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CAPA TOOLROOM-jan 2025

The document outlines corrective and preventive actions for various issues encountered in the mold production process at RIKKI Plastic Limited. Each entry includes a description of the problem, root cause analysis, corrective actions taken, and preventive measures to avoid future occurrences. The status of each action is tracked with target dates and responsible individuals listed.

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19 views1 page

CAPA TOOLROOM-jan 2025

The document outlines corrective and preventive actions for various issues encountered in the mold production process at RIKKI Plastic Limited. Each entry includes a description of the problem, root cause analysis, corrective actions taken, and preventive measures to avoid future occurrences. The status of each action is tracked with target dates and responsible individuals listed.

Uploaded by

qa3
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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RIKKI Plastic Limited - Corrective Action and Preventive Action

KPI No: KPI Description: Leader: Dev Singh


Status
Root Cause
Month / Date Target Actual Gap Reason for Gap RC No Corrective Action Preventive Action Horizontal Deployment Responsibility Target Date (O- Open /
(5 - Why)
C- Closed)
SF BACK COVER (KIA/AY # mold was running like this as no Slider Stopper provided in mold to Ball plunger to be installed in
CONSOLE-MT-1) (145W410595- slider was available. prevent probable accident during core side.
00006) # at the time of mold development mold running
Jan-25 1219 # to prevent probable cause of 1.1 - Dev Singh 21-Jan-25 C
there was no such provision
accident in mold introduced in mold.
# slider stopper not available
SF KNOB BLINKER_(0563BF- # during mold running pin was broken it is a 4 cavity mold for repair mold new inserts to be produced and
020B)_UML(S)-173 design data is required from replaced in mold after receiving
# core side rib broken customer as the data received was the correct mold data from
Jan-25 1004 1.2 not matching with the actual mold. customer. - Dev Singh 2/12/2025 C
Currently one cavity is closed 3
cavity running out of 4.

SF ABI INJECTOR COVER # catching was observed in mold. # mold polishing done on lock area. Training to be provided to
# Lock damge problem # polish was not proper. operator about running of mold
Jan-25 935 1.3 # due to mold butting problem for action to be taken due to - DEV SINGH 21-Jan-25 C
material was stuck on mold resulting catching problem
lock damage
SF TUBE GUIDE (7637AS- # excess finishing generated in mold # emery paper 250 no. was used in daily checking to be done for
Jan-25 809 030A0Y) 1.4 during continue mold running cavity to rough the smooth surface surface finishing by the toolroom - Dev Singh 28-Jan-25 C
Part catching in both cavity person.
SF MOTOR HOUSING # the calender depth was more than # both side packing added 1mm in calender insert proper length to
(P9201350LH) actual length of calender insert in mold. be checked
Jan-25 803 free flowing movement of date 1.5 mold - Dev Singh 20-Jan-25 C
calender insert in mold
SF CAP GRIP END_(8855L-016) # Dent mark in mold # polishing done in mold but part # etching to be done in mold
706 (UML-S-158) condition not improved waiting for customer approval Pending for
Jan-25 1.6 - Dev Singh O
dent mark in mold decision

SF HOSE CLAMP_303576 # Ejector pin seize in mold # lapping done on ejector pin hole acrylic sheet to be introduced
ejector plate not working # dust was obseved on ejector pins old ejector pin was removed from over the ejector pin area to avoid
the mold & new pin was developed, the dust issue in the mold
Jan-25 697 1.7 - Dev Singh 7-Jan-25 C
assembled in mold.

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