Toy - Copy FINAL1
Toy - Copy FINAL1
PERFORMANCE ANALYSIS OF
TOYOTA COMPANY
CHAPTER-I
INTRODUCTION OF THE STUDY
BACKGROUND OF THE COMPANY
Toyota Motor Company is very well known around the globe for manufacturing high
quality automobiles. Toyota has been in the automobile industry for a long time now
and every time they introduce new automobiles, they introduce newness and
innovation of its own kind. But manufacturing automobiles is not the only
contribution from Toyota Company. Over the years, after World War II, Toyota has
put in a lot of efforts to meet the advancement required in the Japanese automobile
to give a stiff competition to its western nations. Toyota introduced many techniques
for its famous Toyota Production System like Just-in-Time System, Kanban System
and Jidoka. The main goal was to lower down production costs and increase in
productivity by simply removing the unwanted functions and practices in the
factories. But these systems were so unique in its own way that other companies
around the globe in manufacturing sector implemented the Toyota Production
System strategies, but very few were able to reach the success of Toyota. The sole
reason for the failure of implementation of Toyota Production System in overseas
companies was the difference in industrial relationship, many small social systems
and its business climates available in Japanese firms. Moreover, the whole Toyota
Production System took many years of
patience and struggle to form this successful system, which is currently the heart of
Toyota Company. There were no scholars who formed and laid out rules and
structure for this Toyota Production System, it was the regular practice and day
situation occurrences in the Toyota factories which laid down these methods by trial-
and-error processes in manufacturing sites of Toyota Motor Company. Lately, there
has been a lot of criticism for Toyota for sticking to its decades old production
system, which has led to shut down on various occasions in the past, mainly due to
its Justin-Time System. Just-in-Time system stresses the importance to increase
production efficiency and decreasing the wastage of goods only if they are required
in the production process, which helps in lowering down inventory costs[Monden,
2012]. While it can be argued that due to Toyota‟s Just-inTime System, in the past
there have been situations which ultimately lead to closure of Toyota factories only
because of lack of inventory for its production.
SCOPE OF THE STUDY
• The study will thoroughly examine [certain aspects of Toyota for which one
such perspective is suitable, e.g. supply chain management, CSR activities,
marketing strategies, etc.providing an added value on the research base on the areas
of business and management, sustainable development and corporate governance.
• It will also have an impact to other researchers on how large multinational
corporations like Toyota for instance can manage their profit making business and
at the same time social responsibility and environmental concerns. This is an
increasing subject of research in academia.
COMPANY PROFILE
Founded in 1937, Toyota Motor Corporation is a Japanese company that
engages in the design, manufacture, assembly, and sale of passenger cars, minivans,
commercial vehicles, and related parts and accessories primarily in Japan, North
America, Europe, and Asia. Current brands include Toyota, Lexus, Daihatsu and
Hino. Toyota Motor Corporation is the leading auto manufacturer and the eighth
largest company in the world. As of March 31, 2013, Toyota Motor Corporation’s
annual revenue was $213 billion and it employed 333,498 people.
Toyota Motor Corporation competes in the automotive industry. The past five years
were tumultuous for automobile manufacturers. Skyrocketing fuel prices and
growing environmental concerns have shifted consumers' preferences away from
fuel-guzzling pickup trucks to smaller, more fuel-efficient cars. Some automakers
embraced the change by expanding their small-car portfolios and diversifying into
the production of hybrid electric motor vehicles.
Other automakers were more reluctant to shift their focus from big to small cars,
expecting the price of fuel to contract eventually, bringing consumers back to the
big-car fold. When fuel prices did fall during the second half of 2008, it was due to
the US financial crisis ripping through the global economy.
This had a domino effect throughout the developed and emerging worlds, with many
Western nations following the United States into recession. Industry revenue fell
about 15.4% in 2009. 2 Pent-up demands will aid industry revenue growth, estimated
at 2.1% in 2013, thus bringing overall revenue to an estimated $2.3 trillion.
Overall, the large declines followed by recovery are expected to lend the industry
average growth of 2.2% per year during the five years to 2013. Throughout the past
five years, growth in the BRIC countries supported production. Rising income in
these countries led to an increase in the demand for motor vehicles.
Also, Western automakers moved production facilities to BRIC countries to tap into
these markets and benefit from low-cost production. Over the next five years, the
emerging economies will continue their growth, and demand for motor vehicles in
the Western world will recover.
Industry revenue is forecast to grow an annualized 2.5% to total an estimated $2.6
trillion over the five years to 2018.
VISION: "To be the most successful and respected car company in America."
MISSION: "To attract and attain customers with high-valued products and services
and the most satisfying ownership experience in America."
PRODUCT AND SERVICES OFFERED
• Healthy Consumers:
• Health-related claims; low calorie; organic; fortifieds
• Convenience Seekers:
• Ready-to-eat meals; instant drinks or snacks
• Brand Loyalty:
• Customers who prefer Nestle products because they trust their brand
especially in baby food category, coffee etc.
CHAPTER-III
FINANCIALPERFORMANCE
ANALYSIS
Studies regarding Just-in-Time System activities of various firms are mainly
focused on large companies. This research is mainly focused on the overall
production system of Toyota and its essential strategy of Just-in-Time.
In plain words, Just-in-Time is basically an inventory strategy deployed by
companies to decrease its waste, allowing it to increase its efficiency in the
production process. By doing so, it allows the company to receive goods only in
hour of actual requirement. This further lower downs the cost of maintaining the
inventory and requires accurate forecast of demand from the top management. The
main advantage of this strategy is to allow manufacturers easily move from one type
of product to another by keeping the production run span short. Moreover, this
allows complete removal ofwarehouse storage requirements and lowering the
spending on raw materials, resulting in lower cost of production. But Just-in-Time
inventory strategy has also received a lot of criticism due to disruptions in the supply
chain. For instance, a single supplier of raw material faces some sort of challenge
and is unable to deliver the required goods on time, it could lead to shut down for
the production house. To make this strategy work in a positive way, manufacturers
and retailers should work together, so that they can monitor the supply of resources
from manufacturers and meet the demand from consumer end (JIT, 2016).
On February 24, 2010, Mr. Akio Toyoda in his testimony mentioned, “At Toyota,
we believe the key to making quality products is to develop quality people. Each
employee thinks about what he or she should do, continuously making
improvements, and by doing so, makes even better cars” (The Guardian, 2010).
Furthermore, Mr. Toyoda also discussed the philosophy of Toyota‟s quality control.
“I myself, as well as Toyota, am not perfect. At times, we do find defects. But in
such situations, we always stop, strive to understand the problem, and make changes
to improve further. In the name of the company, its long-standing tradition and pride,
we never run away from our problems or pretend we don‟t notice them. By making
continuous improvements, we aim to continue offering even better products for
society. That is the core value we have kept closest to our hearts since the founding
days of the company” (The Guardian, 2010).
Yasuhiro Monden, an author of Toyota Production System, said “This explains the
basic idea of “continuous improvement” in the Toyota Production System and in
Toyota‟s quality assurance activities” (Monden, 2012).
To identify gaps in the existing literature on Toyota, one should look into
available reports, reviews and studies to find out the grey areas that need to be
explored further.
These are some potential research gaps associated with toyota:
3.1 Case Study – I: AISIN Seiki Fire (1997)
Aisin Seiki Co., Ltd. is a Japanese corporation in the automotive industry
which deals in development and producing the automobile systems and components.
It was established on August 31, 1965. Its Head Office is located in Aichi, Japan. It
has a employee strength of 99,389 (as of March 31, 2016). AISIN Group currently
deals in three business lines as mentioned below:
Manufacture and Sales of Automotive Parts: Adhering to the principle of “Quality
First”, the AISIN Group provides high quality automobile parts which are very
essential towards the completion of a vehicle like brake system, chassis, body,
engine and information technology.
Strong market position and brand recognition: Toyota has a strong market position
in different geographies across the world. The company's market share for Toyota
and Lexus brands, (excluding mini vehicles) in Japan was 45.5% in FY2012.
Similarly, Toyota has a market share of 12.2% in North America, 13.4% market
share in Asia (excluding Japan and China), and 4.3% market share in Europe. In
addition, the company holds a 7% share of the Chinese market and a significant
market share in South and Central America, Oceania, Africa and the Middle East
regions. Such strong market position allows the company to gain competitive
advantage and also expand into international markets. In addition, Toyota holds a
portfolio of strong brands in the automotive industry. Thus, the company's strong
market position gives it significant competitive advantage and helps it to register
higher sales growth in domestic and international markets. 8 • Strong focus on R&D:
Toyota has a strong focus on R&D to expand its product portfolio and improve the
functionality, quality; safety and environmental compatibility of its products. The
company's R&D efforts are directed at developing new products and processes and
improving the capabilities of existing products. The company conducts its R&D
operations at 14 facilities worldwide. Strong focus on R&D has helped the company
in incorporating newer features to its existing range of products and also in bringing
out latest technologies in the varied areas. The company's strong focus on R&D
allows it to uphold the technological leadership in most of its product segments. It
also enables Toyota to develop innovative products, leading to strong sales. 9 •
Extensive production and distribution network: Toyota has an extensive production
and distribution network. Toyota and its affiliates produce automobiles and related
parts and components through more than 50 manufacturing companies in 27
countries and regions besides Japan. During FY2012, the company produced
7,435,781 vehicles, including 3,940,000 vehicles in Japan and 3,495,000 vehicles
across all other manufacturing locations. In addition, Toyota has an extensive
distribution network. While the company’s geographically well spread production
base diversifies business risks, its extensive distribution network provides a wider
reach, thus boosting revenues.
Product recalls could affect brand image: Toyota has conducted a number of
product recalls in the recent past, which could affect the brand image and overall
sales of the company. For instance, in 2011, Toyota recalled 111,000 models of
Toyota and Lexus brands’ vehicles due to the damage to elements of the substrate
and potential shutdown of the hybrid system. Further in the year, Toyota recalled
181,000 vehicles in Japan in relation to abnormal noise and oil leakage that Analysis
of Toyota Motor Corporation by Thembani Nkomo may have resulted from slack of
bolts in the sub transmission and the rear wheel differential. In addition, the company
was involved in government investigations related to product recalls. For instance,
in February 2012, the National Highway Traffic Safety Administration initiated a
preliminary investigation of a potentially faulty power window master switch in the
driver-side doors in model year 2007 Camry and RAV4 vehicles. This could also
result in significant penalties, which could affect the operational margins.