User’s Guide

EasyCoder® PM4i
Bar Code Label Printer
(Fingerprint Version)

Downloaded from www.Manualslib.com manuals search engine

 Intermec Technologies Corporation
Worldwide Headquarters
6001 36th Ave.W.
Everett, WA 98203
U.S.A.
www.intermec.com
The information contained herein is provided solely for the purpose of allowing customers to
operate and service Intermec-manufactured equipment and is not to be released, reproduced, or
used for any other purpose without written permission of Intermec Technologies Corporation.
Information and specifications contained in this document are subject to change without prior
notice and do not represent a commitment on the part of Intermec Technologies Corporation.
© 2004-2008 by Intermec Technologies Corporation. All rights reserved.
The word Intermec, the Intermec logo, Norand, ArciTech, Beverage Routebook, CrossBar,
dcBrowser, Duratherm, EasyADC, EasyCoder, EasySet, Fingerprint, i-gistics, INCA (under
license), Intellitag, Intellitag Gen2, JANUS, LabelShop, MobileLAN, Picolink, Ready-to-Work,
RoutePower, Sabre, ScanPlus, ShopScan, Smart Mobile Computing, SmartSystems, TE 2000,
Trakker Antares, and Vista Powered are either trademarks or registered trademarks of Intermec
Technologies Corporation.
Throughout this manual, trademarked names may be used. Rather than put a trademark (™ or ®)
symbol in every occurrence of a trademarked name, we state that we are using the names only in
an editorial fashion, and to the benefi t of the trademark owner, with no intention of
infringement.
There are U.S. and foreign patents as well as U.S. and foreign patents pending.
The name Centronics is wholly owned by GENICOM Corporation.
Kimdura is a registered trademark of Kimberly Clark.
Microsoft is a registered trademark of Microsoft Corporation.
Torx is a registered trademark of Camcar Division of Textron Inc.
TrueDoc is a registered trademark of Bitstream, Inc.
TrueType is a trademark of Apple Computer Inc.
Unicode is a trademark of Unicode Inc.
Valeron is a registered trademark of Valéron Strength Films, an ITW Company.
Windows is a trademark of Microsoft Corporation.

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 Document Change Record
This page records changes to this document. The document
was originally released as version -04.

Version
Number Date Description of Change
-00 May 2003 Supports original Fingerprint version
(v8.00).
-01 Oct. 2003 Revised to support Fingerprint v8.10.
Information about EasyLAN Wireless
interface added.
-02 Feb. 2004 Revised to support Fingerprint v8.20 and
Intermec Shell v8.1. Information on
Intermec Readiness Indicator added. New
method for returning to factory default
added. New setup node for LSS test added.
More bar codes supported. Information on
Intermec.
-52 June 2004 Readiness Indicator added. New method for
returning to factory default added. More bar
codes supported.
-03 August 2004 Revised to support Fingerprint v8.30 and
Intermec Shell v8.2. Full support for double
optional interface boards including up to five
serial communication ports. Support for
composite bar codes.
-04 January Revised to support Fingerprint v8.70. RFID
2006 functionality and description of the Ready-
to-Work indicator has been added.
-001 January Revised to bring into Adobe Framemaker 7.2
2008 from InDesign and updated all graphics.

Version -00 to -09 are original versions in US English.

Version -50 to -59 are Chinese translations.

iii EasyCoder PM4i Printer User’s Guide (Fingerprint Version)

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 iv EasyCoder PM4i Printer User’s Guide (Fingerprint Version)

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 Contents

Contents
Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Do not repair or adjust alone . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
First aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Resuscitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Energized equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Safety Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Global Services and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Web Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Telephone Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiv
Who Should Read This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Description of EasyCoder PM4i Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Media Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Media Supply Roll Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Print Mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
RS-232 Serial Interface ("uart1:"). . . . . . . . . . . . . . . . . . . . . . . . . 11
USB Interface ("usb1:") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Optional Interface and Network Boards("uart2:", "uart3:", "uart4:",
"uart5:", "centronics:", and "net1:") . . . . . . . . . . . . . . . . . . . . 11

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Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Indicator Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Keyboard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Beeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3 Starting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Startup Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Switching On the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

A. Intermec Shell Startup Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

B. Custom-Made Application Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4 Media Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Tear-Off (Straight-Through) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Peel-Off (Self-Strip) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Cut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

External Supply (Fanfold) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Rotating Media Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5 Thermal Transfer Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Ribbon Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

6 Setting Up the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Setup Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Intermec Fingerprint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Intermec Direct Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Default Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

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Reading the Current Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Setup Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Serial Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Baud Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Character Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Parity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Stop Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Flow Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
New Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Receive Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Transmit Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Feedadjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Start Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Stop Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Recommended Feed Adjustments . . . . . . . . . . . . . . . . . . . . . . . . 58
Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Media Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Paper Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Paper Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Testfeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Print Defines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Head Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Testprint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Print Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
LSS Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
LTS (Label Taken Sensor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Test Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Returning to Factory Default Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

7 Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Entering Setup Mode at Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

EasyCoder PM4i with Intermec Shell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Easycoder PM4i With A Custom-made Application Program. . . . . . . . . . . 70

Navigating in Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

8 Intermec Shell Startup Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Application Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Other Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

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Starting with Intermec Shell. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Selecting an Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Selecting Other Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Print Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Testfeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Test Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Default Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Software Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Reboot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Intermec Shell v8.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Line Analyzer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

9 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Integral Liner Takeup Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Paper Cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Media Supply Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Paper Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Tear-Off Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Media Roll Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

76 mm (3-in) Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Label Taken Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Real Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

External Keyboard Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Internal Fanfold Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Side Door with Keylock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Font Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

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CompactFlash Protection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

RFID Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Special Printheads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Interface Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Intermec Ready-to-Work Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

11 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Printhead Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

External Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Cleaning the Media Guides. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Printhead Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Media Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

12 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Narrow Media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Label Stop Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

LSS Auto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Printhead Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Ribbon Break Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

LTS (Label Taken Sensor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

LTS Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
LTS Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
LTS Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

A Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

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 Contents

B Media Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Media Roll Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Media with RFID Tags/Inlays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Non-Adhesive Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Self-Adhesive Strip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Self-Adhesive Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Tickets With Gaps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Tickets With Black Mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

C Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

RS-232 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Interface Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

USB Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Bar Code Wand Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Optional Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

D Intermec Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

RFID Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Direct Thermal Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Premium Quality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Economy Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Thermal Transfer Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Uncoated Papers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Coated Papers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Polyethylene Plastics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Transfer Ribbons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Bar Code Directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Recommended Paper Type Settings (Europe). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

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 Contents

Recommended Paper Type Settings (North America) . . . . . . . . . . . . . . . . . . . . . . . 155

E Setup Mode Overviews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Setup Mode; Serial Communication "uart1:" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

(Intermec Fingerprint v8.70) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Setup Mode; Feed Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

(Intermec Fingerprint v8.70) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Setup Mode; Media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

(Intermec Fingerprint v8.70) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Setup Mode; Print Defs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

(Intermec Fingerprint v8.70) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Setup Mode; Serial Communication "uart2:" (option) . . . . . . . . . . . . . . . . . . . . . . 162

(Intermec Fingerprint v8.70) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Setup Mode; Serial Communication "uart3:" (option) . . . . . . . . . . . . . . . . . . . . . . 163

(Intermec Fingerprint v8.70) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Setup Mode; Serial Communication "uart4:" (option) . . . . . . . . . . . . . . . . . . . . . . 164

(Intermec Fingerprint v8.70) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Setup Mode; Serial Communication "uart5:" (option) . . . . . . . . . . . . . . . . . . . . . . 165

(Intermec Fingerprint v8.70) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Setup Mode; Network Communication "net1:" (option) . . . . . . . . . . . . . . . . . . . . 166

(Intermec Fingerprint v8.70) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Setup Mode; RFID (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

(Intermec Fingerprint v8.70) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

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 Before You Begin

Before You Begin

This section provides you with safety information, technical
support information, and sources for additional product
information.
Safety Information
Your safety is extremely important. Read and follow all warnings
and cautions in this document before handling and operating
Intermec equipment. You can be seriously injured, and
equipment and data can be damaged if you do not follow the
safety warnings and cautions.
Do not repair or adjust alone
Do not repair or adjust energized equipment alone under any
circumstances. Someone capable of providing first aid must
always be presentfor your safety.
First aid
Always obtain first aid or medical attention immediately after an
injury. Never neglect an injury, no matter how slight it seems.
Resuscitation
Begin resuscitation immediately if someone is injured and stops
breathing. Any delay could result in death. To work on or near
high voltage, you should be familiar with approved industrial first
aid methods.
Energized equipment
Never work on energized equipment unless authorized by a
responsible authority. Energized electrical equipment is
dangerous. Electrical shock from energized equipment can cause
death. If you must perform authorized emergency work on
energized equipment, be sure that you comply strictly with
approved safety regulations.

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 Before You Begin

Safety Icons
This section explains how to identify and understand dangers,
warnings, cautions, and notes that are in this document. You may
also see icons that tell you when to follow ESD procedures.

A warning alerts you of an operating procedure, practice,

condition, or statement that must be strictly observed to avoid
death or serious injury to the persons working on the
equipment.

A caution alerts you to an operating procedure, practice,

condition, or statement that must be strictly observed to
prevent equipment damage or destruction, or corruption or
loss of data.

This icon appears at the beginning of any procedure in this

manual that could cause you to touch components (such as
printed circuit boards) that are susceptible to damage from
electrostatic discharge (ESD). When you see this icon, you
must follow standard ESD guidelines to avoid damaging the
equipment you are servicing.

Note: Notes either provide extra information about a topic or

contain special instructions for handling a particular condition or
set of circumstances.

Global Services and Support

Warranty Information
To understand the warranty for your Intermec product, visit the
Intermec web site at www.intermec.com and click Support >
Returns and Repairs > Warranty. The Intermec Global Sales &
Service page appears. From the Service & Support menu, move
your pointer over Support, and then click Warranty.
Web Support
Visit the Intermec web site at www.intermec.com to download
our current manuals in PDF format. To order printed versions of
the Intermec manuals, contact your local Intermec representative
or distributor.

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 Before You Begin

Visit the Intermec technical knowledge base (Knowledge

Central) at www.intermec.com and click Support > Knowledge
Central to review technical information or to request technical
support for your Intermec product.
Telephone Support
These services are available from Intermec.

In the USA and

Canada call 1-800-
755-5505 and
Services Description choose this option
Order Intermec • Place an order. 1 and then choose 2
products • Ask about an existing
order.
Order Intermec Order printer labels and 1 and then choose 1
media ribbons.
Order spare Order spare parts. 1 or 2 and then
parts choose 4
Technical Talk to technical support 2 and then choose 2
Support about your Intermec
product.
Service • Get a return authorization 2 and then choose 1
number for authorized
service center repair.
• Request an on-site repair
technician.
Service contracts • Ask about an existing 1 or 2 and then
contract. choose 3
• Renew a contract.
• Inquire about repair
billing or other service
invoicing questions.

Outside the U.S.A. and Canada, contact your local Intermec

representative. For technical support in South Korea, see the next
section. To search for your local representative, from the
Intermec web site, click Contact.
Service Location Support
For technical support in South Korea, use the after service
locations listed below:

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 Before You Begin

AWOO Systems
102-1304 SK Ventium
522 Dangjung-dong
Gunpo-si, Gyeonggi-do Korea, South 435-776
Contact: Mr. Sinbum Kang
Telephone: +82-31-436-1191
E-mail: [email protected]
IN Information System PTD LTD
6th Floor
Daegu Venture Center Bldg 95
Shinchun 3 Dong
Donggu, Daegu City, Korea
E-mail: [email protected] or [email protected]
Who Should Read This Manual
This manual is for the person who is responsible for installing,
configuring, and maintaining the EasyCoder PM4i printer.
This manual provides you with information about the features of
the EasyCoder PM4i printer, and how to install, configure,
operate, maintain, and troubleshoot it.
Before you work with the EasyCoder PM4i printer, you should
be familiar with your network and general networking terms,
such as IP address.
Related Documents
The Intermec web site at www.intermec.com contains our
documents (as PDF files) that you can download for free.
To download documents
1 Visit the Intermec web site at www.intermec.com.
2 Click Support > Manuals.
3 In the Select a Product field, choose the product whose
documentation you want to download.
To order printed versions of the Intermec manuals, contact your
local Intermec representative or distributor

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 1 Introduction

This chapter introduces the EasyCoder PM4i printer. The

chapter covers the following topics:
• Description of EasyCoder PM4i
• Safety summary
• Product identification

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Description of EasyCoder PM4i Printer

The EasyCoder PM4i is a sturdy thermal transfer printer with a
printhead resolution of 8 dots/mm = 203.2 dots/in or 11.81
dots/mm = 300 dots/in (option)and a maximum print width of
104 mm (4.095 in)or 105.7 mm (4.161 in) respectively. It offers
a large number of useful features, such as:
• Flash memory SIMMs for firmware, fonts, bar codes, and
application programs
• Built-in CompactFlash memory card adapter for firmware
upgrading
• Built-in RS-232 and USB interface
• Provision for extra interface boards including wired and
wireless EasyLAN connections. and RFID capability.
• Keyboard and display with backlight for improved user
interface.
A large number of factory-installed or field-installable options are
available, so the printer can be configured for a wide range of
applications. See “Troubleshooting” on page 89 and “Technical
Data” on page 123 for more information.
The EasyCoder PM4i supports the unique and flexible Intermec
Fingerprint v8.70 programming language, which allows the user
or third-party developer to create custom-made application
programs and label formats in a BASIC-like environment.
The printer is also designed to work with the Intermec Direct
Protocol programming language, the Intermec InterDriver and
Intermec Labelshop. The InterDriver allows you to print labels
from standard MS Windows applications, for example Microsoft
Office. Intermec Label-Shop is a series of label-design programs
that work under various versions of MS Windows.
The EasyCoder PM4i Compact supports 15 scaleable Unicode
TrueType and TrueDoc fonts as standard. Additional fonts can be
downloaded into the printer’s Flash memory, or be plugged in
using a CompactFlash card. The Unicode standard allows the use
of special characters for various languages including non-Latin
fonts, such as Arabic, Cyrillic, Chinese, Japanese, Korean,
Hebrew, and similar.

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 Chapter 1 — Introduction

A version of EasyCoder PM4i, that supports the Intermec

Programming Language (IPL), is described in a special User’s
Guide.

Safety Summary
Intermec assumes no responsibility regarding the CE Directive if
the printer is handled, modified, or installed in any way other
than that described in Intermec’s manuals.
• Read this manual carefully before connecting the printer.
• Moving parts are exposed when the side doors are open, so
ensure that the doors are closed before you operate the printer.
• Do not open the front/left-hand cover. Dangerous voltage!

If you open the electronics cover, you will void the warranty
and may cause damage to the internal components. Opening
the electronics cover exposes the user to shock hazards which
may result in injury or death.

• Do not remove the bottom plate. Dangerous voltage!

• Do not put your fingers inside the print mechanism when the
power is on.
• Make sure that the side door cannot unintentionally swing
down when you have your fingers or hands inside the media
compartment. Risk of injury because of the weight of the side
door!
• Place the printer on an even surface which can support its
weight of approximately 13.5 kg (30 pounds) plus supplies.
• Do not spray the printer with water. If you are using a hose to
clean the premises in an industrial environment, remove the
printer or protect it carefully from spray and moisture.
• Carefully read the warning text on the envelope before using a
cleaning card.

Product Identification
The machine label is attached to the printer’s rear plate and
contains information on type, model, and serial number as well
as AC voltage. It also contains various signs of approval.

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 2 Installation

This chapter explains how to unpack and install the EasyCoder

PM4i and also describes the printer’s various parts in detail. It
covers the following topics:
• Parts on the printer’s front
• Parts on the printer’s rear plate
• Parts in the media compartment
• Parts in the print mechanism
• Connecting the printer
• Using the controls and understanding the indicators

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 Chapter 2 — Installation

Front View
At the front of the printer are the display window, the indicator
lamps, and the keyboard. These features allow the operator to
control and set up the printer manually.
The printed labels, tickets, or tags are presented at the front of
the print mechanism, which is covered by a door.

Indicator lamps

Display window

Print button

Keyboard

Side door

Print
mechanism

Front door

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 Chapter 2 — Installation

Rear View
The rear plate contains the On/Off switch, the AC power cord
socket, and various interface connectors and slots.

Provision for EasyLAN

Wireless antenna
(option)

Provision for EasyLAN

Ethernet connection
(option)

Memory card slot

Provision for two optional

interface boards
On/off switch
(not used)
RS-232 serial interface
(”uart1:”)

USB interface
(”usb1:”)
AC power
cord socket
Machine
label
Intake slot for external
media supply

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Media Compartment
Description
The media compartment is completely covered by a door that
can be opened 180° upwards to provide full access for media and
ribbon load and has an inspection window for checking the
media and transfer ribbon supplies.
The media can be supplied from a post or, optionally, from an
external supply of fan folds behind the printer using an internal
media guide device. There is also an optional rotating media
supply hub. Also see “Options” on page 83.

Side
Lock door
Thermal transfer (option)
mechanism

Inspection
window

Media supply
roll post with
edge guide
Keyboard

Front
door Integral liner
takeup

Slack
Print absorber
mechanism

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Media Supply Roll Post

The media supply roll post fits both 38-40 mm (1.5 in) and 76
mm (3.0 in) cores because it can be moved up or down in a slot
in the center section. The bottom position is intended for small
cores and the top position is for large cores. The post is locked by
a straight-slot screw.
The post has a moveable edge guide to fit various media widths.
As standard, a low guide is factory-fitted on the post and a high
guide is packed separately with the other printer accessories.
When switching the edge guide, be careful not to break it. In this
manual, the high edge guide is generally illustrated.
When the edge guide is in its outermost position, it can be tilted
down to a horizontal attitude to allow removal of the empty core
and loading of a new media roll. After loading the media roll, tilt
up the edge guide and push it inwards so the media roll becomes
flush with the center section. The low edge guide allows media
rolls with 3-in cores to be loaded without tilting down the guide.

Low edge guide

(standard)
m
76 m .)
(3 i n
E
COR m
0 m
38-4 in.)
(1.5

Screw
(hidden)

High edge guide

(accessory)

Optionally, the printer can be fitted with an 1.5-in rotating

media supply hub instead of a post and a paper sensor, which
detects when the remaining amount of media has reach a level
specified in the Setup Mode. There are also a 3-in adapter and a
label roll retainer. Another option is an internal guide for media
placed behind the printer (for example fanfolds). For
illustrations, see “Options” on page 83.

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Print Mechanism
The print mechanism features a high-performance thermal
printhead with quick-mount fittings to facilitate replacement.

Ribbon
rewind Ribbon
hub supply
hub

Ribbon
break
shaft
Thermal
printhead

Pressure
arm

Finisher
interface

Tear bar
(tear upwards) Edge
guide
Platen
Label stop sensor
roller
Tear bar Printhead position adjustment
(tear downwards lift lever
and peel-off )

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Connections
Power
To connect the power
1 Place the printer on a level surface, near an AC outlet. You
should be able to easily access the printer to load media and to
remove the printout.
2 Check that the printer is switched off.
3 Connect the power cord from the socket on the rear plate to
an electrical outlet (90 to 265 VAC).
Computer
The Easycoder PM4i is fitted with one 9-pin D-style
subminiature (DB9) socket for the RS-232 serial interface port
and one class B connector for the USB interface port (For help,
see “Interfaces” on page 139.).
RS-232 Serial Interface ("uart1:")
Use the serial interface with Intermec LabelShop or the Intermec
InterDriver. Also use it with the Intermec Direct Protocol or the
Intermec Fingerprint programming language because you can
receive error messagesn from your printer. Before you can use the
serial interface, you may need to set up the communication
parameters, such as baud rate, parity, etc. as described in “Setting
Up the Printer” on page 51.
USB Interface ("usb1:")
Use the USB interface with an USB-compatible version of the
Intermec InterDriver for printing. The USB interface is not
suitable for programming because the host cannot receive error
messages from your printer.
Optional Interface and Network Boards("uart2:", "uart3:",
"uart4:", "uart5:", "centronics:", and "net1:")
Several types are available (see “Options” on page 83). Refer to
Chapter 6, Chapter 7, and Appendix C for connection and setup
instructions.

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The printer scans all communication ports. When it detects

incoming data on a port, the printer automatically switches to
use that port for both input and output. This facility ("auto") can
be selected in Intermec Shell (see Chapter 8) or using the
Intermec Fingerprint instruction SETSTDIO, see Intermec
Fingerprint Command Reference Manual (P/N 937-005-
XXX). Use the F5/i key to get information on the active
communication channels.
Switch off both PC and printer before connecting them together.

Controls and Indicators

The EasyCoder PM4i has several ways of communicating directly
with its operator: three colored indicator lamps, a display
window, a membrane-switch keyboard with 23 programmable
keys and buttons on the printer’s front, and a beeper.

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Indicator Lamps
The indicators are colored LEDs (Light Emitting Diodes) and are
used for the following purposes:

LED State Description

Power Solid green Indicates that the
power is on.
Status Solid green Indicates that the
printer is ready for use.
Status Flashing green Indicates that the
printer is
communicating.
Status Solid red Indicates an error
condition
(see“Troubleshooting”
on page 89).
Intermec Ready-to- On, blinking, or off Determines the
Work Indicator readiness of the
Intermec device.

The Intermec Ready-to-Work Indicator™ helps users quickly

determine the readiness of the Intermec device individually and
as part of a solution. The Intermec Ready-to-Work Indicator has
three different states: On, Blinking, and Off. When the Indicator
is off, the device is not ready to operate individually or as part of
a solution. When the Indicator is blinking, the device may be
initializing, waiting for external resources, or in need of user
attention. And when the Indicator is On, the device is ready for
use as part of a solution. Also see Chapter 9.
Display
The display window contains an LCD (Liquid Crystal Display)
with background illumination and two lines of text, each with 16
characters. It provides information on installed firmware or
running application, prompts the operator in Intermec Shell and
in the Setup Mode, and can show information on possible errors
and active communication channels.The Intermec Fingerprint
programming language and the Intermec Direct Protocol allow
custom-made messages to be composed and displayed according
to the requirements of the application.

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Keyboard
The keyboard is of the membrane-switch type and has 22 keys.
The keyboard is supplemented by a large Print button. Some
keys have hard-coded functions in the startup and setup
modes.In application programs created using the Intermec

Button Function
Print button Feed/Pause a print job. Repeat last printed
label.
Toggle between pause and printing when
executing a print job.

Interrupt a running Fingerprint program.

+
+

Enter the Setup Mode (For help, see

“Setup Mode” on page 69.).

Feed out a blank label or the equivalent.

Perform a Testfeed (feed a blank label,

+ adjust the media feed).

Display error messages, Ready-to-Work

status, and communication channel
information.
Scroll between various types of
information after pressing the F5/i key.
Possible error messages and information
on active communication channels are
shown in a loop.

Fingerprint programming language, the keys can be assigned to

various functions or be disabled individually. Since one key is
assigned as shift key, up to 44 different key combinations are
possible. An audible signal, which can be turned off if so desired,
acknowledges that a key has been pressed.

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Keyboard Color Code

Yellow Operation of the printer (operator level)
Green Setup or service (site or service technician
level)
White Data input to printer (operator or
technician level)

Beeper
The beeper notifies the operator when an error has occurred and
acknowledges that a key has been pressed. The Intermec
Fingerprint programming language allows the key acknowledge
signal to be turned off. The frequency and duration of signals can
be specified. Thus, it is possible to create different signals for
different conditions or even to make the printer play simple
melodies!

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 3 Starting Up

This chapter explains how to start up the printer after installation

or after having been switched off. It covers the following topics:
• Startup files
• Memory cards
• Switching on the printer
• Display messages at startup

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Startup Files
When the printer is switched on, its behavior depends on the
existence of a startup file (autoexec.bat) in its memory. There are
two cases:
1 The printer is only fitted with the Intermec Shell file-
managing program, which allows the operator to choose
between a variety of applications and functions.
2 In addition to Intermec Shell, the printer is also fitted with a
custom-made application program that is design to perform a
specifi c task, for example to print tickets, baggage tags, or
product labels for a certain company. Such a program may be
initiated by a startup file (autoexec.bat) stored in the printer’s
permanent memory or in a memory card.
There can be one startup file stored in each of three different
parts of the printer’s memory. If there are startup files stored in
more than one part, only one will be used with the following
priority:
1 An autoexec.bat file stored in a memory card, provided the
card was inserted in the printer before the power was switched
on.
2 An autoexec.bat file stored in the read/write part of the
printer’s permanent memory (device "/c").
3 The pup.bat file (Intermec Shell) in the read-only part of the
printer’s permanent memory (device "/rom").
Note: If you insert a CompactFlash memory card that contains a
startup file before you switch on the printer, this startup file will
be used instead of Intermec Shell.

Memory Card
If you want to use a memory card, you must insert it into the slot
in the printer’s rear plate before you switch on the power. The
memory card must be a CompactFlash card (8 MB-1 GB).
CompactFlash cards marked “CF+” will not work. You can use
the CompactFlash card to expand the printer’s storage memory
("card1:"). There are also three types of preprogrammed
CompactFlash cards:

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 Chapter 3 — Starting Up

• Font Cards provide additional fonts that can be used as long

as the card remains inserted in the printer.
• Font Install Cards permanently install additional fonts in the
printer, which can be used even after the card has been
removed.
• Firmware Cards automatically replace the printer’s fi rmware,
usually with an updated version.
CompactFlash cards are widely used for consumer’s computer
products like digital cameras. You can get a certain protection
from theft by installing an optional plate that covers an inserted
CompactFlash card.

CompactFlash
memory card

Protection plate
with screw (option)

Note: Always switch off the power before inserting or removing a

memory card! The card will only fit in one way. A memory card is
only detected if it is inserted before the printer is started.

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Switching On the Printer

Before switching on the printer, make the necessary connections,
insert any memory card you want to use, and check that the
printhead is engaged.
Switch on the power using the On/Off switch on the rear plate.
The “Power” control lamp on the front panel lights up when the
power is on. Wait for a few moments, while the printer loads the
program and runs some self-diagnostic tests:
Starting
ƒƒƒƒƒƒ

After a short time, the printer is initialized. The progress of the

initialization is indicated by an increasing number of colons on
the lower line in the display:
Initializing
:::
When the initialization is completed, a label is fed out. The
following message appears, indicating that the printer is ready for
operation.

A. Intermec Shell Startup Program

Refer to Chapter 8 for more information on Intermec Shell. The
digits in the lower right corner of the display indicate the version
of Intermec Shell.
ENTER=SHELL
5 sec. v. 8.2
4 sec. v. 8.2
3 sec. v. 8.2
2 sec. v. 8.2
1 sec. v. 8.2

B. Custom-Made Application Program

Any other display messages than those illustrated above indicates
that the printer is running some custom-made, non-standard
application program, or that some error has occurred.

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 4 Media Load

This chapter explains how to load the printer with media, that is
labels, tickets, tag, or strips, for the following modes of operation:
• Tear-Off (straight-through)
• Peel-Off (self-strip), requires optional integral self-strip unit
with liner takeup
• Cut-Off (requires optional cutter)
• External supply (fanfolds), fanfold guide available as option

Note: For information on how to load the printer with RFID

media, please refer to the documentation that came with your
RFID kit.

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Tear-Off (Straight-Through)
The EasyCoder PM4i can print on labels, tickets, tags, and
continuous stock in various forms. This section describes the case
when the media is torn off manually against the printer’s tear bar.
This method is also known as “straight-through printing.”
Use the Feed key when loading the same type of media. When
switching to a new type of media, or if the printer does not feed
out the media properly, simultaneously press the Shift and Feed
keys to perform a “testfeed.”
Tear-off can be used for:
• Non-adhesive continuous stock
• Self-adhesive continuous stock with liner
• Self-adhesive labels with liner
• Tickets with gaps, with or without perforations
• Tickets with black marks, with or without perforations
An optional label taken sensor can hold the printing of the next
copy in the batch until the present copy has been removed, see
“Options” on page 83.

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To load tear-off media

1 Open the front and side doors.

2 Turn the printhead lift lever clockwise to raise the printhead.

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 Chapter 4 — Media Load

3 Pull out the edge guide as far as it goes and fold it down to a
horizontal position. Remove any empty core from the media
supply roll post.

4 Fit a new roll of media on the supply post. Fold up and adjust
the edge guide so the roll becomes flush with the center
section.

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 Chapter 4 — Media Load

5 Route the media through the print mechanism and push it

towards the center section as far as it goes.

6 This diagram shows the media path.

7 Turn the printhead lift lever count.

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 Chapter 4 — Media Load

8 Adjust the position of the green edge guide so the media is

guided with a minimum of play. Lock with the nut.

9 Adjust the position of the edge guide on the label slack

absorber according to the width of the media.

10 Close the front and side door, making sure that the media
runs through the slot in the front door.

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 Chapter 4 — Media Load

11 Press the Feed button to advance the media and adjust the
media feed. Tear off the media by pulling it downwards.

Peel-Off (Self-Strip)
The EasyCoder PM4i can print on labels, tickets, tags, and
continuous stock in various forms. This section describes the case
when self-adhesive labels are separated from the liner
immediately after printing, which requires optional integral self-
strip unit with liner takeup. This is also known as “Self-strip”
operation.
Peel-off operation cannot be performed when an optional fanfold
guide fitted.
Use the Feed key when loading the same type of media. When
switching to a new type of media, or if the printer does not feed
out the media properly, simultaneously press the Shift and Feed
keys to perform a “testfeed.”
Peel-off can only be used for:
• Self-adhesive labels with liner

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 Chapter 4 — Media Load

An optional label-taken sensor can hold the printing of the next

label in a batch until the present label has been removed, see
“Options” on page 83.
Note: Peel-off operation sets high demands on the media in
regard of label stiffness, release characteristics of the adhesive and
liner, resistance against electrostatic charging etc., so the labels
will be dispensed properly. Consult your media supplier or test
the media to ascertain that it is suitable for your application.

To perform the peel-off (self-strip) procedure

1 Open the front and side doors.

2 Turn the printhead lift lever clockwise to raise the printhead.

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 Chapter 4 — Media Load

3 Pull out the handle to collapse the takeup hub, then remove
any liner.

4 Pull out the edge guide as far as it goes and fold it down to as
far as it goes and fold it down to a horizontal position.
Remove any empty core from the media supply roll post.

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 Chapter 4 — Media Load

5 Fit a new roll of media on the supply post. Fold up and adjust
the edge guide so the roll becomes flush with the center
section.

6 Remove labels from the first 50 cm (20 in) of the liner. Route
the liner through the print mechanism and push it inwards
towards the center section as far as it goes.

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 Chapter 4 — Media Load

7 Route the liner around the tear bar and the liner drive roller
and back under the print mechanism and guide shafts.

8 Insert the start of the liner under the lip of the takeup hub,
then rotate the hub counterclockwise a few turns to wind up
some of the liner.

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 Chapter 4 — Media Load

9 This diagram shows the media and liner paths.

10 Turn the printhead lift lever counterclockwise to engage the

printhead.

11 Adjust the position of the green edge guide so the media is

guided with a minimum of play. Lock with the nut.

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 Chapter 4 — Media Load

12 Adjust the position of the edge guide on the label slack

absorber according to the width of the media.

13 Close the front and side doors.

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 Chapter 4 — Media Load

14 Press the Feed button to advance the media and adjust the
media feed.

Cut-Off
The EasyCoder PM4i can print on labels, tickets, tags, and
continuous stock in various forms. This section describes the case
when the media is to be cut off by an automatic paper cutter
(option).
Use the Feed key when loading the same type of media. When
switching to a new type of media or if the printer does not feed
out the media properly, simultaneously press the Shift and Feed
keys to perform a “testfeed.”
Cut-off can be used for:
• Non-adhesive continuous stock
• Self-adhesive labels with liner (cut only liner between labels)
The cutter is designed to cut through paper-based media with a
thickness between 60 and 175 μm, which roughly corresponds to
a paper weight of 60 to 175 grams/m2 (basis weight 40 to 120 lb).
The cutter should not be used to cut through labels, because the
adhesive will stick to the shears, which can damage the cutter.

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 Chapter 4 — Media Load

The cutter is held by a latch inside the media compartment and

can be tilted forward to facilitate media load. A switch prevents
the cutter from operating when in open position.
The optional label taken sensor cannot be used with the cutter.
There is no front door when a cutter is installed.
The cutter can be fitted with an optional tray for collecting cut-
off labels.
To perform the cut-off procedure
1 Open the cutter and the side door.

2 Turn the printhead lift lever clockwise to raise the printhead.

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 Chapter 4 — Media Load

3 Pull out the edge guide as far as it goes and fold it down to a
horizontal position. Remove any empty core from the media
supply roll post.

4 Fit a new roll of media on the supply post. Fold up and adjust
the edge guide so the roll becomes flush with the center
section.

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 Chapter 4 — Media Load

5 Route the media through the print mechanism and cutter.

Then push it towards the center section as far as it will go.

6 This diagram shows the media path.

7 Turn the printhead lift lever counterclockwise to engage the

printhead.

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 Chapter 4 — Media Load

8 Adjust the position of the green edge guide so the media is

guided with a minimum of play. Lock with the nut.

9 Close the side door and the cutter while pulling the media
tight.

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10 Press the Feed button to advance the media and adjust the
media feed. The labels can be collected on an optional tray.

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 Chapter 4 — Media Load

External Supply (Fanfold)

The EasyCoder PM4i can print on labels, tickets, tags, and
continuous stock in various forms. This section describes the case
when the media supply is placed behind the printer, usually in
the form of fanfolded tickets or tags. External supply can be used
with tear-off (straight-through) and cut-off printing.
Although it is possible to simply feed the media through the hole
in the rear part of the side door and directly to the print
mechanism, we strongly recommend using a printer fitted with a
special fanfold guide as illustrated below. Not only does it make
media loading much easier, but it also guides the media with
great accuracy. The fanfold guide can be adjusted for various
media widths down to 40 mm (1.57 in).
When using an external media supply, take care to protect the
media from dust, dirt or other foreign particles, that can impair
the printout quality or cause unnecessary wear to the printhead.
Depending on brand and quality, all direct thermal media are
more or less sensitive to heat, direct sunlight, moisture, oil,
plasticizers, fat, and other substances. Protect the media
accordingly.

The media path when using a fanfold.

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 Chapter 4 — Media Load

Rotating Media Supply

The EasyCoder PM4i can, as an alternative to the standard media
supply roll post, use an optional rotating media supply hub,
regardless of tear-off, cut-off, or peel-off operation.
The rotating media supply hub can be supplemented by an
adapter for media rolls with a 76 mm (3 in) core, a media roll
retainer which prevents the media roll from uncoiling, and a
paper low sensor, that can detect when the remaining supply of
media reaches a predetermined level. Also refer to “Setting Up
the Printer” on page 51 and “Options” on page 83.
Media loading corresponds to the use of a media supply roll post,
but the media roll needs to be pressed sideways onto the hub,
making sure that it becomes flush with the disc at the inner end
of the hub.

Rotating hub

3-inch adapter
Retainer

Paper sensor

This illustration shows the various options used with the rotating media
supply hub.

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 5 Thermal Transfer Printing

This chapter explains how to load the printer with ribbon for
thermal transfer printing.

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 Chapter 5 — Thermal Transfer Printing

Ribbon Load
The EasyCoder PM4i can print on labels, tickets, tags, and
continuous stock using either direct thermal printing on special
heat-sensitive media or thermal transfer printing using a special
ink-coated ribbon.
Thermal transfer printing makes it possible to use a wide range of
receiving face materials and gives a durable printout less
vulnerable to fat, chemicals, heat, sunlight etc. than direct
thermal printing. Make sure to select a type of ribbon that
matches the type of receiving face material and to set up the
printer accordingly.
The EasyCoder PM4i can use transfer ribbon rolls wound with
the ink-coated side facing either outward or inward. Illustrations
in this manual show the ink-coated side facing inward.
Even if ribbon usually is loaded in connection with media
replenishment, no loaded media are shown in the illustrations in
this chapter in order to give a clearer view of the ribbon path.
Refer to “Media Load” on page 21.
Most transfer ribbons do not smear at room temperature.

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To perform the ribbon load procedure

1 Open the front and side doors.

2 Turn the printhead lift lever clockwise to raise the printhead.

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3 In case of ribbon reload, remove any used ribbon and empty

ribbon core.

4 Unpack a roll of original Intermec thermal transfer ribbon.

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5 Slide the ribbon roll onto the supply hub so the ink-coated
side faces down when the ribbon is routed through the print
mechanism.

6 Route the ribbon through the print mechanism above the

transparent upper LSS guide and pull out approximately 20
cm (8 in) of ribbon leader.

20 cm (8 in.)

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 Chapter 5 — Thermal Transfer Printing

7 Without releasing the ribbon, turn the printhead lift lever

counterclockwise to engage the printhead and lock the
ribbon.

8 Slide the empty cardboard core onto the ribbon rewind hub
so the ribbon is wound up when the hub rotates
counterclockwise.

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9 Turn the printhead lift lever clockwise to raise the printhead

and release the ribbon.

10 Manually advance the ribbon until all of the transparent

leader has passed the printhead and the ribbon becomes tight.

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11 Turn the printhead lift knob counterclockwise to engage the

printhead.

12 Close the front and side doors.

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 6 Setting Up the Printer

This chapter describes the various parameters that are used in the
“Setup Mode” on page 69 or in the various application programs
to configure the printer for the user’s specific requirements. It
covers the following topics:
• Description
• Default setup
• Setup Parameters in regard of communication, test/service,
media, and configuration.
• Returning to factory default settings.
When measures are specified as “dots”, the actual length in
millimeters or inches depends on the printhead density. Convert
as follows:
8 dots/mm (203.2 dots/in) printhead:
1 dots = 0.125 mm = 0.0049 in (4.9 mils)
11.81 dots/mm (300 dots/in) printhead:
1 dot = 0.085 mm = 0.0033 in (3.3 mils)

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 Chapter 6 — Setting Up the Printer

Description
The setup controls the printer in regard of serial communication,
test and service operations, and specifies which types of media
and ribbon are loaded in the printer.
Check the list below to see if the printer’s default setup matches
your requirements. If not, you will have to change the setup. To
enter the Setup Mode, press the Setup key on the printer’s built-
in keyboard and follow the instructions in “Setup Mode” on
page 69.
The setup may also be changed by Intermec PrintSet,
InterDriver, and LabelShop, or thirdparty application programs.
Setup Mode
• Press the Setup key on the printer’s built-in keyboard to enter
the Setup Mode, or
• select the Setup option in Intermec Shell to enter the Setup
Mode, or
• execute the Intermec Fingerprint SETUP instruction to enter
the Setup Mode, or
• access the Setup Mode via the printer’s home (requires an
optional EasyLAN interface board).
See Chapter 7, “Setup Mode” in this manual and the
EasyLAN documentation.
Intermec Fingerprint
• Use setup strings to change individual setup parameters
remotely from the host, or
• use setup files to create sets of setup parameters remotely
from the host.
See the Intermec Fingerprint Command Reference Manual
(P/N 937-005-XXX).

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 Chapter 6 — Setting Up the Printer

Intermec Direct Protocol

• Use setup strings to change individual setup parameters
remotely from the host.
See the Intermec Fingerprint Command Reference Manual
(P/N 937-005-XXX).

Default Setup
The printer’s default setup is listed below (assuming no options
installed):

Ser-Com "uart1:"
Baud rate 9600
Character length 8 bits
Parity None
Stop bits 1 bit
RTS/CTS Disable
ENQ/ACK Disable
XON/XOFF; data to host Disable
XON/XOFF; data from host Disable
New line CR/LF
Receive buffer 1024 bytes
Transmit buffer 1024 bytes

Feedadjust
Startadjust 0 dots
Stopadjust 0 dots

Media:
X-start (8 dots/mm = 203.2 dpi) 24 dots
X-start (11.81 dots/mm = 300 dpi) 36 dots
Width (8 dots/mm = 203.2 dpi) 832 dots
Width (11.81 dots/mm = 300 dpi) 1248 dots
Length (8 dots/mm = 203.2 dpi) 1200 dots
Length (11.81 dots/mm = 300 dpi) 1800 dots

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 Chapter 6 — Setting Up the Printer

Media:
Media type Label (w Gaps)
Paper type Thermal transfer
Ribbon constant 90
Ribbon factor 25
Label offset 0
Low diameter (ribbon) 0 dots
Contrast ±0%

Print Defines
Print speed 100 mm/sec.

Reading the Current Setup

The printer’s current setup values can be read from the printer’s
display window by browsing through the Setup Mode.
You can list the printer’s current setup values by printing test label
“Setup Info” in the Setup Mode or by using Intermec Shell.
The current setup values can be sent to the host via the standard
serial communication channel using a SETUP WRITE
"uart1:" statement. See the Intermec Fingerprint Developer’s
Guide (P/N 934-019-XXX).

Setup Parameters
Serial Communication
The serial communication parameters control the
communication between the printer and the connected computer
or other devices on the serial port. "uart1:" and the optional serial
ports "uart2:","uart3:", "uart4:", and "uart5:". The optional
ports require one or two optional interface boards. The printer’s
firmware detects if an interface board is installed in the printer
and presents additional sets of communication setup menus
depending on type of communication (refer to Chapter 7, “Setup
Mode” and the overviews depicted in Appendix E).

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Note: The serial communication parameters have no effect on

parallel or EasyLAN communications, or on the IN and OUT
ports on the optional Interface Board.

Make sure the printer’s communication parameters match the

setup of the connected device or vice versa. If the setup of the
printer and the setup of the host do not match, the response from
the printer to host will be garbled.
Baud Rate
The baud rate is the transmission speed in bits per second. There
are eight options:
• 1200
• 2400
• 4800
• 9600 (default)
• 19200
• 38400
• 57600
• 115200
Character Length
The character length specifies the number of bits that will define
a character.
• 7 Characters ASCII 000 to 127 decimal
• 8 Characters ASCII 000 to 255 decimal (default)
Parity
The parity decides how the firmware will check for transmission
errors. There are four options:
• None (default)
• Even
• Odd
• Mark
• Space

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 Chapter 6 — Setting Up the Printer

Stop Bits
The number of stop bits specifies how many bits will define the
end of a character. There are two options:
• 1 (default)
• 2
Flow Control
RTS/CTS is a protocol where the communication is controlled
by currents through separate lines in the cable being set either to
high or low. This option is disabled by default.
RTS high indicates that the transmitting unit is able to receive
characters.RTS low indicates that the receive buffer is filled to
75% (see XON/XOFF).
CTS high indicates that the unit transmitting the CTS signal is
ready to receive data. CTS low indicates that the receive buffer is
full (see XON/ XOFF). In some computer programs, for example
MS Windows Terminal, RTS/CTS is designated “Hardware.”
ENQ/ACK is a protocol where the communication is controlled
by the control characters ENQ (ASCII 05 dec.) and ACK (ASCII
06 dec.) being transmitted on the same line as the data. The
sending unit transmits
ENQ at regular intervals. If the response ACK is not received, the
transmission is held up awaiting an ACK character from the
receiving unit. By default, ENQ/ACK is disabled.
XON/XOFF is a protocol where the communication is
controlled by the control characters XON (ASCII 17 dec.) and
XOFF (ASCII 19 dec.) being transmitted on the same line as the
data. XON/XOFF can be enabled/disabled separately for data
received from the host by the printer (printer sends XON/XOFF)
and for data transmitted to the host from the printer (host sends
XON/XOFF).
XOFF is sent from the printer when its receive buffer is filled to
75%, and the transmission from the host is held, waiting for an
XON character.

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When enough data have been processed so the receive buffer is

filled only to 50%, the printer sends an XON character and the
host resumes transmitting data. The same principles apply to
XON/XOFF sent by the host, even if the percentage figure may
differ. By default, XON/XOFF is disabled for data in both
directions.
New Line
Selects the character(s) transmitted from the printer to specify the
switching to a new line. There are three options:
• CR/LF ASCII 13 + 10 dec. (default)
• LF ASCII 10 dec.
• CR ASCII 13 dec.
Receive Buffer
The receive buffer stores the input data before processing.
Default size is 1024 bytes.
Transmit Buffer
The transmit buffer stores the output data to be transmitted
before transmission. Default size is 1024 bytes
Feedadjust
The Feedadjust part of the Setup Mode controls how much of
the media is fed out or pulled back before and/or after the actual
printing. These settings are global and will be effected regardless
of which program is run.
Note: The firmware uses the front edges of labels w. gaps, the
ends of detection slots, and the forward edges of black marks for
detection, all seen in relation to the feed direction.

Start Adjust
The Start Adjust value is given as a positive or negative number of
dots. Default value is 0, which places the origin a certain distance
back from the forward edge of the copy.
• A positive start adjustment means that the specified length of
media will be fed out before the printing starts. Thus, the
origin is moved further back from the forward edge of the
copy.

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 Chapter 6 — Setting Up the Printer

• A negative start adjustment means that the specified length of

media will be pulled back before the printing starts. Thus, the
origin is moved towards the forward edge of the copy.
Stop Adjust
The Stop Adjust value is given as a positive or negative number of
dots. Default value is 0, which stops the media feed in a position
suitable for tear off operation.
• A positive stop adjustment means that the normal media feed
after the printing is completed will be increased by the
specified value.
• A negative stop adjustment means that the normal media feed
after the printing is completed will be decreased by the
specified value.
Recommended Feed Adjustments
The following settings allow printing from the top of the label.
Minor deviations from the recommended values may be required
due to various combinations of media types, roll size, type of
media supply device, and individual differences between printers.

8 dots/mm 11.81 dots/

Adjustment 203.2 dpi mm 300 dpi Distance Distance
Type (std) (option) in mm in inches
Tear-Off (Straight-through)
Start adjust: -100 dots -148 dots 12.5 0.49
Stop adjust: 0 dots 0 dots 0 0
Peel-Off (Self-strip)
Start adjust: -56 dots -83 dots 7 0.28
Stop adjust: -44 dots -65 dots 5.5 0.22
Cut between labels w. gaps
Start adjust: -325 dots -480 dots 40.6 1.6
Stop adjust: +240 dots +354 dots 30.0 1.18
Cut fix and variable length strip
Start adjust: -340 dots -502 dots 42.5 1.67
Stop adjust: +340 dots +502 dots 42.5 1.67

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Media
The media parameters tell the firmware the characteristics of the
media that will be used, so the printout will be positioned
correctly and get the best quality possible.
Media Size
The size of the printable area is defined by three parameters;
X-Start,Width, and Length.
X-Start
Specifies the position of the origin along the dots on the
printhead.
The default X-start value prevents printing outside labels when
the liner is slightly wider than the labels. If you want to maximize
the print width, reset the X-start value to 0.
By increasing the value for the X-start parameter, the origin will
be moved outwards, away from the inner edge of the media path.
In other words, the larger X-start value, the wider inner margin
and the less available print width.
Width
Specifies the width of the printable area in number of dots from
the origin. Thus, the sum of the X-start and width values gives
the outer margin of the printable area. The width should be set to
prevent printing outside the media, which may harm the
printhead.
Length
Specifies the length of the printable area in number of dots from
the origin along the Y-coordinate and allocates memory space for
two identical image buffers in the printer’s temporary memory.
The size of each buffer can be calculated using this formula:
Buffer size (bits) = [Print length in dots] x [Printhead width
in dots]
Note: The temporary memory has other functions that also
require some memory space. To obtain a longer print area, the
memory can be increased by fitting a larger SDRAM SIMM on
the printer’s CPU board as described in the Service Manual.

• The length setup also decides the amount of media feed when
using “fix length strip.”

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• The length setup creates an emergency stop, which works

when the printer is set up for “Label (w gaps)”, “Ticket (w
mark)”, or “Ticket (w gaps).” If the label stop sensor has not
detected a gap or mark within 150% of the set length, the
media feed is automatically stopped to avoid feeding out a
whole roll of media, because of a sensor malfunction.
By setting up the X-start, the Width, and the Length, you will
create a print window inside which the printing can be
performed. Any object or field extending outside the print
window in any direction will either be clipped or cause an error
condition (Error 1003 “Field out of label”), see the Intermec
Fingerprint Developer’s Guide (P/N 934-019-XXX).
10.3 mm (0.41 in)

max. 104.0 mm (4.095 in)

Length PRINT
WINDOW

Origin
Dot-line
on printhead
X-start Width (1-832)
FEED Dot #831
Dot #0 DIRECTION

25-114.3 mm (1-4.5 in)

Print Window (8 dots/mm Standard Printhead)

Intermec offers a number of non-standard thermal printheads for

the EasyCoder PM4i, see Chapter 9.
Media Type
The Media Type parameters control how the label stop sensor
(LSS) and the media feed work. There are five media type
options:
• Label (w gaps) is used for adhesive labels mounted on liner.

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• Ticket (w mark) is used for labels, tickets, or continuous

stock provided with black marks at the back.
• Ticket (w gaps) is used for tickets and tags with detection
slits.
• Fix length strip is used for continuous stock where the length
of the print window decides the length of media to be fed out.
• Var length strip is used for continuous stock. The size of the
print images decides the length of each copy.
It is important to select the correct media type, so the printer can
indicate the following errors.
• Error 1005 “Out of paper” indicates that the last ordered copy
could not be printed because of an empty media stock.
• Error 1031 “Next label not found” indicates that the last
ordered label or ticket was successfully printed, but no more
labels/tickets can be printed because of an empty media stock.
Paper Type
The Paper Type parameters control the heat emitted from the
printhead to the direct thermal media or, optionally, the transfer
ribbon in order to produce the dots that make up the printout
image.
Labels, tickets, tags, strip, and ribbons for various types of
application are available from Intermec. For the best printout
quality and maximum life of the printhead, use Intermec
supplies. Setup recommendations for Intermec supplies offered
in Europe and North America are listed in Appendix D.
As a general rule, high energy and/or high print speed will
shorten the life of the printhead. Never use higher paper type and
print speed settings than necessary for obtaining an acceptable
printout quality and throughput speed.
If the ambient temperature is lower than +15°C (+59°F), decrease
the print speed by 50 mm/sec.
Start by choosing between two alternatives:
• Direct Thermal printing (option)
• Thermal Transfer printing (default)
Your choice will decide which parameters to enter next:

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Direct Thermal Printing

• Label Constant (range 50 to 115)
• Label Factor (range 10 to 50)
When adjusting the image darkness for non-Intermec direct
thermal media, set the Label Factor to the recommended value
for the type of direct thermal media. Set the Label Constant to
the value listed below and decrease or increase it for lighter or
darker images respectively until you are satisfied with the
printout quality.
General Paper Type Settings Guide (Direct Thermal)
Label Label Max Print Speed
Sensitivity Constant Factor 8 dots/mm 11.81 dots/mm
Low 100 40 100 100
Standard 90 40 125 125
High 80 40 175 150
Ultra high 60 40 200 150

Thermal Transfer Printing

• Ribbon Constant (range 50 to 115)
• Ribbon Factor (range 10 to 50)
• Label Offset (range -50 to 50)
• Ribbon Sensor (autoadjustment)
• Low Diameter (range 25 to 80 mm)
When adjusting the image darkness for non-Intermec media and
transfer ribbons, set the Ribbon Factor to the recommended
value for the type of thermal transfer ribbon. Set the Ribbon
Constant at the value listed below and decrease or increase it for
lighter or darker images respectively until you are satisfied with
the printout quality. The Label Offset parameter is presently not
used, so keep it at the default value 0.

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General Paper Type Settings Guide (Thermal Transfer)

Ribbon Ribbon Max Print Speed
Type Constant Factor 8 dots/mm 11.81 dots/mm
Wax (Europe) 80 25 150 125
Wax (U.S.A) 65 25 150 125
Wax/Resin 90 25 150-200 125-150
(Europe)
Wax/Resin 75 25 150-200 125-150
(U.S.A.)
Resin 100 30 200 150
(Europe)
Resin 90 30 200 150
(U.S.A.)

The Ribbon Sensor parameter is read-only. When performing a

Testfeed or when pressing the Enter key when the Ribbon Sensor
menu is displayed, the printer will feed out some media and
autoadjust the sensor. The resulting setting is displayed in the
menu.
The Low Diameter parameter specifies the diameter of the
ribbon supply roll, where SYSVAR(26) switches from 0 to 1.
SYSVAR(26) = 0 means that there is still a sufficient supply of
ribbon, whereas SYSVAR(26) = 1 means that it is time to
consider replacing the ribbon supply. The diameter is expressed
in millimeters (1 mm = 0.04 in.) and an accuracy of ±3 mm can
be expected. Note that this setting has little effect unless
SYSVAR(26) is read by a Fingerprint program. However, Error
1083 “Ribbon Low” is reported at every tenth printing
operation. By default, the low diameter is 0, that is, the ribbon
low function is disabled.

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Contrast
Use the contrast parameter to make minor adjustments of the
blackness in the printout, for example to adapt the printer to
variations in quality between different batches of the same media.
11 options are displayed in an endless loop from -10% to +10%.
Default value is 0%. The contrast is reset to the default (±0)
whenever a new paper type is specified, regardless which method
has been used.
Paper Sensor
The Paper Sensor parameter is read-only. By pressing the Enter
key, the optional media low sensor is automatically adjusted.
The Low Diameter parameter specifies the diameter of the media
supply roll, where SYSVAR(46) switches from 0 to 1.
SYSVAR(46) = 0 means that there is still a sufficient supply of
media, whereas SYSVAR(46) = 1 initiates error 1084 “Paper
low”. The diameter is expressed in millimeters (1 mm = 0.04 in.).
Default value is 0 (mm) and the maximum value is 200 (mm).
Testfeed
The sensitivity of the label stop sensor (LSS) may need to be
adjusted when switching from one type of media to another. This
is especially the case when using adhesive labels since the
transparency of the liner (backing paper) may vary. When the
Testfeed menu is displayed, press the Enter key. A number of
blank copies will be fed out until the firmware has decided the
proper setting for the LSS. At the same time, the front edges of
the labels, tickets, etc. are detected so the feed control can
position the media according to the Feedadjust parameter (same
as the Intermec Fingerprint statement TESTFEED). Four values
used for troubleshooting the LSS are displayed (read-only
information).
Print Defines
Head Resistance
The printhead resistance is measured automatically at startup
(read-only information).

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 Chapter 6 — Setting Up the Printer

Testprint
If the printer is equipped with an RFID kit and loaded with
RFID media, executing the “RFID Test Label” command will
cause the printer to print the tag type name on the label. The test
labels ”Diamonds”,=“Chess”, “Bar Codes #1”, and “Bar Codes
#2” are used to check the printout quality and facilitate
adjustment of the printhead pressure, see Chapter 12. The test
labels “Setup Info” and “Hardware Info” list the printer’s current
setup and the installed electronic devices. Test label “Network
Info” is only printed if the printer has an optional EasyLAN
interface board. If the information does not fit on one label, two
or more labels will be printed. If the printer refuses to print a test
label, press the i key to find out what is wrong, for example
“printhead lifted” or “outofpaper”.
Print Speed
The print speed is variable between 100 and 200 mm/sec. for
printers fitted with an 8 dots/mm (203.2 dpi) printhead and
between 100 and 150 mm/sec. for printers with an optional
11.81 dots/mm (300 dpi) printhead. Generally, the lower the
speed, the better the printout quality. This is especially true when
printing bar codes with the bars running across the media path
(“ladder style”), when printing on demanding face materials, and
when printing at low ambient temperatures. The default setting
is 100 mm/sec. (approx. 4 in/sec.).
LSS Test
The function on the label stop sensor (LSS) can be tested
automatically or manually as described in Chapter 12
“Adjustments.”
LTS (Label Taken Sensor)
The sensitivity of the LTS can be tested and adjusted as described
in Chapter 12 “Adjustments.”

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Test Labels

702 ohms/8 dots

Diamonds

Chess

Bar Codes #1

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Hardware UART1 9600-8-N-1
1-971631-50 / PSU / 1.0 / 0031-000000 RTS/CTS DISABLE
1-971633-25 / Console / 1.1 / 0033-000000 ENQ/ACK DISABLE
1-959032-01 / TPH / 0.0 / 0001Z-00085 XON/XOFF
1-971630-50 / CPU / 1.1 / 0030-000016 DATA TO HOST DISABLE
1-971641-50 / IEEE1284-1 / 1.1 / 0146-000010 DATA FROM HOST DISABLE
EasyLAN / 00104017B872 NEW LINE CR/LF
Model PM4i REC BUF 300
Hardware version 4.0 (CLIC version 1) TRANS BUF 300

Setup Info
Ram 8192 (k) PRINT CONFIG
Flash 0+4096 (k) STARTADJ 0
CompactFlash 0 (k) STOPADJ 0
Bar Codes #2

XSTART 24

Hardware Info
c: 4023296 bytes free WIDTH 808
tmp: 3702056 bytes free LENGTH 1200
Odometer 0 (m) MEDIA TYPE LABEL (w GAPS)
PAPER TYPE TRANSFER
LABEL CONSTANT 85
LABEL FACTOR 40
RIBBON CONSTANT 90
RIBBON FACTOR 25
LABEL OFFSET 0
RIBBON SENSOR 14
LOW DIAMETER 36
CONTRAST +0%
TESTFEED 170 202 2 5
HEAD RESIST 702
PRINT SPEED 100
LTS VALUE 8
IP SELECTION DHCP+BOOTP
IP ADDRESS 192.168.235.104
NETMASK 255.255.254.0
DEFAULT ROUTER 192.168.234.1
NAMESERVER 192.169.234.20

FIRMWARE
Fingerprint (version number)
MCS (number, date, time, and processor family)

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Chapter 6 — Setting Up the Printer
 Chapter 6 — Setting Up the Printer

Returning to Factory Default Setup

There are two ways to return to the factory default setup of the
printer:
A Insert a special CompactFlash memory card and restart the
printer.
B Using the printer’s built-in keyboard.
To reset the printer using the keyboard:
1 Lift the printhead.
2 Switch on the power to the printer and press the i key and
wait until the printer beeps.
3 Swiftly press the following keys:
T JS/Esc JS/EscJW
4 The following message will be displayed:
Factory Default?
Enter=Yes ESC=No
5 Within 10 seconds, press Enter to reset the printer to factory
default. The parameters will be reset and the printer will
continue the normal startup.
If you press S/Esc or wait until the 10 seconds timeout has
passed, the normal startup will continue without any reset
being performed.
Note: If any of the files "card:NOSHELL.CFG",
"rom:NOSHELL.CFG", or "c:NOSHELL.CFG" exists in the
printer’s memory, no reset to factory default will be performed.
The factory default will remove all files used to store settings. It
will not reset settings that already has been read when the files are
removed. This means that EasyLAN Wireless settings (SSID,
keys, etc.) will retain their values from the previous start.
However, the next reboot will reset them to factory default.

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 7 Setup Mode

This chapter describes how to navigate in the setup mode, and

provides overviews of the Setup Mode.

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 Chapter 7 — Setup Mode

Entering Setup Mode at Installation

The method of entering the Setup Mode depends on which
startup files are stored in the printer’s memory, a subject that was
more thoroughly discussed in Chapter 3, “Starting Up.”
EasyCoder PM4i with Intermec Shell
• Switch on the power.
• When the display shows the message “Enter=Shell;
x sec...”, press Enter.

• Press Setup (this facility can be used anywhere within

Intermec Shell).
• Set up the printer as described in this chapter.
• Return to Intermec Shell by pressing Setup.
Easycoder PM4i With A Custom-made Application Program
• Normally, there is no need to enter the Setup Mode for
custom-made application programs. Necessary provisions for
changing the setup, manually or automatically, should be
provided by the program.

Navigating in Setup Mode

Enter the Setup Mode by pressing the Setup key on the printer’s
front panel. While going through the setup procedure, you are
guided by texts in the printer’s display. You can navigate between
setup menus, acknowledge displayed values, select or enter new
values, etc. by using the keys on the printer’s keyboard.
Note: An external keyboard cannot be used inside the Setup
Mode.

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 Chapter 7 — Setup Mode

Buttons Functions
Move one menu to the left on the same level or
scroll back in a stack of options.1

Move up one level.1

Move one menu to the right on the same level

or scroll forward in a stack of options.1

Move down one level.1

Display error messages at test label printing

failure.

Enter numeric values.

-
Specify negative values (leading position).

Clear displayed values.

Acknowledge and move to next menu or

perform testfeeds in the Testfeed menu, or print
test labels in the Test label menu.
Exit the Setup Mode. Can be used anywhere in
Setup Mode.

1 “Left”, “right”, “up”, and “down” refer to the overviews later in this
chapter.

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 Chapter 7 — Setup Mode

The Setup Mode is organized as an endless loop, from which you

can select a number of sub-categories. At startup, the firmware
determines if options such as a label taken sensor, a cutter, or an
interface board is installed in the printer. Only installed options
are shown in the Setup Mode.
The diagram below shows the options in the main loop. Detailed
overviews are shown on the pages that follow.

Starting point

SETUP:
SETUP: SER-COM, UART2
SER-COM, UART1 Option
SETUP:
SER-COM, UART3
SETUP: Option
PRINT DEFS
SETUP:
SER-COM, UART4
Option
SETUP: SETUP:
MEDIA SER-COM, UART5
Option
SETUP:
NET-COM, NET1
SETUP:
SETUP: Option
FEEDADJ
NETWORK
Option

Legend:
Dotted boxes and lines indicate options.
Thick boxes indicates default options.
Values inside brackets indicate default settings.

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 8 Intermec Shell Startup
Program

This chapter describes the Intermec Shell startup program and

covers the following topics:
• Introduction
• Starting with Intermec Shell
• Intermec Shell Overview
• Line Analyzer

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 Chapter 8 — Intermec Shell Startup Program

Introduction
Intermec Shell is a startup program, which is a program that
automatically starts running when the printer is switched on.
Intermec Shell helps the operator to choose between a number of
standard or custom-made application programs and to start
certain useful facilities, as listed below.
Application Programs
• Intermec Fingerprint (for creating your own programs or to
run the Intermec InterDriver)
• Intermec Direct Protocol (easy-to-use slave protocol)
• LINE_AXP.PRG (line analyzer program)
• Other application programs in the printer’s memory.
A prerequisite for a program to appear as an option in Intermec
Shell is that the program is provided with the extension “.PRG”
and is stored in the root of the directory "/c" or "card1:".
However, some original Intermec utility programs are excluded as
long as they remain stored in "/rom":
- ERRHAND.PRG
- FILELIST.PRG
- LBLSHTXT.PRG
- MKAUTO.PRG
- SHELLXP.PRG
- WINXP.PRG
Other Facilities
• Setup Mode (manual setup from printer’s keyboard)
• Print Setup (printing setup on label)
• Testfeed (formfeeds and auto-adjust of the LSS)
• Test Label (printing of test labels)
• Default setup (resetting all setup parameters to default)
• Software Update (downloading data from a host to a
CompactFlash card in the printer, upgrading the printer’s

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 Chapter 8 — Intermec Shell Startup Program

firmware from a Compact-Flash card, or upgrading the

printer’s fi rmware from a file in a PC)
• Reboot (restarting the printer)
Note: Intermec Shell is factory-installed in the printer’s
permanent memory (device "/rom"). If you insert a memory card
with another startup file before you switch on the printer, or if
there is a startup file stored in the printer’s permanent memory
(device "/c"), this startup file will be used instead of Intermec
Shell (see Chapter 3, “Startup Files”).

Starting with Intermec Shell

A few seconds after you have switched on the power to the
printer and the initialization is completed, the countdown menu
of the Intermec Shell program will be displayed:
ENTER=SHELL
5 sec. v. 8.2
Now you have 5 seconds to enter Intermec Shell by pressing
Enter.
The lower line tells you how much time you have left. Should the
time run out before you have taken any action, the last selected
application in Intermec Shell will be opened. If you use the same
application all the time, you will only need to switch on the
power, once the application has been selected.
If no other application has yet been selected, the current version
of Intermec Fingerprint will be opened with "auto" selected as std
I/O channel (see Intermec Fingerprint manuals). When the
countdown is completed, you will see these lines in the display:
Fingerprint
8.30
If you want to select another application, just cycle the power and
enter Intermec Shell before the countdown is completed.
When you enter the Intermec Shell from the countdown menus,
the Select Application menu will be displayed:
SHELL
SEL. APPLICATION
In this menu, you can choose between two options:

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 Chapter 8 — Intermec Shell Startup Program

• Press Enter to go to menus where you can select an

application program.
• Press <`> to go to the Facilities part of Intermec Shell.
Selecting an Application
In Intermec Shell, the menus present the options in infinite
loops. To see all menus and options, refer to the overview in this
chapter. The Select application lets you choose an application
program that resides in the printer’s memory:
• Current appl. starts the last selected application (by default
Intermec Fingerprint with "auto" selected as standard I/O
channel).
• Fingerprint is used to create, modify, or run programs
written in the Intermec Fingerprint programming language
and to run the Intermec InterDriver. This option requires that
you also select a standard IN/OUT channel, which is the
channel you want to use for communication between the
printer and the computer. Normally, you select "uart1:". Refer
to the Intermec Fingerprint manuals.
• Direct Protocol is an easy-to-use printer protocol for
downloading label formats and variable input data to a printer
from a host computer.
• This option requires that you also select a standard IN/OUT
channel, that is the serial channel you want to use for
communication between the printer and the host. Normally,
you select "uart1:". Refer to the Intermec Fingerprint
Developer’s Reference Guide (P/N 934-019-XXX).
• LINE-AXP.PRG (Line Analyzer) is a Fingerprint program
that captures characters received by the printer on a
communication channel and prints them on labels. (See later
in this chapter.)
• Other Application Programs will presented as additional
options.

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 Chapter 8 — Intermec Shell Startup Program

Note: When an application program is started, it may

automatically change the communication setup. If another
application is selected later, this communication setup will remain
valid, unless the new application includes instructions that
automatically change the setup. The setup could also be changed
manually in the Setup Mode.

Selecting Other Facilities

As an alternative to selecting an application, you can step through
a number of other useful facilities:
Setup
Set up the printer using its built-in keyboard, see Chapter 7,
“Setup Mode.”
Print Setup
Produce a printout of the printer’s current setup values (test label
“Setup Info”).
Testfeed
Feed out a number of label, ticket, tag, or portions of continuous
stockwhile the printer auto-adjusts its media feed and label stop/
black marksensor. It is recommended to perform a Testfeed each
time you load a roll of labels from a new batch or a different
brand.
Test Label
Print a series of four test labels (test labels “Diamonds”, “Chess”,
“Bar Codes #1”, and Bar Codes #2”) in order to test the printout
quality and printhead alignment. The labels are presented in an
infi nite loop, so you can print the series over and over again.
Press <Enter> for each new label.
Default Setup
Reset all setup parameters to their default values, as listed in
Chapter 6, “Setting Up the Printer.”
Software Update
Using the Zmodem communication tool, files can be
downloaded from a PC, either to be stored on a standard
CompactFlash memory card or to upgrade the printer’s firmware.
The following options are available:

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 Chapter 8 — Intermec Shell Startup Program

• Update CompactFlash card allows the printer to be used as a

CompactFlash card programming device. Any files can be
downloaded from a PC to a standard CompactFlash card
inserted in the memory card slot in the printer’s rear plate.
A typical application is to create a firmware upgrade card from
an upgrade file stored in a PC. You can use the card to
upgrade the firmware in several printers simply by moving the
card from printer to printer. Just insert the card, switch on the
power, and wait from the prompts to appear in the printer’s
display window.
• Update firmware is used to directly upgrade the firmware of a
specific printer from a new firmware version stored as a file in
a PC. If the printer is equipped with an EasyLAN Ethernet or
Wireless board, the user must have access rights to upgrade
the firmware, see the EasyLAN User’s Guide.

If the CompactFlash card or upgrade file contains an earlier

firmware version than the one in the printer, the printer’s
firmware will be downgraded without warning.

Firmware upgrade files can be found on www.intermec.com or

be obtained from your local Intermec distributor.
Reboot
Corresponds to cycling the power to the printer. To exit Intermec
Shell without having selected any application, select Reboot.
Then wait for the 5 seconds countdown to finish, and the last
selected application will be opened.

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Intermec Shell v8.2 Overview

POWER ON ENTER=SHELL SHELL SEL. APPLICATION
5 sec. v.8.2 SEL. APPLICATION CURRENT APPL.
Last selected application is started

ENTER=SHELL
SEL. APPLICATION
4 sec. v.8.2 Note: Dotted channels are only shown if
Fingerprint 8.60 the corresponding optional interface pcb
is fitted.
ENTER=SHELL STD I/O CHANNEL
SEL. APPLICATION
3 sec. v.8.2 auto
Direct Protocol

ENTER=SHELL STD I/O CHANNEL

Optional application
2 sec. v.8.2 uart1:
programs

The selected application is started

ENTER=SHELL STD I/O CHANNEL
1 sec. v.8.2 uart2:

Last selected STD I/O CHANNEL

application is started uart3:
Default:
Fingerprint 8.60 w. std I/O = "auto"
STD I/O CHANNEL
centronics:
Legend:
STD I/O CHANNEL
net1:
Return to previous menu.
STD I/O CHANNEL
Proceed to next menu. usb1:

STD I/O CHANNEL

Accept displayed option
and proceed, or uart4:
execute displayed option.
STD I/O CHANNEL
uart5:
Perform a Testfeed
anywhere in Intermec Shell.
SEL.APPL rom:
LINE_AXP.PRG
Enter the Setup Mode
from anywhere SHELL SETUP:
in Intermec Shell. SETUP SER-COM,UART1
See the chapter “Setup Mode”

SHELL
PRINT SETUP
Prints a list of current setup values (test label “Setup Info”).

SHELL Performs a Testfeed (feeds out a number of blank copies

TESTFEED while autoadjusting the label stop sensor).

SHELL Prints test labels “Diamonds”, “Chess”, “Bar Codes #1”, and “Bar Codes #2” in a loop.
TEST LABEL Press Enter for each new label.

SHELL ARE YOU SURE? DEFAULT SETUP

DEFAULT SETUP YES=ENTER/NO=ESC PERFORMED

SHELL UPDATE: TRANSFER FILE

SOFTWARE UPDATE COMPACT FLASH? USING ZMODEM

TRANSFER
COMPLETED

SHELL UPDATE: TRANSFER FILE

REBOOT FIRMWARE? USING ZMODEM
Printer rebooted
Restarts the printer (same as power off/on) automatically.

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Line Analyzer
The Line Analyzer (LINE_AXP.PRG) is a program written in the
Intermec Fingerprint programming language and is intended to
help solving possible communication problems. As the name
implies, the Line Analyzer captures all incoming characters on a
specifi ed communication channel and prints them on one or
more labels.
Printable characters are printed in black-on-white, whereas
control characters and space characters (ASCII 000–032 dec) are
printed in white-on-black.
While the printer is receiving data, the “Ready” control lamp
blinks. There is a 0.5 second timeout. That is, if no more
characters have been received after 0.5 second, the program
considers the transmission terminated and prints out a label.
As long as a continuous string of characters is being received, the
program wraps the lines until the label is full and then starts to
print another label. At the bottom of each label, the following
information is printed:
• Page number
• Number of characters printed on the label
• Total number of characters received so far
The Line Analyzer is displayed as the option “LINE_AXP.PRG"
under the “SEL. APPLICATION” menu. After the Line Analyzer
has been selected and the printer has started up again, the printer
feeds out two labels and the following menu is displayed:
Line Analyzer
Sel.port (1-8) 1
Enter the desired communication port using the numeric keys on
the printer’s keyboard:
1 = "uart1:"
2 = "uart2:"
3 = "uart3:"
4 = "centronics:"
5 = "net1:"

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6 = "usb1:"
7 = "uart4:"
8 = "uart5:"
If the printer is not fitted with the specified port, an error
message appears in the display and you can select another port:
Line Analyzer
Error: 56

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 9 Options

This chapter describes the options available for the EasyCoder

PM4i printer. The options can be factory installed, field-installed
by an authorized service technician, or in some cases installed by
the operator.

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 Chapter 9 — Options

Introduction
The EasyCoder PM4i provides a high degree of flexibility
because it has a modular design. By adding options to the basic
printer, the EasyCoder PM4i can be adapted for a variety of
applications. Most options should be installed by an authorized
service technician or are only available as factory-installed
options.

Side door
with keylock
Interface boards
(various types)

Cover
Paper
Label sensor
taken
sensor 1.5-inch
rotating
supply hub

Paper
cutter

3-inch
adapter
Fan-fold
guide Media roll
Cutter Special retainer
tray printheads Liner takeup
unit with
guide shaft

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Integral Liner Takeup Unit

The integral liner takeup unit is an optional device for peel-off
(self-strip) operation, which means that the labels are separated
from a liner (backing paper) after printing and the liner is wound
up on an internal hub. The unit also includes a guide shaft. Peel-
off cannot be combined with an internal fanfold guide. For more
information, see Chapter 4, “Media Load.”

Paper Cutter
The paper cutter is designed to cut off continuous paper-based
stock or liner between labels. The cut-off labels, tickets, or tags
can be collected on an optional tray.The paper cutter can be
controlled using the instructions CUT, CUT ON, and CUT
OFF in Intermec Fingerprint and the Direct Protocol. For more
information, see Chapter 4, “Media Load.”

Media Supply Hub

The rotating media supply hub is designed to fit media roll cores
with an internal diameter of 38-40 mm (1.5 in).

Paper Sensor
The paper sensor is fitted inside a plastic cover in the center
section below the media supply hub. It can only be used with a
rotating media supply hub and detects when the remaining
media supply has reached a preset minimum diameter, as
specified in the Setup Mode.

Tear-Off Bar
The adjustable tear-off bar is particularly useful when delicate
media is used in peel-off operation.

Media Roll Retainer

The retainer is intended to keep large media rolls in place when
using a rotating media supply hub. It restricts the maximum
media width to 100 mm (3.9 in). Installed by the operator.

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76 mm (3-in) Adapter
The 76 mm (3-in) adapter is used with a rotating media supply
hub and makes it possible to use media rolls with 76 mm (3-in)
inner diameter cores. The adapter is pressed onto the hub and
secured by a screw. Not used with a media supply roll post.
Installed by the operator.

Label Taken Sensor

The Label Taken Sensor (LTS) is a photoelectric sensor that
enables the printer’s firmware to detect if the latest printed label,
ticket, tag, etc. has been removed before printing another copy.
The LTS can be enabled or disabled by means of the instructions
LTS& ON and LTS& OFF respectively in Intermec Fingerprint
and the Direct Protocol. The LTS cannot be used in connection
with a paper cutter.

Real Time Clock

The Real Time Clock circuit (RTC) relieves the operator or the
host from having to set the clock/calendar using the Intermec
Fingerprint instructions DATE$ and TIME$ after each power
up. The RTC has its own backup battery backup that will last 10
years or more.

External Keyboard Converter

With this simple converter, a standard ps2 keyboard can be
connected to the printer’s serial port.

Internal Fanfold Guide

This guide facilitates media load from an external supply to the
rear of the printer and provides superior guiding of the media. It
cannot be used in connection with peel-off (self-strip) operation
and cannot be combined with a label slack absorber, which may
restrict the maximum print speed somewhat.

Side Door with Keylock

If the media is valuable or sensitive, such as tickets, you can
install a side door that can be locked with a key. Can be installed
by the operator.

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Font Card
This is a CompactFlash memory card loaded with fonts. With a
Font Card installed, the user gets access to double-byte font sets
including Kanji, Korean and Chinese.

CompactFlash Protection Plate

The protection plate encloses an inserted CompactFlash card and
makes it more difficult to steal. See Chapter 3 for illustration.
Can be installed by the operator.

RFID Kit
The EasyCoder PM4i can be equipped with the capability to read
and write data to labels fitted with RFID (Radio Frequency
IDentification) inlays. RFID Kits come either factory installed or
as a field-installable option.

Special Printheads
As standard, the printer is fitted with an 8 dots/mm (203.2 dots/
in) thermal printhead. There are also a number of optional
printheads for special applications. The printhead can easily be
replaced or exchanged by the operator as described in Chapter
11.
8 dots/mm (203.2 dots per inch)
Media Thickness Standard/Option
Max 175 μm (7 mils) Standard
170-220 μm (6.6-8.7 mils) Option
170-220 μm (6.6-8.7 mils) Option
3 mm offset

11.81 dots/mm (300 dots per inch)

Media Thickness Standard/Option
Max 175 μm (7 mils) Option
170-220 μm (6.6-8.7 mils) Option

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Interface Boards
A number of interface boards are available for use with the
EasyCoder PM4i printer. The interface boards are either factory-
fitted or can easily be fitted by an authorized service technician.
The EasyCoder PM4i can accommodate one EasyLAN interface
board plus one IEEE 1284 Parallel Interface Board.
EasyLAN boards:
• EasyLAN Ethernet Interface
EasyLAN Wireless InterfaceOther communication boards:
• Parallel Interface Board (IEEE 1284)
• Double Serial Interface Board
• Serial/Industrial Interface Board
• RFID/Serial Interface Board

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 10 Troubleshooting

This chapter describes how the Intermec Ready-to-Work

Indicators work. It also lists various possible cases of inferior
printout quality, describes possible causes, and suggests remedies.

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 Chapter 10 — Troubleshooting

Intermec Ready-to-Work Indicator

The readiness of the printer, individually or as a part of a
solution, is indicated by the blue Intermec Ready-to-Work
Indicator (IRI).
If the IRI blinks or is switched off, the printer is not ready.
Further information can be obtained in the display window by
pressing the F5/i key. In case of several errors or similar
conditions occurring simultaneously, only the most significant
error is displayed. Once this error has been cleared, next
remaining error is displayed.
The printer will also return error messages to the host, provided
there is a working two-way communication. Refer to the Intermec
Fingerprint Developer’s Guide (P/N 934-019-XXX).
Provided the printer is connected to a network, all conditions
that prevents printing are reported to the Easy ADC Console.
The Easy ADC Console is a PC-based software which allows a
supervisor to monitor all connected devices that have an
Intermec Ready-to-Work, including handheld computers, access
points, and printers.
Display Messages and LED Indications
Error
Error/Event RtW No. Comment
Operational On 0 No error
Out of paper Blink 1005
Next label not Blink 1031
found
Label not taken Blink
Out of transfer Blink 1027
ribbon
Transfer ribbon is Blink 1058
installed
Head lifted Blink 1022
Cutter does not Blink 1059
respond
Cutter error1 Blink 1701
Cutter error2 Blink 1702

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Display Messages and LED Indications (continued)

Error
Error/Event RtW No. Comment
Cutter error3 Blink 1703
Cutter open 1704
Lss too high Blink 1007
Lss too low Blink 1008
Testfeed not done Blink 1606
No RFID support Blink 1320
installed
No tag found Blink 1321
Pause Mode Blink
entered
Setup Mode Blink Includes interactive setup from
entered Fingerprint/Direct Protocol
IP link error Blink See note 1, 2, and 3
IP configuration Blink See note 1, 3, and 4
error
Generic DP error Blink See note 5
Press any key to Off See note 6
continue
Application load Blink See note 7
error
RtW blink by Blink Set by Fingerprint instruction
application SYSHEALTH
RtW off by Off Set by Fingerprint instruction
application SYSHEALTH
Application break Off See note 8
Printhead not found Off
Rebooted Off
Inizializing Off Set at startup until operational
Printer crash Off See note 3 and 9
Printer turned off Off
Maintenance Off Set when upgrading
Power supply Over Off 1718
temperature
Printhead too hot Off 1088 See note 10

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 Chapter 10 — Troubleshooting

Display Messages and LED Indications (continued)

Error
Error/Event RtW No. Comment
1 This is only applicable for printers equipped with an EasyLAN
interface.
2 A printer that is equipped with an EasyLAN interface, but is not
connected to a network, will have a blinking RtW. To avoid this,
the user can set “IP SELECTION” to “MANUAL” and “IP
ADDRESS” to “0.0.0.0”. This will indicate that the user does not
regard the lack of network connection as an error.
3 No trap can be sent when this error/event occurs.
4 This error indicates that the printer has not received an IP address.
It is only applicable for printers with IP SELECTION set to
DHCP and/or BOOTP.
5 In the Direct Protocol, the user can enable error handling for
specific errors using the ERROR statement. When errors added to
the built-in error handling occur, this event will be set. The text
included in the snmp trap is the standard text corresponding to the
error.
6 If an error occurs in the Fingerprint immediate mode, for example
“out of paper” when the print key is pressed, this event will be set.
7 If an application is started but does not execute, the RtW will
blink. This will occur for example if there is a syntax error in the
loaded program file.
• This is useful when a printer has an AUTOEXEC.BAT file
(startup file) that is supposed to run automatically.
8 When execution is stopped with user break (SHIFT + PAUSE) or
due to a runtime error, the RtW shall be off. It will be set to on if
the user changes mode to Direct Protocol or runs an application.
• If, however, the application program handles the user break (ON
BREAK) or the runtime error (ON ERROR GOTO), the RtW
will not be affected. In this case, it is up to the application to set
the status.
9 At most, but not all, printer crashes the console is reset. This will
turn off the RtW.
10 If the printhead temperature raises above 100°C, error 1088
occurs.
• In Fingerprint, printing will be aborted. Resuming printing after
the printhead has cooled off to 85°C must be handled by the
application program.
• In the Direct Protocol, the printing is paused but will be
automatically resumed when the printhead has cooled off to 85°C.
Meanwhile, the printer is able to receive instructions

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 Chapter 10 — Troubleshooting

Symptoms and Possible Causes

Symptom Possible Cause Remedy Refer To
Overall weak Wrong media Change Chapter 6,
printout grade parameter Appendix D
Contrast value Change Chapter 6
too low parameter
Printhead Adjust Chapter 11
pressure too low
Worn printhead Replace Chapter 10
printhead
Wrong printhead Replace CPU Call Service
voltage board
Printout weaker Uneven Adjust arm Chapter 11
on one side printhead alignment
pressure
Weak spots Foreign particles Clean or Chapters 4 & 5
on media replace
Media/ribbon Change to Chapter 6
don’t match matching
media
Poor media or Select a better Appendix D
ribbon quality brand of media/
ribbon
Worn printhead Replace Chapter 10
printhead
Worn platen Check/replace Call Service
roller
Contrast value Change Chapter 6
too low parameter
Overall dark Wrong media Change Chapter 6,
printout grade parameter Appendix D
Contrast value Change Chapter 6
too high parameter
Printhead Adjust Chapter 11
pressure too high
Wrong printhead Replace CPU Call Service
voltage board

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 Chapter 10 — Troubleshooting

Symptoms and Possible Causes (continued)

Symptom Possible Cause Remedy Refer To
Excessive bleeding Wrong media Change Chapter 6,
grade parameter Appendix D
Contrast value Change Chapter 6
too high parameter
Printhead Adjust Chapter 11
pressure too high
Faulty energy Replace CPU Call service
control board
Dark lines along Foreign objects Clean Chapter 10
media path printhead
White vertical Printhead dirty Clean Chapter 10
lines printhead
Missing Replace Chapter 10
printhead dots printhead
Large part of dot Failing printhead Replace Chapter 11
line missing printhead
Failing strobe Check CPU- Call Service
signal board
Printout missing Bad media Adjust Chapter 4
along inner edge alignment
Small core & Move post to Chapter 2
supply post in lower pos.
upper pos.
X-start parameter Increase Chapter 6
value too low
Transfer ribbon Ribbon not fitted Reload ribbon Chapter 5
breaks correctly
Wrong media Change Chapter 6,
grade parameter, then Chapter 10
clean printhead
Bad energy Adjust Call Service
control
Transfer ribbon Faulty ribbon Adjust Chapter 11
wrinkles break shaft
adjustment

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 Chapter 10 — Troubleshooting

Symptoms and Possible Causes (continued)

Symptom Possible Cause Remedy Refer To
Incorrect edge Adjust Chapter 4
guide adjustment
Too strong Adjust Chapter 11
printhead
pressure
No thermal Ink-coated side Reload ribbon Chapter 5
transfer printout does not face
media
Media feed not Changed media Press the Print Chapter 4
working properly characteristics button
Wrong label rest Check/change Chapter 6
dots parameter
Wrong Media Check/change Chapter 6
Type parameter
Wrong LSS Check/change Chapter 11
position
Dirty sensors Clean media Chapter 10
guides
Faulty sensors Replace Call Service

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 11 Maintenance

This chapter describes how the operator can maintain the printer.
Regular maintenance is important for the printout quality and
for the life of the printhead. The chapter covers the following
topics:
• Printhead cleaning
• External cleaning
• Cleaning the media guides
• Printhead replacement
• Media jams

When cleaning or replacing the printhead, take ample

precautions to avoid electrostatic discharges.

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 Chapter 11 — Maintenance

Printhead Cleaning
Cleaning the printhead on a regular basis is important for the life
of the printhead and for the printout quality. You should clean
the printhead each time you replace the media. This section
describes how to clean the printhead using cleaning cards. If
additional cleaning is required, for example removing adhesive
residue from the platen roller or tear bar, use a cotton swab
moistened with isopropyl alcohol.

Isopropyl alcohol [(CH 3)2CHOH; CAS 67-63-0] is a highly

flammable, moderately toxic, and mildly irritating substance.

To clean the printhead

1 Open the front and side doors.

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 Chapter 11 — Maintenance

2 Turn the printhead lift lever clockwise to raise the printhead.

3 Remove any media and transfer ribbon.

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 Chapter 11 — Maintenance

4 Open the cleaning card envelope and pull out the cleaning
card. Read the warning text.

5 Insert most of the cleaning card under the printhead (1).

Engage the printhead (2).

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6 Pull out the cleaning card (1) and raise the printhead (2).

7 Wait for approximately 30 seconds to allow the cleaning fluid

to dissolve the residue.

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8 Insert most of the cleaning card under the printhead again

(1). Engage the printhead (2).

9 Pull out the cleaning card. If necessary, repeat the process with
a fresh cleaning card.

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 Chapter 11 — Maintenance

10 Allow the cleaned parts to dry before loading any media (and
ribbon).

External Cleaning
1 Always remove the power cord before cleaning!

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 Chapter 11 — Maintenance

2 Wipe external surfaces with a soft cloth slightly moistened

with water or a mild detergent.

3 Never spray the printer. Protect it from water when cleaning

the premises.

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4 Never use any sharp tools for removing stuck labels. The
printhead and rollers are delicate.

Cleaning the Media Guides

Some Intermec RFID option kits use the media guide to house
the RFID antenna. Be extra careful not to damage the antenna
when following the procedure described below.

Both parts of the label stop sensor, which controls the media feed,
are covered by plastic guides. The guides are transparent to allow
the light to pass between the two parts of the label stop sensor.
These areas must be kept clean from dust, stuck labels, and
adhesive residue.
If the printer starts to feed our labels in an unexpected way, pull
out the upper guide as described below and check for any object
that may block the beam of light (dust, stuck labels, adhesive
residue, etc.). If necessary, clean the guides using a cleaning card
or a soft cloth soaked with isopropyl alcohol. Do not use any
other type of chemical. Be careful not to scratch the guides.

Isopropyl alcohol [(CH 3)2CHOH; CAS 67-63-0] is a highly

flammable, moderately toxic, and mildly irritating substance.

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 Chapter 11 — Maintenance

Clean here
Upper label
stop sensor

Shaft

Edge
guide

Print mechanism Holder

(lower part only)
Upper LSS guide

To clean the media guide

1 Loosen the screw on the edge guide.
2 Pull both the upper LSS guide and the edge guide straight
out.
3 After cleaning, put back the parts in reverse order making sure
that the LSS shafts fits into the holder on the upper LSS
guide.

Printhead Replacement
The printhead is subject to wear both from the direct thermal
media or ribbon and from the rapid heating and cooling process
during printing. Thus, the printhead will require periodic
replacement.
Time between printhead replacements depends on the print
images, the type of direct thermal media or ribbon in use, the
amount of energy to the printhead, the print speed, the ambient
temperature, and several other factors.

While replacing the printhead, the power must be off. The

firmware will not detect the new printhead resistance until the
printer has been restarted.

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 Chapter 11 — Maintenance

Note: Check that the density and dot alignment of the new
printhead matches the printhead you are replacing. However, you
can switch between alignments and densities at will, but be
advised that the printout will be affected accordingly.

To replace the printhead

1 Open the front and side doors.

2 Turn the printhead lift lever clockwise to raise the printhead.

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3 Remove any media and transfer ribbon.

4 Pull the printhead bracket away from the magnet in the

pressure arm.

5 Disconnect the printhead bracket from the print mechanism

as indicated by the arrows and pull out the printhead as far as
the cables allow.

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 Chapter 11 — Maintenance

6 Disconnect the cables from the printhead. Note the snap-lock

on the inner connector. Pull at the connectors—not at the
cables!

7 Connect the two cables to the replacement printhead.

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8 Put back the printhead in reverse order and check that the
printhead cables run freely.

9 Turn the printhead lift lever counterclockwise so the magnet

engages the printhead bracket.

10 Load a new supply of media and ribbon, as described earlier

in this manual.

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Media Jams
Should a media jam occur in the print mechanism, proceed this
way to clear it:
• Always switch off the power before starting to clear the
jammed media.
• Raise the printhead and pull out the media.
• If the media has been wound up or has stuck on the platen
roller, carefully remove it by hand without using any sharp
tools that can damage the delicate platen roller or printhead.
Avoid rotating the platen roller.

If you must pull away the media by force causing the platen
roller to rotate, it is very important that the power has been
off for a minute or more. If not, the electronics can be
damaged beyond repair.

• Cut off any damaged or wrinkled part.

• Check if there is any adhesive somewhere in the print
mechanism, clean using a cleaning card or cotton swab soaked
in isopropyl alcohol.

Isopropyl alcohol [(CH-3)2CHOH; CAS 67-63-0] is a highly

flammable, moderately toxic, and mildly irritating substance.

• Reload the media as described in Chapter 4.

• Switch on the power.
• Readjust the media feed by pressing the Feed button.

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 12 Adjustments

This chapter describes how the operator can adjust the printer.
The chapter covers the following topics:
• Narrow media adjustment
• Label stop sensor position adjustment
• Printhead pressure adjustment
• Ribbon break shaft adjustment
• Label taken sensor adjustment

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Narrow Media
The printer is factory-adjusted for full-size media width. When
using media less than full width, it is recommended that you
adjust the position of the pressure arm so it becomes centered
with the media. Thereby, an even pressure across the media is
obtained.
A poorly adjusted pressure arm may be detected by a weaker
printout on either side of the media path.
To adjust the pressure arm, proceed as follows:
• Loosen the knurled nut that holds the pressure arm. Move the
arm inwards or outwards until the arrow on the tip of the arm
becomes centered with the media.
While moving the arm, push at the part where the screw is
situated, not at the tip. If the arm is hard to move, lift the
printhead and pull the printhead bracket free from the
magnet in the arm.
• After having centered the arm, lock it by tightening the nut.
• Remember to adjust all edge guides too.

Upper label
stop sensor
Pressure arm

Center of media

Edge guide

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Label Stop Sensor

The label stop/black mark sensor (LSS) is a photoelectric sensor
that controls the printer’s media feed by detecting gaps between
labels, or slots or black marks in continuous stock, depending on
the printer’s setup in regard of media type (For help, see “Setting
Up the Printer” on page 51.) An obvious prerequisite is that the
LSS must be aligned with the gaps, slots, or black marks. If using-
irregularly shaped labels, align the LSS with the front tips of the
labels.
The LSS can be moved laterally from the inner edge of the media
path and 57 mm (2.24 in) outwards, which corresponds to the
centerline of full width media. There is one part of the sensor on
top of the upper media guide and another part underneath the
lower guide. Using a straight-slot screwdriver, turn the
adjustment screw until the point of detection on the upper sensor
becomes aligned with the center of the slots or marks in the
media, when you look into the print mechanism from the front
with the printhead lifted.
• Rotate the screw clockwise to move the sensor towards the
center section.
• Rotate the screw counterclockwise to move the sensor
outwards, away from the center section.
Point of
detection

Adjustment
screw

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In the Print Defines part of the Setup Mode, you can test the
label stop sensor if you have a detection problem; LSS Auto and
LSS Manual.
The menu only provides indications from the label stop sensor
unit. The testing menu can determine if the sensor unit is not
physically in position, is blocked by dust or stuck labels, or is
defective in some way. Furthermore, this is an aid if media has
detection complications.
Note: There is no way to adjust the LSS-function; the menus
only indicate values obtained from the LSS obtained by
performing a TESTFEED operation.

LSS Auto is the quick and normal way to determine if the label
stop sensor works properly and is able to detect gaps, slots, or
black marks.
LSS Manual shows the actual setting provided by the latest
TESTFEED operation. It is also possible to try other settings.
LSS Manual is primarily intended for service and is not described
in this manual.
LSS Auto
• Check that the printer is set up for the type of media loaded
in your printer (Setup Mode→Media→Media type→Gap,
Mark, or Continuous.
• Lift and lower the printhead, then press the Feed/Pause
button.
• Perform a TESTFEED by simultaneously pressing the Shift
and Feed keys on the printer’s keyboard.
• Make sure that there is a label—not a gap or mark—at the
LSS.
• Check that the media is routed as close to the center section as
the guides allow.
• Enter the Setup Mode (For help, see “Setup Mode” on
page 69.) and go to Setup Mode→Test/Service→LSS
Test→LSS Auto.
• The menu should look like this with the cursor placed in the
center:

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LSS Auto
ƒ
• Gap or slot detection:
Lift the printhead and pull out the media slowly. When the
LSS detects a gap or a detection slot, the cursor moves to the
right.
LSS Auto
ƒ
• Black Mark detection:
Lift the printhead and pull out the media slowly. When the
LSS detects a black mark, the cursor moves to the left.
LSS Auto
ƒ
It is possible to refresh the centered cursor position by pressing
the T/F4 key.
• If the cursor behaves as described above, the LSS is working
and is properly aligned with the gaps, slots, or black marks.
• If the cursor does not react on a gap, slot, or black mark,
check this:
• Is the LSS laterally aligned with the slots or black marks?
• Are both the upper and lower part of the LSS aligned with
each other?
• Is the transfer ribbon properly loaded so it does not
interfere with the LSS? For help, see “Thermal Transfer
Printing” on page 43.
• Are the LSS guides clean and free from stuck labels or
other objects that will interfere with the light that goes
from one part of the LSS to the other? If not, clean as
described in Chapter 10.
• Does the media have some kind of preprint that can
disturb the detection?
• Is there too little difference between the black marks and
the surrounding areas?
• Does the liner have too little transparency?

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• Does the LSS work with another type of media?

(Remember to change the Media Type setup, lift and
lower the printhead, and then press the Feed/Pause
TESTFEED button.)

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Printhead Pressure
The pressure of the thermal printhead against the direct thermal
media is factory-adjusted. However, the use of thicker or thinner
media than normal could require the printhead pressure to be
readjusted.
Using a straight-slot screwdriver, turn the adjustment screw
clockwise for more pressure (+) or counterclockwise for less
pressure (-). Print a few labels, preferably test labels (see “Setting
Up the Printer” on page 51) and check the printout. Increased
pressure generally gives a darker printout and vice versa. Repeat
until the desired result is obtained.
To return to the factory setting, tighten the screw (+) as far as it
goes and then loosen it (-) four full turns.

Do not use a higher printhead pressure than necessary,

because it may increase the wear of the printhead and shorten
its life.

Adjustment
screw

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Ribbon Break Shaft

If ribbon wrinkling occurs, you may need to adjust the alignment
of the front ribbon break shaft so that it runs parallel to the
printhead and the ribbon supply and rewind hubs. The
adjustment is done using a straightslot screw that is located
immediately behind the front ribbon break shaft.
• If the ribbon tends to slide outwards, turn the screw carefully
clockwise (fw) to move the outer end of the break shaft
forward.
• If the ribbon tends to slide inwards, turn the screw carefully
counterclockwise (bw) to move the outer end of the break
shaft backward.

Before readjusting the break shaft, make sure that there is no

other cause for the wrinkling of the ribbon. (See
“Troubleshooting” on page 89.)

Adjustment
screw

Ribbon
break
shaft

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 Chapter 12 — Adjustments

LTS (Label Taken Sensor)

The sensitivity of the LTS may need to be adjusted according to
ambient light conditions and reflective characteristics of the back
side of the media. This is done in the Setup Mode (Print Defs/
LTS), see Chapter 7. You can also check that the LTS works
properly.
The LTS setup options are only displayed if an optional label
taken sensor is installed in the printer.
LTS Adjust
Press Enter. A label is fed out. Remove the label and press Enter
again. A menu shows the sensitivity automatically selected by the
firmware and the range, in which the LTS will work. Press Enter
again and you will proceed to the LTS Test menu.
LTS Test
Press Enter. A label is fed out. Remove the label and a new label
should be fed out automatically. Repeat until you are sure the
LTS works properly. Then press Enter to stop and exit.
LTS Value
Press Enter. You can enter a new value in the range indicated in
the LTS Adjust menu (see above). Min/max values are in the
range 0 to 10.

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 A Technical Data

This appendix lists the technical data for the printer. Please note
that Intermec reserves the right to change without prior notice
and that this information does not represent a commitment on
the part of Intermec.

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 Appendix A — Technical Data

Printing
Print Technique Direct and Thermal
Transfer
Printhead Resolution 8 dots/mm (203.2 Option 300 dpi
dpi)
Print Speed (variable) 100 to 200 mm/sec. 8 dots/mm
(4 to 8 in/sec.) 300 dpi
100 to 150 mm/sec.
(4 to 6 in/sec.)
Print Width (max) 104 mm (4.095 in) 8 dots/mm
105.7 mm (4.161 in) 300 dpi
Print Length (max) 32767 dots = 409.5
cm (161.25 in)
Media Width (min/ 25 to 114.3 mm (1 to
max) 4.5 in)
Media Roll Diameter 213 mm (8.38 in)
(max)
Media Roll Core 38 to 40 mm (1.5 in)
Diameter or 76 mm (3 in)
Ribbon Width (min/ 25 to 110 mm (1 to
max) 4.33 in)
Ribbon Roll 82 mm (3.2 in) 450 m (1475 ft) of
Diameter (outer), ribbon
max.
Ribbon Roll Core 25.4 mm (1.00 in)
Diameter (inner)
Print Directions 4

Modes of Operation
Tear-Off (Straight- Yes
through)
Peel-Off (Self-strip) Option
Cut-Off Option With cutter

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 Appendix A — Technical Data

Firmware
Operating System Intermec Fingerprint Includes Direct
v. 8.70 Protocol
Smooth Fonts TrueDoc and
TrueType fonts
Resident scaleable 15 Unicode fonts
fonts
Resident bar codes 59
Startup Program (std) Intermec Shell v8.2

Physical Measures
Dimensions (W × L × H) 298 × 543 × 261 mm
(11.7 × 21.4 × 10.3 in)
13.5 kg (30 pounds)
+5°C to +40°C (+41°F to +104°F)
20 to 80% noncondensing
Weight (excluding media)
Ambient Operating Temperature
Humidity

Electronics
Microprocessor 32 bit RISC
On-board Flash 2 sockets for 4 MB or Std. 1 x 4 MB
SIMMs 8 MB each
On-board SDRAM 1 socket for 8 MB or Std. 8 MB
SIMM 16 MB

Power Supply
AC Voltage 90 to 265 VAC, 45 to 65 Hz
PFC Regulation IEC 61000-3-2
Power Consumption Standby 15W; Peak 300W

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 Appendix A — Technical Data

Sensors
Label Gap/Black Yes Variable position
Mark/
Out of Media
Printhead Lifted Yes
Ribbon End/Ribbon Yes
Low
Paper sensor Option

Controls
Control Lamps 3
Display 2 × 16 character LCD Background light
Keyboard 22 keys membrane-
switch type
Feed/Pause button 1
Beeper Yes

Data Interfaces
Serial 1 × RS-232 + 1 ×
USB
Bar Code Wand Yes
Connection for 1+2 1 for EasyLAN
Optional Interface 2 for other boards
Boards
Finisher Interface 1 For cutter etc.
Memory Card 1 Compact Flash cards
Adapter

Accessories and Options

Special Printheads 8 dots/mm (202.3 See Chapter 9
dpi): 2 types
11.81 dots/mm (300
dpi): 2 types
Integral Self-strip Option For peel-off operation
Unit with Liner
Takeup

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 Appendix A — Technical Data

Accessories and Options (continued)

Rotating Media Option Replaces supply post
Supply Hub
3-in Adapter for Option Supply hub only
Media
Media Roll Retainer Option Supply hub only
Internal Fanfold Option
Guide
Side Door with Option
Keylock
Cutter and Tray Option
Label Taken Sensor Option
Real Time Clock Option 10+ years life
RS-232 Cable Option
Parallel Interface Option
Cable
Parallel Interface Option IEEE 1284
Board
Double Serial Option 2 serial ports
Interface Board
Serial/Industrial Option 1 serial port
InterfaceBoard 1 industrial interface
port
EasyLAN Ethernet Option
Interface
External Option
Alphanumeric
Keyboard
CompactFlash Cards Option 8 MB-1 GB
RFID Kit Option
CompactFlash Option
Protection Plate

1 The max. print length is also restricted by the amount of free SDRAM
memory.
2 Latin, Greek, and Cyrillic fonts according to Unicode standard are included.

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 B Media Specifications

This appendix specifies the physical measures for various types of

media.

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 Appendix B — Media Specifications

Media Roll Size

Core Millimeters/Inches
Diameter (A), standard: 38-40 mm (1.5 in)
Diameter (A), with adapter: 76.2 mm (3 in)
Width: Must not protrude outside the media.

The media must be wound up on the core in such a way that

the printer can pull the end free.

Roll Millimeters/Inches
Max. diameter (B): 213 mm (8.38 in)
Max. width (C): 114.3 mm (4.50 in)
Min. width, standard (C): 25 mm (1.00 in)
Min. width, fanfold guides (C): 40 mm (1.57 in)

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 Appendix B — Media Specifications

The maximum recommended media thickness is 175 μm (7 mils)

with the standard printhead or 220 μm (8.7 mils) with a special
printhead. Thicker media may be used, but print quality will be
reduced. The stiffness is also important and must be balanced
against thickness to maintain print quality.
Media rolls to be loaded inside the printer should be wound with
the printable side facing outwards.
The media supply must not be exposed to dust, sand, grit, etc.
Any hard particles, however small, can damage the printhead.

Media
Media with RFID Tags/Inlays
When printing on RFID media, special consideration must be
taken to the position and shape of the tag. Specific
recommendations for different kinds of Intermec-approved
RFID media can be found on the Intermec website. Additional
information is provided in the documentation that came with
your RFID kit.
Non-Adhesive Strip
⇐ a ⇒ Media Width
Maximum: 114.3 mm (4.50 in)
Minimum: 25.0 mm (1.00 in)

Media Type Setup

• Fix length strip
• Var length strip

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 Appendix B — Media Specifications

Self-Adhesive Strip
⇐ a ⇒ Media Width (including liner)
Maximum: 114.3 mm (4.50 in)
Minimum: 25.0 mm (1.00 in)

⇐ b ⇒ Liner
The liner must not extend more than a total of 1.6 mm (0.06 in)
outside the face material and should protrude equally on both
sides.
⇐ c ⇒ Media Width (excluding liner)
Maximum: 112.7 mm (4.43 in)
Minimum: 23.8 mm (0.94 in)

Media Type Setup

• Fix length strip
• Var length strip

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 Appendix B — Media Specifications

Self-Adhesive Labels
⇐ a ⇒ Media Width (including liner)
Maximum: 114.3 mm (4.50 in)
Minimum: 25.0 mm (1.00 in)

⇐ b ⇒ Liner
The backing paper must not extend more than a total of 1.6 mm
(0.06 in) outside the labels and should protrude equally on both
side. Recommended minimum transparency: 40% (DIN 53147).
⇐ c ⇒ Label Width (excluding liner)
Maximum: 112.7 mm (2.30 in)
Minimum: 23.8 mm (0.94 in)

⇐ d ⇒ Label Length
Maximum: depends on SDRAM size
Minimum: 8.0 mm (0.32 in)

Under ideal circumstances, a minimum label length of 4 mm

(0.16 in) could be used. It requires the sum of the label length (d)
and the label gap (e) to be larger than 7 mm (0.28 in), that batch
printing is used, and that no pull back of the media is performed.
Intermec does not guarantee that such short labels will work, but
it is up to the user to test this in his unique application.
⇐ e ⇒ Label Gap
Maximum: 21.3 mm (0.83 in)
Recommended: 3.0 mm (0.12 in)
Minimum: 1.2 mm (0.05 in)

The Label Stop Sensor must be able to detect the extreme front
edges of the labels.
Media Type Setup
• Label (w gaps)

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 Appendix B — Media Specifications

b b

Tickets With Gaps

⇐ a ⇒ Media Width
Maximum: 114.3 mm (4.50 in)
Minimum: 25.0 mm (1.00 in)

⇐ b ⇒ Copy Length
Max. length between slots: depends on SDRAM size
Min. length between slots: 8.0 mm (0.32 in)

Under ideal circumstances, a minimum ticket length of 4 mm

(0.16 in) could be used. It requires the sum of the copy length (b)
and the detection slit height (e) to be larger than 7 mm (0.28 in),
that batch printing is used, and that no pull back of the media is
performed. Intermec does not guarantee that such short tickets
will work, but it is up to the user to test this in his unique
application.

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 Appendix B — Media Specifications

⇐ c ⇒ LSS Detection Position

Variable, see Chapter 11.
⇐ d ⇒ Detection Slit Length
The length of the detection slit (excluding corner radii) must be
minimum 2.5 mm (0.10 in) on either side of the LSS detection
position (e).
⇐ e ⇒ Detection Slit Height
Maximum: 21.3 mm (0.83 in)
Recommended: 1.6 mm (0.06 in)
Minimum: 1.2 mm (0.05 in)

Media Type Setup

• Ticket (w gaps)
Note: Do not allow any perforation to break the edge of the
media as this may cause the media to split and jam the printer.

Tickets With Black Mark

⇐ a ⇒ Media Width
Maximum: 114.3 mm (4.50 in)
Minimum: 25.0 mm (1.00 in)

⇐ b ⇒ Copy Length
Minimum: 20.0 mm (0.8 in)
Maximum: depends on SDRAM size

⇐ c ⇒ LSS Detection Position

Variable, see Chapter 11.
⇐ d ⇒ Black Mark Width
The detectable width of the black mark should be at least 5.0 mm
(0.2 in) on either side of the LSS detection point.
⇐ e ⇒ Black Mark Length
Maximum: 21.3 mm (0.83 in)

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 Appendix B — Media Specifications

Common: 12.5 mm (0.5 in)

Minimum: 5.0 mm (0.2 in)

⇐ f ⇒ Black Mark Y-Position

It is recommended that you place the black mark as close to the
front edge of the ticket as possible and use a negative Stop Adjust
value to control the media feed, so the tickets can be properly
torn off.
Media Type Setup
• Ticket (w mark)
Note: Preprint that may interfere with the detection of the black
mark should be avoided. However, the Intermec Fingerprint
statement LBLCOND allows the sensor to be temporarily
disabled during a specified amount of media feed in order to
avoid unintentional detection, see Intermec Fingerprint manuals.

Note: The black mark should be non-reflective carbon black on a

whitish background. Do not allow any perforations to break the
edge of the media as this may cause the media to split and jam the
printer.

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 C Interfaces

This appendix describes the interface connectors found on the

printer’s rear plate. It covers the following topics:
• RS-232 interface
• USB interface
• Bar Code Wand Interface
• Optional interface

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 Appendix C — Interfaces

RS-232 Interface
Protocol
Protocol
Default setup:
Baud rate: 9600
Char. length 8 bits
Parity: None
Stop bits: 1
RTS/CTS Disabled
ENQ/ACK: Disabled
XON/XOFF: Disabled (both ways)
New Line: CR/LF

To change the RS-232 interface settings, see “Setting Up the

Printer” on page 51.
Signals on printer’s serial port “uart:”

DB-9 Signal Meaning

1 External +5V DC*
2 TXD Transmit data
3 RXD Receive data
4 DSR Data set ready
5 GND Ground
6 DTR Data terminal ready
7 CTS Clear to send
8 RTS Request to send
9 – Not used

*The external +5V is limited to 500 mA and is automatically

switched off at overload.

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 Appendix C — Interfaces

RS-232
(”uart1:”)

Interface Cable
Computer end: Depends on computer model
Printer end: DB-9 pin plug

USB Interface
This printer supports USB v1.1 (also called USB 2.0 full speed).
To use the USB interface for printing from a PC, you need a
special Intermec USB printer driver installed in your PC.
The printer is a so called “self-powered device.” We recommend
that you only connect one printer to each USB port on the host,
either directly or via a hub. Other devices, like a keyboard and a
mouse, can be connected to the same hub. If you need to connect
more than one Intermec USB printer to a host, you should use
different USB ports.
Using a USB Class A/B cable, connect the Class A plug to your
PC or hub and the Class B plug to your printer.
The USB interface is essentially a one-way communication
interface and is thus not recommended for programming. There
is no communication setup for the USB port.

USB Class A connector. Connect to PC or hub.

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 Appendix C — Interfaces

USB Class B connector. Connect to USB receptacle on the printer’s rear plate

USB
(”usb1:”)

Bar Code Wand Interface

The printer has a socket on the CPU board for connecting a bar
code wand or scanner. The socket is accessible through a slot in
the printer’s rear plate.
If a Code 128 bar code that contains the character FNC3 is read
via this port, the data will be treated as a setup string and will
change the printer’s setup accordingly. A setup bar code may
contain a single parameter or a combination of up to 3 or 4 setup
parameters. Refer to the EasySet Bar Code Wand Setup manual for
more information on how to produce setup bar codes.
The printer will acknowledge that a bar code has been
successfully read by emitting a short beep signal.
If no FNC3 character is found in the bar code, the data will be
stored in a buffer which could be read by specifying the "wand:"
device. The buffer is small, so it is recommended to use short bar
code data (max. 16 characters) and read the buffer regularly to
avoid overflow.

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For more demanding applications or for reading bar codes other

than Code 128, choose a regular bar code scanner from
Intermec’s wide product range and connect it to a serial port.

Bar code wand

interface (”wand:”)

Optional Interfaces
The printer can optionally be fitted with an one or two of the
following Interface Boards at the right-hand side of the printer’s
rear plate.
• Double Serial Interface Board
• Serial/Industrial Interface Board
• IEEE 1284 Parallel Interface Board (only one at a time)
• RFID Option Board (available as spare part only, as part of
RFID kit)
Regardless of if any Interface Board is installed, the printer can
also be fitted with one of the following EasyLAN interface boards
for connection to a Local Area Network (LAN):
• EasyLAN Ethernet Interface
• EasyLAN Wireless Interface

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 Appendix C — Interfaces

“uart3:”
RS-232
RS-422 non isolated,
or 20 mA current loop

“uart2:”
RS-232
RS-422 non isolated,
RA-422 isolated,
or RS-485

Double Serial Interface Board

Industrial interface
8 digital In ports
8 digital Out ports
4 relay ports

“uart2:”
RS-232
RS-422 non isolated,
RA-422 isolated,
or RS-485

Serial/Industrial Interface Board

“centronics:”

IEEE 1284 Parallel Interface Board

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 Appendix C — Interfaces

“uart2:”
(DB-9pin socket)

RFID Option Board

Allowed Interface Combinations (Fingerprint)

Right-hand
Left-hand Slot Ports Slot Ports
Double Serial uart2: + uart3: — —
Double Serial uart2: + uart3: IEEE 1284 Centronics
Double Serial uart2: + uart3: Double Serial uart4: + uart5:
Double Serial uart2: + uart3: RFID uart4:
Serial/Industrial uart2: — —
Serial/Industrial uart2: Serial/ uart3:
Industrial
Serial/Industrial uart2: IEEE 1284 Centronics
Serial/Industrial uart2: RFID uart3:
IEEE 1284 Centronics — —
IEEE 1284 Centronics Double Serial uart2: + uart3:
IEEE 1284 Centronics Serial/ uart2:
Industrial
IEEE 1284 Centronics RFID uart2:
RFID uart2: Double Serial uart4: + uart5:
RFID uart2: IEEE 1284 Centronics
RFID uart2: Serial/ uart4:
Industrial

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 Appendix C — Interfaces

Remarks:
• The left-hand slot is the slot closest to the center section.
• Always start by fitting an interface board in the left-hand slot.
• RS-485 is only supported by "uart2:"

“net1:”

EasyLAN Ethernet Interface

“net1:”

EasyLAN Wireless Interface

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 D Intermec Supplies

This appendix describes the supplies offered by Intermec for use

with this printer, that is, direct thermalmedia, thermal transfer
ribbons, and receiving face materials for thermal transfer
printing.

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 Appendix D — Intermec Supplies

RFID Media
Intermec offers a wide variety of RFID media suitable for
different applications. Visit the Intermec website or contact your
Intermec representative to find the RFID media best suited to
your needs.

Direct Thermal Media

Intermec offers two quality grades of direct thermal media for the
Easy-Coder printers:
Premium Quality
Top-coated media with high demands on printout quality and
resistance against moisture, plasticizers, and vegetable oils.
Examples:
Europe North America
Thermal Top Board Duratherm II
Thermal Top Duratherm II Tag
Thermal Top High Speed Duratherm Lightning
Duratherm Lightning Plus
Duratherm IR
Economy Quality
Non top-coated media with less resistance to moisture,
plasticizers, and vegetable oils. In all other respects, it is equal to
Premium Quality.
Examples:
Europe North America
Thermal Eco –
Thermal Eco Board

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 Appendix D — Intermec Supplies

Thermal Transfer Media

Intermec offers stock labels for thermal transfer printing in a wide
range of quality grades.
Uncoated Papers
Economical high-volume printing. To be used with GP/TMX
1100/TMX 1500 ribbons. Examples:
Europe North America
TTR Uncoated –
Coated Papers
Various coat-weight, smoothness, and gloss. To be used with HP/
TMX 2500 and GP/TMX 1100/TMX 1500 ribbons. Examples:
Europe North America
TTR Coated Duratran II
TTR Premium Duratran II Tag
TTR Premium Board Valeron Tag
TTR High Gloss White
Polyethylene Plastics
These media have better resistance to water and many common
chemicals than uncoated and coated papers. They can be use
outdoors and offer good tear resistance. Most often used with
HP/TMX 2500 ribbons.
Examples:
Europe North America
TTR Polyethylene Kimdura
TTR Gloss Polyethylene Syntran
Polyesters
These media give high resistance to chemicals, heat, and
mechanical abrasion with HR/TMX 3200 ribbons. Examples:
Europe North America
TTR High Gloss Polyester PET Gloss

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 Appendix D — Intermec Supplies

Transfer Ribbons
Intermec offer three ranges of thermal transfer ribbons optimized
for different purposes:
• General Purpose (GP/TMX 1500) transfer ribbons allow
highspeed printing and give a good printout, but are
somewhat sensitive to smearing. They may be the best choice
for uncoated and coatedpapers.
• High Performance (HP/TMX 2200, TMX 2500) transfer
ribbons allow high speed printing and give a highly readable
and defined printout on most face materials with smooth
surfaces. They have good “smear resistance” and are most
suitable for intricate logotypes and images on matte-coated
papers and synthetic face materials.
• High Resistance (HR/TMX 3200) transfer ribbons give an
extremely durable printout, which is resistant to most
chemical agents and high temperatures. However, such
transfer ribbons set high demands on the receiving face
material, which must be very smooth, such as polyesters.
The use of HR/TMX 3200 ribbons requires the print speed and
the energy supplied by the printhead to be controlled with great
accuracy according to the receiving face material. Custom-made
setup options adapted for special applications can also be created.
Consult your Intermec distributor.
Note: Intermec thermal transfer ribbons are engineered
specifically for the EasyCoder printheads.

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 Appendix D — Intermec Supplies

Bar Code Directions

In the tables on the pages that follow, different maximum print
speeds may be recommended depending on the direction of
possible bar codes in the printout. Generally, ladder style bar
codes are more demanding and may require a lower print speed,
especially in connection with a large media roll and/or negative
start adjust values (see “Print Speed” in Chapter 6). The
illustration below shows how the two type of bar code directions
relate to the media feed direction.
Dir 1 & 3

Picket Fence

Dir 2 & 4
Ladder

Feed
Direction

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 Appendix D — Intermec Supplies

Recommended Paper Type Settings (Europe)

Direct Thermal Printing; 8 dots/mm (203.2 dpi)
Type/ Label Label Max Rec. Print Speed1
Speed Name Constant Factor Dir. 1&32 Dir. 2&43
Top Coated/ Thermal Top 105 40 100 100
Standard Board4
Thermal Top 100 40 200 150
Non Top Thermal Eco 95 40 200 150
Coated/ Thermal Eco 85 40 200 150
Standard Board4
Top Coated/ Thermal Top 90 40 200 200
High High Speed

Thermal Transfer Printing; 8 dots/mm (203.2 dpi)

Max
Rec. Print1
Type/ Ribbon Ribbon Label Dir. Speed
Speed Name Constant Factor Offset 1&32 Dir. 2&43
GP02 TTR Uncoated 75 25 0 150 150
TTR Coated 80 25 0 150 150
TTR Premium 70 25 0 200 200
HP66 TTR Coated 100 25 0 200 200
TTR Premium 80 25 0 200 200
TTR Premium 105 25 0 150 150
Board
TTR High Gloss 95 25 0 200 200
White
TTR 75 25 0 200 150
Polyethylene
TTR Gloss 90 25 200 200 200
Polyethylene
HP07 TTR Coated 100 25 0 200 200
TTR Premium 90 25 0 200 200
TTR Premium 105 25 0 150 150
Board
TTR 85 25 0 200 200
Polyethylene
TTR Gloss 95 25 0 200 150
Polyethylene

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 Appendix D — Intermec Supplies

Thermal Transfer Printing; 8 dots/mm (203.2 dpi) (continued)

Max
Rec. Print1
Type/ Ribbon Ribbon Label Dir. Speed
Speed Name Constant Factor Offset 1&32 Dir. 2&43
HP05 TTR Coated 100 25 0 200 200
TTR Premium 80 25 0 200 200
TTR Premium 95 25 0 200 200
Board
TTR High Gloss 80 25 0 200 200
White
TTR 75 25 0 200 150
Polyethylene
TTR Gloss 80 25 0 200 200
Polyethylene

HP03 TTR High Gloss 100 30 0 200 200

Polyethylene
1 Exceeding the recommended print speed may cause the printhead to wear out
prematurely. If the ambient temperature is lower than +15°C (+59°F), decrease print
speed by 50 mm/sec.
2 Applies to printing of text, lines, boxes, images, and picket fence bar codes.
3 Applies to ladder bar codes.
4 Requires high printhead pressure (see Chapter 12 “Adjustments, Printhead Pressure”).

Direct Thermal Printing 11.81 dots/mm (300 dpi)

Type/ Label Label Max Rec. Dir. Print Speed1
Speed Name Constant Factor Dir. 1&32 Dir. 2&43
Top Thermal Top 105 40 100 100
Coated/ Board4
Standard Thermal Top 95 40 150 150
Non Top Thermal Eco 90 40 150 150
Coated/ Thermal Eco 75 40 150 150
Standard Board4
Top Thermal Top 80 40 150 150
Coated/ High Speed
High

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 Appendix D — Intermec Supplies

Thermal Transfer Printing 11.81 dots/mm (300 dpi)

Print1
Type/ Ribbon Ribbon Label Max Rec. Speed
Speed Name Constant Factor Offset Dir. 1&32 Dir. 2&43
GP02 TTR Uncoated 80 25 0 150 125
TTR Coated 90 25 0 150 125
TTR Premium 70 25 0 150 125
HP66 TTR Coated 100 25 0 150 150
TTR Premium 85 25 0 150 150
TTR Premium 105 25 0 100 150
Board4
TTR High Gloss 95 25 0 150 150
White
TTR Polyethylene 90 25 0 150

HP07 TTR Coated 105 25 0 150 125

TTR Premium 95 25 0 150 150
TTR Premium 105 25 0 150 100
Board4 100
TTR Polyethylene 100 25 0 150
TTR High Gloss 150
White 100 25 0 150 150

HP05 TTR Coated 100 25 0 150 125

TTR Premium 85 25 0 150 150
TTR Premium 95 25 0 150 150
Board4 100
TTR High Gloss 80 25 0 150
White 150
TTR Polyethylene 85 25 0 150 150

80
HP03 TTR High Gloss 100 30 0 150 150
White Polyester
1 Exceeding the recommended print speed may cause the printhead to wear out prematurely. If
the ambient temperature is lower than +15°C (+59°F), decrease print speed by 50 mm/sec.
2 Applies to printing of text, lines, boxes, images, and picket fence bar codes.
3 Applies to ladder bar codes.
4 Requires high printhead pressure (see Chapter 12 “Adjustments, Printhead Pressure”).

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 Appendix D — Intermec Supplies

Recommended Paper Type Settings (North America)

Direct Thermal Printing; 8 dots/mm (203.2 dpi)
Type/ Label Label Max Rec. Print Speed1
Speed Name Constant Factor Dir 1&32 Dir 2&43
Top Coated/ Duratherm II 96 40 200 200
Standard Duratherm II 115 40 200 100
Tag4
Top Coated/ Duratherm 92 40 200 200
High Lightening
Duratherm 85 40 200 200
Ltg. Plus
Duratherm IR 84 40 200 150

Thermal Transfer Printing; 8 dots/mm (203.2 dpi)

Print
Ribbon Ribbon Label Max Rec. Speed1
Type/Speed Name Constant Factor Offset Dir 1&32 Dir 2&43
TMX 1500 Duratran II 64 25 0 200 200
Syntran 65 25 0 200 200
Kimdura 73 25 0 200 200
Valeron Tag 80 25 0 200 200
Duratran II Tag 74 25 0 200 200
TMX 2200 Duratran II 64 25 0 200 200
Kimdura 80 25 0 200 200
Valeron Tag 83 25 0 200 200
Duratran II Tag 75 25 0 200 200
TMX 2500 Duratran II 67 25 0 200 200
Syntran 84 25 0 100 100
Kimdura 82 25 0 200 200
Valeron Tag 95 25 0 200 200
Duratran II Tag 76 25 0 200 200
TMX 3200 PET Gloss 93 30 0 200 200
1 Exceeding the recommended print speed may cause the printhead to wear out
prematurely. If the ambient temperature is lower than +15°C (+59°F), decrease print
speed by 50 mm/sec.
2 Applies to printing of text, lines, boxes, images, and picket fence bar codes.
3 Applies to ladder bar codes.

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 Appendix D — Intermec Supplies

Direct Thermal Printing; 11.81 dots/mm (300 dpi)

Print
Type/ Label Max Rec. Speed1
Speed Name Label Constant Factor Dir 1&32 Dir 2&43
Top Coated/ Duratherm II 93 40 150 150
Standard Duratherm II 112 40 150 100
Tag
Top Coated/ Duratherm 85 40 150 150
High Lightening
Duratherm 80 40 150 150
Ltg. Plus
Duratherm IR 82 40 150 150

Thermal Transfer Printing; 11.81dots/mm (300 dpi)

Print
Ribbon Ribbon Label Max Rec. Speed1
Type/Speed Name Constant Factor Offset Dir 1&32 Dir 2&43
TMX 1500 Duratran II 65 25 0 150 150
Syntran 65 25 0 150 150
Kimdura 76 25 0 150 150
Valeron Tag 80 25 0 150 150
Duratran II Tag4 74 25 0 150 150
TMX 2200 Duratran II 65 25 0 150 150
Kimdura 80 25 0 150 150
Valeron Tag 84 25 0 150 150
Duratran II Tag 75 25 0 150 150
TMX 2500 Duratran II 66 25 0 150 150
Syntran 85 25 0 150 150
Kimdura 80 25 0 150 150
Valeron Tag 105 25 0 150 150
Duratran II Tag 77 25 0 150 150
TMX 3200 PET Gloss 93 30 0 150 150
1 Exceeding the recommended print speed may cause the printhead to wear out
prematurely. If the ambient temperature is lower than +15°C (+59°F), decrease print
speed by 50 mm/sec.
2 Applies to printing of text, lines, boxes, images, and picket fence bar codes.
3 Applies to ladder bar codes.

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 E Setup Mode Overviews

This appendix provides overviews of the parametersand messages

available for the standard printer and with various interface
boards.

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 Appendix E — Setup Mode Overviews

Setup Mode; Serial Communication "uart1:"

(Intermec Fingerprint v8.70)
SETUP: SETUP: SETUP: SETUP: SETUP: Continued on
SER-COM, UART1 SER-COM, UART2 SER-COM, UART3 NET-COM, NET1 NETWORK the next page
See separate overview See separate overview See separate overview See separate overview
SER-COM, UART1: SER-COM, UART1: SER-COM, UART1: SER-COM, UART1: SER-COM, UART1:
BAUDRATE CHAR LENGTH PARITY STOP BITS FLOWCONTROL

BAUDRATE; CHAR LENGTH PARITY: STOP BITS: FLOW CONTROL: FLOW CONTROL:
9600
BAUDRATE; 8 CHAR LENGTH NONE
PARITY: 1 STOP BITS: RTS/CTS ENQ/ACK
19200
BAUDRATE; 7 EVEN
PARITY: 2
38400
BAUDRATE; ODD
PARITY:
57500
BAUDRATE; Scroll forward RTS/CTS: ENQ-ACK:
MARK
PARITY: Scroll back
115200
BAUDRATE; SPACE DISABLE
ENQ/ACK: DISABLE
ENQ/ACK:
300
BAUDRATE; ENABLE ENABLE
600
BAUDRATE; Scroll forward
1200
BAUDRATE; Scroll back Scroll forward Scroll forward
2400
BAUDRATE; Scroll back Scroll back
4800
Scroll forward
Scroll back

SER-COM, UART1: SER-COM, UART1: SER-COM, UART1:

NEW LINE REC BUF TRANS BUF

FLOW CONTROL: NEW LINE: REC BUF: TRANS BUF:

XON/XOFF CR/LF
NEW LINE: [1024]: [1024]:
LFNEW LINE:
CR
XON/XOFF: XON/XOFF:
DATA TO HOST DATA FROM HOST Scroll forward
Scroll back
DATA TO HOST: DATA FROM HOST:
DISABLE
DATA TO HOST: DISABLE
DATA FROM HOST:
ENABLE ENABLE
Scroll forward Scroll forward
Scroll back Scroll back

Legend:
Dotted boxes and lines indicate options.
Thick boxes indicates default options.
Values inside brackets indicate default settings.

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 Appendix E — Setup Mode Overviews

Setup Mode; Feed Adjust

(Intermec Fingerprint v8.70)
Continued from the SETUP: Continued on
previous page FEEDADJ the next page

FEEDADJ: FEEDADJ:
STARTADJ STOPADJ:

STARTADJ: STOPADJ:
[0]: [0]:

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 Appendix E — Setup Mode Overviews

Setup Mode; Media

(Intermec Fingerprint v8.70)
Continued from SETUP: Continued on
the previous page MEDIA the next page

MEDIA: MEDIA:
MEDIA SIZE MEDIA TYPE

MEDIA SIZE: MEDIA SIZE: MEDIA SIZE: MEDIA TYPE:

XSTART WIDTH LENGTH LABEL
MEDIA(wTYPE:
GAPS)
TICKET (w MARK)
MEDIA TYPE:
TICKET (w GAPS)
MEDIA TYPE:
XSTART: WIDTH: LENGTH: FIX LENGTH
MEDIA TYPE:STRIP
[24]: [832]: [1200]: VAR LENGTH STRIP
Scroll forward
Scroll back

MEDIA:
PAPER TYPE

PAPER TYPE:
TRANSFER

TRANSFER: TRANSFER: TRANSFER: TRANSFER: TRANSFER:

RIBBON CONSTANT RIBBON FACTOR LABEL OFFSET RIBBON SENSOR LOW DIAMETER

RIBBON CONSTANT: RIBBON FACTOR: LABEL OFFSET: RIBBON SENSOR: LOW DIAMETER:
[90]: [25]: [0]: [14]: [0]:

Only displayed if a paper sensor is installed.

MEDIA: MEDIA:
CONTRAST PAPER

PAPER TYPE: PAPER: PAPER:

DIRECT THERMAL PAPER SENSOR LOW DIAMETER

DIRECT THERMAL: DIRECT THERMAL: CONTRAST: PAPER SENSOR: LOW DIAMETER:

LABEL CONSTANT LABEL FACTOR +0%
CONTRAST: [10]: [0]:
+2%
CONTRAST:
+4%
CONTRAST:
LABEL CONSTANT LABEL FACTOR: +6%
CONTRAST:
[85]: [40]: +8%
CONTRAST:
+10%
CONTRAST:
-10%
CONTRAST:
-8%
CONTRAST:
-6%
CONTRAST:
-4%
CONTRAST:
-2%
Scroll forward
Scroll back

MEDIA: MEDIA: MEDIA:

TESTFEED TESTFEED MODE LEN (SLOW MODE)

TESTFEED: TESTFEED MODE: LEN (SLOW MODE):

[26 28 0 10] FAST
TESTFEED MODE: [0]:
Press <Enter> to per- SLOW
form a testfeed. Scroll forward
Values are read-only. Scroll back

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 Appendix E — Setup Mode Overviews

Setup Mode; Print Defs

(Intermec Fingerprint v8.70)
Continued from SETUP: Return to the start of the Setup Mode loop
the previous page PRINT DEFS (SETUP/SER-COM, UART1) or press <Setup>
to exit the Setup Mode.
PRINT DEFS: PRINT DEFS: PRINT DEFS: PRINT DEFS:
HEAD RESIST TESTPRINT PRINT SPEED LSS TEST

HEAD RESIST: TESTPRINT: PRINT SPEED: LSS TEST: LSS TEST:

[nnn]: DIAMONDS
TESTPRINT: [100]: LSS AUTO LSS MANUAL
Read-only CHESS
TESTPRINT:
BAR CODES #1
TESTPRINT: LSS AUTO: LSS [G: 2]D: 6
BAR CODES #2
TESTPRINT:  
SETUP INFO
TESTPRINT:
HARDWARE INFO Toggle between
TESTPRINT:
RFID TEST LABEL Only displayed if an gain (G) and drive
TESTPRINT:
NETWORK INFO optional EasyLAN board (D)
is installed.
Scroll forward Decrease/increase
Scroll back value inside
<Enter> to print brackets
<?> for error info

PRINT DEFS: Only displayed if an optional LTS (Label Taken

LTS Sensor) is installed in the printer.

LTS: LTS: LTS:

LTS ADJUST LTS TEST LTS VALUE

REMOVE LABEL AND REMOVE LABEL LTS VALUE:

PRESS ENTER ENTER TO STOP [10]:

SENSITIVITY 10
OUT OF 9-10

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 Appendix E — Setup Mode Overviews

Setup Mode; Serial Communication "uart2:" (option)

(Intermec Fingerprint v8.70)
SETUP:SETUP:
SER-COM, UART2

SER-COM, UART2:
BAUDRATE

BAUDRATE;
9600
BAUDRATE;
19200
BAUDRATE;
38400
BAUDRATE;
57500
BAUDRATE;
115200
BAUDRATE;
300
BAUDRATE;
600
BAUDRATE;
1200
BAUDRATE;
2400
BAUDRATE;
4800

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 Appendix E — Setup Mode Overviews

Setup Mode; Serial Communication "uart3:" (option)

(Intermec Fingerprint v8.70)
SETUP:SETUP:
SER-COM, UART2

SER-COM, UART2:
BAUDRATE

BAUDRATE;
9600
BAUDRATE;
19200
BAUDRATE;
38400
BAUDRATE;
57500
BAUDRATE;
115200
BAUDRATE;
300
BAUDRATE;
600
BAUDRATE;
1200
BAUDRATE;
2400
BAUDRATE;
4800

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 Appendix E — Setup Mode Overviews

Setup Mode; Serial Communication "uart4:" (option)

(Intermec Fingerprint v8.70)

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 Appendix E — Setup Mode Overviews

Setup Mode; Serial Communication "uart5:" (option)

(Intermec Fingerprint v8.70)

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 Appendix E — Setup Mode Overviews

Setup Mode; Network Communication "net1:" (option)

(Intermec Fingerprint v8.70)

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 Appendix E — Setup Mode Overviews

Setup Mode; RFID (option)

(Intermec Fingerprint v8.70)
Continued from the SETUP: Continued on
previous page RFID the next page

RFID: RFID: RFID:

MODE RETRIES VOIDTEXT

MODE: MODE: RETRIES: VOIDTEXT:

ENABLE DISABLE [1]: [VOID]:
Read-Only

RFID: RFID:
TAGADJUST FIELDSTRENGTH

TAGADJUST: FIELDSTRENGTH:
[0]: [100]:

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 Appendix E — Setup Mode Overviews

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Downloaded from www.Manualslib.com manuals search engine
 Worldwide Headquarters
6001 36th Avenue West
Everett, Washington 98203
U.S.A.
tel 425.348.2600
fax 425.355.9551
www.intermec.com

EasyCoder PM4i Bar Code Label Printer User's Guide (Fingerprint Version)

*934-022-001*
P/N 934-022-001

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