PLC/HMI workshop for body shop electric

equipment - V6
Part 03 – HMI

India 2.5

SK216/6
Body Shop
26.01.2023
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Visualization Body Shop

26.01.2023

Visualization convence

Meaning

Red Fault

Yellow Warning

Green Home position

Blue Work position

Light blue Manual preselection

SW_WS_V6_Part_03_HMI. pptx

Blinking Request active

Permanent light State activ

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SiVArc Body Shop

26.01.2023

Basics of SiVArc (Siemens Visualisation Architect)

STEP 7
user program
PLC HMI
WinCC Advanced
Calling structure
projekt
Block description

Source data
SW_WS_V6_Part_03_HMI. pptx

Set of rules

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SiVArc Body Shop

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Benefits of SiVArc generator

Objects in visualization automatically gains functional attributes of corresponding element and by
using rules are automatically placed.

▪ Decreasing of difficulty when projecting new production line or changes of actual

projection line
▪ Decreasing time during commisioning
▪ Elements are after programming immediately controlable.
▪ Elimination of faults during connection of visualization to program
▪ Standardized control enviroment for maintenance and adjusters
SW_WS_V6_Part_03_HMI. pptx

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SiVArc Body Shop

26.01.2023

Rules for screens generating

Rules for generating SiVArc are saved in:
▪ Common data/SiVArc (rules for assignment of faceplates and HMI tags to
standart function blocks in V6/project library)
▪ Own faceplates (rules for connecting of HMI-UDT, assignment of events
and external texts)
▪ Templates of screens pfor detailed screens (rules for placement of objects
on the screen)
Actual rules are part of the global/project library (faceplates/copy able objects)

Note
SW_WS_V6_Part_03_HMI. pptx

for functional generating, all rules in the CPU column must be checked
(rules update is necessary to do)

HMI_19Z & HMI_19Z_Global & HMI_19Z_GBA: Generating rules for VASS V6 library
HMI_19Z_SKxxx: Generating rules for project specific library

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SiVArc Body Shop

26.01.2023

Requests of SiVArc Generator

Correctly created symbolic name and symbolic comment of structure FC and instance DB to module FB

example FB125 and faceplate „Status_03“ belonging to FB125

SW_WS_V6_Part_03_HMI. pptx

Attention:
Rules for describtions are in the
attachment C of projecting guideline

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Visualization Body Shop

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Generating process

Start Final PLC Project

1 Generating of visualization I1 (SiVArc)

Making of additional corrections on I1 in WinCC according to projecting

2 guideline

3 Complete compilation of the project

SW_WS_V6_Part_03_HMI. pptx

4 Running simulation HMI I1 and checking of runtime screens

Final project
Finish

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Visualization Body Shop

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Structure of the visualization project

Screens generated by SiVArc are in WinCC RT
Advanced saved in subfolders according to
category
SW_WS_V6_Part_03_HMI. pptx

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Visualization Body Shop

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Template and Template_Temp

Screen „Template“ Screen „Template_Temp“
SW_WS_V6_Part_03_HMI. pptx

Screen "Template" serves as a background screen for complete visualization

Additional corrections:

Cut out the bar for chosing of the station and status of the connection with CPU from the Template_Temp
and put it into the screen Template

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Visualization Body Shop

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Main screen

Through navigation in
main menu on default
screen all other screens
of production line
control are available

Additional changes
SW_WS_V6_Part_03_HMI. pptx

Usually none

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Visualization Body Shop

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Overview screen of production line

Additional changes:
SW_WS_V6_Part_03_HMI. pptx

On overview screen are displayed animations of all Organisation of graphics elements of

emergency stops buttons, safety devices, stations and overview screen to form according to
robots. Through symbols of robots you can be layout of production line. Generated
redirected to appropriate screen. elements are on the screen
„Anlagenübersicht_Temp“

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Visualization Body Shop

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Pre-selections

Screen contains control

elements for choosing
general and specific pre-
selections for safety
circuits. Pre-selections for
safety circuit are
overhanded to appropriate
loading stations

Additional changes:

In case of large
SW_WS_V6_Part_03_HMI. pptx

ammount of elements
make grouping
according to individual
safety circuits.

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Visualization Body Shop

26.01.2023

Operation modes

For each safety circuit

and loading area, its
own control bar for
choosing operational
modes is created.

Additional changes
SW_WS_V6_Part_03_HMI. pptx

Usually none

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Visualization Body Shop

26.01.2023

Screens of manual control

On screens of manual
control are graphically
displayed feedbacks of
all devices movements.
If the device is in
manual mode, it is
possible to control
manually all functional
units of this device.

Additional changes:
SW_WS_V6_Part_03_HMI. pptx

Usually none

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Visualization Body Shop

26.01.2023

Screens of clamps and sensors

2
As a main picture is used photo or
CAD drawing. Part check sensors
and position sensors are animated
and placed according to real
position.

1
2
Dodatečné úpravy:

▪1 Inserting photo/drawing of
SW_WS_V6_Part_03_HMI. pptx

corresponding device/fixture

2 Placing indicating visualization

objects on appropriate places

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Visualization Body Shop

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Overview screen of robots and production fixtures

On overview screen are together

displayed all operational means of
corresponding line. It is possible to
control here central pre-selections,
e.g. Maintenance set.

Additional changes
SW_WS_V6_Part_03_HMI. pptx

If there is generated more screens

because of the number of systém,
Grouping of process devices on
more screens according to each
safety circle.

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Visualization Body Shop

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Detailed screen of robots

On this screen all

control functions and
details of appropriate
production system are
displayed, including
informations about
PLC interface.

Additional changes
SW_WS_V6_Part_03_HMI. pptx

Usually none

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Visualization Body Shop

26.01.2023

Screens of technological units

For technological
units, like Frequency
converters,
meassuring systems,
marking systém,
writing/reading places,
etc. Appropriate
technological screens
are made.

Additional changes
SW_WS_V6_Part_03_HMI. pptx

Usually none

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Visualization Body Shop

26.01.2023

Statistics screen

Screen displays
statistics
informations, like
counting of parts,
tact times, usability,
or availability, which
are gained through
integrated PDE
packet.

Additional changes
SW_WS_V6_Part_03_HMI. pptx

Usually none

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Visualization Body Shop

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Interface screen

Screen of interface
contains interface
signals in scope of
bits,bytes and words to
neighbor PLC.

Additional changes
SW_WS_V6_Part_03_HMI. pptx

Usually none

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Visualization Body Shop

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Screen of operator call

On this screen, operator

can call in case of fault or
missing part for loading.

Additional changes
SW_WS_V6_Part_03_HMI. pptx

Usually none

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Visualization Body Shop

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Diagnostic screen
SW_WS_V6_Part_03_HMI. pptx

Over integrated packet, informations about the state of each

PROFINET participants are available.

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Multilanguage Body Shop

26.01.2023

Switchable languages for visualization

FC11 Grundfunktionen Parametrizing of masking FB_Visu

Flags for language switch, logo of the plant and bar in the background:
Statisticaly generated over SiVArc
SW_WS_V6_Part_03_HMI. pptx

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Message interface Body Shop

26.01.2023

Message interface on HMI

PLC HMI
System of message control
ProDiag

FB Ventil
Runtime

Module block 1

Message system
FB Motor
Module blok 2
DB DB DB ProDiag DB
Module blok n DB DB
SW_WS_V6_Part_03_HMI. pptx

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Visualization Body Shop

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Message screen

Display reports displays all

pending report. You can
find separate screens for
device messages and
system diagnostics.

Report archive contains all

archived reports.

Additional changes
SW_WS_V6_Part_03_HMI. pptx

Usually none

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Visualization Body Shop

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Other screens
Projecting guideline

Other screens and necessity of

their additional corrections is
described in projecting guideline‘
SW_WS_V6_Part_03_HMI. pptx

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Visualization Body Shop

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Navigation structure

Production line
Default screen overview

Operation modes

Pre-selections

Manual Manual Manual

Statistics Robot overview
Control 1 Control 2 Control n

Robot overview Tool 1 Tool 2 Tool n Robot detail

Operation fixtures
overview
SW_WS_V6_Part_03_HMI. pptx

Interface

Technology

Diagnostics Displaying report Report archive

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Beacons Body Shop

26.01.2023

Entry information beacon

Perm.
OFF light Blinking

Without function No jamming Possible jamming

Warning
Time of tact OK Exceeded 100%
(3s before 100%)

Working area Entry

permited Entry prohibited Fault
SW_WS_V6_Part_03_HMI. pptx

Protection area
Line OK Entry prohibited Entry permited Line not released

Note
Jamming display can optionally be placed on the employee information beacon

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Information indicators Body Shop

26.01.2023

Example of sequene of states of signalization

11 signalization 22 signalization 33 signalization

Releasing of
Work area Entry to working area Protecting device protecting
blocked permitted not released device
->
Back to state
▪ Device working ▪ Device requires ▪ Device requires 1
▪ Protecting device is interaction of interaction of
SW_WS_V6_Part_03_HMI. pptx

active. E.g.: Closed operator operator

protective door ▪ Protecting device is ▪ Protective device is
▪ No interaction from inactive. E.g.: opened inactive. E.g.: Opened
operator is protective door protective door
requuired ▪ loading / unloading ▪ Releasing of
of parts protective device

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Type signalization Body Shop

26.01.2023

Type signalization
Extension max Perm. Blinking
OFF
for 5 types Light 1Hz

Type 3 not loaded Type 3 loaded Request for type 3

Typ 3

Typ 2 Type 2 not loaded Type 2 loaded Request for type 2

Typ 1
SW_WS_V6_Part_03_HMI. pptx

Type 1 not loaded Type 1 loaded Request for type 1

Made with white beacons

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Type signalization and jamming in loading stations Body Shop

26.01.2023

Types and jamming signalization

Perm. Blinking
OFF
Light 2Hz

Typ 2 not loaded Type 2 loaded Request for type 2

Typ 1 not loaded Type 1 loaded Request for type 1

No function
SW_WS_V6_Part_03_HMI. pptx

No jamming Possible jamming

Extension max
for 4 types

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Other signalization Body Shop

26.01.2023

Signalization of decay status of proces device: (spot welding clamps, buckle heads, wire ammount)

Perm. Perm. Perm.

OFF light light light

--- OK Lifetime 90% Lifetime 98%

Visualization: concept of pallet Exchange – during automatic unload of part by robot

Perm. Blinking
OFF light 2Hz
SW_WS_V6_Part_03_HMI. pptx

Pallet Exchange
--- ---
denied

Pallet Exchange
--- ---
allowed

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Other signalization Body Shop

26.01.2023

Signalization of pallet exchange system

Blinking Perm.
OFF
2Hz light

--- Loading station

Loading station empty
occupied

--- Protecting device

Protecting device OK
Not released

--- Unloading station Unloading station

Pallet available No pallet
SW_WS_V6_Part_03_HMI. pptx

---
Possible jamming No jamming

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Visualization: empty pallet – during automatic unload Body Shop

26.01.2023

Example of sequene of states of during pallet exchange

1 signalization 2 signalization 3 signalization

Pallet Exchange Pallet Exchange Protecting device Releasing of

denied allowed Not released Protecting
device
->
Back to state
▪ Device working ▪ Device requires 1
▪ Device requires
▪ Protecting device is interaction of interaction of
SW_WS_V6_Part_03_HMI. pptx

active. E.g.: Closed operator operator

protective door ▪ Protecting device is ▪ Protective device is
inactive. E.g.: opened inactive. E.g.: Opened
▪ No interaction from protective door protective door
operator is requuired ▪ Pallet exchange ▪ Releasing of
protective device

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Signalization of protecting circle Body Shop

26.01.2023

Signalization of protecting circle

OFF Blinking Perm. light

No summary
Summary fault ---
fault

Emergency stop Emergency stop

---
OK Pressed

Protective circle Protective circle

---
OK NOT OK
SW_WS_V6_Part_03_HMI. pptx

Automatic
Automatic
--- operation not
operation active
active

Note
Implementing beacon of protecting circle only if no GBA is available!

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