Triconex™

Tricon™ CX Products
Addendum to Tricon User Guides

*9791042-002* *0.0*

9791042-002, Rev 0.0

July 2018
Information in this document is subject to change without notice. Companies, names and data used in
examples herein are fictitious unless otherwise noted. No part of this document may be reproduced or
transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written
permission of Schneider Electric Systems USA, Inc.
© 2018 Schneider Electric. All rights reserved.
Schneider Electric, EcoStruxure, Foxboro, Triconex, Tricon, Trident, and TriStation are trademarks of
Schneider Electric SE, its subsidiaries and affiliated companies. All other trademarks are the property of their
respective owners.
Safety Information

Important Information
Read these instructions carefully and look at the equipment to become familiar with the device before
trying to install, operate, service or maintain it. The following special messages may appear
throughout this bulletin or on the equipment to warn of potential hazards or to call attention to
information that clarifies or simplifies a procedure.

The addition of either symbol to a “Danger” or “Warning” safety label indicates that an
electrical hazard exists that will result in personal injury if the instructions are not
followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.

DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE
NOTICE is used to address practices not related to physical injury.

Please Note
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No
responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation of electrical
equipment and its installation, and has received safety training to recognize and avoid the hazards involved.
Contents 9791042-002, Rev 0.0

Contents
Safety Information ...............................................................................................................................................................3
Important Information ...................................................................................................................................................3
Chapter 1 Introduction ...................................................................................................................................................11
Chapter 2 Product Specifications .................................................................................................................................12
General Environmental and EMC Specifications .......................................................................................................12
Conducted Susceptibility Compliance .................................................................................................................13
General System Specifications for Tricon CX Products .............................................................................................14
Power Supply Requirements ...............................................................................................................................15
Small Form-Factor Pluggable (SFP) Requirements ............................................................................................15

I/O Bus Ethernet Cable Requirements ................................................................................................................16

Typical Weight of Components ..................................................................................................................................17
Standard Tricon CX Products ....................................................................................................................................18
International Approvals...............................................................................................................................................20
Canadian Standards Association (CSA) ..............................................................................................................20
Factory Mutual (FM) ............................................................................................................................................21

TÜV Rheinland.....................................................................................................................................................22
European Union CE Mark ....................................................................................................................................25
Wurldtech .............................................................................................................................................................28

ISASecure ............................................................................................................................................................28
Environmental Considerations ...................................................................................................................................28
Harsh Environment Statement of Compliance - Class G3 ..................................................................................30
Model 8120X Main Chassis........................................................................................................................................32
Alarms ..................................................................................................................................................................34
Model 8131X I/O Expansion Chassis.........................................................................................................................35
Model 3009X Main Processor ....................................................................................................................................37
3009X MP Architecture ........................................................................................................................................38
3009X Specifications ...........................................................................................................................................39
Model 4355X Tricon CX Communication Module (TCM) ...........................................................................................40
4355X TCM Architecture .....................................................................................................................................41
4355X Specifications ...........................................................................................................................................42
TCM Protocols and Standards.............................................................................................................................43
Network Interface Media ......................................................................................................................................44

Tricon CX Products Addendum to Tricon User Guides 4

Contents 9791042-002, Rev 0.0

Model 4610X Unified Communication Module (UCM) ...............................................................................................45

4610X UCM Architecture .....................................................................................................................................47

4610X Specifications ...........................................................................................................................................49

UCM Protocols and Standards ............................................................................................................................50
Network Interface Media ......................................................................................................................................51
Model 4701X I/O Bus Interface Module Serial-Serial (IMSS) ....................................................................................52
4701X Specifications ...........................................................................................................................................53
Model 4703X I/O Bus Interface Module Fiber-Fiber (IMFF).......................................................................................54
4703X Specifications ...........................................................................................................................................55
Model 3506X Supervised Digital Input Module ..........................................................................................................57
3506X Specifications ...........................................................................................................................................58

3506X Simplified Schematics ..............................................................................................................................60

Model 3626X Digital Output Module ..........................................................................................................................62
3626X Specifications ...........................................................................................................................................63
3626X Simplified Schematics ..............................................................................................................................65
Model 3722X Analog Input Module ............................................................................................................................67
3722X Specifications ...........................................................................................................................................68
3722X Simplified Schematics ..............................................................................................................................70
Model 3723X Analog Input Module with HART ..........................................................................................................73
3723X Specifications ...........................................................................................................................................74

3723X Simplified Schematics ..............................................................................................................................76

Model 3809X Analog Output Module with HART .......................................................................................................79
3809X Specifications ...........................................................................................................................................80
3809X Simplified Schematics ..............................................................................................................................82
Model 3902X Universal Input/Output Module with HART ..........................................................................................83
3902X Specifications ...........................................................................................................................................84
3902X Simplified Schematics ..............................................................................................................................93
HART Communication................................................................................................................................................94
Chapter 3 Installation and Maintenance .......................................................................................................................96
System Configuration .................................................................................................................................................96
Configuration Specifications ................................................................................................................................96
Communication Configuration .............................................................................................................................97
Planning Power for a Tricon CX System .............................................................................................................98
Security Considerations ...........................................................................................................................................100
Additional Workstation and File Security ...........................................................................................................100

Tricon CX Products Addendum to Tricon User Guides 5

Contents 9791042-002, Rev 0.0

Additional Controller Security ............................................................................................................................100

I/O Processor (IOP) Bus Security ......................................................................................................................100
HART Security ...................................................................................................................................................100

X.509 Certificate Security ..................................................................................................................................101

Product Disposal ................................................................................................................................................101
Installation Guidelines ..............................................................................................................................................102
Application-Specific Installation Guidelines..............................................................................................................103
Class I Division 2 Hazardous Locations ............................................................................................................103
Zone 2 European Hazardous Locations ............................................................................................................104
European Union Applications ............................................................................................................................106

Fire and Gas Detection Applications .................................................................................................................106

Functional Safety Applications...........................................................................................................................106
Chassis and Module Installation ..............................................................................................................................107
Attaching Brackets to Tricon CX Chassis for Rack Mounting ...........................................................................107
Attaching Brackets to Tricon CX Chassis for Panel Mounting ..........................................................................108

Mounting the Model 8120X Main Chassis in a Rack .........................................................................................109

Mounting the Model 8120X Main Chassis to a Panel ........................................................................................111
Mounting the Model 8131X I/O Expansion Chassis in a Rack ..........................................................................113

Mounting the Model 8131X I/O Expansion Chassis to a Panel .........................................................................115

Connecting Alarm Wiring for the Model 8120X Main Chassis...........................................................................116
Heat Management Instructions ..........................................................................................................................117

Using Blank Slot Panels ....................................................................................................................................129

I/O Bus Address of Chassis ...............................................................................................................................129
Connecting I/O Bus Wiring ................................................................................................................................130
Key Plates for I/O Modules and Key Bases for I/O Cables ...............................................................................132
Configuring the MP Node Setting ......................................................................................................................133
Installing Modules ..............................................................................................................................................133
Digital Output Field Wiring Precautions .............................................................................................................133
Enclosing the Chassis .......................................................................................................................................134
Controller Grounding ................................................................................................................................................135
Connecting a System to Safety Ground ............................................................................................................135
Connecting a System to Signal Ground and Shields to Earth Ground ..............................................................138
Power and Distribution Panels .................................................................................................................................140
Connecting Power to a Tricon CX System ........................................................................................................140

Tricon CX Products Addendum to Tricon User Guides 6

Contents 9791042-002, Rev 0.0

Implementation and Maintenance ............................................................................................................................141

Disabling Output Voter Diagnostics on DO Modules .........................................................................................141

Enabling “Disabled” Output Voter Diagnostics ..................................................................................................141

Verifying Spare Modules....................................................................................................................................141
Proof Testing the Logic Solver...........................................................................................................................141
Module Replacement ...............................................................................................................................................143
Chapter 4 Fault and Alarm Indicators .........................................................................................................................144
Identifying Fault and Alarm Indicators ......................................................................................................................144
Tricon CX Main Processor Indicators.......................................................................................................................145
Status Indicators on MP Modules ......................................................................................................................145
Mode Indicators on MP Modules .......................................................................................................................147

Communication Indicators on MP Modules .......................................................................................................149

Tricon CX I/O Module Indicators ..............................................................................................................................152
Status Indicators on I/O Modules.......................................................................................................................152
Point Indicators on I/O Modules.........................................................................................................................153
Load Fault Indicators on I/O Modules ................................................................................................................153
Tricon CX Communication Module and I/O Bus Module Indicators .........................................................................154
Status Indicators on Communication Modules ..................................................................................................154

Model 4355X TCM Indicators ............................................................................................................................155

Model 4610X UCM Indicators ............................................................................................................................157
I/O Bus Interface Module Indicators ..................................................................................................................160

Chapter 5 Field Termination Specifications...............................................................................................................163

Determining Field Termination Options by Module Model Number .........................................................................163
Part Number Cross Reference .................................................................................................................................164
External Termination Panels (ETP)..........................................................................................................................166
9563X-910* (24 VDC, commoned, resistor protected, 16 pts.) .........................................................................166
9566X-810* (24 VDC, commoned, 32 pts.) .......................................................................................................167
9570X-610* (nonincendive, 24 VDC, commoned, 32 pts.) ................................................................................168
9662X-610* (24 VDC, commoned, 16 pts.) .......................................................................................................169
9671X-610* (nonincendive, 24 VDC, commoned, supervised, 16 pts.) ............................................................170
9671X-810* (24 VDC, commoned interposing relay, 16 pts.) ...........................................................................171
9760X-210* (current input, 0–5 VDC, 32 pts.) ...................................................................................................173
9761X-210* (current input, 0–5 VDC, 16 pts.) ...................................................................................................174
9765X-210* (3-wire current input, 0–5 VDC, 32 pts.) ........................................................................................175
9771X-210* (current input, 0-5 VDC, commoned, 16 pts.) ................................................................................176

Tricon CX Products Addendum to Tricon User Guides 7

Contents 9791042-002, Rev 0.0

9789X-610* (nonincendive, 4–20 mA current input, commoned, 32 pts.) .........................................................177

9791X-610* (nonincendive, 4–20 mA current input, 16 pts.).............................................................................178
9890X-610* (20 mA analog output current, 16 pts.) ..........................................................................................179

9960X-610* (UIO, 16 pts.) .................................................................................................................................180

Field External Termination (FET) Connectors..........................................................................................................181
9666X (24 VDC, commoned, 32 pts.) ................................................................................................................181
9769X (24 VDC, commoned, 32 pts.) ................................................................................................................182
9770X (24 VDC, commoned, 32 pts.) ................................................................................................................183

9963X (24 VDC, commoned, 16 pts.) ................................................................................................................184

9965X (24 VDC, commoned, 16 pts.) ................................................................................................................185
Appendix A Nonincendive Circuit Parameters ..........................................................................................................186

Appendix B Recommended Replacement Parts .......................................................................................................189

Tricon CX Products Addendum to Tricon User Guides 8

Table of Figures 9791042-002, Rev 0.0

Table of Figures
Figure 1: Typical Model 8120X Main Chassis ..................................................................................................................32
Figure 2: Tricon CX Alarm Schematic ..............................................................................................................................34
Figure 3: Typical Model 8131X I/O Expansion Chassis ...................................................................................................35
Figure 4: Model 3009X Main Processor Front Panel........................................................................................................37
Figure 5: 3009X MP Architecture......................................................................................................................................38
Figure 6: Model 4355X TCM Front Panel .........................................................................................................................40
Figure 7: 4355X Architecture ............................................................................................................................................41
Figure 8: Model 4610X UCM Front Panel ........................................................................................................................45
Figure 9: 4610X Architecture ............................................................................................................................................47

Figure 10: Tricon CX UCM and Foxboro DCS Control System Interface.........................................................................48
Figure 11: Model 4701X I/O Bus Interface Module Serial-Serial (IMSS) .........................................................................52
Figure 12: Model 4703X I/O Bus Interface Module Fiber-Fiber (IMFF) ............................................................................54

Figure 13: 3506X DI Front Panel ......................................................................................................................................57

Figure 14: Simplified Schematic of a 3506X DI Module with a 9566X-810* ETP ............................................................60
Figure 15: Simplified Schematic of a 3506X DI Module with a 9570X-610* ETP ............................................................61

Figure 16: 3626X DO Front Panel ....................................................................................................................................62

Figure 17: Simplified Schematic of a 3626X DO Module with a 9662X-610* ETP ...........................................................65
Figure 18: Simplified Schematic of a 3626X DO Module with a 9671X-610* ETP ...........................................................66

Figure 19: 3722X AI Front Panel ......................................................................................................................................67

Figure 20: Simplified Schematic of a 3722X AI Module with a 9760X-210* ETP .............................................................70
Figure 21: Simplified Schematic of a 3722X AI Module with a 9765X-210* ETP .............................................................71
Figure 22: Simplified Schematic of a 3722X AI Module with a 9789X-610* ETP .............................................................72
Figure 23: 3723X AI with HART Front Panel ....................................................................................................................73
Figure 24: Simplified Schematic of a 3723X AI Module with a 9760X-210* ETP .............................................................76
Figure 25: Simplified Schematic of a 3723X AI Module with a 9765X-210* ETP .............................................................77
Figure 26: Simplified Schematic of a 3723X AI Module with a 9789X-610* ETP .............................................................78
Figure 27: 3809X AO with HART Front Panel ..................................................................................................................79
Figure 28: Simplified Schematic of a 3809X AO Module with a 9890X-610* ETP ...........................................................82
Figure 29: 3902X Universal I/O with HART Front Panel ..................................................................................................83
Figure 30: Field External Termination (FET) Connector with DO Select Switches Up ....................................................91
Figure 31: Field External Termination (FET) Connector with DO Select Switches Down ................................................91

Tricon CX Products Addendum to Tricon User Guides 9

Table of Figures 9791042-002, Rev 0.0

Figure 32: Simplified Schematic of a 3902X UIO Module with a 9960X-610* ETP ..........................................................93
Figure 33: HART Communication Network Diagram ........................................................................................................95
Figure 34: Attaching Universal Mounting Brackets to a Tricon CX Chassis for Mounting in a Rack .............................107
Figure 35: Attaching Universal Mounting Brackets to a Tricon CX Chassis for Mounting to a Panel ............................108
Figure 36: Dimensions for Mounting the Model 8120X Main Chassis in a Rack ...........................................................109
Figure 37: Dimensions for Mounting the Model 8120X Main Chassis to a Panel ..........................................................111
Figure 38: Dimensions for Mounting the Model 8131X I/O Expansion Chassis in a Rack.............................................113
Figure 39: Dimensions for Mounting the Model 8131X I/O Expansion Chassis to a Panel ...........................................115
Figure 40: Alarm Wiring for the Model 8120X Main Chassis ..........................................................................................116
Figure 41: Configuration 1 — Natural Convection Cooling.............................................................................................118
Figure 42: Configuration 2 — Forced-Air Cooling with Low-Velocity Fan ......................................................................119
Figure 43: Configuration 3 — Forced-Air Cooling with Low-Velocity Fan and Air Plenum ............................................120

Figure 44: Configuration 4 — Forced-Air Cooling with High-Velocity Fan and Air Plenum............................................121
Figure 45: Configuration 1 — Clearances ......................................................................................................................124
Figure 46: Configuration 2 — Clearances ......................................................................................................................125

Figure 47: Configuration 3 — Clearances ......................................................................................................................126

Figure 48: Configuration 4 — Clearances ......................................................................................................................127
Figure 49: Address Plug on I/O Expansion Chassis.......................................................................................................129

Figure 50: Sample I/O Bus Topology..............................................................................................................................131

Figure 51: Key Plate and Key Base on FET ...................................................................................................................132
Figure 52: Tricon CX System Connected to Safety Ground ...........................................................................................135

Figure 53: Connecting Model 8120X Main Chassis to Safety Ground ...........................................................................136
Figure 54: Connecting Model 8131X I/O Chassis to Safety Ground ..............................................................................137
Figure 55: Connecting Chassis to Earth Ground and Shields to Signal Ground ............................................................138
Figure 56: Connecting Power to Tricon CX Systems .....................................................................................................140
Figure 57: Parameters for Tricon CX Nonincendive Communication Circuits................................................................187
Figure 58: Parameters 2 for Tricon CX Nonincendive Communication Circuits.............................................................188

Tricon CX Products Addendum to Tricon User Guides 10

Chapter 1 Introduction 9791042-002, Rev 0.0

Chapter 1
Introduction
Triconex™ Tricon™ CX products are part of the overall Tricon system and product offerings. This document
contains information specific to Tricon CX products.
Additional information applicable to Tricon CX products is in the following documents:
• Planning and Installation Guide for Tricon v9–v11 Systems
• Field Terminations Guide for Tricon v9-v11 Systems
• Safety Considerations Guide for Tricon v9–v11 Systems
• TriStation 1131 Developer’s Guide
Tricon CX controllers are designed for safety and critical control applications in the oil and gas, power, refining,
chemicals, pharmaceutical and biotech industries, where safe operations are critical and reliable operation is
paramount. As a safety and security certified system, the high-integrity and highly available Tricon CX ensures
operational integrity, protection against inherent risks and hazards, and external threats like cyber-attack.
Triple modular redundant (TMR) design employs three isolated, parallel control systems and extensive
diagnostics integrated into one system. The system uses two-out-of-three voting to provide high-integrity, error-
free, uninterrupted process operation with no single point of failure.
Tricon CX controllers provide the following benefits:
• Maximize process/plant uptime, productivity, and yield
• Up to SIL3 operation in low and high demand mode for process industries, including:
− Emergency Shutdown (ESD)
− Burner Management System (BMS)
− Fire and Gas Protection (F&G)
− High Integrity Pressure Protective System (HIPPS)
− Turbomachinery Control (TMC)
• Compact form factor and light weight supports applications where space is at a premium
• Advanced monitoring and control capabilities, including:
− Supervised digital input (DI) and digital output (DO) modules with advanced line-performance
diagnostics
− Analog input (AI) module with HART pass-through
− Analog output (AO) module with HART pass-through
− Universal input/output (UIO) module with HART pass-through
− 1 ms SOE digital input
• Certified by TÜV Rheinland for Safety and Security

Tricon CX Products Addendum to Tricon User Guides 11

Chapter 2 Product Specifications 9791042-002, Rev 0.0

Chapter 2
Product Specifications

General Environmental and EMC Specifications

The Tricon CX controller fully meets the requirements of IEC 61131, Part 2: Programmable Controllers,
Equipment requirements and tests, for environmental withstand and immunity, and electromagnetic
compatibility. This table outlines the general environmental and EMC specifications for the Tricon CX
controller. For details, refer to IEC 61131.
General Environmental and EMC Specifications for the Tricon CX Controller

Feature Specification

Operating Temperature –4° to 149° F (–20° to 65° C) for I/O chassis, –4° to 140° F (–20°
to 60° C) for main chassis, ambient, as measured at the bottom of
the Tricon CX chassis, per IEC 61131-2:2007

Storage Temperature –40° to 167° F (–40° to 75° C), per IEC 61131-2:2007

Relative Humidity 5% to 95%, non-condensing, per IEC 61131-2:2007

Operating Altitude ≤6562 ft (2000 m)

Corrosive Environment Class G3 Level as defined in ISA Standard S71.04:2013, based

on exposure testing according to EIA Standard 364-65, Class IIIAa

Sinusoidal Vibrations per Axis 1 G @ 8.4 to 150 Hz, 3.5mm @ 5 to 8.4 Hz, per IEC 61131-
2:2007

Shock 15 G for 6–11 ms in each axis, per IEC 61131-2:2007

Electrostatic Discharge IEC 61000-4-2:2008, 15 kV air, 8 kV contact

Conducted Susceptibility IEC 61000-4-4:2012, Fast Transient/Burst, 2 kV power, 1 kV

signal lines and IEC 61000-4-5:2017, Surge Withstand, 2 kV, 1 kV.
See the Conducted Susceptibility Compliance section.
IEC 61000-4-6:2013, RFI, 0.15–100 MHz, 10V; 20 V, range 13.56
MHz, 40.48 MHz, 27 MHz

Radiated Susceptibility IEC 61000-4-3:2010, 80–1000 MHz, 20 V/m; 1.4–2.0 GHz,

10 V/m; 2.0–6.0 GHz, 3 V/m; IEC 61000-4-8:2009, 50–60 Hz, 30
A/m

Tricon CX Products Addendum to Tricon User Guides 12

Chapter 2 Product Specifications 9791042-002, Rev 0.0

Radiated Emissions IEC 61000-6-4:2006, CISPR 16-2-3;

40 dB (μV/m) quasi-peak, Frequency range: 30–230 MHz, 10 m
distance;
47 dB (μV/m) quasi-peak, Frequency range: 230–1000 MHz, 10 m
distance

Cable Flame Test Rating Interface cables (connect external termination panels to FET
connectors on I/O expansion chassis):
FT4 Vertical Flame Test-Cables in Cable Trays per C.S.A. C22.2
No. 0.3-92 Para 4.11.4
a
For details on the suitability of the Tricon system in corrosive environments, see the Harsh Environment Statement of Compliance - Class G3.

Conducted Susceptibility Compliance

To meet the conducted susceptibility standards specified in this document, adhere to the cable lengths
described in the following table.
Maximum Cable Lengths for Conducted Susceptibility Compliance

Cables Connected to… Maximum Length

All RJ-45 Ethernet ports on main chassisa 100 ft (30 m)

Alarm screw terminations on main chassis 100 ft (30 m)

Foxboro DCS Time Synchronization ports on main chassis 10 ft (3 m)

Alarm screw terminations on I/O chassis with IMSS N/Ab

Alarm screw terminations on I/O Chassis with IMFF 100 ft (30 m)

a
Communication to external host systems that requires cables longer than 100 feet (30 m) is supported via the use of third-party network switches or the SPF ports (via SM
or MM fiber-optics) on the Model 4355X TCM and Model 4610X UCM. See Triconex Technical Application Note 48 for additional information.
b
Alarm screw terminations on I/O expansion chassis with Model 4701X IMSSs have no function.

Tricon CX Products Addendum to Tricon User Guides 13

Chapter 2 Product Specifications 9791042-002, Rev 0.0

General System Specifications for Tricon CX Products

This table lists typical system specifications for Tricon CX products.
System Specifications for Tricon CX Products

Feature Specification

System power supply 24 VDC, redundant

Current, main chassis 5.5 amps @ 24 V, with 3 MPs and 4 TCMs/UCMs

Current, I/O expansion chassis <10 amps @ 24 V, with 12 modules

Scan time 20–450 ms

Main chassis capacity

MPs 3
TCMs/UCMs Up to 4 TCMs, 2 UCMs (1 pair, redundant
operation only)
I/O Modules 0

Maximum number of main chassis in a 254

Peer-to-Peer network
(address range from 1 to 254)

I/O expansion chassis capacity

Logical I/O slots 6
Points per I/O module Up to 32
Points per chassis Up to 192

I/O module types AI, DI, DO, AO, UIO

Field-interface types External termination

Maximum number of I/O expansion

chassis 15 for each main chassis
(address range from 1 to 15)

Serial I/O bus RS-485, 375 Kbps, multi-drop, maximum distance

of 100 ft (30 m)

Ethernet I/O bus Fiber-optic, maximum distance of 12.4 miles (20

km) with matching SFPs on both ends, per the
Small Form-Factor Pluggable (SFP) Requirements
section

Tricon CX Products Addendum to Tricon User Guides 14

Chapter 2 Product Specifications 9791042-002, Rev 0.0

Feature Specification

Maximum number of I/O points per

system 2880

Maximum number of HART points per 512

system

Maximum number of tagnames 50,000

Power Supply Requirements

The logic and field power supplies for Tricon CX systems must meet the following criteria.
• Input voltage range: 24 VDC, –15% to +20%
• Extended input voltage range: 19.2 to 30 VDC
• Sized to operate over the temperature range of the delivered system
• Redundant, for availability
• Approved for use in safety extra-low-voltage (SELV) circuits according to the requirements of EN 61010-
1:2010, Safety requirements for electrical equipment for measurement, control, and laboratory use – Part
1: General requirements

Small Form-Factor Pluggable (SFP) Requirements

SFPs used with Tricon CX systems must meet the criteria in the following table.

CAUTION
POTENTIAL FOR EYE INJURY

• Use only Class 1 Laser SFPS.

• Do not stare at the open end of the fiber connection.
Failure to follow these instructions can result in eye injury.

For a list of tested and validated SFPs, see Application Note 48, Triconex Safety System Boundary, which is
available on the Global Customer Support (GCS) center website at https://pasupport.schneider-electric.com.

Criteria for SFPs used with Tricon CX Products

Feature SFP Fiber Single mode SFP Fiber Multimode

Type 1000Base-LX, 1550 nm 1000Base-SX, 850 nm

Link Budget <25 dB <10 dB

Max Speed rate 1.25 Gbps 1.25 Gbps

Distance up to 12.4 miles (20 km) up to 1804 ft (550 m)

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Chapter 2 Product Specifications 9791042-002, Rev 0.0

Feature SFP Fiber Single mode SFP Fiber Multimode

Power voltage 3.3 V 3.3 V

Power consumption <1.0 W <1.0 W

Hot swappable Yes Yes

Connector LC Duplex (Hot pluggable) LC Duplex (Hot pluggable)

Compatibility MSA MSA

Compliance IEEE 802.3, Class 1 laser IEEE 802.3, Class 1 laser

per IEC-60825, FDA 21, per IEC-60825, FDA 21,
CFR 1040.10 and 1040.11 CFR 1040.10 and 1040.11

Operating –4° to 176° F –4° to 176° F

temperature (–20° to 85° C)a (–20° to 85° C)
a
The maximum operating temperature of the SFP is recommended to be at most 68° F (20° C) greater than ambient. You can use SFPs with a lower maximum
temperature specification if the ambient temperature in your environment is lower.

I/O Bus Ethernet Cable Requirements

The I/O bus cable for Tricon CX systems must be a Category 6 (CAT6) Industrial Type Cable that meets the
following criteria.
• Designed to the ISO/IEC 11801 Category 6 requirements
• 100 Ohm SFTP round patch cable—four twisted pairs that are individually shielded, cabled, and double
shielded with Kevlar reinforcement strands
• Jacketed in UV-resistant Halogen Free Flame Retardant (HFFR) polyurethane
• Designed for harsh environments

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Chapter 2 Product Specifications 9791042-002, Rev 0.0

Typical Weight of Components

This table identifies the typical weight of Tricon CX components.
Weight of Tricon CX Components

Component Approximate Weight

Main chassis 17.64 lb. (8.00 kg)

I/O expansion chassis 22.71 lb. (10.30 kg)

Main processor 2.65 lb. (1.20 kg)

UCM 3.77 lb. (1.71 kg)

TCM 3.14 lb. (1.42 kg)

I/O module 2.69 lb. (1.22 kg)

4701X IMSS 0.50 lb. (0.23 kg)

4703X IMFF 1.10 lb. (0.50 kg)

16-point termination panel 0.80 lb. (0.36 kg)

32-point termination panel 1.40 lb. (0.64 kg)

Fully loaded I/O expansion chassis 58.30 lb. (26.45 kg)

Fully loaded main chassis 39.39 lb. (17.86 kg)

Tricon CX Products Addendum to Tricon User Guides 17

Chapter 2 Product Specifications 9791042-002, Rev 0.0

Standard Tricon CX Products

This section identifies standard Tricon CX products.
Tricon CX Chassis and Modules

Model Number Description

Modules and Chassis

8120X Main Chassis

8131X I/O Expansion Chassis

3009X Main processor, 256 Mb

4355X Tricon Communication Module (TCM)

4610X Unified Communication Module (UCM)

4701X I/O Bus Interface Module Serial-Serial (IMSS)

4703X I/O Bus Interface Module Fiber-Fiber (IMFF)

3506X SDI, 24 VDC, Supervised, Commoned, 32 pt., TMR

3626X SDO, 24 VDC, Supervised, Commoned, 32 pt., TMR

3722X AI, 0–5 VDC, Fast Input, Commoned, 32 pt., TMR.

3723X AI, 0–5 VDC, HART Configurable, 32 pt., TMR

3809X AO, 4–20 mA, HART Configurable, Commoned, 16 pt., TMR

3902X UIO, Universal Input/Output, HART Configurable, Commoned, 16 pt., TMR

Tricon CX Field Termination Options

Model Number Description

9666X DO Field External Termination (FET) connector, 24 VDC, Commoned, 32 pt.

9769X AI Field External Termination (FET) connector, 24 VDC, Commoned, 32 pt.

9770X DI Field External Termination (FET) connector, 24 VDC, Commoned, 32 pt.

9963X Universal I/O Field External Termination (FET) connector, 24 VDC, Commoned, 16
pt.

9965X AO Field External Termination (FET) connector, 24 VDC, Commoned, 16 pt.

9563X-910* DI External Termination Panel (ETP), 24 VDC, Commoned, 16 pt.

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Model Number Description

9566X-810* DI External Termination Panel (ETP), 24 VDC, Commoned, 32 pt.

9570X-610* DI External Termination Panel (ETP), Nonincendive, 24 VDC, Commoned, 32 pt.

9662X-610* DO External Termination Panel (ETP), 24 VDC, Commoned, 16 pt.

9671X-610* DO External Termination Panel (ETP), Nonincendive, Commoned, 16 pt.

9671X-810* DO External Termination Panel (ETP), 24 VDC, Commoned, 16 pt.

9760X-210* AI External Termination Panel (ETP), Current input, 0–5 VDC, 32 pt.

9761X-210* AI External Termination Panel (ETP), Current input, 0–5 VDC, 16 pt.

9765X-210* AI External Termination Panel (ETP), 3-wire current input, 0–5 VDC, 32 pt.

9771X-210* AI External Termination Panel (ETP), Current input, 0–5 VDC, 16 pt.

9789X-610* AI External Termination Panel (ETP), Nonincendive, 4–20 mA current input, 32 pt.

9791X-610* AI External Termination Panel (ETP), 4-20 mA current input, 0–5 VDC, 16 pt.

9890X-610* AO External Termination Panel (ETP), 20 mA analog output current, 16 pt.

9960X-610* Universal I/O External Termination Panel (ETP), 4-20 mA analog input/output
current, <10 mA digital input current, 50 mA digital output current, 16 pt.

Notes • The base model numbers of ETPs are followed by an asterisk (*) in this document. The asterisk is
a placeholder for “F” or “RF,” which relates to RoHS compliance and flame-test rating. For more
information, see the Part Number Cross Reference section in this guide.
• See Application Note 48, Triconex Safety System Boundary, which is available on the Global
Customer Support (GCS) center website at https://pasupport.schneider-electric.com, for a list of
additional ETPs that can be used.

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International Approvals
The Tricon CX controller has been certified as complying with multiple internationally recognized standards by
the following internationally recognized certification agencies, these certifications have qualified the Tricon for
use around the world in safety critical applications. Test reports from the various certification agencies are
available upon request.

Canadian Standards Association (CSA)

CSA has certified that the Tricon CX controller is in full compliance with the internationally recognized electrical
safety standards and is qualified for general use in North American and other jurisdictions requiring compliance
with these standards.

Standard Number Title

CAN/CSA-C22.2 No. 61010-2-201-14 Safety Requirements for Electrical Equipment for Measurement,
Control, and Laboratory Use - Part 2: Particular Requirements for
Control Equipment

UL Std. No. 61010-2-201 (1st Edition) Safety Requirements for Electrical Equipment for Measurement,
Control, and Laboratory Use - Part 2: Particular Requirements for
Control Equipment

CAN/CSA-C22.2 No. 61010-1-12 Safety Requirements for Electrical Equipment for Measurement,
Control, and Laboratory Use, Part 1: General Requirements

UL Std. No. 61010-1 (3rd Edition) Safety Requirements for Electrical Equipment for Measurement,
Control, and Laboratory Use - Part 1: General Requirements

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Factory Mutual (FM)

FM has certified that the Tricon CX controller is in full compliance with the following internationally recognized
standards and is qualified for use in Class I, Division 2, Temperature T4, Groups A, B, C, and D hazardous
indoor (or outdoor in a NEMA 4 cabinet) locations.
In North America, the field signals used with non-incendive external termination panels are certified for Class I,
Division 2, Groups C and D.

Standard Number Title

FM Class 3600:2011 Electrical Equipment for Use in Hazardous (Classified) Locations –

General Requirements

FM Class 3611:2016 Nonincendive Electrical Equipment for Use in Class I and II,
Division 2, and Class III, Divisions 1 and 2, Hazardous (Classified)
Locations

FM Class 3810:2005 Electrical Equipment for Measurement, Control and Laboratory Use

ANSI/ISA 61010-1 (82.02.01): 2012 Safety Requirements for Electrical Equipment for Measurement,
Control, and Laboratory Use – Part 1: General Requirements

CSA C22.2 No. 213:2016 Non-Incendive Electrical Equipment for use in Class I, Division 2
Hazardous Locations

CAN/CSA 22.2 No. 61010-1:2012 Safety Requirements for Electrical Equipment for Measurement,
Control, and Laboratory Use - Part 1: General Requirements

For more information about FM certifications for Triconex products, contact the Global Customer Support
(GCS) center.

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TÜV Rheinland
TÜV has certified that the Tricon CX controller fulfills the applicable requirements in the internationally
recognized standards listed below, and thus is qualified for use in the following applications and jurisdictions.
• Emergency safety shut-down or other critical control applications requiring SIL 1-3 certification per the
functional safety requirements of IEC 61508
• Fire and gas detection applications requiring certification per the requirements of EN 54
• Fire and gas detection applications requiring certification per the requirements of NFPA 72
• Burner management applications requiring certification per the requirements of EN 50156-1
• Burner management applications requiring certification per the requirements of NFPA 85 or NFPA 86
• All applications for use in the European Union or other jurisdictions requiring compliance with the EMC
Directive No. 2014/30/EU and Low Voltage Equipment Directive No.2014/35/EU
• All applications for use in the European Union or other jurisdictions requiring compliance with the ATEX
Directive No. 2014/34/EU for Zone 2, Gas Group IIC hazardous locations
• Applications requiring certification (up to SIL 3) to IEC 62061 Safety of machinery – Functional safety of
safety-related electrical, electronic and programmable electronic control systems

Standard Number Title

IEC 61508, Parts 1-7:2010 Functional Safety of Electrical/Electronic/Programmable Electronic

Safety-Related Systems

IEC 61511, Parts 1-3:2016 Functional safety – Safety instrumented systems for the process
industry sector

IEC 61326-3-1:2017 Electrical equipment for measurement, control and laboratory use -
EMC requirements – Part 3-1: Immunity requirements for safety-
related systems and for equipment intended to perform safety-
related functions (functional safety) - General industrial applications

IEC 61131-2:2007 Programmable controllers – Part 2: Equipment requirements and

tests
Overvoltage Category II and Zone B (EMC Immunity) are assumed

IEC 62061:2015 Safety of machinery – Functional safety of safety-related electrical,

electronic and programmable electronic control systems

IEC 62443-4-1:2017 (65/685/FDIS) Industrial communication networks – Network and system security
– Part 4-1: Product development requirements

IEC 62443-4-2:2017 (65/663/CDV) Industrial communication networks – Network and system security
– Part 4-2: Technical security requirements for IACS components

EN 50130-4:2011 Alarm systems – Part 4: Electromagnetic compatibility - Product

family standard: Immunity requirements for components of fire,
intruder and social alarm systems

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Standard Number Title

EN 50156-1:2015 Electrical equipment for furnaces and ancillary equipment – Part 1:

Requirements for application design and installation

EN 50178:1997 Electronic equipment for use in power installations

EN 60079-0:2012/A11:2013 Explosive Atmospheres - Part 0: Equipment - General

Requirements

EN 60079-7:2015 Explosive Atmospheres - Part 7: Equipment Protection by

Increased Safety "e"

EN 60079-15:2010 Explosive Atmospheres - Part 15: Equipment Protection by Type of

Protection "n"

EN 61000-6-7:2015 Electromagnetic compatibility (EMC) - Part 6-7: generic standards -

Immunity requirements for equipment intended to perform functions
in a safety-related system (functional safety) in industrial locations

EN 61000-6-4:2011 + A1:2014 Electromagnetic compatibility (EMC) – Part 6-4: Generic standards

- Emission standard for industrial environments

EN 54-2:1997 + AC:1999 + A1:2006 Fire detection and fire alarm systems – Part 2: Control and
indicating equipment

EN 298:2012 Automatic gas burner control systems for gas burners and gas
burning appliances with or without fans

NFPA 72:2016 National Fire Alarm and Signaling Code, 2016 Edition

NFPA 85:2015 Boiler and Combustion Systems Hazards Code, 2015 Edition

NFPA 86:2015 Standard for Ovens and Furnaces, 2015 Edition

EN 61000-4-2:2009 Electromagnetic compatibility (EMC) – Part 4-2: Testing and

measurement techniques - Electrostatic discharge immunity test

EN 61000-4-3:2006 + A1:2008 + Electromagnetic compatibility (EMC) – Part 4-3: Testing and

IS1:2009 measurement techniques - Radiated, radio-frequency,
electromagnetic field immunity test

EN 61000-4-4:2012 Electromagnetic compatibility (EMC) – Part 4-4: Testing and

measurement techniques - Electrical fast transient/burst immunity
test

EN 61000-4-5:2017 Electromagnetic compatibility (EMC) – Part 4-5: Testing and

measurement techniques - Surge immunity test

EN 61000-4-12:2006 Electromagnetic compatibility (EMC) – Part 4-12: Testing and

measurement techniques - Ring wave immunity test

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Standard Number Title

EN 61000-4-16:1998 + A1:2004 Electromagnetic compatibility (EMC) – Part 4-16: Testing and

measurement techniques - Test for immunity to conducted,
common mode disturbances in the frequency range 0 Hz to 150
kHz

ISA 84.00.01 Functional Safety: Safety Instrumented Systems for the Process
Industry Sector (ANSI/ISA-84.00.01-2004)

IEC 61000-4-2:2008 Electromagnetic compatibility (EMC) - Part 4-2: Testing and

measurement techniques - Electrostatic discharge immunity test

IEC 61000-4-3:2010 Electromagnetic compatibility (EMC) - Part 4-3: Testing and

measurement techniques - Radiated, radio-frequency,
electromagnetic field immunity test

IEC 61000-4-4:2012 Electromagnetic compatibility (EMC) - Part 4-4: Testing and

measurement techniques - Electrical fast transient/burst immunity
test

IEC 61000-4-5:2017 Electromagnetic compatibility (EMC) - Part 4-5: Testing and

measurement techniques - Surge immunity test

IEC 61000-4-6:2013 Electromagnetic compatibility (EMC) - Part 4-6: Testing and

measurement techniques - Immunity to conducted disturbances,
induced by radio-frequency fields

IEC 61000-4-8:2009 Electromagnetic compatibility (EMC) - Part 4-8: Testing and

measurement techniques - Power frequency magnetic field
immunity test

IEC 61000-4-16:2015 Electromagnetic compatibility (EMC) - Part 4-16: Testing and

measurement techniques - Test for immunity to conducted,
common mode disturbances in the frequency range 0 Hz to 150
kHz

IEC 61000-4-18:2006 Electromagnetic compatibility (EMC) - Part 4-18: Testing and

measurement techniques - Damped oscillatory wave immunity test

IEC 61000-4-29:2000 Electromagnetic compatibility (EMC) - Part 4-29: Testing and

measurement techniques - Voltage dips, short interruptions and
voltage variations on d.c. input power port immunity tests

IEC 60068-2-2:2007 Environmental testing - Part 2-2: Tests - Test B: Dry heat

IEC 60068-2-6:2007 Environmental testing - Part 2-6: Tests - Test Fc: Vibration
(sinusoidal)

IEC 60068-2-14:2009 Environmental testing - Part 2-14: Tests - Test N: Change of

temperature

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Standard Number Title

IEC 60068-2-27:2008 Environmental testing - Part 2-27: Tests - Test Ea and guidance:
Shock

IEC 60068-2-30:2005 Environmental testing - Part 2-30: Tests - Test Db: Damp heat,
cyclic (12 h + 12 h cycle)

IEC 60068-2-32:1994 Environmental testing. Part 2: Tests. Test Ed: Free fall

IEC 60068-2-78:2012 Environmental testing - Part 2-78: Tests - Test Cab: Damp heat,
steady state

European Union CE Mark

Based upon the independent TÜV evaluation and test results, Schneider Electric has certified the Tricon CX
controller is suitable to use in the European Union and all other jurisdictions requiring compliance with these
European Union directives:
• EMC Directive 2014/30/EU
• Low Voltage Directive 2014/35/EU
• RoHS 2 Directive 2011/65/EU
• ATEX Directive 2014/34/EU
See the EU Declaration of Conformity for details.

Declaration of Conformity
The following declaration of conformity with the European Union directives for electromagnetic compatibility,
low-voltage equipment, certain hazardous substances, and explosive atmospheres is provided as a
convenience. This declaration is the latest available at publication time and may have been superseded. For
updates, contact the Global Customer Support (GCS) center.

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EU Declaration of Conformity

We, the Manufacturer: Schneider Electric Systems USA, Inc., having offices at:
26561 Rancho Parkway South
Lake Forest, California 92630
U.S.A.
Declare under our sole responsibility that the Tricon CX Version 11.x System as listed below is in conformity with the
following standards and protection requirements of the following council directives and the listed harmonized standards:
• EMC Directive: 2014/30/EU
• Low Voltage Directive: 2014/35/EU
• RoHS 2 Directive: 2011/65/EU
• ATEX Directive: 2014/34/EU
Products Covered by this Declaration
Low Voltage, EMC, and RoHS Directives
Tricon CX (Triple Modular Redundant Controller) Version 11.x—3009X, 4355X, 4610X (not RoHS compliant), 4701X, 4702X,
4703X, 3506X, 3626X, 3722X, 3723X, 3809X, 3902X, chassis, and termination products: 9563X-910RF, 9566X-810RF, 9570X-
610RF, 9662X-610RF, 9671X-610RF, 9671X-810RF, 9760X-210RF, 9761X-210RF, 9765X-210RF, 9771X-210RF, 9789X-610RF,
9791X-610RF, 9890X-610RF, 9960X-610RF, 9970X-610RF
ATEX Directive
Tricon CX (Triple Modular Redundant Controller) Version 11.x—3009X, 4355X, 4610X, 4701X, 4703X, 3506X, 3626X, 3722X,
3723X, 3809X, 3902X, chassis, and termination products: 9666X, 9769X, 9770X, 9963X, 9965X

Basis on which Conformity is being Declared

The product identified above complies with the requirements of the above EU Directives by meeting these standards.

1. EN 61000-6-4:2011 + A1:2014 EMC – Emissions

EN 55011:2007 Gr. 1 Kl. A Conducted and radiated
IEC 61131-2:2007 Radiated interference (class A)
IEC 61000-6-4:2011 + A1:2014 Radiated interference (class A)
IEC 61131-2:2007 Conducted interference (class A)
2. EN 61131-2:2007 EMC – Immunity
IEC 61131-2:2007 - 9.5 Electrostatic discharge
IEC 61326-3-1:2017 Electrostatic discharge
EN 50130-4:2011 Electrostatic discharge
EN 61000-4-2:2009 Electrostatic discharge
EN 61000-4-3:2006 + A1:2008 + IS1:2009 Radiated HF fields
IEC 61131-2:2007 - 9.8 Fast transient bursts
IEC 61326-3-2:2017 Fast transient bursts
EN 50130-4:2011 Fast transient bursts
EN 61000-4-4:2012 Fast transient bursts
IEC 61131-2:2007 - 9.9 High-energy surges
IEC 61326-3-2:2008 High-energy surges
EN 50130-4:2011 High-energy surges
EN 61000-4-5:2014 High-energy surges
IEC 61131-2:2007 Damped oscillatory wave (Ringwave)
EN 61000-4-12:2006 Damped oscillatory wave (Ringwave)
IEC 61326-3-1:2017 - Tables 3, 4, 5, and 6 Conducted common mode voltage
EN 61000-4-16:1998 + A1:2004 Conducted common mode voltage
3. EN 61131-2:2007 Product Safety
EN 61010-1:2007 Overvoltage Category II
4. EN 60079-0:2012 + A11:2013 Explosive Atmospheres
EN 60079-15:2010 Explosive Atmospheres, Equipment Protection “n”
EN 60079-7:2015 Explosive Atmospheres, Equipment Protection by Increased Safety “e”

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ATEX
For compliance with ATEX, products are in accordance with the harmonized standards listed based on EU Type Examination
Certificate TUV 18 ATEX 8157 X, issued by:

TÜV Rheinland Industrie Service GmbH – TÜV Rheinland Group

Prüflaboratorium für Ex-Schutz
Haumannplatz 4 D-45130 Essen
Germany
The authorized ATEX markings are shown below:

II 3 G Ex nA IIC T4 Gc

The technical documentation required to demonstrate that the product meets the requirements of the above directives has been
compiled by the signatory below and is available for inspection by the relevant enforcement authorities.

The CE mark was first applied in: 2018

Special Measures and Limitations Which Must be Observed

The product must be installed and operated as described in the Tricon CX Addendum to Tricon User Guides and the Planning and
Installation Guide for Tricon v9-v11 Systems.

Signed:

Frank W. Kloer
Qualification Engineer
February, 2018

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Wurldtech
Wurldtech has certified that Tricon CX 11.3.x products meet the standards in the Achilles Level 2 specification.
To view certificates, which include information about certified product versions and specification versions,
contact the Global Customer Support (GCS) center.

ISASecure
TÜV has certified that Tricon CX products meet the standards in the ISASecure Embedded Device Security
Assurance (EDSA) Level 1 specification. To view certificates, which include information about certified product
versions and specification versions, contact the Global Customer Support (GCS) center.

Environmental Considerations
The Tricon CX system has been tested for use in harsh environmental conditions up to Class G3 (Harsh)
environments as defined in ISA Standard S71.04-2013: Environmental Conditions for Process Measurement
and Control systems: Airborne Contaminants, based on mixed flowing gas exposure testing according to EIA
Standard 364-65, Class IIIA, against the environmental conditions described in the following table.

Feature Specification

Temperature 30° C ± 1° C

Relative Humidity 70% ± 2%

Cl2 20 ± 5 ppb

NO2 200 ± 50 ppb

H2S 100 ± 20 ppb

SO2 200 ± 50 ppb

Exposure Timea 20 days

a
The exposure time of 20 days is the “accepted equivalency of 10 years” in an industrial environment.

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Notes • The synergistic effects of various combinations of corrosive gases make the determination of
severity levels complex.
• The effects of elevated temperature and high or variable relative humidity may cause the
acceleration of corrosion by gaseous contaminants and will impact the corrosion rates.
• The differing levels of exposure to harsh environmental conditions can reduce the equipment
Mean Time Between Failure (MTBF).
• The Tricon system is not designed for prolonged exposure to particulate corrosive elements such
as Sulphur. Under such conditions, provide suitable protection, such as purged air cabinets with
appropriate filtration systems, to ensure that the Tricon hardware is not exposed to particulate
based corrosive elements.
• The use of conformal coating does not stop the corrosive effects of harsh environmental
conditions.
• For equipment installations in harsh environmental conditions, Schneider Electric suggests that
customers obtain the guidance of an environmental chemical or biological specialist.

The following Tricon CX equipment has been tested for mixed flowing gas exposure.
• 3009X, Main Processor, 256 Mb
• 3506X, DI, 24 VDC, Supervised, TMR, 32 pts.
• 3626X, DO, 24 VDC, Supervised, Commoned, TMR, 32 pts.
• 3722X, AI, 0–5 VDC, Fast, No-HART, TMR, 32 pts.
• 3723X, AI, 0–5 VDC, HART, TMR, 32 pts.
• 3809X, AO, 4–20 mA, HART, 16 pts.
• 3902X, Universal I/O, HART, 16 pts.
• 4355X, Tricon Communication Module (TCM)
• 4610X, Unified Communication Module (UCM)
• 4701X, I/O Bus Interface Module Serial-Serial (IMSS)
• 4703X, I/O Bus Interface Module Fiber-Fiber (IMFF)
• 8120X, Main Chassis
• 8131X, I/O Expansion Chassis
• 9666X, DO FET, 32 pts
• 9769X, AI FET, 32 pts
• 9770X, DI FET, 32 pts
• 9890X-610* AO/UIO ETP, 16 pts.
• 9963X, UIO FET, 16 pts
• 9965X, AO FET, 16 pts

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Harsh Environment Statement of Compliance - Class G3

The following statement of compliance with the International Society of Automation (ISA) S71.04
Environmental Conditions for Process Measurement and Control Systems: Airborne Contaminants standard for
operational environments is provided as a convenience. This statement of compliance is the latest available at
publication time and may have been superseded. For updates, contact the Global Customer Support (GCS)
center.

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Model 8120X Main Chassis

A Tricon Model 8120X Main Chassis accepts three Model 3009X Main Processor modules and four
communication modules in two redundant pairs. It connects to the Model 8131X I/O Expansion Chassis
through triplicated RS-485 bi-directional communication ports. It also accepts Foxboro DCS time
synchronization interfaces for Foxboro DCS mesh integration. The model 8120X Main Chassis is powered by
external 24 VDC redundant power supplies.

Figure 1: Typical Model 8120X Main Chassis

Legend

A Keyswitch

B 3009X Main Processors

C Tricon Communication Modules (TCM)

D Unified Communication Modules (UCM)

E Module Ejectors

F Media Adapters (for future use)

G Universal Mounting Bracket (for panel or rack mounting)

H RJ-45 Copper Ethernet Communication Portsa

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Legend

I DB9 RS-232/RS-485 Serial Modbus Communication Ports

J RJ-45 Copper Ethernet I/O Processor Bus Ports (for future use)

K RJ-45 Copper Ethernet ECOM Bus Ports (for future use)

L DB9 RS-485 Serial I/O Processor Bus Ports

M RJ-45 RS-485 Serial I/O Processor Bus Ports

N Foxboro DCS Time Synchronization Porta

O Cover to expose removable fuses, batteryb, and iButton (for

future use)

P Main Chassis Address Plug

Q Resistor Capacitor (RC) Network

R Power 1 and Power 2 LED Indicators

S 24 VDC Power Supply Screw Terminals, Redundant

T Alarm Screw Terminals, Redundanta

a
See the Conducted Susceptibility Compliance section.
b
See Recommended Replacement Parts for more information on the fuses and battery.

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Alarms
Alarms assert when the controller detects either a system alarm or a program alarm. Each MP contains a set
of redundant alarm solid-state relays. The relays are normally closed and are connected in series between MP
Modules.
• A system alarm indicates a fault in the controller, its power supplies, or field input.
• A program alarm indicates a problem detected by the control program.

Figure 2: Tricon CX Alarm Schematic

This table lists specifications for the Tricon CX alarm contacts.

Tricon CX Alarm Contact Specifications

Feature Specification

Alarm contacts 2, redundant pair, isolated

Rated voltage ±24 VAC/VDC

Operational voltage range 0–30 VDC

Maximum switch voltage 33 V

Maximum switching power 15 W resistive

Maximum off-state leakage <50 µA

Maximum nominal current 0.5 A per contact, continuous

0.7 A per contact for 100 ms

Voltage drop @ chassis connection 1.5 VDC @ 0.5 A

Fuses, on chassis 1 per contact, 800 mA, fast-acting

Blown-fuse indicator On baseplate

Contact-to-protective-earth isolation 500 VDC, minimum

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Feature Specification

Contact-to-functional-earth (logic) isolation 800 VDC, minimum

Model 8131X I/O Expansion Chassis

A Tricon Model 8131X I/O Expansion Chassis accepts up to six pairs of I/O modules, which supports up to 192
I/O points. The I/O expansion chassis connects to the main chassis through an I/O Bus Interface Module. The
I/O expansion chassis is powered by external 24 VDC redundant power supplies. For each I/O pair (logical
slot), you connect field wiring to external termination panels.

Figure 3: Typical Model 8131X I/O Expansion Chassis

Legend

A Model 4703X I/O Bus Interface Module Fiber-Fiber (IMFF), shown.

Alternatively, Model 4701X I/O Bus Interface Module Serial-Serial (IMSS)
can be used.

B Model 3626X DO Modules

C Model 3723X AI+HART Modules

D Model 3506X DI Modules

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Legend

E Model 3809X AO Modules

F Model 3722X AI Modules

G Model 3902X UIO Modules

H FET Connector with DO-Select Switches in Up Positiona

I FET Connector with DO-Select Switches in Down Positionb

J Field External Termination (FET) Connector

K Module Ejectors

L Resistor Capacitor (RC) Network

M Alarm Fuse LED Indicators

N Cover to expose removable fuses, batteryc, and iButton (for future use)

O Power 1 and Power 2 LED Indicators

P Power 1 and Power 2 Fusec

Q 24 V DC Power Supply Screw Terminals, Redundant

R Alarm Screw Terminals, Redundant

S Chassis Address Plug

T Alarm Fusec
a
DO selected.
b
DO not selected.
c
See Recommended Replacement Parts for more information on the fuses and battery.

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Model 3009X Main Processor

This figure shows the front panel of the Model 3009X Main Processor, which can be used in Model 8120X
Main Chassis.

Figure 4: Model 3009X Main Processor Front Panel

Legend

A Module Ejectors

B Module Status

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Legend

C Programming Modes

D Alarms

E Input/Output Bus Status

F Input/Output Processor (IOP) Status

G Small Form-Factor Pluggable (SFP) Port for IOP Bus

H Enhanced Communication Bus Status

I For future use

J Debug Port for Schneider Electric use

3009X MP Architecture
This figure shows the architecture of the Model 3009X MP.

Figure 5: 3009X MP Architecture

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3009X Specifications
This table lists the specifications for the Model 3009X Main Processor.
3009X Main Processor Specifications

Feature Description

Main processor QorlQ P1021, dual core processor, 32KB L1 cache, 256 KB L2
cache, 800 MHz

Memory 256 MB DRAM (without battery backup)

2 MB SRAM (with battery backup)
128 MB Flash PROM

Clock Calendar Time and date

Battery backup
Typical drift: ±2 seconds/day
Maximum drift: ±2.16 seconds/day

Tribus 32-bit CRC-protected

32-bit DMA, fully isolated

Speed 1000 Mbps

Serial port For diagread diagnostic analysis

Optically isolated RS-232 interface on one 9-pin connector
500 VDC isolation

Expansion communication
chassis interface

Protocol Copper Ethernet, RJ-45 (on backplane)

Data Rate 100 Mbps Ethernet

I/O interface
Serial Protocol RS-485

Serial Data Rate 375 Kbps

IOP Bus SFP, Ethernet, up to 12.4 miles (20 km)

Logic power <15 Watts

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Model 4355X Tricon CX Communication Module (TCM)

This figure shows the front panel of the Model 4355X Tricon CX Communication Module, which can be used in
Model 8120X Main Chassis.

Figure 6: Model 4355X TCM Front Panel

Legend

A Module Ejectors

B Module Status

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C Serial Ports Status

D HART LEDs

E Gigabit Ethernet Link

F NET 1 Status and SFP Port

G Small Form Factor Pluggable (SFP) is installed

H NET 2 Status and SFP Port

I Enhanced Communication Bus Status

J Debug port for Schneider Electric use

4355X TCM Architecture

This figure shows the architecture of the Model 4355X TCM.

Figure 7: 4355X Architecture

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4355X Specifications
This table lists the specifications for the Model 4355X TCM.
TCM 4355X Specifications

Feature Description

Serial ports 2, galvanically isolated RS-232/RS-485 interfaces, DB-9

connectors
For diagread diagnostic analysis 1, galvanically isolated RS-232 interface, 9-pin connector
Speed Up to 115.2 Kbps per port, aggregate data rate of 230.4 Kbps
Port isolation 500 VDC

Communication module network

interfacesa
Protocol 2,100Base-TX/1000Base-T Ethernet (Copper Networks)
2,1000Base-X/100Base-FX (SFP interface)

Communication protocols TriStation, Modbus Master, Modbus Slave, Modbus TCP/IP,

TSAA (with support for IP Multicast), Peer-to-Peer, Triconex Time
Synchronization, External HART DTM, SNTP, and Jet Direct
(network printing)

Modbus functions supported 01—Read Coil Status 06—Modify Register Content

02—Read Input Status 07—Read Exception Status

03—Read Holding Registers 08—Loopback Diagnostic Test

04—Read Input Registers 15—Force Multiple Coils

05—Modify Coil Status 16—Preset Multiple Registers

Status indicators:
Module status Pass, Fault, Active, Maint, Temp
Serial Port activityb Tx (Transmit)—1 per port
Rx (Receive)—1 per port
Network Port activity GE (Gigabit Ethernet)—1 per network port
Tx (Transmit)—1 per network port
Rx\Link—1 per network port
SFP—1 per network port

ECOM Bus activity L, M, R

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Feature Description

Logic Power <19 watts

a
Copper and fiber communication ports cannot be used at the same time.
b
The Rx status indicators will blink on all TCMs if there is any HART communication. If HART is enabled on both TCMs in a logical slot, the Tx status indicators on both
TCMs will periodically blink.

TCM Protocols and Standards

This table lists the protocols and standards supported on the Model 4355X TCM.
TCM Protocols/Standards

Protocol or Standard Network Ports Serial Ports

TriStationa NET 1, NET 2 Port 2

TriStation via Secure Sockets Layer (SSL)b NET 1, NET 2 Port 2

TSAA (UDP/IP) NET 1, NET 2 —c

TSAA with IP Multicast (UDP/IP) NET 1, NET 2 —

Peer-to-Peer (UDP/IP) NET 1, NET 2 —

Embedded OPC Server (OPC Data Access — —

and OPC Alarms and Events)

Modbus Slave (ASCII or RTU) — Any port

Modbus Master (RTU) — Any port

Modbus Master or Slave (TCP) NET 1, NET 2 —

Triconex Time Synchronization via DLC NET 1 —

Triconex Time Synchronization via UDP/IP NET 1, NET 2 —

SNTP Triconex Time Synchronization NET 1, NET 2 —

Network Printing using Jet Direct NET 1, NET 2 —

External HART DTM . NET 1, NET 2 —

a
The TCM allows three simultaneous connections to NET 1 and NET 2. For example, it is possible to have two connections to NET 1 and one connection to NET 2.
b
See the TriStation 1131 Developer’s Guide for detailed guidelines on secure communication.
c
— means the protocol or standard is not supported on these ports.

Note: When developing a TSAA program, limit the length of frames to 1996 bytes. If the amount of data in a
single message is more than 1996 bytes but less than 2000 bytes, a response code 8, Message was
too big, is returned. If the amount of data in a single message exceeds 2000 bytes, the message is
dropped silently—no response code is sent.

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Network Interface Media

Network ports (NET 1 and NET 2) on the Model 4355X TCM are 100BASE-TX and 1000BASE-T (copper) or
100BASE-FX and 1000BASE-X (fiber) connectors. However, the ports support fiber optic media by use of
small form factor pluggables (SFPs). For information about configuring TCM network ports, see the TriStation
1131 Developer’s Guide.
Note that you must separately purchase SFPs. For more information about SFP requirements, see “Small
Form-Factor Pluggable (SFP) Requirements”. For a list of tested and validated SFPs, see Application Note 48,
Triconex Safety System Boundary, which is available on the Global Customer Support (GCS) center website at
https://pasupport.schneider-electric.com.

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Model 4610X Unified Communication Module (UCM)

This figure shows the front panel of the Model 4610X Unified Communication Module, which can be used in
Model 8120X Main Chassis.

Figure 8: Model 4610X UCM Front Panel

Legend

A Module Ejectors

B Module Status

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Legend

C Serial Ports Status

D HART LEDs

E Gigabit Ethernet Link

F NET 1 Status and SFP Port

G Small Form Factor Pluggable (SFP) is installed

H NET 2 Status and SFP Port

I Enhanced Communication Bus Status

J Debug port for Schneider Electric use

K Infrared (IR) Link (for Control Processor configuration)

L Fieldbus (FB) Status

M Control Network (Fiber Optic Ethernet)

N Field Control Processor (CP) Operational Status and

Reset button

O Field Device Systems Integrator (FDSI) Status

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4610X UCM Architecture

This figure shows the architecture of the Model 4610X UCM.

Figure 9: 4610X Architecture

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Figure 10: Tricon CX UCM and Foxboro DCS Control System Interface

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4610X Specifications
This table lists the specifications for the Model 4610X UCM.
UCM 4610X Specifications

Feature Description

Serial ports 2, galvanically isolated RS-232/RS-485 interfaces, DB-9 connectors

For diagread diagnostic analysis 1, galvanically isolated RS-232 interface, 9-pin connector
Speed Up to 115.2 Kbps per port, aggregate data rate of 230.4 Kbps
Port isolation 500 VDC

Modbus functions supported 01—Read Coil Status 06—Modify Register Content

02—Read Input Status 07—Read Exception Status

03—Read Holding Registers 08—Loopback Diagnostic Test

04—Read Input Registers 15—Force Multiple Coils

05—Modify Coil Status 16—Preset Multiple Registers

Communication module network

interfacesa
Protocol 2,100Base-TX/1000Base-T Ethernet (Safety Copper Networks)
2,1000Base-X/100Base-FX (Safety SFP interface)
2,100Base-FX (Control Network)

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Feature Description

Status indicators:
Module status Pass, Fault, Active, Maint, Temp
Field Device Systems Integrator
(FDSI) status Operational Status, Link/Act, Master, Tracker
Field Control Processor (CP)
status Operational Status
Serial Port activity TX (Transmit)—1 per port

RX (Receive)—1 per port

Network Port activity GE (Gigabit Ethernet)—1 per network port
SFP—1 per network port
TX (Transmit)—1 per network port
RX\Link—1 per network port
Control Network Port activity TX (Transmit)—1 per network port

RX\Link—1 per network port

ECOM Bus activity L, M, R

Logic Power <30 watts

a
Copper and fiber communication ports cannot be used at the same time.

UCM Protocols and Standards

This table lists the protocols and standards supported on the Model 4610X UCM safety network ports and
serial ports.
UCM Protocols/Standards on Safety Network Ports

Protocol or Standard Network Ports Serial Ports

TriStation NET 1, NET 2 Port 2

TriStation via Secure Sockets Layer (SSL)a NET 1, NET 2 Port 2

TSAA (UDP/IP) NET 1, NET 2 —b

TSAA with IP Multicast (UDP/IP) NET 1, NET 2 —

Peer-to-Peer (UDP/IP) NET 1, NET 2 —

Modbus Slave (ASCII or RTU) — Any port

Modbus Master (RTU) — Any port

Modbus Master or Slave (TCP) NET 1, NET 2 —

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Protocol or Standard Network Ports Serial Ports

Triconex Time Synchronization via UDP/IP NET 1, NET 2 —

SNTP Triconex Time Synchronization NET 1, NET 2 —

Network Printing using Jet Direct NET 1, NET 2 —

External HART DTM NET 1, NET 2 —

a
See the TriStation 1131 Developer’s Guide for detailed guidelines on secure communication.
b
— means the protocol or standard is not supported on these ports.

Note: When developing a TSAA program, limit the length of frames to 1996 bytes. If the amount of data in a
single message is more than 1996 bytes but less than 2000 bytes, a response code 8, “Message was
too big,” is returned. If the amount of data in a single message exceeds 2000 bytes, the message is
dropped silently—no response code is sent.

Network Interface Media

This section describes the media types supported for connecting control network ports and safety network
ports on the Model 4610X UCM.
Control Network ports on the Model 4610X UCM use fiber optic cables to connect to the Foxboro mesh
network. For information about fiber-optic cables for the control network ports, see the Field Control Processor
270 (FCP270) User’s Guide (B0700AR).
Safety network ports (NET 1 and NET 2) on the Model 4610X UCM are 100BASE-TX and 1000BASE-T
(copper) or 100BASE-FX and 1000BASE-X (fiber) connectors. However, the ports support fiber optic media by
use of small form factor pluggables (SFPs). For information about configuring UCM network ports, see the
TriStation 1131 Developer’s Guide.
Note that you must separately purchase SFPs. For more information about SFP requirements, see “Small
Form-Factor Pluggable (SFP) Requirements”. For a list of tested and validated SFPs, see Application Note 48,
Triconex Safety System Boundary, which is available on the Global Customer Support (GCS) center website at
https://pasupport.schneider-electric.com.

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Model 4701X I/O Bus Interface Module Serial-Serial (IMSS)

This figure shows the front panel of the Model 4701X I/O Bus Interface Module Serial-Serial (IMSS).

Figure 11: Model 4701X I/O Bus Interface Module Serial-Serial (IMSS)

Legend

A I/O Bus Input Port, RJ-45, RS-485 Serial

B I/O Bus Output Port, RJ-45, RS-485 Serial

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4701X Specifications
This table lists the specifications for the Model 4701X I/O Bus Interface Module, which can be used in Model
8131X I/O Expansion Chassis.

4701X I/O Bus Interface Module Specifications

Feature Description

Model 4701X

Protocol I/O Bus, RS-485 serial

Physical Interface RJ-45 Copper, in

RJ-45 Copper, out
RS-485, I/O bus
Use CAT 6 Industrial Type cable, see I/O Bus Ethernet Cable Requirements

Distances supported Up to 100 ft (30 m)

Pass indicator Green light indicates the module has no faults.

Fault indicator Red light indicates the module has a fault.

Alarm indicator Red light indicates that any of the I/O modules in the chassis has asserted the
backplane's Chassis Alarm signal.

Power 1 indicator Red light indicates the 24 V supply to Power 1 is not within specifications.
Green light indicates the 24 V supply to Power 1 is within specifications.

Power 2 indicator Red light indicates the 24 V supply to Power 2 is not within specifications.
Green light indicates the 24 V supply to Power 2 is within specifications.

Logic Power <1 watt

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Model 4703X I/O Bus Interface Module Fiber-Fiber (IMFF)

This figure shows the front panel of the Model 4703X I/O Bus Interface Module Fiber-Fiber (IMFF).

Figure 12: Model 4703X I/O Bus Interface Module Fiber-Fiber (IMFF)

Legend

A IOP Bus Input Port, Fiber Optic from SFP

B I/O Bus Output Port, RJ-45, RS-485 Serial

C IOP Bus Output Port, Fiber Optic to SFP

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4703X Specifications
This table lists the specifications for the Model 4703X I/O Bus Interface Module Fiber-Fiber (IMFF), which can
be used in Model 8131X I/O Expansion Chassis.

4703X I/O Bus Interface Module Specifications

Feature Description

Model 4703X

Protocol I/O bus: RS-485 serial

IOP bus:
1000Base-SX (via SFP)
1000Base-LX (via SFP)
1000Base-LX10 (via SFP)
1000Base-EX (via SFP)
1000Base-BX10 (via SFP)

Physical Interface Input, fiber optic SFP

Output, fiber optic SFP

I/O bus, RS-485 serial (see I/O Bus Ethernet Cable Requirements)

Distances supported I/O bus, RS-485 serial: up to 100 ft (30 m)

IOP bus, fiber optic: up to 12.4 miles (20 km) with matching SFPs on both ends (total
distance from MP to last IMFF)

Pass indicator Green light indicates the module has no faults.

Fault indicator Red light indicates the module has a fault.

Alarm indicator Red light indicates that any of the I/O modules in the chassis has asserted the
backplane's Chassis Alarm signal.

Power 1 indicator Red light indicates the 24 V supply to Power 1 is not within specifications.
Green light indicates the 24 V supply to Power 1 is within specifications.

Power 2 indicator Red light indicates the 24 V supply to Power 2 is not within specifications.
Green light indicates the 24 V supply to Power 2 is within specifications.

I/O Tx indicator Green light indicates a transmit on the RS-485 I/O CMD (command) bus occurred.

I/O Rx indicator Green light indicates a receive on the RS-485 I/O RSP (response) bus occurred.

Link In Green light indicates connectivity, Flashing indicates activity on the In Ethernet port.

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Feature Description

Link Out Green light indicates connectivity, Flashing indicates activity on the Out Ethernet
port.

Logic Power <8 watts

Note: If you are using the SFP-based IOP bus, insert the SFP into the port on the MP, and then insert the
cable into the SFP before you insert the MP into the chassis.

For more information, see these sections:

• Connecting I/O Bus Wiring
• I/O Bus Interface Module Indicators

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Model 3506X Supervised Digital Input Module

This figure shows the front panel of Model 3506X.

Figure 13: 3506X DI Front Panel

Legend

A Dark Red Stripe

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3506X Specifications
This table lists the specifications for Model 3506X, which is a TMR Supervised Digital Input Module. It can be
user programmed as non-supervised or supervised (with the addition of an end of line resistor network). The
3506X module can be installed only in Tricon CX I/O expansion chassis.
3506X Digital Input Specifications

Feature Specification

Color code Dark Red

Number of input points 32

Recommended input range 0–28.8 VDC

Maximum voltage 28.8 VDC is the maximum usable range

32 VDC is the maximum over-voltage range

Switching level: Off to On 11.5 V

Switching level: On to Off 7.5 V

Supervision: high threshold 11.5–18.3 V

Supervision: low threshold 5.5–7.5 V

Typical hysteresis 3.8 VDC

Nominal turn-on 4.4 mA to 6.3 mA

Input impedance 2.7 kΩ nominal

Input delay: Off to On <3 ms

Input delay: On to Off <3 ms

Field to system ground isolation 400 Vrms (566 V peak) continuous, 1500 VDC for 60 seconds

Status indicator: Module status Pass, Fault, Active, Field

Status indicator (green): On or Off state 1 per point

Status indicator (yellow): Field alarm Load (1 per point)

Logic power <8 watts

Nominal field power load 0.5 watts per On pointa

1.5 watts @ maximum field voltage

Input diagnostic fault coverage:

Maximum input toggle rateb 100 ms

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Feature Specification

End of line resistors

Rseries 1.69 kΩ, 1% tolerance: 0.5 W minimum / 2 W recommended

Rparallel 5.49 kΩ, 1% tolerance: 0.5 W minimum / 2 W recommended

Compatible termination options 9563X-910*—ETP, 16 pts.

9566X-810*—ETPc, 32 pts.

9570X-610*—Nonincendive ETPc, 32 pts.

Compatible field external termination 9770X—FETd, 32 pts.

(FET) connector
a
When used with a typical shunt-diode intrinsic safety barrier, the nominal field power per On point is approximately 350 milliwatts @ 24 VDC.
b
The maximum input toggle rate enables proper operation of I/O diagnostics and detection of all normally detectable faults.
c
Individual field power monitoring is not supported and must be turned off in TriStation. The module will fault if it is turned on.
d
FETs are required for installing I/O modules in the Model 8131X I/O Expansion Chassis and for connecting ETPs to the I/O modules in the Model 8131X I/O Expansion
Chassis.

This list describes the ability of the Triconex Sequence of Events (SOE) Recorder to capture events from
Model 3506X Supervised DI Modules:
• For every point on every module, the first event will be captured without loss.
• For any one point, the second event will be captured without loss if the time since the first event is at least
6 milliseconds.
• With simultaneous events on all 32 points of a module, a second set of simultaneous events will be
captured without loss if the time between events is at least 52 milliseconds.
• Continuous throughput of events on a module can be maintained without loss if there is no more than one
event every 30 milliseconds, on average, and no more than 8 events per control program scan.
• Continuous throughput of events on a system can be maintained without loss if there are no more than 32
events per control program scan.

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3506X Simplified Schematics

This figure is a simplified schematic of a Model 3506X module with a 9770X FET and a 9566X-810* ETP.

Figure 14: Simplified Schematic of a 3506X DI Module with a 9566X-810* ETP

Notes: • The end of line resistors (Rseries and Rparallel) are optional and used only for supervised points.
• ETP 9563X-910* also is compatible with the 3506X DI module. See the Termination Panel
portion of the “Simplified Schematic of a 3503E or 3505E DI Module with a 9563-910F Panel” in
the Field Terminations Guide for Tricon v9-v11 Systems for ETP 9563X-910* details.

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This figure is a simplified schematic of a Model 3506X module with a 9770X FET and a 9570X-610* ETP.

Figure 15: Simplified Schematic of a 3506X DI Module with a 9570X-610* ETP

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Model 3626X Digital Output Module

This figure shows the front panel of Model 3626X.

Figure 16: 3626X DO Front Panel

Legend

A Dark Blue Stripe

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3626X Specifications
This table lists the specifications for Models 3626X, which are 32-point TMR Supervised or Non-Supervised
Digital Output Modules. These modules are compatible with 16-point commoned field termination panels, and
are intended for energize-to-trip and de-energize-to-trip applications. The 3626X modules can be installed only
in Tricon CX I/O expansion chassis.

CAUTION
Schneider Electric recommends that the termination panels for the 3626X modules be wired in
parallel and powered from a single set of redundant field power sources.

3626X Digital Output Specifications

Feature Description

Color code Dark blue

Number of output signals 32, commoneda

Recommended voltage range 20.4–28.8 VDC

Nominal voltage 24 VDC

Maximum voltage 28.8 VDC is the maximum usable range

32 VDC is the maximum over-voltage range

Logic power <8 watts

Current ratings, maximum 1.70 ± 10% amps/point, 5 amps surge/7 ms

Total module output current (all points) 10 amps per termination panel, 20 amps per module

Minimum required load 10 mA

Maximum output leakage <4.0 mA

Fuses (field termination module) Not required; output switches are self-protected against over-
voltage, over-temperature, and over-current

Status indicator: Module status Pass, Fault, Active, Load

Status indicator (green): On or Off state 1 per point

Status indicator (yellow): Field alarmb Load (1 per point)

Field to system ground isolation 400 Vrms (566 V peak) continuous, 1500 VDC for 60 seconds

Point supervision Can be programmed per point

Short/Open circuit detection threshold Programmable per supervised point

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Feature Description

Output diagnostic fault coverageb:

Maximum output toggle rate Every 100 ms

Diagnostic glitch duration 2 ms maximum, 200 µs typical

On-state voltage drop: <0.23 VDC typical @ 250mA

At backplane <1.52 VDC typical @ 1.7A

On-state voltage drop: <1.21 VDC typical @ 250mA

With external termination, 10-foot cable <3.85 VDC typical @ 1.7A

On-state voltage drop: <2.80 VDC typical @ 250mA

With external termination, 99-foot cable <9.20 VDC typical @ 1.7A

Inductive kick-back protection (reverse EMF) Output switches are self-protected

Compatible termination options 9662X-610*—ETPd, 16 pts.

9671X-610*—Nonincendive ETPc, 16 pts.

9671X-810*—ETP, 32 pts.

Compatible field external termination (FET) 9666X—FETd, 32 pts.

connector
a
For the 3626X module, field power is commoned to all points, so that if power is present on one point, it is present on all points.
b
The maximum output toggle rate enables proper operation of I/O diagnostics and detection of all normally detectable faults.
c
Individual field power monitoring is not supported and must be turned off in TriStation. The module will fault if it is turned on.
d
FETs are required for installing I/O modules in the Model 8131X I/O Expansion Chassis and for connecting ETPs to the I/O modules in the Model 8131X I/O Expansion
Chassis.

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3626X Simplified Schematics

This figure is a simplified schematic of a Model 3626X module with a 9666X FET and a 9662X-610* ETP.

Figure 17: Simplified Schematic of a 3626X DO Module with a 9662X-610* ETP

Note: ETP 9671X-810* also is compatible with the 3626X DO module. See the Termination Panel portion of
the “Simplified Schematic of a 3625 or 3625A DO Module with a Commoned Interposing Relay
Panel” in the Field Terminations Guide for Tricon v9-v11 Systems for ETP 9671X-810* details.

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This figure is a simplified schematic of a Model 3626X module with a 9666X FET and a 9671X-610* ETP.

Figure 18: Simplified Schematic of a 3626X DO Module with a 9671X-610* ETP

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Model 3722X Analog Input Module

This figure shows the front panel of Model 3722X.

Figure 19: 3722X AI Front Panel

Legend

A Yellow Stripe

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3722X Specifications
This section includes specifications for Model 3722X, which is a TMR Analog Input Module with a voltage
range of 0 to 5 VDC. The 3722X module can be installed only in Tricon CX I/O expansion chassis.

3722X Analog Input Specifications

Feature Specification

Color Code Yellow

Number of input signals 32, single-ended

Input update rate 9.5 ms, (input filter = 7 ms, update rate = 2.5 ms)

Resolution 16 bits

Accuracy <0.15% of Full Scale Range (FSR) from –4° to 140° F (–20° to
60° C)

Repeatability <0.1% for 1 minute (for a fixed input value)

Input resistance (load) 10 MΩ (DC), minimum

Input resistance at power off 140 kΩ (DC), typical

Channel-to-channel isolation 420 kΩ, typical

Normal mode rejection –3 dB @ 140 Hz

50/60 Hz filter is software configurable

Input voltage range 0 to 5 VDC

Input over-range measurement +14%, 0 to 5.7 V

Logic power <9 watts

Input over-range protection 150 VDC continuous, 115 VAC continuous

Input current range 0 to 23 mA with 250 Ω shunt resistor

Field to system ground isolation 400 Vrms (566 V peak) continuous, 1500 VDC for 60 seconds

Status indicator: Module status Pass, Fault, Active, Field

Status indicator: On or Off state 1 load fault (over-range or under-range field input per Namur
NE 43) LED per point

Diagnostic fault coveragea

Minimum input change 0.75% of full scale

Input change sample period 2.5 ms
Minimum period of mis-compares 50 samples

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Feature Specification

Compatible termination options 9760X-210*—ETPb, 32 pts.

9761X-210*—ETP, 16 pts.
9765X-210*—ETPb, 32 pts.
9771X-210*—ETP, 16 pts.
9789X-610*—Nonincendive ETPb, 32 pts.
9791X-610*—Nonincendive ETP, 16 pts.

Compatible field external termination 9769X—FETc, 32 pts.

(FET) connector
a
Rapidly or continuously changing inputs may cause the time to detect a fault to increase. If an input sample changes by more than 0.25 percent from the previous sample,
the readings will not be compared.
b
Individual field power monitoring is not supported and must be turned off in TriStation. The module will fault if it is turned on.
c
FETs are required for installing I/O modules in the Model 8131X I/O Expansion Chassis and for connecting ETPs to the I/O modules in the Model 8131X I/O Expansion
Chassis.

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3722X Simplified Schematics

This figure is a simplified schematic of a Model 3722X module with a 9769X FET and a 9760X-210* ETP.

Figure 20: Simplified Schematic of a 3722X AI Module with a 9760X-210* ETP

This figure is a simplified schematic of a Model 3722X module with a 9761X-210* ETP and 9769X FET

Note: ETP 9761X-210* also is compatible with the 3722X AI module. See the Termination Panel portion of
the “Simplified Schematic of a 3700, 3700A, or 3721 AI Module with a 9761-210F Panel” in the Field
Terminations Guide for Tricon v9-v11 Systems for ETP 9761X-210* details.

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This figure is a simplified schematic of a Model 3722X module with a 9769X FET and a 9765X-210* ETP.

Figure 21: Simplified Schematic of a 3722X AI Module with a 9765X-210* ETP

Note: ETP 9771X-210* also is compatible with the 3722X AI module. See the Termination Panel portion of
the “Simplified Schematic of a 3700, 3700A, or 3721 AI Module with a 9771-210F Panel” in the Field
Terminations Guide for Tricon v9-v11 Systems for ETP 9771X-210* details.

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This figure is a simplified schematic of a Model 3722X module with a 9769X FET and a 9789X-610* ETP.

Figure 22: Simplified Schematic of a 3722X AI Module with a 9789X-610* ETP

Note: ETP 9791X-610* also is compatible with the 3722X AI module. See the Termination Panel portion of
the “Simplified Schematic of a 3700A or 3721 Analog Input Module with a 9791-610F Panel” in the
Field Terminations Guide for Tricon v9-v11 Systems for ETP 9791X-610* details.

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Model 3723X Analog Input Module with HART

This figure shows the front panel of Model 3723X.

Figure 23: 3723X AI with HART Front Panel

Legend

A Yellow Stripe

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3723X Specifications
This section includes specifications for Model 3723X, which is a TMR Analog Input Module that provides HART
communication (pass through) to the HART enabled field devices connected to it, with a voltage range of 0 to
5 VDC. The 3723X module can be installed only in Tricon CX I/O expansion chassis.
3723X Analog Input with HART Specifications

Feature Specification

Color code Yellow

Number of input signals 32, single-ended

Input type 0–23 mA

Input update rate 50 ms (input filter = 47.5 ms, update rate = 2.5 ms)

Resolution 16 bits, programmable

Accuracy <1% of Full Scale Range (FSR)a from –4° to 140° F (–20° to 60°
C)

Repeatability <0.2% for 1 minute (for a fixed input value)

Input resistance (load) 10 MΩ (DC), minimum

Channel-to-channel isolation 420 kΩ, typical

Normal mode rejection –3 dB @ 25 Hz

–17 dB @ 60 Hz
–23 dB @ 120 Hz

Input voltage range 0 to 5 VDC

Input over-range measurement 14%, 0 to 5.7 V

Logic power <11 watts

Input over-range protection 150 VDC continuous, 115 VAC continuous

Input current range 0 to 23 mA with 250 Ω I/V resistor

Field to system ground isolation 400 Vrms (566 V peak) continuous, 1500 VDC for 60 seconds

Status indicator: Module status Pass, Fault, Active, Field

Status indicator: On or Off State 1 load fault (over-range or under-range field input per Namur NE
43 and HART field device faults) LED per point

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Feature Specification

HART 32 modems, one per point, HART v7 compatible

HART pass through: Name string “Triconex AI 3723/X”, device
type code 0x9A7F

Diagnostic fault coverageb

Minimum input change 0.75% of FSR
Input change sample period 2.5 ms

Minimum period of mis-compares 50 samples

Compatible termination options 9760X-210*—ETPb, 32 pts.

9761X-210*—ETP, 16 pts.
9765X-210*—ETPb, 32 pts.
9771X-210*—ETP, 16 pts.

9789X-610*—Nonincendive ETPc, 32 pts.

9791X-610*—ETP, 16 pts.

Compatible field external termination (FET) 9769X—FETd, 32 pts.

connector
a
When a module becomes active during an hourly board switch, accuracy can be decreased momentarily to <3% of FSR. Consider adding debouncing to your application
to reduce the chances of spurious events.
b
Rapidly or continuously changing inputs may cause the time to detect a fault to increase. If an input sample changes by more than 0.75 percent of FSR from the previous
sample, the readings will not be compared.
c
Individual field power monitoring is not supported and must be turned off in TriStation. The module will fault if it is turned on.
d
FETs are required for installing I/O modules in the Model 8131X I/O Expansion Chassis and for connecting ETPs to the I/O modules in the Model 8131X I/O Expansion
Chassis.

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3723X Simplified Schematics

This figure is a simplified schematic of a Model 3723X module with a 9769X FET and a 9760X-210* ETP.

Figure 24: Simplified Schematic of a 3723X AI Module with a 9760X-210* ETP

Note: ETP 9761X-210* also is compatible with the 3723X AI module. See the Termination Panel portion of
the “Simplified Schematic of a 3700, 3700A, or 3721 AI Module with a 9761-210F Panel” in the Field
Terminations Guide for Tricon v9-v11 Systems for ETP 9761X-210* details.

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This figure is a simplified schematic of a Model 3723X module with a 9769X FET and a 9765X-210* ETP.

Figure 25: Simplified Schematic of a 3723X AI Module with a 9765X-210* ETP

Note: ETP 9771X-210* also is compatible with the 3723X AI module. See the Termination Panel portion of
the “Simplified Schematic of a 3700, 3700A, or 3721 AI Module with a 9771-210F Panel” in the Field
Terminations Guide for Tricon v9-v11 Systems for ETP 9771X-210* details.

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This figure is a simplified schematic of a Model 3723X module with a 9769X FET and a 9789X-610* ETP.

Figure 26: Simplified Schematic of a 3723X AI Module with a 9789X-610* ETP

Note: ETP 9791X-610* also is compatible with the 3723X AI module. See the Termination Panel portion of
the “Simplified Schematic of a 3700A or 3721 Analog Input Module with a 9791-610F Panel” in the
Field Terminations Guide for Tricon v9-v11 Systems for 9791X-610* details.

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Model 3809X Analog Output Module with HART

This figure shows the front panel of Model 3809X.

Figure 27: 3809X AO with HART Front Panel

Legend

A Pea-Green Stripe

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3809X Specifications
This section includes specifications for Model 3809X, which is a TMR Analog Output (AO) Module that you can
configure, using software, for HART. The 3809X module can be installed only in Tricon CX I/O expansion
chassis.
3809X Analog Output Specifications

Feature Specification

Color code Pea green

Number of output signals 16, commoned

Nominal voltage 24 VDC -15%/+20% (20.4 – 28.8 VDC)

Maximum voltage 32 VDC

Logic power <11 watts

Operating ambient temperature range –4° to 149° F (–20° to 65° C)

Note: Above 140° F (60° C), it is recommended that you use no
more than 12 AO points.

Field to system ground isolation 400 Vrms (566 V peak) continuous, 1500 VDC for 60 seconds

Status indicator (green): Module status Pass, Fault, Active, Field (common alarm)

Status indicator (yellow): Field alarm (1 ON if short circuit detected (loop current > Field Fault High Limit
per point) and Field Fault Monitor Enabled).
ON if open circuit is detected (loop current < Field Fault Low Limit
and Field Fault Detection Enabled).
ON if a HART field device failure is detected.
ON if OR'd field power is not detected.
OFF if point is configured as unused.
OFF if loop current is within configured high and low limits.

Output current range 4-20 mA, 0-23 mA full scale range

Output accuracy Non-HART points: <0.2% of Full Scale Range (FSR)a 4-23 mA,
typical, and <0.35% in fault condition
HART points: <0.45% of Full Scale Range (FSR)b 4-23 mA, typical,
and <0.6% in fault condition

Output settling time to full accuracy Less than 6 ms for resistive loads. This may increase up to 300 ms
for inductive loads up to 6 H (assumes series resistance of at least
250 ohms)

Resolution 16 bits

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Feature Specification

Output loop compliance @ 20 mA ≥750 Ω at 20.4 VDC

Maximum output slew rate HART points: 10 ms per mA (slew rate control enforced by module)
Non-HART points: No restrictions (settling times given below)

HART v6 compatible Yes

The maximum diagnostic glitch duration is less than 2 ms, typical,
Maximum diagnostic output glitch and may be up to 10 ms in a fault condition

Compatible termination options 9890X-610*—ETP, 16 pts.

Compatible field external termination 9965X—FETcd, 16 pts.

(FET) connector
a
•During insertion of a spare module, an additional deviation of up to 0.35 mA is possible for up to 40 seconds. This equates to ±0.431 mA without HART and ±0.488 mA
with HART.
b
During insertion of a spare module, an additional deviation of up to 0.35 mA is possible for up to 40 seconds. This equates to ±0.431 mA without HART and ±0.488 mA
with HART.
c
FETs are required for installing I/O modules in the Model 8131X I/O Expansion Chassis and for connecting ETPs to the I/O modules in the Model 8131X I/O Expansion
Chassis.
d
•All the DO Select Switches on the FET must be down when using the Model 3809X AO Module. Ensure that the switches are in the correct positions before applying
power to the system and after making any configuration changes (See Figure 31: Field External Termination (FET) Connector with DO Select Switches Down).

Usage considerations for the Model 3809X AO Module:

• Voter Diagnostics rely on current flowing through the voter. If there is no current flow, or very low current
flow, diagnostics will not run. Examples of this are:
− Any point where the field device is disconnected
− Any point that consistently draws less than 4 mA
− Whenever the field power supply is missing
If any of the conditions above can persist for an extended period, consider the following:
− Implementing additional periodic proof testing
− Using alternative field devices, or otherwise ensuring that a minimum of 4 mA flows from the F+ to the
F– terminals
− Installing a shorting link on all unused points
− After changing unused point(s) to used, wait five minutes for the voter diagnostic to execute.

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3809X Simplified Schematics

This figure is a simplified schematic of a Model 3809X AO module with a 9965X FET and a 9890X-610* ETP.

Figure 28: Simplified Schematic of a 3809X AO Module with a 9890X-610* ETP

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Model 3902X Universal Input/Output Module with HART

This figure shows the front panel of Model 3902X.

Figure 29: 3902X Universal I/O with HART Front Panel

Legend

A Green Stripe

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3902X Specifications
This section includes specifications for Model 3902X, which is a TMR Universal Input/Output (UIO) module
with 16 points that can be configured by the user. Each point can be independently configured as an input (AI
or DI) or an output (AO or DO) point. Points configured as AI or AO can also be configured for HART
monitoring.
The 3902X module can be installed only in Tricon CX I/O expansion chassis.

3902X Universal I/O Specifications

Feature Specification

Color code Green

Number of input signals 16, commoned

Nominal voltage 24 VDC -15%/+20% (20.4 – 28.8 VDC)

Maximum voltage 32 VDC

Logic power <11 watts

Operating ambient temperature range –4° to 149° F (–20° to 65° C)

Note: Above 140° F (60° C), it is recommended that you use no
more than 12 AO points.

User selectable modes/point, system

powered:
Non-configured, un-used
DI 24 VDC digital input

SDI DI with loop supervision

DO 24 VDC digital output

SDO DO with load supervision

AI (with and without HART) 4 – 20 mA analog input with over-range

AO (with and without HART) 4 – 20 mA analog output with over-range

Note: Each point is individually configurable, no restrictions on
combinations, adjacent points, or total number of each type.

Field to system ground isolation 400 Vrms (566 V peak) continuous, 1500 VDC for 60 seconds

Status indicator: Module status Pass, Fault, Active, Field (common alarm)

Status indicator (green): On or Off state 1 per point (only used by digital points)

Status indicator (yellow): Field alarm 1 per point (indication depends on the point configuration as
described below)

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Feature Specification

Compatible termination options 9960X-610*—ETP, 16 pts.

Compatible field external termination (FET) 9963X—FETa, 16 pts.

connector

Digital Inputs with and without Supervision

Input response time: ON to OFF, OFF to ON <5 ms

Input update rate <14 ms

Channel-to-channel isolation 2 MΩ, typical

Wetting current 10 mA, constant current source

Input thresholds All voltages as measured at the F+ terminal:

OFF region >13.2 VDC

Transition region with hysteresis >6.35 VDC, <13.2 VDC
ON region ≤6.35 VDC

Input threshold accuracy ±2% of FS

SOE user selectable options

Trigger Rising, Falling, Rising/Falling

Trigger time/De-bounce duration 0–250 ms
Dead time interval 0–250 sec

SOE
Resolution 1 ms

Accuracy <1 ms

Maximum input toggle rate to maintain <2/sec

diagnostic fault coverage

Status indicator: Field alarm (1 per point) Non-supervised points: not used
Supervised points: ON if open circuit or short circuit is detected
based on supervision configuration AND supervision is enabled.
ON if OR'd field power is not detected and supervision is
enabled. OFF, otherwise.

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Feature Specification

Digital Inputs with Loop Supervision

End of line resistors

Rseries 475 Ω, 1% tolerance, 2 W recommended; connected in series
between the F+ terminal for the point and the contact/input being
sensed, as close as possible to the contact
Rparallel 909 Ω, 1% tolerance, 2 W recommended; connected in parallel
with the contact/input being sensed, as close as possible to the
contact

Digital Outputs with and without Supervision

On-state voltage drop <4 VDC

Current ratings:
Per Point 8 mA to 50 mA
Total for module ≤800 mA

Over current protection Each point is self-protected with automatic recovery

Supervised shorted load detect threshold

adjustment range
0 – 65535 Ω
Default value
480 Ω
Effective range @ 24 VDC
480 – 6000 Ω
Accuracy
±1% of measurement value

Supervised open load detect threshold

adjustment range 0 – 65535 Ω
Default value 6000 Ω
Effective range @ 24 VDC 480 – 6000 Ω
Accuracy ±1% of measurement value

Output settling time to full accuracy Settle to within 90% of the final value within 5 ms for resistive
loads. This may increase to 150 ms for inductive loads up to 6 H
(assumes series resistance of at least 250 ohms).

Leakage current in Off state <1 mA

Maximum input toggle rate to maintain <2/sec

diagnostic fault coverage

Maximum diagnostic output glitch The maximum diagnostic glitch duration is less than 2 ms,
typical, and may be up to 35 ms in a fault condition

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Feature Specification

Status indicator: Field alarm (1 per point) Non-supervised points: ON if the point is commanded on and no
current is flowing. ON if the point is commanded off and current
is flowing. OFF, otherwise.
Supervised points: ON if open circuit or short circuit detected
based on supervision configuration and supervision is enabled.

Analog Inputs, 4-20 mA

Current range 4-20 mA, 0-23 mA maximum

Measurement type Current flow through 2-wire transmitter

Resolution 16 bits

Input update rate Non-Hart points: 50/60 Hz filter disabled: 18 ms (input filter = 12
ms, update rate = 6 ms)
Non-Hart points: 50/60 Hz filter enabled: 60 ms (input filter = 54
ms, update rate = 6 ms)
Hart points: 150 ms (input filter = 144 ms, update rate = 6 ms)

HART input impedance ≥250 Ω current sense resistance

Channel-to-channel isolation 2 MΩ, typical

Accuracy Non-HART points: <0.25% of Full Scale Range (FSR) 0-23 mA,
typical, and <0.4% in fault condition
HART points: <1% of Full Scale Range (FSR)b 0-23 mA, typical,
and <1.15% in fault condition

Input filter Non-HART points: –3 dB @ 1.0 kHz

HART points: –6 dB @ 25 Hz

HART v6 compatible Yes

Diagnostic fault coverage

Minimum input change 1% of full scale
Input change sample period 3.5 ms

Minimum period of mis-compares 50 samples

Maximum diagnostic glitch Diagnostic glitches should be transparent to the application

during normal operation, but may be up to 35 ms in a fault
condition.

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Feature Specification

Status indicator: Field alarm (1 per point) ON if short circuit detected (loop current > Field Fault High Limit
and Field Fault Monitor Enabled).
ON if open circuit is detected (loop current < Field Fault Low
Limit and Field Fault Detection Enabled).
ON if a HART field device failure is detected.
ON if OR'd field power is not detected.
OFF if point is configured as unused.

OFF if loop current is within configured high and low limits.

Analog Outputs, 4-20 mA

Output current range 4-20 mA, 0-23 mA of Full Scale Range (FSR)

Accuracy Non-HART points: <0.2% of Full Scale Range (FSR)c 4-23 mA,
typical, and <0.35% in fault condition
HART points: <0.45% of Full Scale Range (FSR)c 4-23 mA,
typical, and <0.6% in fault condition

Output settling time to full accuracy Less than 6 ms for resistive loads. This may increase up to 300
ms for inductive loads up to 6 H (assumes series resistance of at
least 250 ohms).

Resolution 16 bits

Output Loop Compliance @ 20 mA ≥750 Ω

HART output impedance ≥250 Ω current sense resistance

Maximum output slew rate HART points: 10 ms per mA (slew rate control enforced by
module)
Non-HART points: No restrictions (settling times given below)

HART v6 compatible Yes

Maximum diagnostic output glitch The maximum diagnostic glitch duration is less than 2 ms,
typical, and may be up to 10 ms in a fault condition

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Feature Specification

Status indicator: Field alarm (1 per point) ON if measured loop current is not within 1 mA of the requested
loop current.
ON if OR'd field power is not detected.
ON if a HART field device failure is detected.
OFF if commanded loop current is below 2 mA.
OFF if measured loop current is within 1 mA of commanded loop
current.

OFF if point is configured as unused.

a
FETs are required for installing I/O modules in the Model 8131X I/O Expansion Chassis and for connecting ETPs to the I/O modules in the Model 8131X I/O Expansion
Chassis.
b
When a module becomes active during an hourly board switch, accuracy can be decreased momentarily to <3% of FSR. Consider adding debouncing to your application
to reduce the chances of spurious events.
c
During insertion of a spare module, an additional deviation of up to 0.35 mA is possible for up to 40 seconds. This equates to ±0.431 mA without HART and ±0.488 mA
with HART.

Usage considerations for the Model 3902X UIO Module:

• Ensure the UIO point is configured as a type compatible with the field device before you connect the field
device to the system.
• Before you change a configured point to a different type, reconfigure the Physical Location of the point to
Memory and perform a Download Changes or a Download All. After the Download Changes or Download
all is complete, change the configured point to the new point type and perform a second Download
Changes or Download All to finalize the changes.
• During a Download All from TriStation 1131, it is possible that the module will report "Loop device failed"
warnings. The alarm will clear after the Download All is complete and will not affect normal operation of the
system.
• After changing unused point(s) to used, wait five minutes for the voter diagnostic to execute.
Note: For a description of voter diagnostics, please see the “OVD (Output Voter Diagnostics)” section in
the Planning and Installation Guide for Tricon v9-v11 Systems.
• Voter Diagnostics rely on current flowing through the voter. If there is no current flow or very low current
flow, diagnostics will not run. Examples of this are:
− Unsupervised Digital Inputs that are Off
− Unsupervised Digital Outputs that are Off
− Any point where the Field Device is disconnected
− Any point that consistently draws less than 4 mA
− Whenever the Field Power Supply is missing
− Unused points
If any of the conditions above can persist for an extended period, consider the following:
− Implementing additional periodic proof testing
− Using supervised Digital Inputs
− Using supervised Digital Outputs

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− Using alternative field devices, or otherwise ensuring that a minimum of 4 mA flows from the F+ to the
F– terminals

Usage considerations for DI points on the Model 3902X UIO Module:

• Input wiring resistance for digital inputs must not exceed 130 ohms.
• Loop impedance for digital inputs must not exceed 150 ohms.
• For supervised DI points, install Rseries and Rparallel end of line resistors.
• Set the R Adjust (R_ADJ) in TriStation to allow for wiring impedance for supervised DI points to allow
reliable supervision and field fault detection.
• DI points are contact sensing and designed to detect an open or closed contact between the F+ terminal
and ground. This means that shorts to ground from the F+ terminal will be interpreted as a closed contact
(logic 1 (TRUE) in the TriStation Application).

Usage considerations for DO points on the Model 3902X UIO Module:

• For DO points that are ON, the field device should draw no more than 50 mA from the UIO module. The
actual current drawn will depend on the load impedance, but if the field device attempts to draw more than
55 mA, the module will attempt to regulate the current to 55 mA. The module will also declare a FIELD
FAULT if the field device attempts to draw more than 51 mA.
• Use supervised digital outputs for energized-to-trip systems.
• If digital output points are not supervised, field faults will not be detected for outputs that are off. Consider
this when you determine the periodic proof testing interval for points that are off for long periods of time.
• When configuring digital output points in TriStation 1131, use the following thresholds:
OPEN_THRESHOLD: 1350 Ohms, SHORT_THRESHOLD: 130 Ohms
• This table identifies the maximum supported load resistance for the corresponding DO current.

Loop Current Load Resistance

(mA) (ohms)

50 270

40 350

30 550

20 900

10 1800

8 2250

• The module expects a constant load for DO outputs that are on. Varying loads may cause voter
diagnostics to fail, for example, fans. You should apply additional filtering if you drive such loads.
Alternatively, you can disable voter diagnostics for the module. If you disable voter diagnostics, you should
conduct additional safety analysis, which may require additional periodic proof testing.
• The module will periodically source a supervision current of 2 mA ±0.5 mA for 250 ms to allow diagnostics
to run on supervised DO outputs that are off.

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• The DO Select Switch on the FET must be up for Digital Outputs and down for all other point types. Ensure
that the switches are in the correct positions before applying power to the system and after making any
configuration changes.

Figure 30: Field External Termination (FET) Connector with DO Select Switches Up

Legend

A DO Select Switch in Up Position (point configured as DO)

Figure 31: Field External Termination (FET) Connector with DO Select Switches Down

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Legend

A DO Select Switch in Down Position (point not configured as DO)

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3902X Simplified Schematics

This figure is a simplified schematic of a Model 3902X module with a 9963X FET and a 9960X-610* ETP.

Figure 32: Simplified Schematic of a 3902X UIO Module with a 9960X-610* ETP

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HART Communication
Highway Addressable Remote Transducer (HART) is an open-standard master/slave protocol used for
communicating digital information between HART-enabled field devices and the Tricon controller. It transmits
both analog and digital data simultaneously, making it possible to transfer information such as device status,
diagnostics, and measured or calculated values.
HART technology increases plant availability and improves performance, reduces maintenance costs, and
helps improve regulatory compliance.
HART is supported on the following modules:
• Model 3723X AI + HART
• Model 3809X AO + HART
• Model 3902X UIO
• Model 4355X TCM
• Model 4610X UCM
The maximum number of HART field devices you can configure in a Tricon 11.3.x or later CX controller
depends on the I/O module you are using.

Maximum
Feature HART Points

Tricon CX system 512

Model 3723X AI + HART module 32

Model 3809X AO + HART module 16

Model 3902X UIO module 16

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This figure shows HART communication being passed from a PC running Triconex device type managers
(DTMs) and device-specific DTMs through a TCM or UCM, through an AI with HART, AO with HART, or UIO
module, to HART capable field devices.

Figure 33: HART Communication Network Diagram

Notes: • A Model 4355X TCM or 4610X UCM configured to support HART cannot report HART failures to
the Enhanced Diagnostic Monitor if a Model 4701X IMSS or a Model 4703X IMFF is not in the
IM-A slot.
• Schneider Electric recommends that you configure only one TCM or UCM to use HART. If you
configure more than one communication module to use the HART protocol, HART
communication speed will be reduced.

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Chapter 3
Installation and Maintenance

System Configuration
This section includes configuration information for a Tricon CX system, which includes a main chassis and
additional I/O expansion chassis, as required.

Configuration Specifications
This table includes specifications for determining the number and types of components that can be installed in
Tricon CX systems. Tricon CX systems house MPs and communication modules in the main chassis, and I/O
modules in a separate I/O expansion chassis.

Configuration Guidelines

Component Tricon CX Configuration

Maximum number of chassis 16 (1 main chassis and 15 I/O expansion chassis)

Maximum number of I/O and communication 94

modules
4 TCMs or 2 UCMs and 2 TCMs, and 90 I/O modules

Communication modules Must be installed only in the 8120X Main Chassis. A

maximum of 4 TCMs or 2 UCMs or a combination of 2
TCMs and 2 UCMs, must reside in the COM 1 or COM 2
slot of the main chassis.

Maximum I/O bus length 100 feet (30 meters) for RS-485 serial I/O bus.

Maximum IOP bus length 12.4 miles (20 km) (total from MP to last IMFF)

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Component Tricon CX Configuration

Analog Input points (includes AI HART Input 2,880

points)

Analog Output points 1440

Digital Input points 2,880

Digital Output points 2,880

Pulse Input points NA

Communication Configuration
This table describes rules and guidelines for using communication modules in the Tricon CX system.

Communication Configuration

Component Description

Chassis At least one communication module (4355X TCM or 4610X UCM) must be included in the
main chassis, because these modules enable the TriStation PC to communicate with the
Tricon controller.

TCM Up to two logical slots can be configured for TCMs. Matched pairs of Model 4355X TCMs
can be installed in the left and right positions of the COM 1 and/or COM 2 slot in the Model
8120X Main Chassis.

UCM One logical slot can be configured for UCMs. Matched pairs of Model 4610X UCMs can be
installed in the left and right positions of the COM 1 or COM 2 slot in the Model 8120X Main
Chassis.

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Planning Power for a Tricon CX System

This section explains how to determine the logic power consumption and cooling requirements of a Tricon CX
controller.
Data in this section is based on a fault condition where only one of the redundant power sources is operational.
Under normal operating conditions, both power sources share the load.

Determining Logic Power

Logic power refers to the maximum power needed to power all the modules in the chassis. This calculation
assumes that only one of the redundant power sources is operational. Under normal operating conditions, both
power sources share the load.
The “Logic Power of Tricon CX Modules” table identifies the logic power for each module. To determine the
logic power needed for each chassis, add:
• Maximum logic power for all primary modules in the chassis
• Maximum logic power for all hot-spare modules in the chassis
Logic Power of Tricon CX Modules

Maximum Logic Power for Maximum Logic Power for

Type Model No. Primary Modulea Hot-Spare Modulea

Main Processor 3009X <15 <15

Digital Input (Supervised) 3506X <8 <8

Digital Output 3626X <8 <8

Analog Input 3722X <9 <9

Analog Input (HART) 3723X <11 <11

Analog Output (HART) 3809X <11 <11

Universal I/O (HART) 3902X <11 <11

I/O Bus Interface (Serial-Serial) 4701X <1 —

I/O Bus Interface (Fiber-Fiber) 4703X <8 —

Tricon Communication Module 4355X <19 —

Unified Communication Module 4610X <30 —

a
In watts. To convert watts to British thermal units, use the formula: BTU = watts x 3.414.

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Determining Field Power

The “Field Power of Tricon CX I/O Modules” table identifies the field power consumed by each type of I/O
module.

Field Power of Tricon CX I/O Modules

Maximum (and Typical) Maximum (and Typical)

Field Power Used by Field Power Used by
Type Model No. Primary Modulea Hot-Spare Modulea b

Digital Input (Supervised) 3506X <11 (<8) See Note 1

Digital Output 3626X <31 (<9) Negligible

Analog Input 3722X <5 (<2) See Note 1

Analog Input (HART) 3723X <5 (<2) See Note 1

Analog Output (HART) 3809X <12 (<9) <5

Universal I/O (HART) 3902X <12 (<9) <5

a
In watts. To convert watts to British thermal units, use the formula: BTU = watts x 3.414.
b
Hot-spare Digital Output Modules consume less field power than primary Digital Output Modules.

Note 1: Field Power will be dissipated on the DTA or ETP, with or without a hot-spare module.

Determining Cooling Requirements

Cooling requirements are determined by calculating the heat load dissipated by all the modules in the system
cabinet.
To determine cooling requirements, add:
• Maximum logic power and field power for all primary modules
• Maximum logic power and field power for all hot-spare modules
For the logic power values and the field power values, see the “Logic Power of Tricon CX Modules” table and
the “Field Power of Tricon CX I/O Modules” table.
For more on heat management, see the “Heat Management Instructions” section. Contact Schneider Electric
for further assistance with cooling needs.

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Security Considerations
When using the Tricon CX in your environment, you should assess the security threats to your system within
the context of the overall plant architecture, any applicable standards, industry best practices, and your
corporate practices. This section contains guidelines for securing file backups, access to controllers, networks,
and project files.

Note: Schneider Electric highly recommends that you register with the Global Customer Support (GCS)
center to receive the latest information (by e-mail) about security vulnerabilities that may be found in
Triconex products. Also, if you discover a security vulnerability in a Triconex product, please
immediately contact the GCS center for assistance and further instructions.

Please see the Planning and Installation Guide for Tricon v9-v11 Systems for detailed guidelines in the
following areas:
• Workstation and File Security
• Controller Security
• Network Security
− Open Network
− Safety Peer-to-Peer Network
The following guidelines are in addition to those in the Planning and Installation Guide for Tricon v9-v11
Systems.

Additional Workstation and File Security

• If you use secure communication for TriStation-to-Controller connections, manage the X.509 certificates
according to the guidance in this section.

Additional Controller Security

• You can enable Enhanced Diagnostic Monitor (EnDM) auto discovery if you determine there is no (or low)
impact to EnDM by doing so. Auto discovery uses multicast messages and shares node details—such as
node name, node number, and IP address—that could be used to profile the system. For improved security
assurance, it is recommended that you disable auto discovery before commissioning.

I/O Processor (IOP) Bus Security

• Use three independent, closed (no foreign network nodes) physical networks for the leg A, leg B, and leg C
I/O buses.
• If you use any interposing switches, turn off unused ports.
• Turn off unused Out ports on Model 4703X I/O Bus Interface Module Fiber-Fiber (IMFFs), using TriStation
1131.

HART Security
• Use HART DTMs from reputable manufacturers.
• Allow only authorized users access to PCs that run HART DTMs.
• Use one or more of the following methods to block Tricon CX communication modules from passing
through writes from HART Universal Commands to HART-enabled field devices:

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− Put the keyswitch on the main chassis in Run mode or Remote mode.
− Give HART-enabled field devices Read Only access in an access control list. For more information,
see “Controlling Access to the TCM or UCM” in the TriStation 1131 Developer’s Guide.
− Enable the HART Lock Configuration Change property for points connected to HART-enabled field
devices.
Note that some manufacturers of HART-enabled field devices support special commands that will not be
blocked by the methods above.
• To fully protect HART-enabled devices from accidental or malicious writes, use the physical, hardware
switch on your device to enable write protection. If your device does not have a switch or button to enable
write protection, contact the manufacturer to find out how to fully protect the device.
• Enable secure HART communication to use encryption and self-signed X.509 digital certificates for
communication with the Triconex Controller Device Type Manager (DTM) and the communication modules
in the controller. For more information, see "Secure Communication" in the TriStation 1131 Developer's
Guide.
• Enable Enhanced Security in your TriStation 1131 project file (.pt2).
• Monitor configuration changes and the health of field devices, using the Enhanced Diagnostic Monitor, by
configuring the following properties in HART-enabled tagnames.
− HART Monitor Configuration Change—allows the point to monitor HART configuration changes in the
field device
− HART Monitor Device Health—allows the point to monitor the health of the HART-enabled field device

X.509 Certificate Security

• Generate X.509 certificates on a PC other than the maintenance PC.
• Keep X.509 certificates in a secure location and limit access to only authorized personnel, per
organizationally defined policy.
• Download the X.509 certificate from TriStation 1131 for the first time after ensuring the network is closed to
unknown nodes and communication is not being snooped.
See the TriStation 1131 Developer’s Guide for detailed guidelines on secure communication.

Product Disposal
• At the end of the product’s use, follow your organization’s disposal instructions.
• Erase the control program from the controller by downloading any of the sample control programs from the
TriStation 1131 sample projects. This action will also erase x509 certificates, if used.
• Before disposing of PCs, delete TriStation 1131 project files. Consider using a data destruction program to
erase data from the hard drives.

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Installation Guidelines
Please see the Planning and Installation Guide for Tricon v9-v11 Systems for detailed guidelines in the
following areas:
• General Installation Guidelines
• Electrostatic Discharge Recommendations
• Plant Power and Grounding
• Field, Power, and Ground Wiring
Additionally:
• See the Controller Grounding section in this document.
• Take all the wiring precautions outlined in IEC 60204 to isolate the Tricon CX 24 V I/O signals from the
high voltage/current AC Mains.

WARNING
Always turn field power off before removing external termination connectors from the Tricon CX chassis.
Excessive voltages or currents may be present when field power is on and can cause damage to the
Tricon CX or termination assemblies.

CAUTION
HOT SURFACE HAZARD
• Do not touch modules when hot.
• Use appropriate gloves when replacing modules.
Failure to follow these instructions can result in injury.

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Application-Specific Installation Guidelines

This section includes guidelines for installing the Tricon CX controller in application-specific locations. It also
includes lists of Tricon CX products approved for use in application-specific locations.

Class I Division 2 Hazardous Locations

For North American hazardous location applications, the controller and associated equipment must be
mounted in an enclosure that provides protection from fire and from personal injury resulting from access to
live parts. The enclosure must require access via a tool, and if non-metallic, have the appropriate flammability
rating.
Installations in the United States shall comply with the relevant requirements of the National Electrical Code®
(ANSI/NFPA-70 (NEC®).
Installations in Canada shall comply with the relevant requirements of the Canadian Electrical Code (CSA
C22.1).
The replacement of fuses, I/O modules, main processors, communication modules, I/O interface modules, or
I/O interface cables must not be attempted unless the area is known to be free of ignitable gas concentrations.
All communication cabling connected to the main processors and communication modules must be
nonincendive as described in Appendix A, Nonincendive Circuit Parameters. Communication cabling that
extends through a hazardous area must be certified as being nonincendive. Any signal going to or through a
hazardous atmosphere must use hazardous location protection, such as an IS Barrier.
In North America, the field signals used with nonincendive external termination panels are certified for Class I,
Division 2, Groups C and D.

WARNING
You must take additional explosion protection measures for field circuits when the field apparatus is in a
hazardous area.

Only these components, which are approved for use in Class I Division 2 hazardous locations, can be used:
• 3009X, Main Processor, 256 Mb
• 3506X, DI, 24 VDC, Supervised, TMR, 32 pts.
• 3626X, DO, 24 VDC, Supervised, Commoned, TMR, 32 pts.
• 3722X, AI, 0–5 VDC, Fast, No-HART, TMR, 32 pts.
• 3723X, AI, 0–5 VDC, HART, TMR, 32 pts.
• 3809X, AO, 4–20 mA, HART, 16 pts.
• 3902X, Universal I/O, HART, 16 pts.
• 4355X, Tricon Communication Module (TCM)
• 4610X, Unified Communication Module (UCM)
• 4701X, I/O Bus Interface Module Serial-Serial (IMSS)
• 4703X, I/O Bus Interface Module Fiber-Fiber (IMFF)
• 8120X, Main Chassis

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• 8131X, I/O Expansion Chassis

• External Termination Panels (ETPs), Field External Termination (FET) connectors, and interface cables
compatible with the above I/O modules, as described in Chapter 5.

Zone 2 European Hazardous Locations

Tricon CX is part of the Tricon system family (v11.3 and v11.4) and is designed for safety and critical control
applications in the oil and gas, power, refining, chemicals, pharmaceutical, and biotech industries, where safe
operations are critical and reliable operation is paramount. As a safety and security certified system, the high-
integrity and highly available Tricon CX ensures operational integrity and protection against inherent risks,
hazards, and external threats like cyber-attack.
When placed in a suitable enclosure (IP54), the system fulfills the requirements for usage in Zone 2,
hazardous gas atmospheres.
The Tricon CX system consists of the following products:
• 3009X, Main Processor, 256 Mb
• 3506X, SDI, 24 VDC Supervised, 32 pt., TMR
• 3626X, SDO, 24 VDC, Supervised, 32 pt., TMR
• 3722X, AI, 0–5 VDC, Fast, 32 pt., TMR
• 3723X, AI, 0–5 VDC, HART Configurable, 32 pt., TMR
• 3809X, AO, 4–20 mA, HART Configurable, 16 pt., TMR
• 3902X, UIO, Universal Input/Output, HART Configurable, 16 pt., TMR
• 4355X, Tricon Communication Module (TCM)
• 4610X, Unified Communication Module (UCM)
• 4701X, I/O Bus Interface Module Serial-Serial (IMSS)
• 4703X, I/O Bus Interface Module Fiber-Fiber (IMFF)
• 8120X, Main Chassis
• 8131X, I/O Expansion Chassis
• Field External Termination (FET) connectors and cables (for connection to third-party ATEX-certified
External Termination Panels):
− 9666X FET connector and 4X00196-310 cable for DO
− 9769X FET connector and 4X00209-510 cable for AI
− 9770X FET connector and 4X00195-310 cable for DI
− 9963X FET connector and 4X00224-310 cable for UIO
− 9965X FET connector and 4X00224-310 cable for AO.
The certification classifications are:
II 3 G Ex nA IIC T4 Gc

II 3 G Ex ec IIC T4 Gc

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Description of ATEX Classification

Field Value Comment

Equipment Group II Surface industry
Equipment Category 3 Hazard present less than 10 to 100 hours per year
Environment G Gas
Explosion Protection Ex
Type of Protection nA Non-sparking
ec Increased safety
Gas Group IIC Acetylene, Hydrogen
Temperature Class T4 275° F (135° C), maximum
Equipment Protection Level Gc Zone 2

These conditions must be met for safe use in ATEX applications:

• The system is used in a fixed application.
• The equipment shall only be used in an area of not more than pollution degree 2, as defined in
IEC 60664-1.
• The equipment shall be installed in an enclosure that provides a degree of protection not less than IP 54,
per the requirements of EN 60529 (Degrees of Protection Provided by Enclosures (IP Code)). Simply
stated, the enclosure must provide protection against dust and splashing water.
• The equipment shall be used in accordance with EN 60079-0:2012/A11:2013, EN 60079-7:2015, and EN
60079-15:2010. Additionally, the following points must be considered:
− Mechanic strength
− Non-metallic enclosures and non-metallic parts of enclosures
− Earthing or equipotential bonding connection facilities
• The enclosure used must be able to safely dissipate the generated heat. The end user must ensure that
the maximum temperature at the base of any MP and TCM does not exceed 140° F (60° C); the maximum
temperature at the base of any I/O module does not exceed 149° F (65° C), and the guidance in the Heat
Management Instructions section of this document (the Tricon CX Products Addendum to Tricon User
Guides) is followed.
• The replacement or addition of batteries, fuses, I/O modules, main processors, communication modules,
field external termination connectors (in I/O chassis), I/O interface cables, and other equipment such as
power supplies, fans, and so on, must not be attempted unless the area is known to be free of ignitable gas
concentrations.
• A warning label must be placed on the outside of the cabinet to alert the user to check for ignitable gases,
before opening the enclosure. This is an example of the text for such a label on a Tricon CX system:
DO NOT OPEN WHILE ENERGIZED UNLESS THE AREA IS KNOWN TO BE FREE OF IGNITABLE GAS
CONCENTRATIONS.
• ATEX-compliant external termination panels must be used with the Tricon CX system.
• All connecting screws must be securely tightened, so that loosening and separating are prevented.
• The chassis alarm contacts must not be used in hazardous locations.
• All communication cabling between main processors and communication modules must be nonincendive.
• Communication cabling that extends through a hazardous area must be certified as being nonincendive.

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European Union Applications

To ensure compliance with European Low Voltage and EMC Directives:
Field power supplies must be approved for use in safety extra-low-voltage (SELV) circuits according to the
requirements of EN 61010-1, Safety requirements for electrical equipment for measurement, control, and
laboratory use - Part 1: General requirements.

Fire and Gas Detection Applications

For all fire and gas detection applications, refer to the Safety Considerations Guide for Tricon v9–v11 Systems
for additional installation guidelines.
For fire and gas detection applications, redundant field and system power sources and/or supplies must be
used.

Functional Safety Applications

For all functional safety applications, refer to the Safety Considerations Guide for Tricon v9–v11 Systems for
additional installation guidelines.

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Chassis and Module Installation

This section explains how to mount the chassis, modules, and other Tricon CX components. When unpacking
the Tricon CX controller, check the items in the package against the shipping list to verify that everything you
ordered is included. Keep the boxes and packing materials in case you need to return items to Schneider
Electric for any reason.

Attaching Brackets to Tricon CX Chassis for Rack Mounting

This figure shows how to attach Universal Mounting Brackets to a Tricon CX Chassis that will be mounted in a
rack.

Note: The figure shows a Model 8131X I/O Chassis, but the procedure is the same for a Model 8120X Main
Chassis.

Use a Phillips screwdriver to tighten the eight, supplied, 10-32 Phillips flat-head screws to a torque of 25 to 28
inch-pounds.

Figure 34: Attaching Universal Mounting Brackets to a Tricon CX Chassis for Mounting in a Rack

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Attaching Brackets to Tricon CX Chassis for Panel Mounting

This figure shows how to attach Universal Mounting Brackets to a Tricon CX Chassis that will be mounted to a
panel.

Note: The figure shows a Model 8131X I/O Chassis, but the procedure is the same for a Model 8120X Main
Chassis.

Use a Phillips screwdriver to tighten the eight, supplied, 10-32 Phillips flat-head screws to a torque of 25 to 28
inch-pounds.

Figure 35: Attaching Universal Mounting Brackets to a Tricon CX Chassis for Mounting to a Panel

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Mounting the Model 8120X Main Chassis in a Rack

This figure shows the dimensions and clearances for mounting the Model 8120X Main Chassis in a standard
19- inch rack.

Note: This section identifies minimum distances for cable clearance. For adequate cooling, follow the
clearance guidelines in Heat Management Instructions.

Figure 36: Dimensions for Mounting the Model 8120X Main Chassis in a Rack

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Legend

A 1/4 - 20 Threaded Insert for Standard Safety

Ground

B Minimum Clearance 3.0 in (7.6 cm) for

communication cables

C Slotted Clearance for #10-32 Screw (6 places)

D Minimum Clearance 3.46 in (8.8 cm) to other

equipment

E Minimum Clearance 2.62 in (6.66 cm) to other

chassis

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Mounting the Model 8120X Main Chassis to a Panel

This figure shows the dimensions and clearances for mounting the 8120X Main Chassis to a panel.

Note: This section identifies minimum distances for cable clearance. For adequate cooling, follow the
clearance guidelines in Heat Management Instructions.

Figure 37: Dimensions for Mounting the Model 8120X Main Chassis to a Panel

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Legend

A 1/4 - 20 Threaded Insert for Standard Safety

Ground

B Minimum Clearance 3.0 in (7.6 cm) for

communication cables

C Slotted Clearance for #10-32 Screw (6 places)

D Minimum Clearance 3.46 in (8.8 cm) to other

equipment

E Minimum Clearance 2.62 in (6.66 cm) to other

chassis

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Mounting the Model 8131X I/O Expansion Chassis in a Rack

This figure shows the dimensions and clearances for mounting the 8131X I/O Expansion Chassis in a standard
19-inch rack.

Note: This section identifies minimum distances for cable clearance. For adequate cooling, follow the
clearance guidelines in Heat Management Instructions.

Figure 38: Dimensions for Mounting the Model 8131X I/O Expansion Chassis in a Rack

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Legend

A 1/4 - 20 Threaded Insert for Standard Safety

Ground

B Minimum Clearance 3.0 in (7.6 cm) for

communication cables

C Minimum Clearance 2.62 in (6.66 cm) to other

chassis

D Slotted Clearance for #10 Screw (6 places)

E Minimum Clearance 7.0 in (17.8 cm) to

equipment and cabinet floor

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Mounting the Model 8131X I/O Expansion Chassis to a Panel

This figure shows the dimensions and clearances for mounting the 8131X I/O Expansion Chassis to a panel.

Note: This section identifies minimum distances for cable clearance. For adequate cooling, follow the
clearance guidelines in Heat Management Instructions.

Figure 39: Dimensions for Mounting the Model 8131X I/O Expansion Chassis to a Panel

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Legend

A 1/4 - 20 Threaded Insert for Standard Safety

Ground

B Minimum Clearance 3.0 in (7.6 cm) for

communication cables

C Minimum Clearance 2.62 in (6.66 cm) to other

chassis

D Minimum Clearance 7.0 in (17.8 cm) to

equipment and cabinet floor

E Slotted Clearance for #10 Screw (6 places)

Connecting Alarm Wiring for the Model 8120X Main Chassis

The Model 8120X Main Chassis includes redundant alarm contacts; each with a normally closed contact.
Typically, alarm wiring is connected to a local or remote annunciator. These devices can be wired in parallel
with the alarm wiring so that the designated alarm goes off when either contact signals an alarm condition. See
the Conducted Susceptibility Compliance section for cable length limitations.
The Program Alarm indicator is lit when the control program detects a specified condition and sets the
MP.SET_PROG_ALARM_ON attribute to True.

Figure 40: Alarm Wiring for the Model 8120X Main Chassis

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Heat Management Instructions

When mounting Tricon CX chassis in vented or unvented enclosures, you and the integration engineer are
responsible for providing for sufficient heat management. To establish cooling requirements, determine the
total amount of heat to be generated for dissipation by the following components in the enclosure:
• All modules installed
• All additional heat-generating devices
For optimal performance, the inlet temperature into the screened area at the bottom of each chassis should be
below 95° F (35° C).
For the calculated values of heat dissipation of each module, see the specifications for each module in Product
Specifications or in Planning Power for a Tricon CX System. The amount of dissipated heat affects the type of
heat management techniques appropriate for the system.
The following sections provide requirements and guidelines for managing the heat in your Tricon CX system.

Mandatory Requirements for Managing Heat

All enclosure installations must meet these requirements:
• The temperature at the base of the main chassis should not be greater than 140° F (60° C).
• The temperature at the base of I/O chassis should not be greater than 149° F (65° C).
• There should be at least 3.5 inches (8.9 centimeters) of space between chassis.
• The airflow through or around the chassis can be characterized by the vertically upward airflow measured
at the chassis using an anemometer or some other air velocity sensor.

Recommended Configurations for Managing Heat in 2000 mm x 800 mm x 800 mm Cabinets

This section describes a thermal analysis done for a 2000 mm x 800 mm x 800 mm cabinet with two doors. It
identifies recommended cabinet configurations depending on the ambient temperature and the heat to be
dissipated.
You can use other cabinet sizes and heat-management techniques, but the mandatory requirements must be
met, taking into consideration the total cabinet power dissipation, heat management options, and operating
environment.
Descriptions of Cabinet Configurations

Config # Description

1 Natural convection cooling. This can be achieved with 13 in x 13 in (330 mm x 330 mm) louvers at
the top and bottom of both doors

2 Forced air cooling with >10 CFM of minimum air flow around each chassis. This can be achieved
with a 150 CFM roof-mounted fan and the louvers described in configuration #1. The minimum
velocity at the top of any chassis should be >0.1 m/s.

3 Forced air cooling with >15 CFM of minimum balanced air flow through each chassis. This can be
achieved using door louvers, an air plenum, and a low-flow 150 CFM roof-mounted fan (or
redundant fans). The minimum velocity at the top of any chassis should be >0.2 m/s.

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Config # Description

4 Forced air cooling with >20 CFM of minimum balanced air flow through each chassis. This can be
achieved using door louvers, an air plenum, and a high-flow 300 CFM roof-mounted fan (with or
without redundant fans). The minimum velocity at the top of any chassis should be >0.25 m/s.

Figure 41: Configuration 1 — Natural Convection Cooling

Legend

A Warm air flow (red arrows)

B Tricon CX chassis

C 13 in x 13 in louver (top and bottom, front and back, with

dust filters if needed consistent with IP rating of cabinet)

D Cool air flow (blue arrows)

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Figure 42: Configuration 2 — Forced-Air Cooling with Low-Velocity Fan

Legend

A Roof-mounted fan, 150 CFM

B Warm air flow (red arrows)

C Tricon CX chassis

D Cool air flow (blue arrows)

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Figure 43: Configuration 3 — Forced-Air Cooling with Low-Velocity Fan and Air Plenum

Legend

A Roof-mounted fan, 150 CFM

B Warm air flow (red arrows)

C Air plenum with hats

D Tricon CX chassis

E Cool air flow (blue arrows)

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Figure 44: Configuration 4 — Forced-Air Cooling with High-Velocity Fan and Air Plenum

Legend

A Roof-mounted fan, 300 CFM

B Warm air flow (red arrows)

C Air plenum with hats

D Tricon CX chassis

E Cool air flow (blue arrows)

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Recommended Configurations for Managing Heat in 2000 mm x 800 mm x 800 mm Cabinets

Ambient Temperature (Celsius)

Powera 20° 25° 30° 35° 40° 45° 50° 55° 60°

100 1b 1 1 1 1 1 1 1 1

200 1 1 1 1 1 1 1 1 1

300 1 1 1 1 1 1 1 1 1

400 1 1 1 1 1 1 1 1 1

450 1 1 1 1 1 1 1 1 2

500 1 1 1 1 1 1 1 1 2

600 1 1 1 1 1 1 2 2 2

650 1 1 1 1 1 1 2 3 3

700 1 1 1 1 1 1 2 3 3

750 1 1 1 1 1 1 2 3 3

800 1 1 1 1 1 1 3 3 3

900 1 1 1 1 1 1 3 3 3

950 1 1 1 1 1 1 3 3 3

1000 1 1 1 3 3 3 3 4 4

1100 1 1 1 3 3 3 4 4 4

1200 1 1 1 3 4 4 4 4 4

1300 1 1 1 3 4 4 4 4 4

1400 1 1 1 4 4 4 4 4 4

1500 1 1 1 4 4 4 4 4 4

1600 1 1 1 4 4 4 4 4 4
a
Total amount of power (measured in watts) to be dissipated in the cabinet
b
Recommended configuration number.

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Guidelines for Cooling

The chassis that generates the least amount of heat or that is the most temperature-sensitive should be the
lowest chassis in a multi-chassis installation. The chassis that generates the most amount of heat or that is the
least temperature-sensitive should be the highest chassis.

Choosing Clearances
Schneider Electric recommends the following clearances:
• Minimum of 5.25 inches (13.3 centimeters) of space between the enclosure panels and sides of the
chassis
• Minimum of 3.75 inches (9.5 centimeters) of space between the front of each chassis and the enclosure
• Minimum of 7 inches (17.8 centimeters) of space between the bottom of the chassis and the bottom of the
enclosure
• Minimum of 3.5 inches (8.9 centimeters) of space between the top of each chassis and any obstructions to
airflow
When the ambient temperature of the enclosure is around 72° F (22° C), these clearances allow for adequate
convection cooling of all chassis and create an acceptable inlet air temperature (below 140° F, 60° C) into the
highest chassis in the enclosure.
Up to 40% of the volume created by these clearances may be consumed with non-heat-generating equipment
such as cables, structural components of the enclosure, and wiring panels, provided that each component
remains at least 1.75 inches (4.5 centimeters) away from the bottom and top of the chassis and does not block
airflow through the chassis.
If the clearances between the enclosure panels and chassis sides and front are reduced, the installation should
ensure that airflow is not restricted to any chassis and that the maximum allowable temperatures into and
through the chassis are not exceeded. The open space between the enclosure walls and the fronts and sides
of all the chassis minimizes the direct flow of heated air exhaust from the bottom chassis up through the higher
chassis.

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Figure 45: Configuration 1 — Clearances

Legend

A 31.5 in (80 cm)

B 7 in (17.8 cm)

C 79 in (200 cm)

D 3.5 in (8.9 cm) minimum chassis to chassis gap, typical

E 5.25 in (13.3 cm) minimum

F 3.75 in (9.5 cm) minimum

G 5.12 in (13 cm) minimum, back to back chassis gap

H 4 in (10 cm) minimum

I Power supply

J Tricon CX I/O Chassis

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K Tricon CX Main Chassis

Figure 46: Configuration 2 — Clearances

Legend

A 31.5 in (80 cm)

B 7 in (17.8 cm)

C 79 in (200 cm)

D 3.5 in (8.9 cm) minimum chassis to chassis gap, typical

E 5.25 in (13.3 cm) minimum

F 3.75 in (9.5 cm) minimum

G 5.12 in (13 cm) minimum, back to back chassis gap

H 4 in (10 cm) minimum

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I Power supply

J Tricon CX I/O Chassis

K Tricon CX Main Chassis

L Roof-mounted fan, 150 CFM

Figure 47: Configuration 3 — Clearances

Legend

A 31.5 in (80 cm)

B 7 in (17.8 cm)

C 79 in (200 cm)

D 3.5 in (8.9 cm) minimum chassis to chassis gap, typical

E 5.25 in (13.3 cm) minimum

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F 3.75 in (9.5 cm) minimum

G 5.12 in (13 cm) minimum, back to back chassis gap

H 4 in (10 cm) minimum

I Power supply

J Tricon CX I/O Chassis

K Tricon CX Main Chassis

L Roof-mounted fan, 150 CFM

M Air plenum

Figure 48: Configuration 4 — Clearances

Legend

A 31.5 in (80 cm)

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B 7 in (17.8 cm)

C 79 in (200 cm)

D 3.5 in (8.9 cm) minimum chassis to chassis gap, typical

E 5.25 in (13.3 cm) minimum

F 3.75 in (9.5 cm) minimum

G 5.12 in (13 cm) minimum, back to back chassis gap

H 4 in (10 cm) minimum

I Power supply

J Tricon CX I/O Chassis

K Tricon CX Main Chassis

L Roof-mounted fan, 150 CFM

M Air plenum

N Fan duct (redundant)

Directing Airflow
The installation should ensure that forced airflow is through, and not around, the chassis. Directing airflow with
fans in an eight-chassis (four chassis in the front and four chassis in the rear) cabinet is particularly challenging
due to the column effect caused by the fans. This issue can be mitigated by using a plenum, as recommended
in the “Recommended Configurations for Managing Heat in 2000 mm x 800 mm x 800 mm Cabinets” table.

Using Sensors

Using temperature and fan airflow sensors ensures compliance with the chassis temperature requirements.
Sensors should be properly located at the top and bottom of each chassis to notify you if the enclosure fans or
facility air-conditioning fail. In the event of either failure occurring, the inlet air temperature to the chassis and
the temperature rise within the chassis may exceed the allowable maximum temperatures.

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Using Blank Slot Panels

All unused chassis slots should be covered with Blank Slot Panels to minimize exposure to dust and other
particulate matter, and to minimize electromagnetic and radio-frequency interference (EMI/RFI).

Blank Slot Panels

Model Description

8107X Blank Slot Panel, Communication Module, Tricon CX

8108X Blank Slot Panel, Single I/O Module, Tricon CX

8109X Blank Slot Panel, I/O Slot, Tricon CX

I/O Bus Address of Chassis

The address plug on a chassis sets the chassis number (I/O chassis) or node number (main chassis) in a
Tricon CX system.
The address of the main chassis is the node number, and can range from 1 to 254.
The address of an I/O expansion chassis can be from 1 to 15. The chassis number is used as part of the I/O
bus address, along with the slot number and the left/right position.
The address plug is installed during installation of the chassis in the enclosure.

This figure shows the location of the address plug on an I/O expansion chassis.

Figure 49: Address Plug on I/O Expansion Chassis

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Connecting I/O Bus Wiring

The Tricon CX supports a TMR I/O bus connection with the following interface modules.
Supported I/O Bus Interface Modules

Model Description

4701X I/O Bus Interface Module Serial-Serial (IMSS), RS-485 serial

communication, up to 100 feet (30 meters)

4703X I/O Bus Interface Module Fiber-Fiber (IMFF); Single Mode (SM)
communication up to 12.4 miles (20 kilometers) or Multi-Mode
(MM) communication up to 1800 feet (550 meters)

The I/O bus cables are connected directly to the I/O bus interface modules.

The Model 4703X IMFF module can be used to convert single mode to multi-mode fiber communication, and
vice versa, using different types of small form-factor pluggables (SFPs).

CAUTION
POTENTIAL FOR EYE INJURY
• Use only Class 1 Laser SFPS.

• Do not stare at the open end of the fiber connection.

Failure to follow these instructions can result in eye injury.

When using the daisy chain network topology, the In Link connectors (on the I/O Bus interface modules) are
connected to the MP network (on the main chassis) or to the Out Link connectors (on the I/O Bus interface
modules) of the previous I/O chassis, and the Out Link connectors are connected to the next I/O chassis in the
daisy chain.
When using the star network topology, network switches are required for point-to-point cable connection to the
In Link connectors on the I/O bus interface modules.
For I/O bus security and safety, follow these guidelines:
• Use three independent, closed (no foreign network nodes) physical networks for the leg A, leg B, and leg C
I/O buses.
• If you use any interposing switches, turn off unused ports.
• Turn off unused Out ports on Model 4703X IMFFs, using TriStation 1131.

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Figure 50: Sample I/O Bus Topology

The Star and Star + Daisy Chain topologies are supported if Model 4703X IMFFs are used.

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Key Plates for I/O Modules and Key Bases for I/O Cables
In the Model 8131X I/O Expansion Chassis, Field External Termination (FET) connectors are required for
installing I/O modules and for connecting interface cables from ETPs. Each FET connector contains a key
plate and a key base.

Figure 51: Key Plate and Key Base on FET

Legend

A Key plate

B Key base

The key plate is next to the module socket and is uniquely slotted to allow installation of only compatible I/O
modules. All modules of a particular type are identically keyed to match the key plate on compatible FETs.
The key base is installed around the I/O cable connector and is uniquely slotted to allow connection of only
compatible cables. All cables of a particular type are identically keyed to match the key base on compatible
FETs.
If you try to install a module in an incorrect slot, the module will not slide all the way into the chassis. Do not
apply force to overcome the obstruction. The obstruction could be the key plate on an incompatible FET.
Always follow the complete module installation procedure.
For information on FET and I/O module compatibility, see Determining Field Termination Options by Module
Model Number.

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Configuring the MP Node Setting

The main chassis address plug, on the front of the main chassis, identifies the node of the controller on a
network. The factory setting is node 1. The setting can be from 1 to 254. You must ensure the node setting is
configured in TriStation 1131. TCMs and UCMs automatically obtain the node setting from the MP.

Installing Modules
This procedure explains how to install a module. It contains steps to ensure the correct module gets installed.
Do not skip any of the steps because doing so increases the risk of an incorrect module being installed into the
system.

NOTICE
• Do not install more than one module at the same time. You must push the first module in and wait until
the Active indicator goes on, then install the next module.
• If you feel an obstruction while pushing a module into a slot, do not apply force to overcome the
obstruction. The obstruction could be the key plate on an incompatible FET. Key plates ensure that
modules are installed only in slots with compatible FETs. Installing the wrong type of module into a
running system can cause permanent damage and possibly a spurious trip of the application.

If you are using the SFP-based IOP bus, insert the SFP into the port on the MP, and then insert the cable into
the SFP before you insert the MP into the chassis. Insert the SFP into the socket until you feel the SFP
connector snap into place. Do not apply excessive force when inserting an SFP or fiber cable.
Before you install each module, ensure that:
• Power is available.
• Field wiring and external termination panels (ETPs) are properly connected (if applicable).
• The module to be inserted has the correct firmware version, as defined in the Tricon Product Release
Notice for your version of the system.
1. Ensure that the correct FET—one that is compatible with the I/O module—is installed in the slot (if
applicable).
2. Ensure there are no bent pins on the connector of the module to be inserted.
3. If you are installing a redundant module and the other module of the pair is already inserted, ensure that
the model number of the module and the color-code stripe are identical to the already-inserted module.
4. Insert the module into the slot and push it until it is firmly seated. Tighten the retractable fasteners of the
module to 10 inch-pounds.

Digital Output Field Wiring Precautions

When installing field wiring for Digital Output Modules, Schneider Electric recommends that you do not make
parallel connections or series connections to digital output points. These types of connections can cause the
commanded state and the measured state of points to disagree, resulting in Load alarms and limited
effectiveness of Output Voter Diagnostics (OVD).
For more information about OVD, see “Disabling Output Voter Diagnostics on DO Modules” in the Planning
and Installation Guide for Tricon v9-v11 Systems.

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Enclosing the Chassis

Tricon CX chassis can be housed in industry-standard enclosures that meet the needs of the end application,
the operating environment, and any other requirements or constraints.
For more information, see Heat Management Instructions.

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Controller Grounding
This section explains how to properly ground a Tricon CX controller, which is essential to the safety of plant
personnel as well as to the proper operation and protection of the controller.
Please see the Planning and Installation Guide for Tricon v9-v11 Systems for detailed guidelines in the
following areas:
• Introduction to Grounding
• Achieving a Zero-Voltage Ground Reference
• Connecting to a Grid

Connecting a System to Safety Ground

This figure shows Tricon CX systems connected to safety ground.

Figure 52: Tricon CX System Connected to Safety Ground

Note: Optionally, you can connect the Tricon CX chassis to safety ground using the third terminal on the
power supply inputs.

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This figure shows how to connect a Model 8120X Main Chassis to safety ground.

Figure 53: Connecting Model 8120X Main Chassis to Safety Ground

Legend

A 1/4 inch-20 x 3/8-inch-long hex bolt

B 1/4 inch internal-tooth lock washer

C Earth lug, wire gauge 8, if insulated should be

green with yellow stripe

D Flush nut on top of the main chassis frame

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This figure shows how to connect a Model 8131X I/O Chassis to safety ground.

Figure 54: Connecting Model 8131X I/O Chassis to Safety Ground

Legend

A 1/4 inch-20 x 3/8-inch-long hex head bolt

B 1/4 inch internal-tooth lock washer

C Earth lug, wire gauge 8, if insulated should be

green with yellow stripe

D Flush nut on top of the I/O chassis frame

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Connecting a System to Signal Ground and Shields to Earth Ground

This figure shows how to connect a Tricon CX Chassis to signal ground and how to connect shields to earth
ground.

Figure 55: Connecting Chassis to Earth Ground and Shields to Signal Ground

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Legend

A Optional connection to local signal ground or other quiet/dedicated shield ground

B In typical applications, Signal Ground, Terminal #2 should be connected to the

local Signal Ground or Safety Ground Bus Bar.
For RC jumper applications, Terminal #2 should not be connected, and a jumper
should be placed from Terminal #1 to Terminal #3. Contact the Global Customer
Support (GCS) center if you need to use this option.

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Power and Distribution Panels

Please see the Planning and Installation Guide for Tricon v9-v11 Systems for detailed guidelines in the
following areas:
• Introduction
• Power Distribution
• Dedicated Power Distribution for Control Systems
• Uninterruptible Power Supplies (UPS)
• Ultra Isolation Transformer

Connecting Power to a Tricon CX System

This figure shows how to connect power to Tricon CX Chassis.

Figure 56: Connecting Power to Tricon CX Systems

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Implementation and Maintenance

This section includes information about implementation and maintenance that should be considered when
installing a Tricon CX system. To ensure maximum safety and long service, Schneider Electric recommends
that you establish a schedule for routine maintenance at the time the controller is installed and then adhere to
that schedule.

CAUTION
The Tricon CX controller can be repaired while operating. However, the integrity of the controller depends
on the operator correctly following repair procedures. If in doubt about the procedures, the operator should
take whatever steps are necessary to ensure the safety of the plant and personnel, then call Schneider
Electric for assistance in implementing the repair procedures.

Disabling Output Voter Diagnostics on DO Modules

Please see the Planning and Installation Guide for Tricon v9-v11 Systems for detailed guidelines on this topic.

Enabling “Disabled” Output Voter Diagnostics

Please see the Planning and Installation Guide for Tricon v9-v11 Systems for detailed guidelines on this topic.

Verifying Spare Modules

Please see the Planning and Installation Guide for Tricon v9-v11 Systems for detailed guidelines on verifying
spare modules.

Proof Testing the Logic Solver

Please see the Planning and Installation Guide for Tricon v9-v11 Systems for detailed guidelines on proof
testing the logic solver. However, for guidance on checking controller power sources see the “Checking Tricon
CX Controller Power Sources” section in this manual.

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Checking Tricon CX Controller Power Sources

To ensure maximum availability, Tricon CX controllers typically use redundant sources to power the controller
and field circuitry. Under normal operating conditions, the required power is shared between the two power
sources. Under abnormal conditions, one of the power sources may be required to provide 100 percent of the
controller power. To verify the integrity of the power source and avoid spurious trips due to power supply
failures, you must periodically test each power source for its ability to provide power for the entire system when
the redundant source is disabled.
This procedure explains how to test the power sources used for the controller. You should perform it every six
to twelve months.

CAUTION
The following procedure should be performed only while the process under control is in an off-line or
shutdown status.

1. Take the control process offline.

2. Turn off one of the power sources and leave it off for several minutes.
3. After restoring power, repeat the test for the other power source.
4. Turn on both power sources prior to restarting the controlled process.

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Module Replacement
This section explains how to replace modules after a system has been installed.
Please see the Planning and Installation Guide for Tricon v9-v11 Systems for detailed guidelines in the
following areas:
• Guidelines for Replacing Modules
• Replacing Main Processor Modules
• Replacing I/O Modules
• Replacing TCMs
• Replacing UCMs

NOTICE
Never remove an active module from the chassis.

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Chapter 4
Fault and Alarm Indicators
Indicators are lights on the front panel of each module that identify the state of the module. Each module
includes indicators that identify the general state of the module and other indicators related to the function of
the module.
The types of indicators include:
• Status indicators that identify the processing state of the module. Each module includes a Pass, Fault, and
Active indicator.
• Field power indicators that identify whether a power problem has occurred.
• Points indicators that identify whether the point is energized. (Not on Analog Input or Analog Output
Modules.)
• Communication indicators that identify the type of communication occurring. (Only on MP and
communication modules.)

Identifying Fault and Alarm Indicators

Fault indicators identify potentially serious problems with a module. Alarm conditions identify abnormal field
conditions such as loss of power or loss of communication.
If a fault or alarm indicator is on, you should consult the appropriate topic in this guide and take appropriate
action. This action may include replacing a faulty module or repairing a faulty circuit or device.
You can identify alarm and fault conditions in these ways:
• By examining the indicators on the front panel of each module and comparing the indicators with the
descriptions in this chapter.
• By using the Enhanced Diagnostic Monitor.

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Tricon CX Main Processor Indicators

This section describes indicators for Tricon CX main processor (MP) modules.

Status Indicators on MP Modules

The Model 3009X MP status indicators identify the processing state for the main processors and the system.

A fault indicator indicates that the processor has an internal fault.

Status Indicator Conditions on the Model 3009X MP

Pass Fault Active System Field Power Power Program Maint Temp Battery Description Action
1 2

Green No light Green No light No light —a — — — — — The module is operating No action is required.
steady steady normally. The Active indicator
blinks once per scan when the
MP is executing a control
program.
No light Red — — — — — — — — — The module has failed. Replace the module.
steady
No light No light — — — — — — — — — The indicators/signal circuitry on Replace the module.
the module is malfunctioning.
Green No light No light — — — — — Red — — The MP is re-educating. Allow 10 No action is required.
steady blinking minutes for the Pass indicator to
turn on, followed by the Active
indicator.
Green No light Green — — — — — Red — — There is a minor fault in a Extract a Tricon Event Log
steady steady steady noncritical portion of the MP, file and send it to the
such as low battery voltage, clock Global Customer Support
calendar not running, or (GCS) center for analysis.
temperature mismatch. This may
indicate that the module has
excessively reset or re-educated
in the last 100 days.
Green No light Green — — — — — — Red — The temperature inside the Verify that temperature
steady steady steady module is greater than 198° F conditions within the
(92° C) or less than 32° F (0° C). cabinet are normal. If they
are, replace the module.
No light Red No light — — — — — Red — — The MP firmware does not match Replace the module with
steady blinking other MPs. one that has matching

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Pass Fault Active System Field Power Power Program Maint Temp Battery Description Action
1 2
firmware.
No light Red No light Red Yellow Red Red — Red Red — The MP is running memory tests No action required.
steady blinking blinking blinking blinking blinking blinking during startup. Allow 10 minutes
for the Pass indicator to turn on,
followed by the Active indicator.
— — — Red Yellow — — — — — — An I/O module has detected a Correct the field fault.
steady steady field fault, such as a load or fuse
error.
— — — Red — Red — — — — — The 24 VDC supply connected to Correct the power supply
steady steady Power 1 is not within required problem.
specifications.
— — — Red — — Red — — — — The 24 VDC supply connected to Correct the power supply
steady steady Power 2 is not within required problem.
specifications.
— — — — — — — Blue — — — The control program has Identify the fault condition
steady detected an alarm condition. by using the control
Alarm contacts also indicate an program.
alarm (open contacts). Correct the condition.
— — — — — — — — — — Yellow Battery input is missing. Replace or install the
steady battery.
a
This symbol ( — ) means the indicator is not important for this condition.

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Mode Indicators on MP Modules

The Model 3009X MP mode indicators identify the current operating mode of the controller.
Operational modes are set in TriStation 1131 software or by the keyswitch on the main chassis. For more information, see the TriStation 1131
Developer’s Guide.
The controller should be in Program mode only when you are downloading the application; otherwise, it should always be in Run mode or Remote
mode.

Mode Indicators on the Model 3009X MP

Remote Run Program Stop Description

Green Green Yellow No light Normal operation with write capability.

steady steady steady
Allows writes to program variables by TriStation 1131 software, Modbus master, and external hosts.
Allows control of the controller from TriStation 1131 software, including Download All and Download
Change.

Green Green No light No light Normal operation with read-write capability.

steady steady
Allows writes to program variables by Modbus masters and external hosts. (Download All and Download
Change by TriStation 1131 software are not allowed.)

No light Green No light No light Normal operation with read-only capability.

steady
MP Modules execute the previously loaded control program. Attempts to modify program variables by
Modbus masters and external hosts are rejected.

No light No light Yellow Yellow Control program loading and checkout is enabled.
steady steady
Allows control of the controller from the TriStation 1131 control program, including Download All and
Download Change. Control program has also been stopped.

Green Green Yellow Yellow Indicators change every few seconds; module is in its power-up state.
slow slow slow slow
blinking blinking blinking blinking

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Remote Run Program Stop Description

Green Green Yellow Yellow Module is ready to download new internal firmware. Condition is caused by removing the main chassis
fast fast fast fast address plug before module power-up.
blinking blinking blinking blinking

No light No light No light Yellow Control program has stopped.

steady

Green Green Yellow Yellow Module is faulty or has detected a bad main chassis address plug.
steady steady steady steady

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Communication Indicators on MP Modules

The Model 3009X Main Processor includes indicators that identify the status of communication across the I/O bus, the IOP bus, and the ECOM bus.

Note: These indicators are used for diagnostic purposes and do not always require a maintenance action.

Communication Indicators on the Model 3009X MP

I/O Bus IOP Bus ECOM Bus Description Action

RX/TX GE RX\TX SFP CM1 L/R CM2 L/R EXP

Green —a — — — — — Normal response. The MPs are No action is required.

blinking communicating with the I/O modules.

No light — — — — — — The MPs are not communicating with the Extract a Tricon Event Log
I/O modules. file and send it to the Global
Customer Support (GCS)
Possible conditions include:
Center for analysis.
• The MP has failed or the
indicator/signal circuitry of the MP is
malfunctioning.
• The I/O bus has failed (condition also
indicated by the I/O or Communication
modules)

— Green — — — — — Normal response. The gigabit Ethernet link No action is required.

steady is up.

— — Green — — — — Normal response. Data is being No action is required.

blinking transmitted over the IOP bus.

— — — Green — — — Normal response. An SFP is detected and No action is required.

steady active.

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I/O Bus IOP Bus ECOM Bus Description Action

RX/TX GE RX\TX SFP CM1 L/R CM2 L/R EXP

— No light — — — — — The gigabit Ethernet link is down. Extract a Tricon Event Log
file and send it to the Global
Customer Support (GCS)
Center for analysis.b

— — No light — — — — No data is being transmitted over the IOP Extract a Tricon Event Log
bus. file and send it to the Global
Customer Support (GCS)
Center for analysis.b

— — — No light — — — An active SFP is not detected. Extract a Tricon Event Log

file and send it to the Global
Customer Support (GCS)
Center for analysis.b

— — — — Green — — Normal response. The MPs are No action is required.

blinking communicating with the communication
modules in slot 1.

— — — — — Green — Normal response. The MPs are No action is required.

blinking communicating with the communication
modules in slot 2.

— — — — — — No light Indicator is reserved for future use. No action is required.

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I/O Bus IOP Bus ECOM Bus Description Action

RX/TX GE RX\TX SFP CM1 L/R CM2 L/R EXP

— — — — No light No light — The MPs are not communicating with the Extract a Tricon Event Log
communication modules. file and send it to the Global
Customer Support (GCS)
Possible conditions include:
Center for analysis.
• There is no communication module in
the slots.
• The MP has failed or the
indicator/signal circuitry of the MP is
malfunctioning.
• The ECOM bus has failed (condition
also indicated by the communication
modules)
a
This symbol ( — ) means the indicator is not important for this condition.
b
IOP bus indicators on MPs are relevant and used only when there is a remote I/O expansion chassis configured with a Model 4703X IMFF.

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Tricon CX I/O Module Indicators

This section describes indicators for Tricon CX I/O modules.

Status Indicators on I/O Modules

The status indicators identify the processing state of modules. A fault indicator indicates that the module has
an internal fault.
Normal State for Tricon CX I/O Modules

Pass Fault Active Field Description Action

Green No Yellow No light The module is operating normally. No action is required.

steady light steady

Fault State for Tricon CX I/O Modules

Pass Fault Active Field Description Action

Green No No No light Possible conditions include:

steady light light • The module is operational, but • No action is required.
not active. • Allow a few minutes for the
• The module has just been module to initialize. If this is the
installed and is currently active module and the Active
running start-up diagnostics. indicator does not go on, replace
module.

No Red Yellow No light The module has detected a fault. Replace module.
light steady steady

—a — — Yellow The module has detected a field Resolve the field condition
steady condition

No No — — The indicators/signal circuitry on Replace module.

light light the module are malfunctioning.
a
This symbol ( — ) means the indicator is not important for this condition.

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Point Indicators on I/O Modules

The point status indicators on DI, DO, and UIO modules identify whether the field point is energized.
Point Indicators on Tricon CX DI, DO, and UIO Modules

Point Indicator Description

Green steady The field circuit is energized.

No light The field circuit is not energized.

Load Fault Indicators on I/O Modules

The point load fault indicators on I/O modules identify whether there is a fault in the field circuitry.

Load Fault Indicators on Tricon CX I/O Modules

Point Indicator Description Action

No light The field circuit is operating properly. No action is required.

Yellow steady A fault is detected in the field circuit or the load Check for a shorted or open load and fix.
is not connected to the pointa.
Connect the output point.
a
Alarms are I/O module specific. See I/O module specification tables for details.

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Tricon CX Communication Module and I/O Bus Module Indicators

This section describes indicators for Tricon CX communication modules and I/O bus interface modules.

Status Indicators on Communication Modules

The status indicators identify the processing state of modules. A fault indicator indicates that the module has
an internal fault.
Normal State for Tricon CX Communication Modules

Pass Fault Active Maint Temp Description Action

Green No Yellow No light No light The module is operating No action is required.

steady light steady normally.

Fault State for Tricon CX Communication Modules

Pass Fault Active Maint Temp Description Action

Green No No — — Possible conditions include:

steady light light • The module is operational, • No action is required.
but not active. • Allow a few minutes for the
• The module has just been module to initialize. If this is
installed and is currently the active module and the
running start-up Active indicator does not go
diagnostics. on, replace module.

No Red Green — — The module has detected a Replace module.

light steady steady fault.

No No —a — — The indicators/signal circuitry Replace module.

light light on the module are
malfunctioning.

No Red Green — Red The temperature inside the Verify that temperature
light steady steady steady module is greater than 198° F conditions within the cabinet are
(92° C) or less than 32° F (0° normal. If they are, replace the
C). module.
a
This symbol ( — ) means the indicator is not important for this condition.

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Model 4355X TCM Indicators

The Model 4355X TCM (Tricon Communication Module) includes indicators that identify the state of the
module and the state of communication.
The Maint indicator is reserved for future use.
The Temp indicator illuminates when the module temperature exceeds the temperature limit.
For module status, see Status Indicators on Communication Modules.

Serial Indicators on the Model 4355X TCM

Ser 1/Ser 2 HART

Tx/Rx Tx/Rx Description

Green blinking — Normal response. TCM is communicating with the attached Modbus
master/slave device.

— Green blinking Normal response. TCM is communicating with an attached HART device.
a
This symbol ( — ) means the indicator is not important for this condition.

Network Indicators on the Model 4355X TCM

NET1 NET2

GE Tx/Rx SFP GE Tx/Rx SFP Description

Green Green — — — — TCM is communicating through the RJ45

steady blinking connector with TriStation 1131 or with an
Ethernet device through the NET 1 port using
Gigabit Ethernet.

No Green — — — — TCM is communicating through the RJ45

light blinking connector with TriStation 1131 or with an
Ethernet device through the NET 1 port at 100
Mbps.

Green Green Green — — — TCM is communicating through an SFP with

steady blinking steady TriStation 1131 or with an Ethernet device
through the NET 1 port using Gigabit Ethernet.

No Green Green — — — TCM is communicating through an SFP with

light blinking steady TriStation 1131 or with an Ethernet device
through the NET 1 port at 100 Mbps.

— — — Green Green — TCM is communicating through the RJ45

steady blinking connector with TriStation 1131 or with an
Ethernet device through the NET 2 port using
Gigabit Ethernet.

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NET1 NET2

GE Tx/Rx SFP GE Tx/Rx SFP Description

— — — No Green — TCM is communicating through the RJ45

light blinking connector with TriStation 1131 or with an
Ethernet device through the NET 2 port at 100
Mbps.

— — — Green Green Green TCM is communicating through an SFP with

steady blinking steady TriStation 1131 or with an Ethernet device
through the NET 2 port using Gigabit Ethernet.

— — — No Green Green TCM is communicating through an SFP with

light blinking steady TriStation 1131 or with an Ethernet device
through the NET 2 port at 100 Mbps.
a
This symbol ( — ) means the indicator is not important for this condition.

Enhanced Communication Bus (ECOM) Indicators on the Model 4355X TCM

L M R Description

Green blinking — — TCM is communicating with the left leg of the MP.

— Green blinking — TCM is communicating with the middle leg of the MP.

— — Green blinking TCM is communicating with the right leg of the MP.

No light No light No light TCM is not communicating with the MPs.

a
This symbol ( — ) means the indicator is not important for this condition.

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Model 4610X UCM Indicators

The Model 4610X UCM (Unified Communication Module) includes indicators that identify the state of the
module and the state of communication.
The Maint indicator is reserved for future use.
The Temp indicator illuminates when the module temperature exceeds the temperature limit.
For module status, see Status Indicators on Communication Modules.

Field Device System Integrator (FDSI) Indicators on the Model 4610X UCM

Operational Status

Op Status Rx/Link Tx Master Tracker Description

Green No light —a — — The FDSI is operating normally.

No light Red — — — The FDSI is in failed state, or it is not

connected to the Control network.

Green No light Yellow — — The FDSI is transmitting and receiving

valid messages to and from the field
devices.

Green No light — Yellow — The FDSI is acting as a master, and is

controlling communications.

Green No light — Yellow Yellow The FDSI is acting as a master, and is

blinking searching for its tracker, which may be
offline or not present.

Green No light — — Yellow The FDSI is acting as a tracker, and is

ready to control communications.
a
This symbol ( — ) means the indicator is not important for this condition.

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Field Control Processor (FCP 270) Indicators on the Model 4610X UCM

Operational Status

Op Status Description Action

Green No light The CP is operating normally. No action required.

No light Red The CP is in a failed state, or it is running If the module is booting up, allow a few
online diagnostics during a boot up. minutes for diagnostics to complete. If
the indicators remain in this state, install
a replacement module.

No light No light The indicators/signal circuitry are Replace the module.

malfunctioning.

Green Red A fault exists in which the Red LED is not If the module is booting up, allow a few
turned off. minutes for diagnostics to complete. If
the indicators remain in this state,
On power-up, both LEDs are on. The red
replace the module.
LED is on for about three seconds. The
green LED remains on until a hardware
fault is detected.
a
This symbol ( — ) means the indicator is not important for this condition.

Control Network Indicators on the Model 4610X UCM

Tx Rx/Link Description Action

Yellow The module is communicating over the No action required.

control network A or B.

No light The control network indicators/signal If the indicators/signal circuitry are

circuitry on the module are malfunctioning, malfunctioning, install a replacement module.
or the interface is not used.
If the interface is not used, no action is required.

Field Bus (FB) Indicators on the Model 4610X UCM

Tx/Rx Description Action

Yellow The module is communicating over the No action required.

fieldbus A or B.

No light The fieldbus indicators/signal circuitry on If the indicators/signal circuitry are

the module are malfunctioning, or the malfunctioning, install a replacement module.
interface is not used.
If the interface is not used, no action is required.

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Safety Network Serial Indicators on the Model 4610X UCM

Ser 1/Ser 2 HART

Tx/Rx Tx/Rx Description

Green blinking —a Normal response. UCM is communicating with the attached Modbus
master/slave device.

— Green blinking Normal response. UCM is communicating with an attached HART device.
a
This symbol ( — ) means the indicator is not important for this condition.

Safety Network Indicators on the Model 4610X UCM

NET1 NET2

GE Tx/Rx SFP GE Tx/Rx SFP Description

Green Green — — — — UCM is communicating through the RJ45

steady blinking connector with TriStation 1131 or with an
Ethernet device through the NET 1 port using
Gigabit Ethernet.

No Green — — — — UCM is communicating through the RJ45

light blinking connector with TriStation 1131 or with an
Ethernet device through the NET 1 port at 100
Mbps.

Green Green Green — — — UCM is communicating through an SFP with

steady blinking steady TriStation 1131 or with an Ethernet device
through the NET 1 port using Gigabit Ethernet.

No Green Green — — — UCM is communicating through an SFP with

light blinking steady TriStation 1131 or with an Ethernet device
through the NET 1 port at 100 Mbps.

— — — Green Green — UCM is communicating through the RJ45

steady blinking connector with TriStation 1131 or with an
Ethernet device through the NET 2 port using
Gigabit Ethernet.

— — — No Green — UCM is communicating through the RJ45

light blinking connector with TriStation 1131 or with an
Ethernet device through the NET 2 port at 100
Mbps.

— — — Green Green Green UCM is communicating through an SFP with

steady blinking steady TriStation 1131 or with an Ethernet device
through the NET 2 port using Gigabit Ethernet.

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NET1 NET2

GE Tx/Rx SFP GE Tx/Rx SFP Description

— — — No Green Green TCM is communicating through an SFP with

light blinking steady TriStation 1131 or with an Ethernet device
through the NET 2 port at 100 Mbps.
a
This symbol ( — ) means the indicator is not important for this condition.

Safety Network Enhanced Communication Bus (ECOM) Indicators on the Model 4610X UCM

L M R Description

Green blinking — — UCM is communicating with the left leg of the MP.

— Green blinking — UCM is communicating with the middle leg of the MP.

— — Green blinking UCM is communicating with the right leg of the MP.

No light No light No light UCM is not communicating with the MPs.

a
This symbol ( — ) means the indicator is not important for this condition.

Infrared Link Indicator on the Model 4610X UCM

IR Active Description Action

Yellow The infrared link is active. No action required.

No light The infrared link indicators/signal circuitry If the indicators/signal circuitry are
on the module are malfunctioning, or the malfunctioning, install a replacement module.
interface is not used.
If the interface is not used, no action is required.

I/O Bus Interface Module Indicators

The Model 4701X Interface Module Serial-Serial (IMSS) and the Model 4703X Interface Module Fiber-Fiber
(IMFF) include indicators that identify the state of the module. The IMFF includes indicators that identify the
state of communication.

Normal State for Tricon CX 4701X IMSS and 4703X IMFF Modules

Pass Fault Alarm Power1 Power 2 Description Action

Green No No Green Green The module is operating No action is required.

steady light light steady steady normally.

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Fault State for Tricon CX 4701X IMSS and 4703X IMFF Modules

Pass Fault Alarm Power1 Power 2 Description Action

Green No No Red No The 24 VDC supply connected Correct the problem on

steady light light steady light to Power 1 is not within Power Supply 1
required specifications.

Green No No No Red The 24 VDC supply connected Correct the problem on

steady light light light steady to Power 2 is not within Power Supply 2
required specifications.

No Red Red Red Red The module has excessively Replace the module.
light steady steady Flashing Flashing reset. Extract a Tricon Event
Log file and send it to
the Global Customer
Support (GCS) center
for analysis.

No Red Red Amber Amber The processor in the module Replace the module.
light steady steady steady steady has failed to start.

Green No Red Green Green The module has detected an Correct the I/O module
steady light steady steady steady error in an I/O module in this fault.
chassis or in one of the child
chassis.

No Red Red Green Green The module has a major fault, Check the status of the
light steady steady steady steady or is not communicating with I/O Bus Tx/Rx and the
the main processor. IOP In/Out Links. If
these have issues,
Note: This will be the state of
correct them.
the module after it starts until it
receives configuration Otherwise, replace the
information from the main module.
processor after a Download All
or Download Change.

IOP In/Out Link Indicators on 4703X IMFF Modules

IOP In/Out Links Description Action

Green steady The In/Out Link is active and the module is No action required.
communicating over the In/Out port.
Note: The Out port will be active only if the
module is connected to a child chassis.

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IOP In/Out Links Description Action

No light The In/Out Link indicators/signal circuitry on the If the indicators/signal circuitry are
module are malfunctioning, or the interface is not malfunctioning, install a
used. replacement module.
If the interface is not used, no
action is required.

I/O Bus Network Indicators on 4703X IMFF Modules

IO Bus Tx/Rx Description Action

Green flashing The module is communicating over the I/O Bus No action required.

No light The IO Bus network indicators/signal circuitry on If the indicators/signal circuitry are
the module are malfunctioning, or the interface is malfunctioning, install a
not used. replacement module.
If the interface is not used, no
action is required.

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Chapter 5
Field Termination Specifications
This section identifies and describes field termination options compatible with Tricon CX I/O modules. You can
use external termination panels (ETPs) with the Model 8131X I/O Expansion Chassis.
The base model numbers of ETPs are followed by an asterisk (*) in this document. The asterisk is a
placeholder for “F” or “RF,” which relates to RoHS compliance and flame-test rating. For more information, see
the Part Number Cross Reference section.

Determining Field Termination Options by Module Model Number

This table identifies which termination products you can use with a given Tricon CX I/O module. Match your
module model number in the left column to termination options on the right.
Tricon CX Termination Product Options (Listed by Module Model Number)

Module Module Field External Term External Term Panel

Nonincendive ETP
Model # Description (FET) Connectora (ETP)

3506X DI, Supervised 9770X, 32 pts 9563X-910*, 16 pts 9570X-610*,

24 VDC, 32 pts
9566X-810*, 32 pts

3626X DO, Supervised 9666X, 32 pts 9662X-610*, 16 pts 9671X-610*,

24 VDC, 16 pts
9671X-810*, 16 pts

3722X AI 9769X, 32 pts 9760X-210*, 2-Wire 9789X-610*,

4-20 mA, 0–5 VDC, 32 pts 4-20 mA, 32 pts

9761X-210*, 16 pts 9791X-610*, 16 pts

9765X-210*, 3-Wire
4-20 mA, 0–5 VDC, 32 pts
9771X-210*, 16 pts

3723X AI + HART 9769X, 32 pts 9760X-210*, 2-Wire 9789X-610*,

4-20 mA, 0–5 VDC, 32 pts 4-20 mA, 32 pts
9761X-210*, 16 pts 9791X-610*, 16 pts
9765X-210*, 3-Wire
4-20 mA, 0–5 VDC, 32 pts
9771X-210*, 16 pts

3809X AO + HART 9965X, 16 pts 9890X-610*, 16 pts n/a

3902X Universal I/O + 9963X, 16 pts 9960X-610*, 16 pts n/a

HART
a
Field External Termination (FET) Connectors are required for connecting ETPs to modules in the Model 8131X I/O Expansion Chassis.

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Part Number Cross Reference

This table identifies the external termination assembly (ETA) part number and the cable part number included
in each external termination panel (ETP) kit model that is compatible with Tricon CX I/O modules. Additionally,
the table identifies the compatible field external termination (FET) connector for each ETP.
ETP kit models that end with “F” are not RoHS compliant and contain ninety-degree interface cables that meet
FT4 flame test ratings.
ETP kit models that end with “RF” are RoHS compliant and contain ninety-degree interface cables that meet
FT4 flame test ratings.

Note: Although the standard length of all interface cables is 10 feet (3 meters), you may order any length
cable up to 90 feet (27.4 meters) in 10-foot increments by using the last two digits of the termination
panel’s model number to specify length in feet. For example, specify 9xxxX-x50F if you want a 50-
foot (15 meter) cable instead of the standard 10-foot (3-meter) cable.

For more information about interface cables, see the Field Terminations Guide for Tricon v9-v11 Systems.
Part Number Cross-Reference — Tricon CX ETPs

ETP Kit Model ETA FT4 Cable Wiring Referencea

9563X-910F 3000510-390C 4X00226-310 9563-910F

9563X-910RF 3000510-390C1R 4X00226-310 9563-910F

9566X-810F 3000540-380C 4X00187-310 9566-810F

9566X-810RF 3000540-380C1R 4X00187-310 9566-810F

9570X-610F 3000768-370C 4X00195-310 9570-610F

9570X-610RF 3000768-370C1R 4X00165-310 9570-610F

9662X-610F 3000520-390C 4X00188-310 9662-610F

9662X-610RF 3000520-390C1R 4X00188-310 9662-610F

9671X-610F 3000769-390C 4X00196-310 9671-610F

9671X-610RF 3000769-390C1R 4X00200-310 9671-610F

9671X-810F 3000290-380C 4X00203-310 9671-810F

9671X-810RF 3000290-380C1R 4X00203-310 9671-810F

9760X-210F 3000470-510C 4X00206-510 9760-210F

9760X-210RF 3000470-510C1R 4X00206-510 9760-210F

9761X-210F 3000510-510C 4X00189-510 9761-210F

9761X-210RF 3000510-510C1R 4X00189-510 9761-210F

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ETP Kit Model ETA FT4 Cable Wiring Referencea

9765X-210F 3000475-520C 4X00206-510 9765-210F

9765X-210RF 3000475-520C1R 4X00206-510 9765-210F

9771X-210F 3000656-210C 4X00189-510 9771-210F

9771X-210RF 3000656-210C1R 4X00189-510 9771-210F

9789X-610F 3000768-510C 4X00209-510 9789-610F

9789X-610RF 3000768-510C1R 4X00209-510 9789-610F

9791X-610F 3000771-510C 4X00197-510 9791-610F

9791X-610RF 3000771-510C1R 4X00164-510 9791-610F

9890X-610RF 3001144-100 4X00227-510 N/A

9960X-610RF 3001144-100 4X00224-310 N/A

a
Section in the Field Terminations Guide for Tricon v9-v11 Systems to see for applicable field wiring diagrams. Note that Tricon CX model numbers do not appear in the
Field Terminations Guide.

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External Termination Panels (ETP)

This section describes external termination panels that are compatible with Tricon CX I/O modules.
The base model numbers of ETPs are followed by an asterisk (*) in this document. The asterisk is a
placeholder for “F” or “RF,” which relate to RoHS compliance and flame-test rating. For more information, see
the Part Number Cross Reference section.

9563X-910* (24 VDC, commoned, resistor protected, 16 pts.)

Termination panel 9563X-910* is compatible with 24 VDC digital input modules and has 16 input points and
commoned power terminals (PWR+ and PWR-). Each input point is protected by a 180-ohm current-limiting
resistor.
The modules compatible with 9563X-910* have 32 points, which means you must use two term panels for
each digital input module.
Each term panel comes with two sets of labels: 1-16 and 17-32. For information on how to apply the labels,
see the Field Terminations Guide for Tricon v9-v11 Systems.
Specifications
This table describes specifications for 9563X-910*.

Specifications for Term Panel 9563X-910*

Feature Description

Panel type Commoned

Points 16

Compatible Modules
This table describes digital input modules compatible with 9563X-910*.

Modules Compatible with 9563X-910*

Module Model Number Points per Module Module Description

3506X 32 24 VDC, commoned, supervised, TMR

Simplified Schematics
See the 3506X Simplified Schematics section.

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9566X-810* (24 VDC, commoned, 32 pts.)

Termination panel 9566X-810* is compatible with 24 VDC digital input modules and has 32 input points and
commoned power terminals (PWR+ and PWR–).
Each input point is protected by a 180-ohm current-limiting resistor. You should use term panel 9566X-810* in
24 volt applications.
Each term panel comes with two sets of labels: 1-16 and 17-32. For information on how to apply the labels,
see the Field Terminations Guide for Tricon v9-v11 Systems.
Specifications
This table describes specifications for 9566X-810*.

Specifications for Term Panel 9566X-810*

Feature Description

Panel type Commoned

Points 32

Compatible Modules
This table describes digital input modules compatible with 9566X-810*.

Modules Compatible with 9566X-810*

Module Model Number Points per Module Module Description

3506X 32 24 VDC, commoned, supervised, TMR

Simplified Schematics

See Figure 13: Simplified Schematic of a 3506X DI Module with a 9566X-810* ETP.

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9570X-610* (nonincendive, 24 VDC, commoned, 32 pts.)

Termination panel 9570X-610* is compatible with 24 VDC digital input modules. Each panel has:
• Four, sixteen-position field terminals; support for 32 points
• Two terminals per point, for dry contact
• A four-position terminal for redundant 24 VDC loop power
• Two, one-position terminals for protective earth connection
Each positive terminal is current-limited with a 190-to-310-ohm series resistor.
The panel supports redundant 24 VDC power sources with diode ORing.
Each term panel comes with two sets of labels: 1-16 and 17-32. For information on how to apply the labels,
see the Field Terminations Guide for Tricon v9-v11 Systems.
Specifications
This table describes specifications for 9570X-610*

Specifications for Term Panel 9570X-610*

Feature Description

Panel type Commoned

Points 32

Compatible Modules
This table describes digital input modules compatible with 9570X-610*.

Modules Compatible with 9570X-610*

Module Model Number Points per Module Module Description

3506X 32 24 VDC, commoned, supervised, TMR

Simplified Schematics
See Figure 14: Simplified Schematic of a 3506X DI Module with a 9570X-610* ETP.

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9662X-610* (24 VDC, commoned, 16 pts.)

Termination panel 9662X-610* is compatible with 24 VDC digital output modules and has 16 load terminals
and commoned power terminals (PWR+ and PWR–).
The modules compatible with 9662X-610* have 32 points, which means you must use two term panels for
each digital output module.
Each term panel comes with two sets of labels: 1-16 and 17-32. For information on how to apply the labels,
see the Field Terminations Guide for Tricon v9-v11 Systems.
Specifications
This table describes specifications for 9662X-610*.

Specifications for Term Panel 9662X-610*

Feature Description

Panel type Commoned

Points 16

Maximum total current 16 ampsa

a
.Term panels that are rated at a maximum of 16 amps of continuous current can withstand an absolute maximum of 20 amps for short periods. If greater than 16 amps is
applied to a single term panel, the condition must be corrected within 72 hours.

Compatible Modules
This table describes digital output modules compatible with 9662X-610*.

Modules Compatible with 9662X-610*

Module Model Number Points per Module Module Description

3626X 32 24 VDC, commoned, TMR

Simplified Schematics
See Figure 16: Simplified Schematic of a 3626X DO Module with a 9662X-610* ETP.

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9671X-610* (nonincendive, 24 VDC, commoned, supervised, 16 pts.)

Termination panel 9671X-610* is compatible with 24 VDC, commoned, supervised digital output modules.
Each panel has:
• Two, sixteen-position field terminals; support for 16 points
• Two terminals per point for field devices: L+, L–
• A four-position terminal for redundant 24 VDC loop power
• Two, one-position terminals for protective earth connection
The panel supports redundant 24 VDC power sources with diode ORing.
The modules compatible with 9671X-610* have 32 points, which means you must use two term panels for
each digital output module.
Each term panel comes with two sets of labels: 1-16 and 17-32. For information on how to apply the labels,
see the Field Terminations Guide for Tricon v9-v11 Systems.
Specifications
This table describes specifications for 9671X-610*

Specifications for Term Panel 9671X-610*

Feature Description

Panel type Commoned

Points 16

Compatible Modules
This table describes digital output modules compatible with 9671X-610*.

Modules Compatible with 9671X-610*

Module Model Number Points per Module Module Description

3626X 32 24 VDC, commoned, TMR

Simplified Schematics
See Figure 17: Simplified Schematic of a 3626X DO Module with a 9671X-610* ETP.

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Chapter 5 Field Termination Specifications 9791042-002, Rev 0.0

9671X-810* (24 VDC, commoned interposing relay, 16 pts.)

Termination panel 9671X-810* is compatible with 24 VDC digital output modules and has:
• 16 relay points (C and NO)
• 2 terminals (PW1 + and –) for primary power and return
• 2 terminals (PW2 + and –) for redundant power and return
• An individual fuse with blown-fuse indicator for relay coil and loopback circuit
Each terminal accepts either #6 ring-lug terminals or 24-to-12-gauge (0.3mm2 to 2.1mm2) wires.
The modules compatible with 9671X-610* have 32 points, which means you must use two term panels for
each digital output module.
Each term panel comes with two sets of labels: 1-16 and 17-32. For information on how to apply the labels,
see the Field Terminations Guide for Tricon v9-v11 Systems.

CAUTION
Use termination panel 9671X-810* with self-protected modules only.

Specifications
This table describes specifications for 9671X-810*.

Specifications for Term Panel 9671X-810*

Feature Description

Panel type Commoned interposing relay

Points 16

Relay type Compact, general-purpose power relays with hold-down clamps

Relay contact rating 10A @ 30 VDC or 277 VAC

Relay switching power AC: 2500 VA

(see CAUTION below)
DC: 90 W

Relay maximum output cycle rate Once per scan

Relay expected life at maximum 100,000 operations

rated load

Relay isolation 1000 VAC minimum

1500 VDC minimum

Power consumption per relay Less than 2 watts

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Chapter 5 Field Termination Specifications 9791042-002, Rev 0.0

CAUTION
When switching reactive loads, you should de-rate the switching power of the outputs to 25% of
maximum (22.5 watts for DC applications). When switching incandescent lamps, the inrush
current can be 10 to 15 times the rated nominal load current of the lamp. Use the inrush current
to calculate the required output switching power. Contact the lamp manufacturer for detailed
specifications regarding inrush amplitude and duration.

Compatible Modules
This table describes digital output modules compatible with 9671X-810*.

Modules Compatible with 9671X-810*

Module Model Number Points per Module Module Description

3626X 32 24 VDC, commoned, TMR

Simplified Schematics

See the 3626X Simplified Schematics section.

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Chapter 5 Field Termination Specifications 9791042-002, Rev 0.0

9760X-210* (current input, 0–5 VDC, 32 pts.)

Termination panel 9760X-210* is compatible with 0–5 VDC analog input modules and has 32 power output
terminals (+) and 32 current input terminals (–).
Each positive terminal is current-limited with a 180 Ohm series resistor. Each input has a precision 250 Ohm
resistor for 0–5 VDC current-to-voltage conversion.
The panel supports redundant 24 VDC power sources with diode ORing.
Each term panel comes with two sets of labels: 1-16 and 17-32. For information on how to apply the labels,
see the Field Terminations Guide for Tricon v9-v11 Systems.
Specifications

This table describes specifications for 9760X-210*.

Specifications for Term Panel 9760X-210*

Feature Description

Panel type Current input

Points 32

Compatible Modules

This table describes analog input modules compatible with 9760X-210*.

Modules Compatible with 9760X-210*

Module Model Number Points per Module Module Description

3722X 32 0–5 VDC, single-ended, TMR

3723X 32 0–5 VDC, single-ended, HART, TMR

Simplified Schematics

See Figure 19: Simplified Schematic of a 3722X AI Module with a 9760X-210* ETP.
See Figure 23: Simplified Schematic of a 3723X AI Module with a 9760X-210* ETP.

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Chapter 5 Field Termination Specifications 9791042-002, Rev 0.0

9761X-210* (current input, 0–5 VDC, 16 pts.)

Termination panel 9761X-210* is compatible with 0-5 VDC analog input modules and has 16 power output
terminals (+) and 16 current input terminals (-).
Each positive terminal is current-limited with a 180 Ohm series resistor. Each input has a precision 250 Ohm
resistor for 0-5 VDC current-to-voltage conversion.
The panel supports redundant 24 VDC power sources with diode ORing.
Each term panel comes with two sets of labels: 1-16 and 17-32. For information on how to apply the labels,
see the Field Terminations Guide for Tricon v9-v11 Systems.
Specifications

This table describes specifications for 9761X-210*.

Specifications for Term Panel 9761X-210*

Feature Description

Panel type Current input

Points 16

Compatible Modules

This table describes analog input modules compatible with 9761X-210*.

Modules Compatible with 9761X-210*

Module Model Number Points per Module Module Description

3722X 32 0–5 VDC, single-ended, TMR

3723X 32 0–5 VDC, single-ended, HART, TMR

Simplified Schematics

See the 3722X Simplified Schematics section and the 3723X Simplified Schematics section.

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Chapter 5 Field Termination Specifications 9791042-002, Rev 0.0

9765X-210* (3-wire current input, 0–5 VDC, 32 pts.)

Termination panel 9765X-210* is a 3-wire current input panel, which is compatible with 0–5 VDC analog input
modules. Each panel has:
• 32 output terminals (T+) for the input terminal of a 3-wire 4–20 mA field transmitter. A 500 mA fast-acting
fuse protects each terminal.
• 32 input terminals (T–) for the output terminal of a 4–20 mA field transmitter. A 50 mA fast-acting fuse
protects the precision current-to-voltage resistor.
• 32 return terminals (RTN) for the return terminal of a 3-wire 4–20 mA field transmitter.
The panel supports redundant 24 VDC power sources with diode ORing.

Each term panel comes with two sets of labels: 1-16 and 17-32. For information on how to apply the labels,
see the Field Terminations Guide for Tricon v9-v11 Systems.
Specifications
Specifications
This table describes specifications for 9765X-210*.

Specifications for Term Panel 9765X-210*

Feature Description

Panel type 3-wire current input

Points 32

Leakage current per point Maximum: 3.5 mA

Typical: 2.0 mA

Maximum total current 12 amps

Compatible Modules
This table describes analog input modules compatible with 9765X-210*.
Modules Compatible with 9765X-210*

Module Model Number Points per Module Module Description

3722X 32 0–5 VDC, single-ended, TMR

3723X 32 0–5 VDC, single-ended, HART, TMR

Simplified Schematics
See Figure 20: Simplified Schematic of a 3722X AI Module with a 9765X-210* ETP.
See Figure 24: Simplified Schematic of a 3723X AI Module with a 9765X-210* ETP.

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Chapter 5 Field Termination Specifications 9791042-002, Rev 0.0

9771X-210* (current input, 0-5 VDC, commoned, 16 pts.)

Termination panel 9771X-210* is a current input panel, which is compatible with 0-5 VDC analog input
modules. It has 16 power output terminals (+) and 16 current input terminals (–).
Each positive terminal is current-limited with a 180 Ohm series resistor. Each input has a precision 250 Ohm
resistor for 0–5 VDC current-to-voltage conversion.
The panel supports redundant 24 VDC power sources with diode ORing.
When using 32-point modules, you must use two term panels for each analog input module.
Each term panel comes with two sets of labels: 1-16 and 17-32. For information on how to apply the labels,
see the Field Terminations Guide for Tricon v9-v11 Systems.
Specifications
This table describes specifications for 9771X-210*.
Specifications for Term Panel 9771X-210*

Feature Description

Panel type current input

Points 16

Compatible Modules
This table describes analog input modules compatible with 9771X-210*.

Modules Compatible with 9771X-210*

Module Model Number Points per Module Module Description

3722X 32 0–5 VDC, single-ended, TMR

3723X 32 0–5 VDC, single-ended, HART, TMR

Simplified Schematics
See the 3722X Simplified Schematics section and the 3723X Simplified Schematics section.

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Chapter 5 Field Termination Specifications 9791042-002, Rev 0.0

9789X-610* (nonincendive, 4–20 mA current input, commoned, 32 pts.)

Termination panel 9789X-610* is compatible with 4–20mA analog input modules. Each panel has:
• Four, sixteen-position field terminals; support for 32 points
• Two terminals per point, for dry contact or 4–20 mA transmitter (+, –)
• Two, one-position terminals for protective earth connection
• A four-position terminal for redundant 24 VDC loop power
Each positive terminal is current-limited with a 190-to-310-ohm series resistor. Each input has a precision 250-
ohm resistor for 0-to-5 VDC current-to-voltage conversion.
The panel supports redundant 24 VDC power sources with diode ORing.
Each term panel comes with two sets of labels: 1-16 and 17-32. For information on how to apply the labels,
see the Field Terminations Guide for Tricon v9-v11 Systems.
Specifications

This table describes specifications for 9789X-610*.

Specifications for Term Panel 9789X-610*

Feature Description

Panel type Commoned

Points 32

Compatible Modules

This table describes analog input modules compatible with 9789X-610*.

Modules Compatible with 9789X-610*

Module Model Number Points per Module Module Description

3722X 32 0–5 VDC, single-ended, TMR

3723X 32 0–5 VDC, single-ended, HART, TMR

Simplified Schematics
See Figure 21: Simplified Schematic of a 3722X AI Module with a 9789X-610* ETP on page 72.
See Figure 25: Simplified Schematic of a 3723X AI Module with a 9789X-610* ETP on page 78.

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Chapter 5 Field Termination Specifications 9791042-002, Rev 0.0

9791X-610* (nonincendive, 4–20 mA current input, 16 pts.)

Termination panel 9791X-610* is compatible with 0–5 VDC analog input modules. Each panel has:
• Two, sixteen-position field terminals; support for 16 points
• Two terminals per point, for 4-20 mA transmitter (F+, F–)
• A four-position terminal for redundant 24 VDC loop power
• Two, one-position terminals for protective earth connection
Each positive terminal is current-limited with a 190-to-310-ohm series resistor. Each input has a precision 250-
ohm resistor for 0-to-5 VDC current-to-voltage conversion.
The panel supports redundant 24 VDC power sources with diode ORing.
When using 32-point modules, you must use two term panels for each module. Each term panel comes with
two sets of labels: 1-16 and 17-32. For information on how to apply the labels, see the Field Terminations
Guide for Tricon v9-v11 Systems.
Specifications
This table describes specifications for 9791X-610*.
Specifications for Term Panel 9791X-610*

Feature Description

Panel type Current input, 4–20 mA

Points 16

Compatible Modules
This table describes analog input modules compatible with 9791X-610*.

Modules Compatible with 9791X-610*

Module Model Number Points per Module Module Description

3722X 32 0–5 VDC, single-ended, TMR

3723X 32 0–5 VDC, single-ended, HART, TMR

Simplified Schematics
See the 3722X Simplified Schematics section and the 3723X Simplified Schematics section.

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Chapter 5 Field Termination Specifications 9791042-002, Rev 0.0

9890X-610* (20 mA analog output current, 16 pts.)

Termination panel 9890X-610* is compatible with analog output modules and has 16 points.
Specifications
This table describes specifications for 9890X-610*.

Specifications for Term Panel 9890X-610*

Feature Description

Panel type 20 mA analog output current

Points 16

Compatible Modules

This table describes analog output modules compatible with 9890X-610*.

Modules Compatible with 9890X-610*

Module Model Number Points per Module Module Description

3809X 16 AO with HART, TMR

Simplified Schematics
See Figure 27: Simplified Schematic of a 3809X AO Module with a 9890X-610* ETP.

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Chapter 5 Field Termination Specifications 9791042-002, Rev 0.0

9960X-610* (UIO, 16 pts.)

Termination panel 9960X-610* is compatible with universal I/O with HART modules and has 16 points.
Specifications
This table describes specifications for 9960X-610*.

Specifications for Term Panel 9960X-610*

Feature Description

Panel type 4-20 mA analog input/output current, 10 mA digital input current, 50 mA

digital output current

Points 16

Dimensions D / H / W 3.1 in (78.0 mm) / 5.6 in (142.3 mm) / 9.4 in (240 mm)

Compatible Modules

This table describes universal I/O modules compatible with 9960X-610*.

Modules Compatible with 9960X-610*

Module Model Number Points per Module Module Description

3902X 16 Universal I/O with HART, TMR

Simplified Schematics
See Figure 29: Simplified Schematic of a 3902X UIO Module with a 9960X-610* ETP on page 93.

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Chapter 5 Field Termination Specifications 9791042-002, Rev 0.0

Field External Termination (FET) Connectors

This section describes field external termination connectors (FETs) that are compatible with Tricon CX I/O
modules.
FETs are required for installing I/O modules in the Model 8131X I/O Expansion Chassis and for connecting
ETPs to the I/O modules in the Model 8131X I/O Expansion Chassis.
Each FET model has a key plate that allows only compatible I/O modules to be installed in the slot.

9666X (24 VDC, commoned, 32 pts.)

9666X is an FET connector assembly used for connecting to existing DO ETPs to DO modules in the Model
8131X I/O Expansion Chassis.
Specifications

This table describes specifications for 9666X.

Specifications for FET Connector 9666X

Feature Description

Panel type Commoned, 24 VDC

Points 32

Compatible Modules

This table describes supervised modules compatible with 9666X.

Modules Compatible with FET Connector 9666X

Module Model Number Points per Module Module Description

3626X 32 24 VDC, commoned, supervised, TMR

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Chapter 5 Field Termination Specifications 9791042-002, Rev 0.0

9769X (24 VDC, commoned, 32 pts.)

9769X is an FET connector assembly used for connecting AI ETPs to AI modules in the Model 8131X I/O
Expansion Chassis.
Specifications
This table describes specifications for 9769X.
Specifications for FET Connector 9769X

Feature Description

Panel type Commoned, 24 VDC

Points 32

Compatible Modules
This table describes supervised modules compatible with 9769X.

Modules Compatible with FET Connector 9769X

Module Model Number Points per Module Module Description

3722X 32 0–5 VDC, single-ended, TMR

3723X 32 0–5 VDC, HART pass through, single-ended, TMR

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Chapter 5 Field Termination Specifications 9791042-002, Rev 0.0

9770X (24 VDC, commoned, 32 pts.)

9770X is an FET connector assembly used for connecting DI ETPs to DI modules in the Model 8131X I/O
Expansion Chassis.
Specifications
This table describes specifications for 9770X.
Specifications for FET Connector 9770X

Feature Description

Panel type Commoned, 24 VDC

Points 32

Compatible Modules
This table describes supervised modules compatible with 9770X.

Modules Compatible with FET Connector 9770X

Module Model Number Points per Module Module Description

3506X 32 24 VDC, commoned, supervised, TMR

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Chapter 5 Field Termination Specifications 9791042-002, Rev 0.0

9963X (24 VDC, commoned, 16 pts.)

9963X is an FET connector assembly used for connecting UIO ETPs to UIO modules in the Model 8131X I/O
Expansion Chassis.
The FET has a switch for each I/O point. The switch should be Down for points configured as DI, AI, or AO.
The switch should be Up for points configured as DO. An alarm will be asserted if a switch is set in the wrong
position.
Specifications
This table describes specifications for 9963X.

Specifications for FET Connector 9963X

Feature Description

Panel type Commoned, 24 VDC

Points 16

Compatible Modules
This table describes supervised modules compatible with 9963X.

Modules Compatible with FET Connector 9963X

Module Model Number Points per Module Module Description

3902X 16 UIO, 24 VDC, commoned, TMR

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Chapter 5 Field Termination Specifications 9791042-002, Rev 0.0

9965X (24 VDC, commoned, 16 pts.)

9965X is an FET connector assembly used for connecting ETPs to AO + HART modules in the Model 8131X
I/O Expansion Chassis.
Specifications
This table describes specifications for 9965X.
Specifications for FET Connector 9965X

Feature Description

Panel type Commoned, 24 VDC

Points 16

Compatible Modules
This table describes supervised modules compatible with 9965X.

Modules Compatible with FET Connector 9965X

Module Model Number Points per Module Module Description

3809X 16 AO + HART, 4–20 mA outputs,

commoned, TMR

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Appendix A Nonincendive Circuit Parameters 9791042-002, Rev 0.0

Appendix A
Nonincendive Circuit Parameters

This appendix describes the parameters you should use for nonincendive communication circuits in the field.
Parameters that apply to the various Tricon CX controller communication modules are shown in the figures in
this appendix, which are extracted from Triconex Drawing 9110003-002.

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Appendix A Nonincendive Circuit Parameters 9791042-002, Rev 0.0

Figure 57: Parameters for Tricon CX Nonincendive Communication Circuits

Note 1: FMRC-approved apparatus. The voltage (Vmax) and current (Imax) which the load device can
receive must be equal to or greater than the maximum open circuit voltage (Voc) and maximum
short circuit current (Isc) which can be delivered by the source device. In addition, the maximum
capacitance (Ci) and inductance (Li) of the load which is not prevented by circuit components from
providing a stored energy charge to the field wiring (for example, a diode across a winding to clamp
an inductive discharge) and the capacitance and inductance of the interconnecting wiring, must be
equal to or less than the capacitance (Ca) or inductance (La) that can be driven by the source
device.

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Appendix A Nonincendive Circuit Parameters 9791042-002, Rev 0.0

Figure 58: Parameters 2 for Tricon CX Nonincendive Communication Circuits

Note: For more information on signal data, see the user’s guide from the applicable manufacturer.

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Appendix B Recommended Replacement Parts 9791042-002, Rev 0.0

Appendix B
Recommended Replacement Parts
This table contains recommended parts that can be used to replace existing Tricon CX parts, or to customize a
Tricon CX system.
Recommended Replacement Parts for Tricon CX Systems

Part Description Manufacturer Manufacturer Schneider Electric Triconex Models

Part No. Part No.

Lithium battery, AA- N/A Schneider Electric 1400080-001 8120X Main

size, 3.6 VDCa Chassis

Address plugs, Main N/A Schneider Electric 3001112-XXX, 8120X Main

Chassis (XXX=001 to 016)b Chassis

Address plugs, I/O N/A Schneider Electric 3001112-001 8131X I/O Chassis
Chassis 1–15

Power supply Fuse, 0215 012 MXP Littelfuse 1410079-001 8120X Main
Main Chassis Chassis

Power supply Fuse, 0215 012 MXP Littelfuse 1410079-001 8131X I/O Chassis
I/O Chassis

Alarm Fuse, Main 0216 800 MXP Littelfuse 1410080-001 8120X Main
Chassis Chassis

Alarm Fuse, I/O 0216 800 MXP Littelfuse 1410080-001 8131X I/O Chassis
Chassis

Fuse, 9890X-610* 0001.2507 Schurter 1410084-001 9890X-610*

Fuse, 9960X-610* 0001.2507 Schurter 1410084-001 9960X-610*

a
To purchase, contact EVS Supply by phone (972-231-5351) or email ([email protected]).
b
Part number 3001112-001 is a kit that contains 15 address plugs, numbered 001 to 015. Part number 3001112-002 contains plugs numbered 016 to 031, and so on, up to
part number 3001112-016 that contains plugs numbered 240 to 255.

Note: For replaceable items on External Termination Panels other than 9890X-610* and 9960X-610*, see
the Planning and Installation Guide for Tricon v9-v11 Systems.

Tricon CX Products Addendum to Tricon User Guides 189

Schneider Electric Systems USA, Inc.
38 Neponset Avenue
Foxborough, MA 02035-2037
United States of America
www.schneider-electric.com
As standards, specifications, and designs change from time to time,
please ask for confirmation of the information given in this
publication.
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