POWER SUPPLY LOAD CONNECTIONS

selec TC533AX / TC233AX / TC333AX

Operating Instructions
Supply Voltage
85 to 270V AC/DC (AC: 50 or 60 Hz )
3. Circuit breaker or mains switch must be installed
between power source and supply terminals to facilitate
power 'ON' or ‘OFF’ function. However this switch or 1. The service life of the output relays depends on the
OP293-V04

OPTIONAL - 24V AC/DC breaker must be installed in a convenient position switching capacity and switching conditions. Consider
Power Consumption normally accessible to the operator. the actual application conditions and use the product
5 VA max @230V AC 4. Use and store the temperature controller within the within the rated load and electrical service life.
Temperature specified ambient temperature and humidity ranges as
Operating : 0 to 50°C ; Storage : -20 to 75°C 2. Although the relay output is rated at 10 amps it is
mentioned in this manual. always necessary to use an interposing relay or
Humidity (non-condensing)
95% RH contactor that will switch the load. This avoids
damage to the controller in the event of a fault short
Weight CAUTION
TC533AX: 129 gms developing on the power output circuit.
TC233AX: 180 gms 1. When powering up for the first time, disconnect the 3. Always use a separate fused supply for the “power
TC333AX: 240 gms output connections. load circuit”and do not take this from the live and
2. Fuse Protection: The unit is normally supplied without a neutral terminals supplying power to the controller.
SAFETY PRECAUTIONS power switch and fuses. Make wiring so that the fuse is
SPECIFICATIONS placed between the mains power supply switch and the For load current less than For bigger loads, use
All safety related codifications, symbols and instructions that controller. (2 pole breaker fuse- rating: 275V AC,1A for 0.5A interposing relay / contactor
Display appear in this operating manual or on the equipment must electrical circuitry is highly recommended) L N
N
3 + 3 digit, 7 segment digital display be strictly followed to ensure the safety of the operating 3. Since this is a built-in-type equipment (finds place in main L TC

LED Indications personnel as well as the instrument. control panel), its output terminals get connected to host TC TC Contactor
TC
C NO
R: Control output ON If the equipment is not handled in a manner specified equipment. Such equipment shall also comply with basic LOAD R C
C NO
by the manufacturer it might impair the protection provided EMI/EMC and other safety requirements like BSEN61326-1 MOV
Keys R C Snubber
by the equipment. and BSEN61010 respectively. MOV C
3 keys for digital setting Snubber LOAD
4. Thermal dissipation of equipment is met through
Read complete instructions prior to installation and ventilation holes provided on chassis of equipment. Such
INPUT SPECIFICATIONS operation of the unit. ventilation holes shall not be obstructed else it can lead ELECTRICAL PRECAUTIONS DURING USE
Input Signal to a safety hazard. Electrical noise generated by switching of inductive
Thermocouple (J,K,T,R,S) / RTD (Pt100) WARNING: Risk of electric shock. 5. The output terminals shall be strictly loaded to the loads can create momentary disruption, erratic
Sampling time manufacturer specified values/range. display, latch up, data loss or permanent damage to
WIRING GUIDELINES the instrument.
250 ms
To reduce noise:
Input Filter (FTC) WARNING: MECHANICAL INSTALLATION a) Use of snubber circuits across loads as shown
0.2 to 10.0 sec 1. To prevent the risk of electric shock power supply to
Panel cutout
above, is recommended.
Resolution the equipment must be kept OFF while doing the NE
W Outline dimensions (in mm) dimensions (in mm) b) Use separate shielded wires for inputs.
Fixed 1o resolution wiring arrangement. Do not touch the terminals while
power is being supplied. A G
Temperature Unit TERMINAL CONNECTIONS
o
C / °F selectable 2. To eliminate electromagnetic interference use short
wire with adequate ratings; twists of the same in equal D
Indication Accuracy B R F
TC+/RTD1
size shall be made. For the input and output signal lines, L (+) 1 11 6
For TC inputs: 0.25% of FS ±1° be sure to use shielded wires and keep them away from
For R & S inputs: 0.5% of F.S ± 2° each other. C
E N( ) 2 7
(20 min of warm up time for TC inputs) 3. Cable used for connection to power source, must have a TC-/RTD2
For RTD inputs: 0.1% of FS ±1° cross section of 1mm2 or greater. These wires shall have NC
DIM A B C D E F G 3 8
insulation capacity made of at least 1.5kV. MODELS RTD3
FUNCTIONAL SPECIFICATIONS 4. When extending the thermocouple lead wires, always TC533AX 52 52 94 45 4 46 46 NO
4 9
Control Method use thermocouple compensation wires for wiring. For
TC233AX 72 72 83.7 67 4.5 69 69
1) PID control with auto tuning the RTD type, use a wiring material with a small lead 5 12 10
2) ON-OFF control resistance (5Ω max per line) and no resistance TC333AX 96 96 73 90.5 5 92 92 COM
differentials among three wires. - SSR

+
Proportional Band (P)

For TC533AX
5. A better anti-noise effect can be expected by using 1. Prepare the panel cutout with proper dimensions as
1 to 400° standard power supply cable for the instrument. shown above.
Integral Time (I) Control Output
2. Remove the clamp from the controller and push the
0.0 to 99.9 min controller into the panel cutout. Insert the clamp from Relay Output SSR Drive Output
MAINTENANCE
Derivative Time (D) 1 The equipment should be cleaned regularly to avoid the rear side until the main unit is securely fit into the NC
3
0 to 999 sec blockage of ventilating parts. panel. +
10
2. Clean the equipment with a clean soft cloth . Do not 3. The equipment in its installed state must not come in NO
Cycle Time 4 12 VDC

use Isopropyl alcohol or any other cleaning agent. close proximity to any heating sources, caustic vapors, 12
0.1 to 99.9 sec
oils, steam, or other unwanted process by-products. 5
Hysteresis Width 4. Use the specified size of crimp terminals (M3.5 screws) COM

0.1 to 99.9° INSTALLATION GUIDELINES to wire the terminal block. Tighten the screws on the Measured Value Input
Manual Reset Value terminal block using the tightening torque within the
range of 1.2 N.m. Thermocouple (J, K, T, R, S) RTD (Pt100)
-19.9 to 19.9° 1. This equipment, being built-in-type, normally becomes a
part of main control panel and in such case the terminals 5. Do not connect anything to unused terminals. RTD1
TC+ 6
CONTROL OUTPUT do not remain accessible to the end user after installation 6 Pt100

(Relay or SSR user selectable) and internal wiring. 7

RTD2
EMC Guidelines:
7
Relay contact (SPDT) 1. Use proper input power cables with shortest connections TC RTD3
10 A @ 250V AC / 30V DC, resistive 2 Do not allow pieces of metal, wire clippings, or fine and twisted type.
8
metallic fillings from installation to enter the product or 2. Layout of connecting cables shall be away from any
SSR Drive Output (Voltage Pulse) Connect thermocouple sensor For 2-wire RTD input short
else it may lead to a safety hazard that may in turn internal EMI source. according to polarity shown.
12V DC, 50 mA terminals 7 and 8
endanger life or cause electrical shock to the operator.
Operating/1103/ TC533AX / TC233AX / TC333AX/ OP293-V04(Page 1 of 3)

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 TERMINAL CONNECTIONS
Use only the correct thermocouple wire or 2. Filter Time Constant CALIBRATION CERTIFICATE
TC+/RTD1 compensating cable from the probe to The input filter is used to filter out quick changes that
L (+) 1 8 instrument terminals avoiding joints in the occur to the process variable in a dynamic or quick
cable if possible. responding application which causes erratic control. Product is tested & calibrated by automatic technique.
N (-) 2 9 Failure to use the correct wire type will lead to The calibration of this instrument is done as per
TC _ /RTD2 The digital filter also aids in controlling processes
inaccurate readings. where the electrical noise affects the input signal. following accuracy :
3 10
RTD3 Larger the value of FTC entered, greater the filter
Ensure that the input sensor connected at the
4 11 terminals and the input type set in the added and the slower the controller reacts to the For TC inputs: 0.25% of FS ±1°
NC temperature controller configuration are the process and vice versa. For R & S inputs: 0.5% of F.S ± 2°
5 12 +
same. (20 min of warm up time for TC input)

- SSR
NO 3. Auto tuning: For RTD inputs: 0.1% of FS ±1°
6 13
The Auto-tuning function automatically computes and
7 14
FRONT PANEL DESCRIPTION sets the proportional band (P), integral time (I),
Sources calibrated against:
For TC233AX

COM Derivative time (D), ARW% and cycle time (CY.T)

as per process characteristics. Kusam-meco, model 405, Sr.No.:104446
Control Output ! While Auto-tune is in progress, lower display
1 alternate shows AT & setpoint.
Relay Output SSR Drive Output
! Lower display stops alternating between AT &
NC 3 setpoint at the completion of auto-tuning. Initial calibration is valid for 18 months after the
5 R 2
+ Month/Year of manufacturing which is mentioned
12 PID - time proportioning
NO on order code label.
6 12 VDC with auto reset & rate
13
Temp. Proportional band
7
COM

Measured Value Input 1) Displays a process value (PV). set point

1 Process-value (PV) /
Thermocouple (J, K, T, R, S) RTD (Pt100) 2) Displays the parameter symbols
Parameter name
at parameter setting mode.
display
8
RTD1 3) Displays PV error conditions.
TC+ AT off Time
8 Pt100 (refer Table 2)
RTD2
9
2 Set-value (SV) / 1) Displays a set value (SV). ! If the power goes OFF before auto-tuning is
9
TC
Parameter setting 2) Displays the parameter settings completed, auto-tuning will be restarted at next
RTD3
10 display at parameter setting mode. power ON.
! If auto-tuning is not completed after 3-4 cycles, the
Connect thermocouple sensor For 2-wire RTD input short auto-tuning is suspected to fail. In this case, check the
Tune 1) Auto tune: Lower display alternate
according to polarity shown. terminals 9 and 10. wiring & parameters such as the control action, input
between AT & setpoint
type, etc.
TC+/RTD1 Control output The LED is lit when the control
L (+) 1 10 3 ! Carry out the auto-tuning again, if there is a change in
indication output is ON setpoint or process parameters.
N (-) 2 11 _
TC /RTD2
3 12 FRONT KEYS DESCRIPTION 4. ON/OFF control action (For Reverse Mode):
RTD3 The relay is ‘ON’ up to the set temperature and
4 13 Functions Key press cuts ‘OFF' above the set temperature. As the
temperature of the system drops, the relay is switched
5 14 Online ‘ON' at a temperature slightly lower than the set point.
6 15 To view Level 1 Press key for 3 seconds.
NC
7 16 + To view Level 2 Press key for 3 seconds. HYSTERESIS:
The difference between the temperature at which
- SSR

NO
8 17 To view Protection Press + keys for 3 seconds. relay switches ‘ON’ and at which the relay switches
Level ‘OFF’ is the hysteresis or dead band.
9 18
For TC333AX

COM To view and change Press to view the setpoint.

setpoint value Press + / key to change the Temp.
overshoot
Temp.
Control Output Hysteresis
setpoint. Hysteresis
Relay Output SSR Drive Output set point set point
Programming Mode
NC
7
+ To view parameters on or key once to view the
16 the same level. next or previous function in
NO
8 12 VDC operational menu. Output ON OFF ON Time Output OFF ON OFF Time
17 + to increase and + to
To increase or decrease Reverse Forward
9 the value of a particular decrease the function value.
COM
parameter. 5. Manual Reset (for PID control & I=0):
Note: Parameter value will not alter
Measured Value Input
After some time the process temperature settles at
when respective level is locked.
some point and there is a difference between the set
Thermocouple (J, K, T, R, S) RTD (Pt100) NOTE: The unit will auto exit programming mode after 30 temperature & the controlled temperature. This
seconds of inactivity. difference can be removed by setting the manual reset
RTD1
TC+ 10 OR By pressing the or or + keys for 3 seconds. value equal & opposite to the offset.
10 Pt100

11
RTD2 TIME PROPORTIONAL WITH
11 MANUAL RESET
TC RTD3
12
USER GUIDE Temp.

Connect thermocouple sensor For 2-wire RTD input short

according to polarity shown. 1. Display Bias: set point
terminals 7 and 8
This function is used to adjust the PV value in cases
where it is necessary for PV value to agree with another Offset Manual reset
WARNING: Please check the power supply voltage recorder or indicator, or when the sensor cannot be adjusted
and controllers output type ordered (with reference mounted in correct location.
to the order code) before installation. Time
Operating/1103/ TC533AX / TC233AX / TC333AX/ OP293-V04(Page 2 of 3)

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 CONFIGURATION INSTRUCTIONS

Press for 3 sec to enter Level 2 — Press once to view next parameter in configuration menu

KEY
FUNCTIONS
Press for 3 sec to enter Level 1 Press once to view previous parameter in configuration menu + Press for 3 sec to enter protection Level

+ or + Allows the user to increase or decrease associated

parameter value
or or + To exit configuration menu press any of these keys for 3 sec.

OPERATIONAL MENU

POWER ON

Note : At power ON lower display shows (momentary) input type selected in Level 1.
R

Press key for 3 sec. Press + keys for 3 sec.

Press key for 3 sec.

Level 1 Level 2 Protection Level

Display Description Default Range Display Display Description Default Range Display Display Description Default Range Display
Value Condition Value Condition Value Condition
Input type Tune
J/K/T/R/S/RTD (Refer user guide) OFF/ON For CNT=PID Lock setpoint UNK/LCK
(Refer Table 1)
Temperature unit °C/°F Proportional band 1 to 400° For CNT=PID Lock Level 1 UNK/LCK

Set point low limit Min range of sensor Integral time 0.0 to 99.9 min For CNT=PID Lock Level 2 UNK/LCK
selected to SP.H
Set point high limit SP.L to Max range Derivative time 0 to 999 sec For CNT=PID Note
of sensor selected
Filter time constant Cycle time mode AUT/US.F For CNT=PID 1. Locking parameters (LV1 or LV2 or SP) will not permit change in the
(Refer user guide) 0.2 to10.0 sec value of respective level parameters.
Cycle time 0.1 to 99.9 sec For CNT=PID 2. Continuos operation of + / keys for SP or other parameters
Control action RE/FD makes update speed faster in 3 stages after 3 seconds.
Hysteresis 0.1 to 99.9° For CNT=ONF
Control logic PID/ONF
Manual reset For CNT=PID Programming Setpoint (Online): Default: 50
(Refer user guide) -19.9 to 19.9°
Anti reset windup % 1 to 100 % For CNT=PID & I=0
Factory default Display bias Range: SP.L to SP.H
NO/YES (Refer user guide) -19.9 to 19.9° To increase/decrease setpoint: Press + / keys.
(Reset all)

INPUT RANGES (Table 1) ERROR DISPLAY (Table 2)

FOR RTD FOR THERMOCOUPLE
When an error has occured, the upper display indicates error codes as
Input Ranges Input Ranges given below.
°C -150 to 850 °C -199 to 750 Meaning Control Output
Pt100 J Error Status
°F -199 to 999 °F -199 to 999
Sensor break / Over
range condition OFF
°C -199 to 999
K Sensor reverse / Selec Controls Pvt. Ltd.
°F -199 to 999 Under range condition OFF
(Specifications are subject to change, since development is
°C -199 to 400 a continuous process)
T Telephone: +91-22-40394200 / 40394202
°F -199 to 750
Fax: +91-22-28471733
°C 0 to 999 Toll free: 1800 227 353
R&S Website: www.selec.com
°F 32 to 999
Email: [email protected]

Operating/1103/ TC533AX / TC233AX / TC333AX/ OP293-V04(Page 3 of 3)

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