PLC/HMI workshop for body shop electric

equipment - V6
Part 04 – Overview summary panels (GBA)

India 2.5

SK216/6
Body Shop
26.01.2023
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Summary visualization panels (GBA) Body Shop

26.01.2023

GBA concept

▪ On the summary visalization screen (GBA) the

status of whole production process of
corresponding line (Robot cell/Skid Line)

▪ Data for dynamic visalization are received from

GBA individual PLCs

▪ WinCC Advanced project is running nn big

visalization screen

▪ PLC data are readed through network (ethernet)

Ethernet
SW_WS_V6_Part_04_GBA.pptx

▪ For making commisioning easier, big screen can

be used as a remote desctop (Ultra VNC)

PLC1 PLC2 PLC3 ▪ Malfunction of the screen has no affect on the

function of the production line

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Summary visualization panels Body Shop

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Visualization generating
1 Part of visu Part of visu 2

Merged screens on GBA

STEP 7 STEP 7
SW_WS_V6_Part_04_GBA.pptx

SiVArc SiVArc

User program 1 U ser program 2

Note:
Generated screens must be connected manualy into one and transfered to the GBA as the runtime

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Summary visualization panels Body Shop

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4 states of visualization

OK Tact time exceeded

Blinking frame and

Permanent light number

Fault Maintenance call

SW_WS_V6_Part_04_GBA.pptx

Blinking red area Blinking yellow area

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Summary visualization panels Body Shop

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2 states of visualization of control panel

OK

Permanent green light

Fault
SW_WS_V6_Part_04_GBA.pptx

Permanent red light

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Summary visualization panels Body Shop

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Visualization status of protection circle / doors

Closed

Doors invisible
Opened with entry
permission

Entry request Door visible (yellow color),

inner area permanent yellow
Door invisible
Frame blinking yellow
Closed, not acknowledged
Opened without enry Door invisible, inner area
SW_WS_V6_Part_04_GBA.pptx

permission permanent yellow

Door visible (red

color), inner area
blinks yellow

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Summary visualization panels Body Shop

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Visualization of actual mode of the production device

Automatic production

Outer frame green

NOT Automatic production

SW_WS_V6_Part_04_GBA.pptx

Outer frame yellow

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Summary visualization panels Body Shop

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NOT-HALT Visualization
Not-Halt of device
1

22
2
Blinking red spot 1

Not-Halt of robot
3

Red blinking area and 2

1
Red colored area of the outer frame
SW_WS_V6_Part_04_GBA.pptx

Note
NOT-HALT of line are signalized separately, NOT-HALT of robots summarized!

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Summary visualization panels Body Shop

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Movement of conveyor visualization

Conveyor movement

Green arrow in the movement direction

SW_WS_V6_Part_04_GBA.pptx

Note
By production devices with rollenbahn, events regarding body transport are visualized.

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Summary visualization panels Body Shop

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Visualization of PLS (Scanner) and LVU (Light curtain)

Area of scanner not released

Part of the area in the inner frame colored

yellow

Light curtain not released

SW_WS_V6_Part_04_GBA.pptx

LVU linie lights yellow

Note
For devices with manual loading stations, next to the actual messages is visualized also not released area of PLS or
LVU!

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Summary visualization panels Body Shop

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Visualization of rollen gate

Example Visualization Description
Inner and outer frame of gate is green / Gate closed /Vrata zavřena
Vnitřní a vnější rám vrat je zelený

Inner and outer frame of gate is yellow Gate opened / Vrata otevřena
/ Vnitřní a vnější rám vrat je žlutý

Inner frame grey and outer green / Gate are not in the end position / Vrata
Vnitřní rám šedý a vnější zelený nejsou v koncové poloze
SW_WS_V6_Part_04_GBA.pptx

Inner frame yellow and outer red / Gate fault / Porucha vrat
Vnitřní rám žlutý a vnější červený

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Summary visualization panels Body Shop

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Visualization of status of proces devices and robots

Object example Visualization Status
Outer frame green/static Process device OK
Vnější rám zelený/statický
Outer frame yellow/static Process device warning / Procesní zařízení
Vnější rám žlutý/statický výstraha
Outer frame red/static Process device low ammount of parts /
Vnější rám červený/statický Procesní zařízení mezní počet kusů
Outer frame red/blinking Process device fault / Procesní zařízení
Vnější rám červený/bliká porucha
Inner area green/static Robot OK
Vnitřní plocha zelená/statická
Inner area yellow/static Robot warning / Robot výstraha
Vnitřní plocha žlutá/statická
Inner area red/blinking Robot fault / Robot porucha
SW_WS_V6_Part_04_GBA.pptx

Vnitřní plocha červená/bliká

Inner area red/static + outer Emergency stop / Nouzový stop
frame black
Vnitřní plocha červená/statická
+ vnější rám černý

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Summary visualization panels Body Shop

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Example of GBA visualization

Summary of device containing indicators/plan/status/trend, actual catc and buffer
status

1
Visualization of state of station
and protection circle 1

data of plan, status, trend and

3 3 tact must be visualized from the
3 last station of line 2

2
Buffers and following conveyor
SW_WS_V6_Part_04_GBA.pptx

techniq must have visualizated

technical and operational status
(fault, etc.) and ammount of
Note supplies 3
SIMATIC WinCC Runtime Advanced V17 is not a part of delivery
of GBA Microsyst! Must be purchased separately (min. 2048
power tags)

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