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Technology that makes its mark

KSB India – API Pumps

TSS Engineered Pumps (API) 2

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API Product Range for Pimpri, Chinchwad & Shirwal plants

IPD - PIMPRI
PUMP MODELS TYPE MANUFACTURING STANDARD
RPH ( OH2) SINGLE STAGE OVERHUNG END SUCTION API 610 - 11th Edition
RPHb ( BB2) TWO STAGE BETWEEN BEARING API 610 - 11th Edition
WKTR ( VS6 ) VERTICAL BARREL API 610 - 11th Edition
WKB ( VS1) VERTICAL WITH OUT BARREL (Tank/ Pit Mounted) API 610 - 11th Edition

PPD – CHINCHWAD / EPD

SHIRWAL
CHTR (BB5) MULTISTAGE BARREL PUMP API 610 - 11th Edition

Product Range – Pumps for industrial applications

RPH (OH2)

Construction & applications : Horizontal, single stage, radially split pump in

back-pull-out design with end suction fitted with a single entry closed radial
impeller. Designed to API 610-11th edition.
Suitable to handle products in refineries, chemical, petrochemical and coal
conversion plants, power station.
Operating data
Pump Size DN 25 to 250 mm
Capacity Q up to 1500 m3/hr.
Head H up to 270 m
Discharge Pressure p up to 51 bar
Temperature t up to 450 0C
Speed n up to 3600 rpm
No of Models 40 nos
Power P 1200 KW

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Design Features of RPH (OH2) Pumps:

5 Rohit Deo

6 Dinesh Khanna 22nd Feb '12

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7 I KSB India I May 2015 I

Chennai Petroleum
Corporation Ltd.

Project : CPCL SRU Punj Lloyd

Client : Punj Lloyd
Scope : RPH Various – 22 Nos.
RPHb(50-315) – 2 Nos.
(Pumps, Motor,
Vibration monitoring
systems)

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Product Range – Pumps for industrial applications

RPHb ( BB2)

Construction & applications : Horizontal, radially split, volute casing pump

in process type construction according to API 610 11th edition / VDMA
24297, with radial flow impeller, single suction two stage design, back to
back impeller arrangement and center line mounting. Suitable for handling
various petroleum products.
Operating data
Pump Size DN 80 to 200 mm
Capacity Q up to 875 m3/hr.
Head H up to 650 m
Discharge Pressure p up to 100 bar
Temperature t -80 to 450 0C
Speed n up to 3600 rpm
No of Models 8 nos
Power P 900 BKW

Design Features of RPHb (BB2) Pump:

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RPH/ RPHb Variants – Materials of Construction

•Following material classes as per API 610 are available:

API Class API Class

S-5 Carbon Steel + Carbon Steel A-8 Austenitic Steel + Austenitic Steel

S-6 Carbon Steel + Chrome Steel D-1 Duplex + Duplex

C-6 Chrome steel D2 Super Duplex + Super Duplex

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FEATURES OF API 610/11th Edition:

Metallurgy:

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Product Range – Pumps for industrial applications

WKB( VS1), WKTR (VS6)

Construction & applications : Vertical, radially split, multi-stage ring section

pump with radial / mixed flow single entry impellers. WKTR pumps
designed to API 610-11th edition.
Suitable for condensate extraction from steam turbines, handling cold or
hot water, process liquids for refinery and petrochemical applications and
ammonia handling.
Operating data
Pump Size DN 40 to 150
Capacity Q up to 400 m3/hr.
Head H up to 500 m
Discharge Pressure p up to 51 bar
Temperature t -140 to 200 0C
Speed n up to 3600 rpm
No of Models 7 nos
Power P 500 KW.

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Product Range – Pumps for industrial applications

WKB( VS1), WKTR (VS6)
Key Design Features

•Specially designed suction Impeller to reduce NPSH

requirements
•Barrel and Column pipes available in various standard lengths
and combinations to suit NPSH requirements
•Journal bearing of graphite to support pump shaft lubricated
by pumped liquid
•Various shaft sealing options possible
•Mechanical Seals as per API 682
•Space saving design, No expensive foundation required
•Cooling to stuffing box possible for higher temperatures
•Barrel as per ASME sec VIII Div I

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Product Range – Pumps for industrial applications

WKB( VS1), WKTR (VS6)
Superior suction performance with first stage overhung
impeller

Nozzles withstand forces and moments as per API

•Welds in accordance with ASME sec VIII Div 1

•Suction and discharge chamber designed to discharge
pressure
•Guide bushings of corrosion resistant material

•Material of pump parts as per appendix H

•Barrel as per ASME sec VIII Div 1

•Superior suction performance with first stage overhung
impeller

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Product Range – Pumps for industrial applications

WKB( VS1), WKTR (VS6)
Rigid Motor lantern.

Bearing designed to take entire pump’s residual axial thrust

Bearing life in accordance with API.

Various shaft sealing options possible

Shaft seals as per API 682.

Flanges in different ratings possible. (#300, #600)

No expensive foundation required.

Product lubricated Journal bearing of graphite to support pump

shaft.

Barrel and column pipes in different lengths to suit NPSH

requirements.
Specially designed suction impeller to reduce NPSH requirements.

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Product Range – Pumps for industrial applications

WKB( VS1), WKTR (VS6)
Bearing

•Bearing housing with labyrinth seal

•Vibration limits as per API
•Bearing life as per API
•Bearing replaceable without disturbing the driver
•Bearing lubrication with CLO

Mechanical Seal

•Seal Chamber dimensions as per API

•Seals as per API 682
•Mechanical seal removal without disturbing the driver

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- Applications served
WKTR/WKB ( VS6/VS1)
Applications Special Requirements
Ammonia, Ethylene,Butene1,LPG etc Low Temperature Application
Condensate extraction from steam turbines, High Temperature Applications
Process liquids for refinery High Temperature Applications
Petrochemical applications High suction pressure
Slops Drain, HC Drain &Amine Drain Tank mounted

I API SALES MEETING I S S Pathak I

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KSB Product Range WKB (API 11th ed.)

WKB : High pressure vertical pumps
Product features :
• Weld neck flanges of various
ratings as per DIN/ASME
• Various combinations of column
pipes to meet exact requirements of
NPSH and Tank dimensions
• Cooling arrangements to stuffing
box for various temperatures
• Options to mount the pump on
Tanks or pit (sump application)
• All other features of WKTR

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WKTR / WKB Variants – Materials of Construction

•Following material classes as per API 610 are available:

API Class API Class

S-5 Carbon Steel + Carbon Steel A-8 Austenitic Steel + Austenitic Steel

S-6 Carbon Steel + Chrome Steel D-1 Duplex + Duplex

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Special Application
WKTR (VS6)

 LOW TEMPERATURE APPLICATIONS

 Customer :- EIL/ GAIL( Vijapur,MP)
 Application :-Demethanizer Reflex Pump
 Pump Model :- WKTR150/4
 QTY :-2 Nos
 Design Temperature :- -140 /65 deg c
 Pumping Temperature :- -102 deg c
 M. Seal Plan :- 13,53C
 Pump Material of construction :- Barrel – A240 Gr 316
Stage Casings :- A351 Gr CF8M
Shaft :- 1.4429

 Customer :- ADCO UAE/ABU DHABI/SHAH SAHIL FIELDS

 Application :-Hydrocarbon ( 35860 mg/l , CL)
 Pump Model :- WKTR40/10
 QTY :-2 Nos
 Design Temperature :- -50 /68 deg c
 Pumping Temperature :- -50 deg c
 M. Seal Plan :- 53B
 Pump Material of construction :- Barrel – A240 Gr 316
Stage Casings :- A351 Gr CF8M
Shaft
23 :- 1.4429

Special Application
WKTR (VS6)

 HIGH SUCTION PRESSURE

 Customer :- Indian Oil Corporation –Paradip, Orissa
 Application :-Propylene Export Pump
 Pump Model :- WKTR150/8
 QTY :-3 Nos
 Suction Pressure :- 22.3 kg/cm2
 Design Temperature : - 45/55 deg c
 Pump Material of construction :- Barrel – A516 Gr 60
Stage Casings :- A351 Gr LCB
Shaft :- A276 TY410.

 Customer :- Jindal Steels & Power Ltd, Angul .Orissa

 Application :-Liquid Ammonia Loading Pump
 Pump Model :- WKTR125/3
 QTY :-3 Nos
 Suction Pressure :- 23.3 kg/cm2
 Design Temperature :- -29 /50 deg c
 Pump Material of construction :- Barrel – A516 Gr70
Stage Casings :- A216 Gr WCB
Shaft :- A276 TY410.
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Special Application
WKTR (VS6)

 Max Barrel Length

 Customer :- Hindustan Urvarak & Rasayan Ltd ( HURL), Gorakhpur
 Application :-Ammonia Transfer Pump
 Pump Model :- WKTR100/6
 QTY :-2 Nos
 Barrel Length :- 5400 mm
 Design Temperature : - 40/70 deg c
 Pump Material of construction :- Barrel – A516 Gr 60
Stage Casings :- A351 Gr CF3M
Shaft :- 1.4462

 Customer :- Indian Oil Corporation Ltd, Panipat

 Application :- C4H Refinery Pump
 Pump Model :- WKTR125/3
 QTY :-3 Nos
 Barrel Length :- 5400 mm
 Design Temperature : - 43 deg c
 Pump Material of construction :- Barrel – A516 Gr70
Stage Casings :- A216 Gr WCB
Shaft :- A276 TY410.

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Special Application
WKTR (VS6)

 Special Customer Requirements

 Customer :- KSB South Africa
 End User :- Sunrise Energy/ AVENG Engineering
 Application :-LPG Import Terminal ( Saldanha)
 Pump Model :- WKTR150/6
 QTY :-6 Nos

 Authorized Inspection Agency from south Africa ( Pressure vessel

certification) witnessed for Barrel & Distributor casing for the VS6
Pumps. This involved:

– The Design analysis for pressure boundary where approved by

AIA
– Witness inspection by AIA was done from stamp transfer stage, all
stages of fabrication & Hydro test .

– Stability & Model Analysis & Torsional analysis were performed .

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Special Application
WKB( VS1)

 WKB at Max Temperature

 Customer :- Indian Oil Corporation –Baranui
 Application :-CBD Pumps
 Pump Model :- WKB40/5
 QTY :-2 Nos
 Design Temperature : 40/230 deg c
 Operating Temperature :- 40 degc

 Pump Material of construction :- Distributor Casing – A516 Gr 60

Stage Casings :- A216 Gr WCB
Shaft :- A276 TY329 ( 1.4429) .

( If pumping temperature exceeds 200 deg c , the pump needs to be dismantled

& checked )

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Special Application
WKB( VS1)

 WKB at Max Setting depth

 Customer :- Indian Oil Corporation –Vadodara
 Application :-CBDL Drum Pumps
 Pump Model :- WKB80/8
 QTY :-2 Nos
 Pump Setting Depth :-5744mm
 Pump Material of construction :- Distributor Casing – A516 Gr 70
Stage Casings :- A216 Gr WCB
Shaft :- A276 TY.410

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WKTR Pumps Piping

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WKTR Pumps

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Product Range – Pumps for industrial applications

CHTR (BB5)

Construction & applications : Horizontal, multi-stage, centrifugal barrel

casing pump in ring section design with radial impeller, single or double
entry.
Suitable for boiler-feed water for captive and combined cycle co-
generation power plants. Meets API 610-11th edition requirements to
handle hydrocarbons.
Operating data
Pump Size 2 to 6
Capacity Q up to 1450 m3/hr.
Head H up to 2500 m
Discharge Pressure p up to 250 bar
Temperature t -110 to 400 0C
Speed n up to 7000 rpm
No of Models 5 nos
Power P 3500 KW

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Design Features of CHTR (BB5) Pump:

Strong Bearings Flange design Sleeve bearing design
- The residual axial thrust is absorbed - to meet flange loading - For higher life and reduced vibrations
- The pump rotor is fixed in axial position requirement as per API 610 - Bearing checking or replacement .
. by means of antifriction or segmental . without dismantling the driver
thrust pad bearings

Pressure casing components Impeller Seal cavity dimensions

Designed as per guidelines of located individually and locked in to API 610/11th Edition Table 7
ASME Sec. VIII Div. 1 the direction of normal axial
thrust design to API 610.
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Design Features:
Double Suction impeller minimizes site investments
1. In order to minimize the NPSH value of the pump it is
possible beside the normal hydraulics - to provide
single-suction or double-suction impellers.This reduces
plant construction costs.

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CHTR with Antifriction Bearings

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CHTR with Hydrodynamic Bearings

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Design Features CHTR – Refinery Application

Cartridge Design
© Copyright KSB Aktiengesellschaft 2013

Full cartridge can be removed from barrel

Short Maintenance Time
Easy Inspection and
Low Maintenance Cost

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Design Activities for CHTR Pump Model

Finite Element Analysis CAD Model of Barrel Finite Element Meshed Model of Barrel

Boundary Conditions on Barrel

37 Dinesh Khanna 22nd Feb '12

Lateral Critical Analysis - Rotor model in ANSYS

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Torsional Analysis - Rotor model in ANSYS

39 Dinesh Khanna 22nd Feb '12

CHTR Variants – Materials of Construction

•Following material classes as per API 610 are available:
API Class API Class
S-5 Carbon Steel + Carbon Steel A-8 Austenitic Steel + Austenitic Steel

S-6 Carbon Steel + Chrome Steel D-1 Duplex + Duplex

C-6 Chrome Steel + Chrome Steel D-2 Super Duplex + Super Duplex

40
40 40

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- Applications served
CHTR Pumps ( BB5)
Applications Special Requirements
Boiler Feed VFD/VMS/ LOS
Pipe line projects ( LPG/ Crude ) VFD/VMS/ UCD/LCP/LOS
Reactor Feed Pump High speed Pump
Lean Amine NACE Requirement
C2/C3/C4/C5 Liquid Low temperature application
Vacuum Residue High Temperature application
Low flow high head Vane Island impellers
Side suction Special Customer Requirement

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Special Testing Requirements which can be fulfilled by KSB India

(Refer attached photos)

• Complete Unit Mechanical Run Testing by using of job accessories

 Plan 53C (Air Cooled), Plan 53B along with Air Blast Coolers
 Use of Barrier Fluid ( VG10),Nitrogen
 Lube oil System ( Air Cooled)
 Vibration Monitoring system
 VFD & Motor
 Motor
 T type strainers

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Project :Kochi Salem,

LPG Pipe Line Project
Client :Kochi Refinery
Scope :CHTR 5/9- 2
Nos.
Scope :- Pumps ,
“T “Strainer, M. Seals ,
Plan 53C ( Air cooled),
Lube oil system ( Air
Cooled), VFD, Motor
Driven & VMS
Application :- LPG
Transfer Pump
Pump Temp Q H
Year of Supply :- 2017
API Pump Qty Driver Power (KW)
Model ( Deg C) (m3/hr) (m)
BB5 CHTR5/9 2 38 404 1440 1300 43

Customer :- JGC , Japan

Project : JGC/ HASSI R' MEL Boosting Phase 3 Project, Algeria.
CHTR Pumps Test setup with Job Plan 53B& Air Blast Cooler
Pump Temp Q H Barrier Oil (VG10)Pressure 113.bar
API Pump Qty Driver Power (KW)
Model ( Deg C) (m3/hr) (m)
BB5 CHTR4/1+6 3 38 151.6 558.2 400

Nitrogen Pressure -85 bar

Application :-Condensate Run Down Pump

Year of supply :- 2018

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Project :IOCL-DHDT
Client :IOCL
Scope :CHTR6/5+1B
Qty:- 2 Nos.
Scope :- Pumps, M. Seals , Plan
52, Lube oil system ,Motor( EX.p)
Driven , FF JB & VMS .
Pump Machine Train is designed
to suit the existing space.(Existing
foundation of CHTR 5 of KSB
India) .
Application :- Hydrocarbon (VGO)
Year of Supply :-2018

Pump Temp Q H
API Pump Qty Driver Power (KW)
Model ( Deg C) (m3/hr) (m)
BB5 CHTR6/5+1B 2 190 420 1335 2100 45

Reference List
• RECENT EXECUTED PROJECT PHOTOS
 Reliance Jamnagar 3 Program (CPP’s)
 HPCL-Uran-Chakan-shikrapur, LPG Pipeline Project.
 CPCL-Residue Upgradation Project
 CPCL SRU Punj Lloyd
 Sasol Chemicals(USA) LCC.
 Bharat Petroleum Corporation Ltd.
 Reliance J3 Program Off sites & Utilities
 JGC ,HASSI R' MEL Boosting Phase 3 Project, Algeria
 IOCL-DHDT-Baroda

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Reliance BFP’s
Project : Reliance Jamnagar 3
Program (CPP’s)
Client : Reliance Power &
Utilities Pvt. Ltd.
Scope : CHTR (5/1+8) – 4 Nos.
CHTR (6/1+7) – 1 No.
RPH 100-360 – 2 Nos.
RPH 100-360 – 2 Nos.
(Pump, Motor, Lube Oil
System & Strainer)
Application :- Boiler Feed Water
Year of Supply :- 2015

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Hindustan Petroleum
Corporation Ltd.
Project : Uran-Chakan-
shikrapur, LPG
Pipeline Project
Client : HPCL
Scope : WKTR – 2 Nos.
CHTR – 2 Nos. Pumps,
Electric Motors, Variable
Frequency drives,
Control panels, Lube oil
systems, Vibration
monitoring, systems,
etc.
Application :- LPG Transfer
Pump
Year of Supply :- 2014

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Chennai Petroleum
Corporation Ltd.
Project : Residue Upgradation
Project
Client : CPCL
Scope : CHTR – 2 Nos. Pumps,
Electric Motors,
Machine Monitoring
Systems,
Lube oil systems, Gear
Box, etc.

Application :Heavy Coker Gas Oil

Year of Supply :- 2016

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Chennai Petroleum
Corporation Ltd.
Project : CPCL SRU Punj Lloyd
Client : Punj Lloyd
Scope : CHTR (3/5) – 2 Nos.
(Pumps, Motor, Lube
Oil systems, Vibration
monitoring systems.
Steam Turbine

Application :Boiler Feed Water

Year of Supply :- 2016

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Sasol Chemicals(USA)
LCC
Project :Lake Charles
Chemicals and Facilities
Client :Sasol Chemicals
Scope :CHTR (4/1+8+1B)- 5 Nos.
(Pumps, Lube Oil systems,
Vibration monitoring systems &
Motor Driven /Steam Turbine)
Performance testing in India
witnessed by Fluor. Unitization in
USA
Application :Boiler Feed Water
Year of Supply :- 2015

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Bharat Petroleum
Corporation Ltd
Project :
Client :Bharat Petroleum
Corporation Ltd.
Scope :CHTR 2/8- 2 Nos.
(Pumps , M. Seals & Motor
Driven )
Pump supplied in material of
construction in Duplex .

Application :Water
Year of Supply :- 2016
Temp Q H Driver Power
API Pump Pump Qty
( Deg C) (m3/hr) (m) (KW)
BB5 CHTR2/8 2 20 20.2 553 90
52

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Reliance Industries

Project :Reliance J3
Program Off sites & Utilities
Client :Reliance Industries
Scope :CHTR 5/1+2- 2 Nos.
(Pumps , M. Seals , Plan 53B &
Motor Driven )
Pump supplied with side
suction.
Application :Orthoxylene
Year of Supply :- 2016
Temp Q H
Pump Type Qty Driver Power (KW)
( Deg C) (m3/hr) (m)
CHTR5/1+2 2 65 343 336.61 450
53

Project : HASSI R' MEL

Boosting Phase 3 Project,
Algeria
Client : JGC ,Japan
Scope : Pump +Base Frame +
M. Seal+ Plan + Coupling +Motors
( ARH/ DGM certification).

Seal Systems:-Plan53B(with
forced draft/ Natural draft) , Plan
75/72 & 11/62

Total Tags :- 24 no's

No of Pumps:- 54Nos
( OH2 :- 33 no's & BB5 :- 21 no's)
Year of Supply: 2018
Material of Construction:-
Pump
Type S5 S6 A8 D1 Total
RPH 6 15 12 33
CHTR 6 6 9 21

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Project :IOCL-DHDT
Client :IOCL
Scope :CHTR6/5+1B
Qty:- 2 Nos.
Scope :- Pumps,M.
Seals , Plan 52, Lube
oil system ,Motor(
EX.p) Driven , FF JB &
VMS .
Pump Machine Train is
designed to suit the
existing space
(Existing foundation) .
Application:
Hydrocarbon (VGO)
Pump Temp Q H
API Pump
Model
Qty
( Deg C) (m3/hr) (m)
Driver Power (KW) Year of Supply :- 2018
BB5 CHTR6/5+1B 2 190 420 1335 2100 55

Low Flow & High Head Pumps

Rated
Sr. Sales Pump Rated Dispatch
Project Application Flow
No Order No Model Head [m] Year
[m3/h]

1 9972153885 RAS LAFFANS - QATAR CHTR2/8 WASH WATER 12.1 603.1 2013

2 9972454574 SK.Engg.-IRPC UHV Pl CHTR2 /12 LPG 21.32 782 2014

PROCESS
3 9972454579 SK.Engg.-IRPC UHV Pl CHTR2/6 24.2 367 2014
CONDENSAT

4 9972494022 GS.Engg.-IRPC UHV Pl CHTR 2/7 ETHYLENE 21.64 440.3 2014

CHARGE
5 9972671853 APS PROJECT P-1464 CHTR 2 /13 21 1161 2015
PUMP

DIESEL HDS
6 9972752830 BITUROX BBU CHTR 2/5 16 335 2015
UNIT
BOILER
7 9972847794 CPC CORPORATION TALIN REFINERY CHTR2/6 WATER 17.7 602.2 2015
PUMPS
BHARAT PETROLEUM CORPORATION
8 9973094893 CHTR2/8 WATER 20.2 553 2016
LTD

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Thank You.

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