CONTENTS

1 Irrigation Pumping Station and Tanks.........................................................2

1.1 Introduction.............................................................................................................. 2

1.2 Mechanical Design Criteria....................................................................................... 2

1.2.1 Design Data........................................................................................................ 2

1.2.2 General Criteria....................................................................................................... 2

1.2.3 Mechanical Design Criteria......................................................................................... 2

1.2.4 Suction/ Delivery Pipe Works...................................................................................... 3

1.2.5 Discharge Head....................................................................................................... 3

1.3 Valves on suction/delivery pipes............................................................................... 4

1.3.1 Gate valves............................................................................................................. 4

1.3.2 Non return valves..................................................................................................... 4

1.3.3 Flow Meters............................................................................................................ 4

1.4 Irrigation Pump Station Components and Layout......................................................4

2 potable water Pumping Station and Tanks..................................................2

2.1 Introduction.............................................................................................................. 2

2.2 Mechanical Design Criteria....................................................................................... 2

2.2.1 Design Data........................................................................................................ 2

2.2.2 General Criteria....................................................................................................... 2

2.2.3 Mechanical Design Criteria......................................................................................... 2

2.2.4 Suction/ Delivery Pipe Works...................................................................................... 3

2.2.5 Discharge Head....................................................................................................... 3

2.3 Valves on suction/delivery pipes............................................................................... 4

2.3.1 Gate valves............................................................................................................. 4

2.3.2 Non return valves..................................................................................................... 4

2.3.3 Flow Meters............................................................................................................ 4

 2.4 Potable Pump Station Components and Layout........................................................4

3 Swage tretment plant stp..........................................................................1

3.1 SEWERAGE TREATMENT PLANT (STP).......................................................................1

3.2 Sewerage Treatment Plant component.....................................................................1

3.3 Sewerage Treatment Plant layout.............................................................................1

List of Figures

Figure 1:Location of the Irrigation Pump Station..................................................................5

Figure 2: Irrigation Pump Station arrangement and components Layout.............................1
Figure 3: Irrigation Pump Room and Water Tank sections layout.........................................1
Figure 4: Location of the Potable Water Pump Station option-1...........................................5
Figure 5: Potable Pump Station arrangement and components Layout for option -1...........1
Figure 6: Potable Pump Room and Water Tank section for option -1....................................2
Figure 7: Location of the Potable Water Pump Station option-2...........................................3
Figure 8: Potable Pump Station arrangement and components Layout for option -2...........4
Figure 9: Potable Pump Station and water Tank section for option -2..................................5
Figure 10: Location of the Sewage Treatment Plant (STP) on the master plan.....................2
Figure 11: Sewerage Treatment Plant component & arrangement......................................1

List of Table
Table 1: Design Data............................................................................................................ 2
Table 2: Friction losses for fittings........................................................................................ 4
Table 3: Design Data............................................................................................................ 2
Table 4: Friction losses for fittings........................................................................................ 4
Table 5: Incoming Sewage Effluent Characteristic................................................................1

1 IRRIGATION PUMPING STATION AND

TANKS
1.1 Introduction
The pumping station shall be sized to maintain adequate residual pressure in the system - Fluid type Treated sewage effluent water.
whilst supplying the desired irrigation demand. The details of the pumps and pumping A pumping system may consist of the inlet piping, pumps, valves, Inlet and outlet
station will be presented in next design stage. The proposed irrigation tank will be sized to piping, fittings, and rising mains. When a particular system is being analyzed for the
hold one day’s irrigation demand. purpose of selecting a pump or pumps, the head losses through these various
components must be calculated.
1.2 Mechanical Design Criteria The Speed Of pumps should not exceed 1450 rpm.

The characteristic curves of the pumps shall be chosen to cover the necessary
1.2.1Design Data
requirements in case of running these pumps in parallel at the maximum efficiency within
This report presents the Concept Master Plane design stage CMP of irrigation storage and
pumping station. The calculation and drawings have been developed based on the the working range of the pumps.
following data. The pumps shall be selected so that the total required capacity of the installation can be
Table 1: Design Data delivered with a maximum fluid level in the suction and a maximum friction on the
System Storage Flow Rate Head discharge line. The pump efficiency shall be at maximum in the average operating
Capacity Needed in conditions.
The
Network The pumping stations will probably be pumping treated effluent sewage. Therefore, Pump
types shall be selected according to the type of water flow.
Irrigation 900 m3 90 5-6 bars
The selection of the number of working pumps shall be based on many different factors,
m3/hr
like, the inlet flow capacity, station footprint, cost, availability of the pump flow range of
the pump by searching along the manufactures catalogue; generally, a minimum of 1 to 2
pumps shall be required in duty plus 1 standby.
1.2.2General Criteria
This chapter presents the main design criteria and principles applied in the study based on Pumps shall be installed on duty with similar standby pump(s). The use of similar pumps

the latest international standards and techniques for irrigation systems. Moreover, other will avoid any changes in pumping system due to the rotation of duty pumps for

aspects were considered such as public health, safety, operation and maintenance, local operational reasons.

and environmental circumstances. Driving motors power safety margins shall be considered, as there is a possibility of
fluctuating system.
The hydraulic design of the proposed project is approved by using the following codes and
references. When determining the pump operating levels in the tank, the net positive suction head
· British Standard BS. (NPSH) requirement of the pump will be considered. tank design shall also allow for
· American Standard ASTM adequate submergence and clearance between pump intakes to prevent eddy currents
· Deutsche Institute für Normug (DIN). and vortexes that could reduce pump efficiency and capacity, the available NPSH is
· International Standardization Organization (ISO). normally. NPSH available can be calculated from the following formula:

𝑁𝑃𝑆𝐻 = Pa − VP + Hs − Fs
1.2.3 Mechanical Design Criteria
Mechanical equipment shall be designed to meet the following climatic conditions: Where:

- Ambient temperature 50°C

Pa= atmospheric pressure at liquid free surface. Where:

VP= Vapor pressure of liquid. TDH = total dynamic head.

Hs = Maximum Static head (at lowest pump-off elevation).

Hs= supply liquid free surface height above the inlet of the pump impeller.
Hf = friction head.
Fs= Suction entry and friction losses.
Hm = Minor losses head.
Must Take In consideration providing for sloped side walls or fillets design to direct solids
The used formula for calculating the friction head shall be Hazen William’s equation:
towards the pump intake, thus minimize deposition.

For the Tank, it is recommended to divide it into two compartment to ease repairs
cleaning and expansion.

1.2.4 Suction/ Delivery Pipe Works

The pipe installation shall incorporate the following features:
 Sufficient bends and flanges adapter to allow easy dismantling and removal of Where:
pumps, non-return valves or other major items of equipment. Hf= head losses (m)
 Air release vacuum relief valves with suitable dimeter shall be installed at every
pump discharge pipe when the individual pump discharge line is greater than 9 m in Q= flow discharge (m/sec)
length. Air is sucked into the valve when pipeline internal pressure is below D= pipe diameter (m)
atmospheric and vice versa.
 Discharge isolation valves shall be bolted directly to a flange on the discharge pipe L= pipe length (m)
or manifold. C= friction coefficient
 Discharge non-return valves shall be bolted directly to the discharge isolation valve,
they shall be installed in horizontal pipework with a short length of pipe and a The following formula for calculating the minor head loss shall be used:
flanged adapter on the pump side to allow dismantling.
 Where the pump delivery pipe work joints the pumping station discharge manifold,
the entry shall be horizontal.
 At the opposite end of the pumping station discharge manifold, a valve connection
back to the sump shall be provided for draining pipe work, or for flushing the sump.
Where:
1.2.5 Discharge Head
K= head loss coefficient
Since surface water pumps are extremely sensitive to changes in head, the head demand
on the pumps shall be calculated as accurately as possible. All fitting losses shall be V= flow velocity (m/sec)
considered in the computations. The total dynamic head (TDH) shall be calculated based g= gravity acceleration (m/sec2)
on the maximum static head (i.e., at the lowest pump-off elevation). The duty point for a
pump selection will be the required flow at the TDH.

The TDH is computed as follows:

𝑇𝐷𝐻 = 𝐻s +𝐻f +𝐻m

Table 2: Friction losses for fittings 1.3.2 Non return valves.
Non-return valves shall be of the double flange, quick action single door type, designed to
Friction losses for fittings
minimize slam on closure by means of heavy doors, fitted with an external lever and
Fitting Coefficient (k) of Friction
counterweight.
Elbow Standard 90o 0.75
Non-return valves shall be provided with covers for cleaning and maintenance without the
Elbow Long Radius 90o bend 0.4 need to remove the valve from the pipeline. The covers shall be large enough so that the

Elbow Standard 45o bend 0.3 flap can be removed, and the valve can be cleaned.

Tee – line to branch 1.2 1.3.3 Flow Meters.

Tee – flow in line 0.35 For monitoring consumption and checking leakage and system losses, it is desirable to
install permanent flow meters on the pumping station rising main. In general, and as per
Taper up 0.5
cost point of view, Electromagnetic flow meters shall be used.
Sharp entry 0.5
Care shall be taken during design to provide sufficient straight run, upstream and down-
Bell mouth entry 0.1 stream of the flow meter in accordance with the manufacturer’s installation instructions.
As a general guideline, 5 pipe diameters of straight pipe on the inlet, and 3 pipe diameters
Sudden exit 1.0
on the outlet, will ensure that the flow meter is able to achieve the specified accuracy.
Non- return valve 1.0

Gate valve, fully Open 0.12 1.4 Irrigation Pump Station Components and
Layout
1.3 Valves on suction/delivery pipes The pump station comprises the following key components:
All suction and discharge pipes and valves shall be sized for the velocities in accordance 1- Irrigation Water Tank:
with the British standard or approved international standard.
 The irrigation water tank is designed to accommodate a storage capacity of 900 m³,
Valves shall be installed on the suction and discharge pipes of each pump to ease the sufficient for one day of irrigation demand.
maintenance process for each pump.  The tank is fully installed underground with dimensions of 12 m x 22 m x 4.5 m.

2- Irrigation Pump Room:

1.3.1 Gate valves
Gate valves shall be flanged wedge gate with cover, non-rising spindle for water, rising  The pump room is entirely buried underground, with access provided from the top.
spindle for wastewater.  The dimensions of the pump room are approximately 8.0 m x 7.0 m x 4.5 m.

Valves with a diameter greater than 300mm shall be fitted with Actuators. When installed 3- Electrical Room:
in chambers, they could be fitted with non-rising spindle to limit the chamber height
 The electrical room is sized to house the electrical panels and associated
required.
components required for the pump station operation.
 The dimensions are 7.0 m x 3.0 m x 4.5 m.
The layout below illustrates the arrangement of the irrigation pump station components.

Figure 1:Location of the Irrigation Pump Station

Figure 2: 1.4 Irrigation Pump Station arrangement and components Layout
Figure 3: Irrigation Pump Room and Water Tank sections layout.
 · British Standard BS.
2 POTABLE WATER PUMPING STATION · American Standard ASTM
AND TANKS · Deutsche Institute für Normug (DIN).
· International Standardization Organization (ISO).
2.1 Introduction
The pumping station will be designed to ensure sufficient residual pressure in the system 2.2.3 Mechanical Design Criteria
while meeting the required potable water demand. Detailed specifications for the pumps Mechanical equipment shall be designed to meet the following climatic conditions:
and pumping station will be provided in the next design stage. The proposed potable - Ambient temperature 50°C
water tank will be evaluated with two sizing options:
- Fluid type potable water.
1. A one-day storage capacity for potable water demand. A pumping system may consist of the inlet piping, pumps, valves, Inlet and outlet
piping, fittings, and rising mains. When a particular system is being analyzed for the
2. A two-day storage capacity for potable water demand.
purpose of selecting a pump or pumps, the head losses through these various

2.2 Mechanical Design Criteria components must be calculated.

The Speed Of pumps should not exceed 1450 rpm.

2.2.1Design Data The selection of the number of working pumps for every pump station shall be based on
This report presents the Concept Master Plane design stage CMP of potable storage and
many different factors, like, the inlet flow capacity, station footprint, cost, availability of
pumping station. The calculation and drawings have been developed based on the
following data. the pump flow range of the pump by searching along the manufactures catalogue;
generally, a minimum of 1 to 3 pumps shall be required in duty plus 1 standby.
Table 3: Design Data
Pumps shall be installed on duty with similar standby pump(s). The use of similar pumps
System Storage Storage Total Flow Head Needed
Capacity Capacity (l/s) will avoid any changes in pumping system due to the rotation of duty pumps for
in The
option -1 option -2 operational reasons.
Network
(m3) (m3)
Driving motors power safety margins shall be considered, as there is a possibility of
(bar)
fluctuating system.
Potable 6910 13,81 123 3-5 bar
water 5 When determining the pump operating levels in the tank, the net positive suction head
(NPSH) requirement of the pump will be considered. tank design shall also allow for
adequate submergence and clearance between pump intakes to prevent eddy currents
2.2.2General Criteria and vortexes that could reduce pump efficiency and capacity, the available NPSH is
This chapter presents the main design criteria and principles applied in the study based on normally. NPSH available can be calculated from the following formula:

𝑁𝑃𝑆𝐻 = Pa − VP + Hs − Fs
the latest international standards and techniques for Potable water systems. Moreover,
other aspects were considered such as public health, safety, operation and maintenance,
local and environmental circumstances. Where:

The hydraulic design of the proposed project is approved by using the following codes and Pa= atmospheric pressure at liquid free surface.
references.
VP= Vapor pressure of liquid. TDH = total dynamic head.

Hs= supply liquid free surface height above the inlet of the pump impeller. Hs = Maximum Static head (at lowest pump-off elevation).

Hf = friction head.
Fs= Suction entry and friction losses.
Hm = Minor losses head.
Must Take In consideration providing for sloped side walls or fillets design to direct solids
The used formula for calculating the friction head shall be Hazen William’s equation:
towards the pump intake, thus minimize deposition.

For the Tank, it is recommended to divide it into two compartment to ease repairs
cleaning and expansion.

2.2.4 Suction/ Delivery Pipe Works

The pipe installation shall incorporate the following features:
 Sufficient bends and flanges adapter to allow easy dismantling and removal of Where:
pumps, non-return valves or other major items of equipment.
Hf= head losses (m)
 Air release vacuum relief valves with suitable dimeter shall be installed at every
pump discharge pipe when the individual pump discharge line is greater than 9 m in Q= flow discharge (m/sec)
length. Air is sucked into the valve when pipeline internal pressure is below
D= pipe diameter (m)
atmospheric and vice versa.
 Discharge isolation valves shall be bolted directly to a flange on the discharge pipe L= pipe length (m)
or manifold.
C= friction coefficient
 Discharge non-return valves shall be bolted directly to the discharge isolation valve,
they shall be installed in horizontal pipework with a short length of pipe and a The following formula for calculating the minor head loss shall be used:
flanged adapter on the pump side to allow dismantling.
 Where the pump delivery pipe work joints the pumping station discharge manifold,
the entry shall be horizontal.
 At the opposite end of the pumping station discharge manifold, a valve connection
back to the sump shall be provided for draining pipe work, or for flushing the sump.
Where:
2.2.5 Discharge Head
K= head loss coefficient
Since surface water pumps are extremely sensitive to changes in head, the head demand
on the pumps shall be calculated as accurately as possible. All fitting losses shall be V= flow velocity (m/sec)
considered in the computations. The total dynamic head (TDH) shall be calculated based
g= gravity acceleration (m/sec2)
on the maximum static head (i.e., at the lowest pump-off elevation). The duty point for a
pump selection will be the required flow at the TDH.

The TDH is computed as follows:

𝑇𝐷𝐻 = 𝐻s +𝐻f +𝐻m

Where:
Table 4: Friction losses for fittings 2.3.2 Non return valves.
Non-return valves shall be of the double flange, quick action single door type, designed to
Friction losses for fittings
minimize slam on closure by means of heavy doors, fitted with an external lever and
Fitting Coefficient (k) of Friction
counterweight.
Elbow Standard 90o 0.75
Non-return valves shall be provided with covers for cleaning and maintenance without the
Elbow Long Radius 90o bend 0.4 need to remove the valve from the pipeline. The covers shall be large enough so that the

Elbow Standard 45o bend 0.3 flap can be removed, and the valve can be cleaned.

Tee – line to branch 1.2 2.3.3 Flow Meters.

Tee – flow in line 0.35 For monitoring consumption and checking leakage and system losses, it is desirable to
install permanent flow meters on the pumping station rising main. In general, and as per
Taper up 0.5
cost point of view, Electromagnetic flow meters shall be used.
Sharp entry 0.5

Bell mouth entry 0.1 2.4 Potable Pump Station Components and
Sudden exit 1.0
Layout
The pump station comprises the following key components:
Non- return valve 1.0
1- Potable Water Tank for option-1:
Gate valve, fully Open 0.12
 The Potable water tank is designed to accommodate a storage capacity of 6910 m³,
sufficient for one day of potable water demand.
2.3 Valves on suction/delivery pipes  The tank is fully installed underground with dimensions of 24m x 48 m x 8.5 m.
All suction and discharge pipes and valves shall be sized for the velocities in accordance
2 - Potable Water Tank for option-2:
with the British standard or approved international standard.
 The Potable water tank is designed to accommodate a storage capacity of 13,815
Valves shall be installed on the suction and discharge pipes of each pump to ease the
m³, sufficient for two day of potable water demand.
maintenance process for each pump.
 The tank is fully installed underground with dimensions of 34m x 68 m x 8.5 m.

2.3.1 Gate valves 2- Potable Pump Room:

Gate valves shall be flanged wedge gate with cover, non-rising spindle for water, rising
 The pump room is entirely buried underground, with access provided from the top.
spindle for wastewater.
 The dimensions of the pump room are approximately 13 m x 13 m x 8.6 m.
Valves with a diameter greater than 300mm shall be fitted with Actuators. When installed
3- Electrical Room:
in chambers, they could be fitted with non-rising spindle to limit the chamber height
 The electrical room is sized to house the electrical panels and associated
required.
components required for the pump station operation.
 The dimensions are 13.0 m x 5.0m x 4.0 m.
The layout below illustrates the arrangement of the Potable pump station components.

Figure 4: Location of the Potable Water Pump Station option-1

Figure 5: Potable Pump Station arrangement and components Layout for option -1
Figure 6: Potable Pump Room and Water Tank section for option -1
Figure 7: Location of the Potable Water Pump Station option-2
Figure 8: Potable Pump Station arrangement and components Layout for option -2
Figure 9: Potable Pump Station and water Tank section for option -2
3 SWAGE TRETMENT PLANT STP 3.2 Sewerage Treatment Plant component
 The sewage treatment plant will comprise the following components and
3.1 SEWERAGE TREATMENT PLANT (STP) accessories:
Sewage Treatment plant will be constructed underground with the capacity of 871  Sewage vacuum pump room
m3/day. STP installed in the basement would typically look as show in the below figure.  Lift station

The tentative quality of incoming sewage effluent will be as shown in the below table  Trap chamber.

which is characteristics of general sewage effluent. The treated effluent generated from  Screening chamber

the STP would be used for irrigation.  Equalization tank and sludge holding tank.
 Anoxic tank
To meet the local and international standards as show below. the treatment plant needs
 Aeration tank
to achieve the following requirements –
 MBR tank
Reduces BOD and SS to the required levels (minimum 10 mg/l BOD and 10 mg/l SS).  Additional equipment such as pumps, blowers, screw press, and all necessary

Removes nutrients. accessories

Removes bacteria and helminths.

3.3 Sewerage Treatment Plant layout
Provides stabilized, dewatered sludge that can be easily removed in bags.
The figure below illustrates the components and arrangement of the sewage
Creates no environmental problems. treatment plant, including their access panels.

Be cost effective.

Table 5: Incoming Sewage Effluent Characteristic

Pollutant Symbol Unit Maximum
Limit

Biological oxygen demand BOD5 (5 days,20 o C) mg/L 500

Chemical oxygen demand COD mg/L 750

Total suspended solids TSS mg/L 300

Figure 10: Location of the Sewage Treatment Plant (STP) on the master plan.
Figure 11: Sewerage Treatment Plant component & arrangement.