timeout can by set by following steps:
Switch to programming mode (Hold the Horn reset and Lamp test when unit is powering on). Status led is yellow
Press Lamp test fifteen times
Set the horn timeout by pressing Horn reset.
The number of green luminous LEDs means timeout in 10 s (none for disabling horn output, 1 for 10s timeout, 2 for
10s timeout, 15 for disabling horn timeout).
Press Lamp test two times
Note: If there is no operator action during address setting, color adjusting or timeout setting, the unit returns to normal
operation without changes saving.
Wiring
* use terminator resistor only when IGL-RA 15 is the last unit on the CAN1A bus.
Note: The shielding of the CAN bus cable has to be grounded at one point only!
Note: See the section Technical data (page 713) for recommended CAN bus cable type
Technical data
General data
Power supply 8 to 36 V DC
Current consumption 0.35-0.1A (+1Amax horn output) depends on supply voltage
Protection IP65
Interface to controller CAN1 (page 17)
Humidity 85%
Storage temperature - 30 °C to + 80 °C
Operating temperature - 20 °C to + 70 °C
Dimensions (WxHxD) 180x120x55 mm
Weight 950 g
Horn output
Maximum current 1.0 A
Maximum switching voltage 36 V DC
IMPORTANT: This module is not compatible with different than 250 kbps communication speed. If the ECU
module with 125 kbps communication speed is connected the whole system will automatically switch to the
125 kbps, and IGL-RA15 module will stop communicating.
IGS-PTM
IGS-PTM module is extension module equipped with binary inputs, binary outputs, analog inputs and analog output. The
module is connected to controller by CAN1 (page 17) bus. It is possible to connect up to 4 IGS-PTM external units to one
controller.
Image 7.66 IGS-PTM
Analog inputs
Analog inputs can be configured for:
Resistance measurement
Current measurement
Voltage measurement
The type of analog inputs is configured via jumpers RUI located on lower PCB.
Sensors
PT100 [°C] (fix) User curves
NI100 [°C] (fix) 0-100 mV
PT100 [°F] (fix) 0-2400 ohm
NI100 [°F] (fix) ±20 mA
CAN address
Controller type selection
The type of controller to be used with IGS-PTM must be selected via jumper labeled IGS accessible at the lower PCB.
Address configuration
If InteliLite controller type is selected (by IGS jumper), address of IGS-PTM could be modified via jumpers labeled ADR1 and
ADR2.
ADR1 ADR2 ADR offset BIN module BOUT module AIN module
Open Open 0 (default) 1 1 1
Close Open 1 2 2 2
Open Close 2 3 3 3
Close Close 3 4 4 4
Programing firmware
Firmware upgrade is via AT-link (TTL). For programming is necessary to close jumper BOOT. RESET jumper is used to
reset the device. Close jumper to reset the device. For programming is used FlashProg PC tool.
LED indication
Binary input
Each binary input has LED which indicates input signal. LED is shining when input signal is set, and LED is dark while input
signal has other state.
Binary output
Each binary output has LED which indicates output signal. Binary output LED is shining when binary output is set.
LED at power connector - status LED
LED status Description
Dark No required power connected.
Quick flashing Program check failure.
One flash and pause Compensation fail.
Three flashes and
Compensation successful.
pause
Flashes There is no communication between IGS-PTM and the controller.
Power supply is in the range and communication between IGS-PTM and controller properly
Lights
works.
Wiring
Binary inputs
Binary outputs
Resistance sensor
IMPORTANT: Physical analog input range is 0-250 Ω. In sensor configuration in PC tool it is necessary to
chose 0-2400 Ω sensor HW type to ensure proper function of analog input.
Voltage sensor
IMPORTANT: Physical analog input range is 0-20mA. In sensor configuration in PC tool it is necessary to
chose +- 20mA active sensor HW type to ensure proper function of analog input.
Analog outputs
Technical data
General data
Power supply 8 to 36 V DC
Current consumption 100 mA at 24V ÷ 500 mA
Interface to controller CAN1 (page 17)
Protection IP20
Storage temperature - 40 °C to + 80 °C
Operating temperature - 30 °C to + 70 °C
Dimensions (WxHxD) 95×96×43 mm (3.7’×3.8’×1.7’)
Analog inputs
Number of channels 8
Range 0-100 mV
Voltage
Accuracy: 1,5 % ± 1 mV out of measured value
Range: 0-20 mA
Current
Accuracy: 2.5 % ± 0,5 ohm out of measured value
Range: 0- 250 Ω
Resistive
Accuracy: 1 % ± 2 ohm out of measured value
Analog outputs
Number of channels 1
Range: 0 to 20 mA ± 0,33 mA
Current
Resolution 10 bit
Binary inputs
Number of channels 8
Input resistance 4700 Ω
Input range 0 to 36 V DC
Switching voltage level for open contact indication 0 to 2 V DC
Max voltage level for close contact indication 8 to 36 V DC
Binary outputs
Number of channels 8
Max current 500 mA
Max switching voltage 36 V DC
Number of channels 8
Range 0-100 mV
Voltage
Accuracy: 1,5 % ± 1 mV out of measured value
Range: 0-20 mA
Current
Accuracy: 2.5 % ± 0,5 ohm out of measured value
Range: 0- 250 Ω
Resistive
Accuracy: 1 % ± 2 ohm out of measured value
Inteli AIO9/1
Inteli AIO9/1 module is an extension module equipped with analog inputs and outputs – designed for DC measurement. The
module is connected to controller by CAN1 (page 17) bus. It is possible to connect up to 5 Inteli AIO9/1 external units to one
controller.
The detection of communication speed is indicated by rapid flashing of status LED. Once the speed is detected the module
remains set for this speed even when the communication is lost. Renewal of communication speed detection is done by
resetting of the module.
Image 7.68 Inteli AIO9/1
Analog inputs
4 channels AIN1 – AIN4 can be configured as:
Sensor ±65V (determined for measurement of battery voltage)
4 channels AIN5 – AIN8 can be configured as:
Thermocouples – type J,K or L (in °C or °F)
Sensor ±75mV DC – (for connecting current shunts)
1 channel AIN9 can be configured as:
RTD (Pt1000, Ni1000)
Common resistance 0-2400Ω
Analog outputs
1 channel AOUT1. Type of output:
0-10V DC
0-20mA
PWM (5 V, freq 2.4 Hz ÷2.4 kHz)
Analog output has 4-pins connector – GND and one pin for each type of output.
All analog inputs can be configured to any logical function or protection.
Supported sensors
Sensors
User curves ±65 V DC (fix linear) Thermocpl (nc) K [°C] (fix)
PT1000 [°C] (fix) ±75 mV (fix linear) Thermocpl (nc) L [°C] (fix)
NI1000 [°C] (fix) Thermocpl J [°C] (fix) Thermocpl (nc) J [°F] (fix)
PT1000 [°F] (fix) Thermocpl K [°C] (fix) Thermocpl (nc) K [°F] (fix)
NI1000 [°F] (fix) Thermocpl L [°C] (fix) Thermocpl (nc) L [°F] (fix)
0-2400 Ω (fix linear) Thermocpl (nc) J [°C] (fix)
LED indication
Wiring
The following diagrams show the correct connection of sensors.
General data
Dimension (W × H × D) 110 × 110 × 46 mm (4.3” × 4.3” × 1.8”)
Weight 248 grams
CAN1 – galvanic separated from power supply and
Interface to controller
measurement,
Analog output
I 0-20mA /500Rmax. ± 1 % of actual value + ± 200 uA
U 0-10V ± 0.5 % of actual value + ± 50 mV
PWM – 5 V, 200 Hz-2.4kHz 15 mA max.
Galvanic separated from power supply
Galvanic
CAN bus is galvanic separated from the measurement and power supply
separation
Power supply 8 to 36 V DC
Protection IP20
Current consumption 150 mA at 24 V ÷ 400 mA at 8 V
Storage temperature - 40 °C to + 80 °C
Operating temperature - 30 °C to + 80 °C
Inteli AIN8TC
Inteli AIN8TC module is extension module equipped with 8 analog inputs dedicated for thermocouple sensors only. The
module is connected to controller by CAN1 (page 17) bus. It is possible to connect up to 10 Inteli AIO9/1 external units to
one controller.
The detection of communication speed is indicated by fast flashing of status LED. Once the speed is detected the module
remains set for the speed even when the communication is lost. Renewal of communication speed detection is done by reset
of the module.
Terminals
Analog input 8 analog Inputs
CAN CAN1 (page 17) line
Power Power supply
CAN LED Tx, Rx Indication transmitted or received data
Status LED LED indication of correct function
CAN terminator Terminating CAN resistor (active in position “ON” - switch both switches)
Analog inputs
8 channels
Can be configured as thermocouple sensors only
All inputs can be configured to any logical function or protection
Supported sensors
Sensors
Thermocpl J [°C] (fix) Thermocpl (nc) J [°C] (fix)
Thermocpl K [°C] (fix) Thermocpl (nc) K [°C] (fix)
Thermocpl L [°C] (fix) Thermocpl (nc) L [°C] (fix)
Thermocpl J [°F] (fix) Thermocpl (nc) J [°F] (fix)
Thermocpl K [°F] (fix) Thermocpl (nc) K [°F] (fix)
Thermocpl L [°F] (fix) Thermocpl (nc) L [°F] (fix)
Note: “nc” means“ not cold junction compensation (by external sensor).In this case is used internal temperature sensor on
the PCB
CAN address
DIP switch determinates CAN address for analog inputs.
Note: In case of setting the CAN address to zero, the appropriate group of signals is deactivated.
Programming firmware
Firmware is upgraded via AT-link (TTL). For programming it is necessary to close jumper TEST.
For programming FlashProg PC tool version 4.2 or higher must be used.
LED indication
Wiring
The following diagrams show the correct connection of sensors.
Thermocouple
Terminator
Technical data
General data
Power supply 8 to 36 V DC
Current consumption 35 mA at 24 V ÷ 100 mA at 8 V
Interface to controller CAN1 (page 17)
Protection IP20
Storage temperature - 40 °C to + 80 °C
Operating temperature - 30 °C to + 70 °C
Dimensions (WxHxD) 110 × 110 × 46 mm (4.3” × 4.3” × 1.8”)
Weight 237.5 grams
Analog inputs
Number of channels 8, no galvanic separated
Range: ± 100 mV
Voltage Accuracy: ± 0.1 % of actual value + ± 100 µV
(± 3 °C)
I-AOUT8
I-AOUT8 is an extension unit with 8 analog outputs. Each analog output can be switched to
0 to 20 mA DC
0 to 10 V DC
PWM (Pulse With Modulation on 1,2 kHz)
The module is connected to controller by CAN1 (page 17) bus. It is possible to connect up to 4 I-AOUT8 external units to
one controller. The corresponding module Address 1 to 4 (default 1) must be set on module (by Adr.1 and Adr.2 jumpers)
and in controller configuration. CAN1 terminating 120 ohm resistor jumper is connected as default. AGND terminals are on
the same potential.
Dimensions
Connectors
POWER Power supply
CAN 1 CAN1 line
OUT1 - OUT8 Analog output
FLASH AT-link
J1 – J8 Output mode
A1, A2 CAN 1 address
CAN-R Terminating resistor
BOOT Programming
RESET Programming / reset
Tx, Rx CAN 1data
ST Power/module state
CAN Address
The module CAN address is set by jumpers A1 and A2. Set module CAN address correspondingly to configuration according
table below.
CAN Address A1 A2
1 Open Open
2 Close Open
3 Open Close
4 Close Close
Output mode
Follow the p – I – I – U symbols on the module sticker. There are two equivalent positions for current output.
PWM
p
Pulse-Width-Modulation
l 0 to 20 mA DC
U 0 to 10 V DC
Programming firmware
Firmware upgrade is via AT-link (TTL). For programming it is necessary to close jumper BOOT. RESET jumper is used to
reset the device. Close jumper to reset the device. For programming is used FlashProg PC tool.
CAN1 termination
I-AOUT8 has own CAN terminating resistor (120 ohm). Close jumper CAN-R to connect terminating resistor to CAN bus,
open jumper CAN-R disconnecting terminating resistor.
Wiring
Technical data
Power supply 8 to 36 V DC
Analog output refreshment 320 ms
Current consumption max 300 mA (100 mA at 24 V)
RS232 interface TTL, firmware upgrade via AT-link.
Storage temperature -40 °C to +80 °C
Operating temperature - 30 °C to + 70 °C
Heat radiation 2.5 W
IS-BIN16/8
IS-BIN16/8 is an extension module with 16 binary inputs (galvanic separated) and 8 binary output (galvanic separated), 2
pulse inputs (frequency measurement or pulse counting). All I/O can be configured to any logical function or protection. It is
possible to connect up to 7 IS-BIN16/8 external units to one controller. External modules IS-BIN16/8 is connected to
controller CAN1 (page 17) bus. To operate external modules:
Connect all external modules to CAN1 bus line
On each module adjust I/O CAN1 address in the range of 1 to 7 for IS-BIN16/8 output, 1,3,5,7,9,11,13 for IS-BIN18/8
inputs
In case of use generic module in configuration you can set CAN address from 1 – 12
In case of set 0 CAN address - inputs/ outputs are deactivated
Input output address is displayed on the front panel LCD’s
Use PC configuration tool to configure controller according external modules setting
IS-BIN16/8 module has two separate CAN1 addresses for binary inputs Group 1, Group 2 and binary output Group (total
three addresses). The CAN1 address for BI Group 1 and for BO Group 2 can be adjusted on the IS-BIN16/8. The address for
BI Group 2 is set automatically to the address following BI Group 1.
Note: CAN address 0 disables corresponding CAN message (Group data are not send).
Terminals
CAN Address
CAN 1 address is setting by following procedure:
Press Address buttons (for INPUTS address and OUTPUT address) during IS-BIN8 power supply on to switch to
addressing mode.
Then repeatedly press or keep pressed address button to adjust required address according to CONTROLLER
configuration.
After setting requested address, release the buttons and wait until the digits blink – it indicates write the changed address
to EEPROM memory.
CAN 1 Address
Inputs Output
1. IS-BIN16/8 1 1
2. IS-BIN16/8 3 2
3. IS-BIN16/8 5 3
4. IS-BIN16/8 7 4
5. IS-BIN16/8 9 5
6. IS-BIN16/8 11 6
7. IS-BIN16/8 16 7
SW version check
Let suppose IS-AIN8 of SW version 1.4. Shortly press address button. Following sequence appears on the display: number
“1”, one second pause, number “4”, two second pause, number “1”, one second pause, number “4”, two second pause and
finally IS-AIN8 actual address.
Error message (e.g. SD BOUT2) appears on Controller screen when Binary input or output Address x is configured but
corresponding unit is not recognized (no message is received from CAN bus). Check IS configuration and corresponding
external IS-AIN, IS-BIN unit address setting.
LED indication
Tx Rx
Dark Blink Light Dark Blink Light
Any data are transmitted Data are transmitted Any data are received Data are received on
on the CAN1 line on the CAN1 line on the CAN1 line the CAN1 line
Image 7.73 CAN bus line has to be terminated by 120 ohm resistors on the both ends.
Note: CAN bus line has to be terminated by 120 ohm resistors on the both ends.
For longer distances is recommended to connect CAN COM terminals between all controllers and cable shielding to the
ground in one point!
Recommended CAN bus data cables see in Chapter Technical data.
External units can be connected on the CAN bus line in any order, but line arrangement (no tails no star) is necessary-
Recommended CAN bus data cables see in Chapter Technical data.
Binary inputs
There are two groups of eight Binary inputs BI1 to BI8 and BI9 to BI16. Each group has a separate Common terminal COM1
and COM2. The Common terminal can be connected to positive or negative pole – see following drawing. Binary inputs are
galvanically separated from IS-BIN16/8 power supply.
Note: See the Theory of binary inputs and outputs (page 690) (Pull Up,Pull Down, High side switch, Low side switch).
Binary inputs Common terminal is connected to positive Binary inputs common terminal is connected to negative
supply terminal, Binary inputs contacts are closed to supply terminal, Binary inputs contacts are closed to
negative supply terminals. positive supply terminals.
Input voltage range for opened contact is from 8 VDC to Power supply VDC. Input voltage range for closed contact is from 0
to 2 VDC. Voltage level is defined between Binary input and Binary input COM terminal and does not depend on “positive” or
“negative” connection.
IMPORTANT: Impulse inputs are not supported by the controller.
Binary output
The Common terminal can be connected to positive or negative pole (HW3.0 only) – see following drawing. Binary outputs
are galvanic separated from IS-BIN16/8 power supply (have a look at technical data). The maximum load values are 0.5 A /
36V for one output.
Binary output common terminal is connected to negative Binary output common terminal is connected to positive
supply terminal, Binary output contacts are closed to supply terminal, Binary output contacts are closed to
positive supply terminals. negative supply terminals.
For more extension units use separate fusing according to the table above.
Controller power supply should never be connected to starter terminals.
Technical data
Relays outputs (galvanic separated) only HW 3.0 (non galvanic separated) HW 2.1
Number of output 8
Maximum current 0.5A DC
Maximum switching voltage 36 VDC
Power supply 8 to 36 V DC
Protection front panel IP20
Current consumption 250 mA** at 24 V
Humidity 95% without condensation
Storage temperature -40 °C to +80 °C
Operating temperature - 30 °C to + 70 °C
Heat radiation 2W
Standard conformity
Number of output 8
Low Voltage Directive EN 61010-1:95 +A1:97
EN 50081-1:94, EN 50081-2:96
Electromagnetic Compatibility
EN 50082-1:99, EN 50082-2:97
*RPM1, RPM2 are available in IS-CU only **During powering up current can be up to 1.5A
6 back to Extension modules
Plug-in modules
IMPORTANT: 2nd generation of InteliMains 510 controllers does not support new modules and 3rd generation
does not support all old modules.
CM-Ethernet
CM-4G-GPS
CM-RS232-485
EM-BIO8-EFCP
CM-RS232-485
CM-RS232-485 is optional plug-in card to enable InteliMains 510 the RS232 and RS485 communication. This is required for
computer or Modbus connection. The CM-RS232-485 is a dual port module with RS232 and RS485 interfaces at
independent COM channels. The RS232 is connected to COM1 and RS485 to COM2.
Image 7.74 CM-RS232-485 interface
IMPORTANT: Any manipulation with plug-in module shall be done with disconnected power supply to
controller.
Note: Balancing resistors should both be closed at only one device in the whole RS485 network.
Maximal distance of line is 10 m for RS232 line and 1200 m for RS485 line.
Terminator 120 Ω
Balancing resistor +5 V
Technical data
40 mA / 8 VDC
26 mA / 12 VDC
Power consumption
14 mA / 24 VDC
10 mA / 36 VDC
Isolation Galvanic separation
CM3-Ethernet
CM3-Ethernet is a plug-in card with Ethernet 10/100 Mbit interface in RJ45 connector. It provides an interface for connecting
a PC through ethernet/internet network, for sending active e-mails and for integration of the controller into a building
management (MODBUS TCP and SNMP protocols).
IMPORTANT: Any manipulation with plug-in module shall be done with disconnected power supply to
controller.
Use an Ethernet UTP cable with a RJ45 connector for linking the module with your Ethernet network. The module can also
be connected directly to a PC using cross-wired UTP cable.
Technical data
General
Width × Height × Depth 73.8 × 50.3 × 21
Weight ~30 g
Power supply 8-36 V DC
Power consumption 1W
Peak power consumption 2W
Operating temperature -40 ˚C to +70 ˚C
Storage temperature -40 ˚C to +80 ˚C
Ethernet port
100 Mbit/s, full duplex
RJ45 socket
Module setup
All settings related to the module are to be adjusted via the controller setpoints. The respective setpoints are located in the
setpoint Ethernet.
All actual operational values like actual IP address etc. are available in controller values in a specific group as well.
Status LED
Blinking frequency Color
Green – everything is OK
Red – some of following errors occurred:
1 Hz unplugged Ethernet cable
module cannot connect to AirGate
module can not obtain IP address from DHCP
Green – firmware is currently being programmed
10 Hz
Red – no firmware present in the module
Firmware upgrade
Download the newest FW of module from ComAp website (in form of PSI file or installation package)
Install package to computer or open PSI to install it into InteliConfig
Plug the module into the controller and power the controller on.
Open a connection with controller via InteliConfig
Go the menu Tools -> Firmware upgrade, select the Plug-in modules tab and select the appropriate firmware you want to
program into the module (in InteliConfig).
Press the OK button to start upgrade of firmware.
The firmware update process may be performed via any kind of connection including connection via the same module in
which the firmware is to be updated. The connection is re-established again automatically when the update process is
finished.
CM2-4G-GPS
CM2-4G-GPS plug-in module containing a GPS receiver and GSM/WCDMA/LTE modem which can work in two modes of
operation.
Note: Cellular data service must be enabled in your SIM card by your mobile operator for successful operation.
4G module types
If the anthenna is CELLULAR only and has 1 cable (OT1A4GXXMCX), it is connected to the 4G-MAIN connector.
If the anthenna is CELLULAR only and has 2 cables, cables are connected to the 4G-MAIN or 4G-DIV connectors (does
not matter which cable to which connector).
If the anthenna is a combination of CELLULAR/GPS and has 2 cables (OT1A4GGPSCX), then cable "4G/LTE" needs to
be connected to the 4G-MAIN connector and "GPS" cable to the GPS connector.
If the anthenna is a combination of CELLULAR/GPS and has 3 cables (OT2A4GGPSCX), then cables "4G/LTE" need to
be connected to the 4G-MAIN and 4G-DIV connectors (does not matter which cable to which connector) and "GPS" cable
to the GPS connector.
Note: Type of the cable is labeled on its side.
Technical data
General
Width × Height × Depth 73.8 × 50.3 × 15
Weight ~35 g
Power supply 8-36 V DC
Power consumption 1.7 W
Peak power consumption 10 W
Operating temperature -30 ˚C to +70 ˚C
Storage temperature -40 ˚C to +80 ˚C
GNSS
Antenna interface SMA female, 2.8 V / 20 mA
Antenna type Active
Cellular
2G (GSM/GPRS/EDGE) Quad band,
850/900/1800/1900 MHz
3G (UMTS/HSPA+) Seven band, 800 (BdXIX) /
850 (BdV) / 900 (BdVIII) / AWS (BdIV) / 1800
Supported networks and frequency bands (BdIX) / 1900 (BdII) / 2100MHz (BdI)
4G (LTE) Twelve band, 700 (Bd12 <MFBI Bd17>,
Bd28) 800 (Bd18, Bd19, Bd20) 850 (Bd5) / 900
(Bd8) / AWS (Bd4) / 1800 (Bd3) / 1900 (Bd2) /
2100 (Bd1) / 2600MHz (Bd7)
Antenna interface 2x SMA female (Main and Diversity)
Note: Make sure that your SIM supports the packet data network type you want to use. – i.e. if you want to use the module in
LTE (4G) network you have to confirm with the operator that the particular SIM card supports 4G network.
Contact your mobile operator for getting packet data APN (APN = Access Point Name), username and password.
Example: APN Name = "internet", UserName = [blank], Password = [blank].
Make sure SIM card does not require PIN code. Use any mobile phone to switch the SIM PIN security off.
Place the SIM card into slot on CM2-4G-GPS card
Connect the antenna to Cellular module antenna connector.
If you want to use the built-in GPS receiver, also connect an active GPS antenna to the GPS antenna connector.
Switch off the controller.
Insert CM2-4G-GPS module into controller
Power up the controller.
Select the mode of CM2-4G-GPS module.
Activate CM2-4G-GPS module.
Enter correct APN Name, APN User Name and APN User Password in controller's setpoint group CM-4G-GPS which is
accessible by PAGE button from any measurement screen on controller. Setpoints can be set on controller’s front panel
keyboard or by InteliConfig.
Enter correct Access Point Name (this information is provided by Mobile Operator). Setpoint can be set on controller's
front panel or by InteliConfig.
Switch the controller off and on.
Wait for approx 2 – 4 minutes for first connection of the system to AirGate. AirGate will automatically generate the
AirGate ID value. Then navigate to measurement screens where you will find signal strength bar and AirGate ID
identifier.
Modem Status
Code Description
OK Module successfully initialized and connected to the cellular network
E01 Unsuccessful restore to the factory settings
E02 Modem configuration error
SIM not inserted or locked by PIN.
E SIM Use another device (e.g. mobile phone) to disable the option for SIM to be locked by
PIN
E04 It is not possible to set manually chosen network mode 2G/3G/4G/Automatic
It is not possible to register into cellular network. Possible reasons:
E registration No signal (no coverage, broken or unconnected antenna)
Manually chosen network mode 2G/3G/4G is not available
It is not possible to set PDP (Packet Data Protocol) context for defined APN (Access Point
Name). Possible reasons:
E context
Setpoint Access Point Name is not correctly set (format)
Wrong PDP context number
It is not possible to connect to cellular network (ATD*99***context) Possible reasons:
E connect
Setpoint Access Point Name is not correctly set (wrong text)
E08 Modem configuration error
E09 It is not possible to get signal strength
E10 It is not possible to get operator name
E11 Loss of registration into cellular network was detected
E12 Data error
E13 Data error
E14 Modem was restarted
It is not possible to send SMS. Possible reasons:
E SMS send Wrong number
SIM doesn’t support SMS
E18 Modem hardware configuration error
E conn lost Loss of connection with cellular network
E19 Modem configuration error
Restart-config Modem was restarted due to the change of controller setpoint
Restart-app Modem was restarted due to the performed cellular connection check
AirGate Status
Code Description
Not defined Setpoint AirGate Connection is Disabled
Wait to connect Waiting to connect
Resolving Resolving
Connecting Connecting
Creat sec chan Creating secure channel
Registering Registering
Conn inoperable Connected, inoperable
Conn operable Connected, operable
Susp AGkeyEmpty AirGate is not set in the controller