Sr.
No Description Detail Description UOM Quantity Parent Basic Rate Remarks
A RCF Thal (Shutdown Work)
1 Making An Arrangement Making An Arrangement From Scrapper Floor (Ground Level) To Top Of Prilling Towers 11/31(Any One Unit Only) Including Any
Supplimentary Arrangement Required From Ground Level To Any Level.During Shutdown Period Inside Prilling Tower With Suspended Platform
System With/Without Mast Climber For Working At Height For Repairs Of Rcc Structure, Protective Coating Of Rcc Structures, Acess
And Checking Activities Related To Structural Work Of Prilling Towers 11/31(Any One Unit Only) Structure.The Suspended Platform(Srp)
With/Without Mast Climber System Shall Be Including All Required Equipments & Accessories Of Appropriate Capacity , With Load Testing
Before Start Of Job And Capable To Do Intened Jobs Mentioned In The Scope Of The Work Including Required Tools Tackles,Materials
And Manpower /Experts Etc.Complete.The Arrangement Shall Be Complacent To The Safety Norms/Procedure Required For
The Job. The Arrangement Shall Be Till Satisfactory Completion Of The Entire Job Or Shutdown Period As Per
Rcf Whichever Is Earliar. Removing The Whole Arrangement After Completion Of The Work As Directed By Eic.Necessary
Arrangement For Drilling And Installation Of Srp Along With Core Cutting , Hanging Arrangement As Per Requirement For Fixing Of Suspended LUMPSUM 1 A 2,993,760.00 2,993,760.00
Rope Platform Required For The Job Is In Scope Of Party.Cleaning With Water Jet Including Required Machinary, Tools And Tackles Etc Complete.
The Minimum Number Of Srp Required For The Job Shall Not Be Less Than 15 Nos.Layout Location Sketch Of Srp's /Scheme Shall Be Submitted
In Technical Bid.Working Sketch Of Srp To Be Submitted By Contractor For Prior Approval From Eic Before Start Of Job.
2 Scaffolding: Scaffolding: Providing Scaffolding Using Ms Pipes And Couplers And Or H -Frame, Bracings, Jhali Or Combination Of These To Arrive
A Suitable Grid Of Scaffolding For Accessing All The Elements Of Building From Inside As Well As Outside. The Pipe Size Should Not
Be Less Than 40 Nb Medium Class. The Measurement Will Be Done On The Basis Of Vertical Area In Plan Covered By Scaffolding Including
Making Entry Of Srp's By Removal And Refixing Of Louvers Etc Complete. SQM 950 A 219.54 208,563.00
3 Removing Existing Corrosion Removing Existing Corrosion Manually/ Mechanically In M.S./Tor Bars By Means Of Suitable Light Taping, Wire Brushing
Mechanical Grinder, Washing And Drying Exposed Surfaces Including Chipping Rcc Beyond Main Reinforcement, Providing And Applying
2 Coats Of Approved Rust Passivator To Exposed Bar, Scrapping Reinforcing Bars Again And Applying `Polyalk Fixoprime" Or Other
Approved Brand As Per Relevant Code Approved By Rcf Etc. Tying And Fixing Misplaced Reinft. At Required Position By U Clips, Binding
Wires Etc. Complete (Measurement Shall Be Given For Exposed Area Of Concrete).Material Manufacturer To Be As Per Relevant Codes And
Prior Approval From Rcf To Be Taken.(Please Refer Nit Conditions For Approval Of Materials) SQM 555 A 349.27 193,844.85
4 Application Of Corrosion Inhibitor Application Of Corrosion Inhibitor: Providing & Applying One Coat Of Concrete Penetrating Corrosion Inhibitor Of
Approved Manufacturer (Surface Applied) Which Works On Bipolar Inhibition Mechanism On Entire Concrete Surface To Be Repaired By
Using Brush Or Spray As Directed / As Per Maunfacturers Specification Approved By Client And Prior To Application Of First Coat
Of Anti-Corrosive Coating To Reinforcement.Material Manufacturer To Be As Per Relevant Codes And Prior Approval From Rcf To Be Taken.
SQM 8000 A 148.78 1,190,240.00
(Please Refer Nit Conditions For Approval Of Materials)
5 Sacrificial Anode For Cathodic Sacrificial Anode For Cathodic Protection :Providing And Fixing "Sacrificial Anodes" By Tying On The Exposed And Cleaned Rebar For Protection
Protection Of Reinforcement Steel Against Corrosion Repair Area Being Protected As Directed By Eic. The Sacrificial Anode Having Galvanic Anode Mass
Of At Least (2 Nos. X 50) Grams Based On Special Zinc Alloy Encased In Conductive Mortar Shall Be Tied / Fastened Firmly To The
Exposed And Cleaned Rebar Using Tie Wires Of Sacrificial Anodes. They Shall Be Fixed And Tied After Thorough Cleaning Of Rebar's And
Application Of Anti-Corrosive Treatments. The Anodes Shall Be Soaked In Water For About 30 Minutes Before They Are Fixed On The Rcc Area
Being Repaired, Etc With Contractor's Labours, Equipment, Tools, All Material, Staging, Etc., Complete As Per Detailed Manufacturers Specifications
. Material Manufacturer To Be As Per Relevant Codes And Prior Approval From Rcf To Be Taken.(Scheme For Location Of Sacrificial Anode Shall
Be Got Approved Before Fixing From Eic).Please Refer Nit Conditions For Approval Of Materials. NOS 1200 A 848.23 1,017,876.00
6 Additional Reinforcemen Additional Reinforcement: Providing, Cutting, Bending And Fixing In Position At All Heights Steel Reinforcement Of
Specified/Required Sizes And Shapes In The Form Or Main Rebars, Stirrups & Rings, Distribution Rebars Etc. (Tmt Fe - 500 D Bars
For All Diameters Confirming To Is 1786) , And Tying Them To Shear Connectors Using Gi Binding Wire., Including Transporting, Handling Etc.
Complete.Material Manufacturer To Be As Per Relevant Codes And Prior Approval From Rcf To Be Taken.(Please Refer Nit Conditions For Approval Of MT 0.5 A 81,378.56 40,689.28
Materials)
7 Low Viscos High Molecular Providing And Injecting Low Viscos High Molecular Weight Thermosett Polymer Grout As Monopol Or Equivalent Grout Into Concrete
Weight Thermosett Polymer Grout Work Followed By Epoxy Grout By Suitable Gun/ Pump At Required Pressures, With Mechanically Driven Pump After Drilling
And Inserting Grouting Multi Perforated Nipples Upto Required Depth, Using `M Seal Around The Nipple And Cutting Of Nipples
After Curing, Cleaning And Sealingwith Epoxy Putty Etc. As Directed By Eic Complete . (This Item Shall Be Paid On Actual Consumption
Of Grouting Material Used In Kgs.).Material Manufacturer To Be As Per Relevant Codes And Prior Approval From Rcf To Be Taken.(Please Refer KG 1500 A 1,247.40 1,871,100.00
Nit Conditions For Approval Of Materials)
8 Injection Grouting High Injection Grouting High Performance Polymer Cement Grout: Providing & Injecting High Performance Non Shrink, Anti- Washout
Performance Polymer Cement Polymer Cement Grout Per Pack Of 225gm For 50kg Bag Of Cement As Per Manufacturer’s Specifications Into Honeycombing
Grout Area / Porous Concrete With Suitable Pump At Pressure Of 2.0 Kg/Cm2 Including Providing And Fixing Work And Subsequently Cutting /Removal
Of Nozzles And Sealing Of Holes With Grout Etc., Complete.Material Manufacturer To Be As Per Relevant Codes And Prior Approval From Rcf
To Be Taken.(Payment Shall Be Done On Basis Of Cement Bag Consumption). Please Refer Nit Conditions For Approval Of Materials. PER CEMENT
75 A 408.24 30,618.00
BAG(50 KG)
9 Bond Coat Bond Coat: Providing & Applying One Coat Of Structural Grade Epoxy Bond Coat By Brush Conforming To Astm-C-882-87 To The
Prepared Concrete Surface To Be Repaired / Strengthened. This Is Applied Prior To Guniting Treatment Or As Directed By Eic
Complete.Material Manufacturer To Be As Per Relevant Codes And Prior Approval From Rcf To Be Taken.(Envisaged For Before Application Of Sprayable
Mortar And As Directed By Engineer In Charge).Application Area To Be Approved Before Start Of Job By Eic.Please Refer Nit Conditions For
Approval Of Materials.
SQM 2000 A 431.83 863,660.00
10 Repairing Of Damaged Rcc Repairing Of Damaged Rcc Members Like Columns, Slabs, Chajjas, Fins, Lintels, Pardis, Beams By "Polymer Modified Mortar"
Members Including Applying Bonding Coat Of "Polyalk Ep Or Equivalent Brand In Required Proportion (As
Per Manufacturer's Recommendations) In Layers For Built Up Thickness Of 30mm (Incl.+-5mm). The Rates Shall Be
Mixing Polymer Mortar In Mixers, Compacting Mortars By Hand Held Vibrators, Curing Etc. Complete. (Use Polymer: Cement:Quartz
Sand In Proportion 1:5:15 )Or Readymade Pmm As Per Manufacturing Specification.Material Manufacturer To Be As Per Relevant Codes And
Prior Approval From Rcf To Be Taken.(Area Of Application Shall Be Got Approved From Engineer In Charge).Please Refer Nit Conditions For SQM 250 A 2,115.59 528,897.50
Approval Of Materials
11 Sprayable Polymer Modified Providing And Applying Sprayable Polymer Modified Ready Mix Micro Concrete Of Any Thickness As Per Site Requirement Of
Ready Mix Micro Concrete Approved Brand Including Curing Etc. As Per Manufacturer's Specifications Or As Per Instructions Of Engineer In-
Charge (The Items Shall Be Paid On Actual Consumption Of Ready Mix Quantity Only). The Rate Shall Be Inclusive Of
Surface Preparation Before Application As Per The Manufacturer's Specifications And Shuttering Wherever Necessary Etc
Excluding Bond Coat , Including All Required Tools, Tackles Arrangement Etc Complete As Directed By Eic.Material Manufacturer To Be As Per
Relevant Codes And Prior Approval From Rcf To Be Taken.(If Sprayable Mortar Is Not Possible Due To Site Conditions /Constraint Pmm May Be MT 25 A 59,875.20 1,496,880.00
Permitted With Deduction Of 15% Rate).Please Refer Nit Conditions For Approval Of Materials.
12 Shear Connectors Shear Connectors: Make 10/12 Mm Dia Holes Using Heavy Duty Electrically Operated Hammer Drills In The Concrete Of Rcc Members To A Depth
Of About 75 Mm , Clean The Holes Using Air Jet And Fix Pre-Fabricated 100 X 50 Mm L-Shape 8 Mm Dia Rebar Using Epoxy Putty/Epoxy Anti Corrosive
Protective Coating So That 75 Mm Out Of 100 Mm Is Inserted Inside The Concrete And 25 Mm Remain Outside Along With 50 Mm Bend Or As Directed By
Engineer In Charge. (Epoxy Putty And Epoxy To Be Got Approved Before Application And Its Rate Is Included In This Item ).Please Refer NOS 1250 A 479.00 598,750.00
Nit Conditions For Approval Of Materials.
13 Epoxy Mortar For Repairs Providing And Applying Epoxy Mortar For Repairs To Cracked Portions Of Rcc Columns, Piers, Beams, Girders, Wals,
Diaphragms, Slabs, Parapets ,Cutting Vgrove/Widening The Existing Crack Of Size 8 To 15 Mm And Depth Upto 25 Mm By Grinder
Wherever Applicable Or Suitable Approved Method , Clean,Wash, Blow The Surface And Removing The Rust Thoroughly
And Completely By Means Of Wire Brushes From Reinforcement , Pressure Blower And Washing With Water Etc And Application Of
Corrosion Remover. Rebuilding The Section By First Applying One Coat Of Epoxy Primer Coat , Applying Epoxy Mortar Prepared By Mixing
Resin, Hardener And Quartzite Sand In 1 Part Resin: 0.3 Or 0.4 Or 0.5 Or 0.6 Part Hardener : 7 Or 8 Or 9 Part Quartzite Sand
Proportion By Weight Or As Per Manufacturer Specifications In Required Shape And Architectural Finishes, If Any, Finishing The
Surface Smooth Including Applying A Seal Coat Of Resin And Hardener In 100:50(Or As Per Manufacturer Proportion)
Proportion By Weight With Stiff Nylon Bristle Brush Etc. Complete As Specified As Directed. (Payment Will Be Made On Actual Consumption
Of Epoxy Only I.E. Resin And Hardener ).Weighment Of Material To Be Done At Rcf Weigh Bridge During Gate Entry.Material
Manufacturer To Be As Per Relevant Codes And Prior Approval From Rcf To Be Taken.Kindly Note The Item Involves Chipping KG OF EPOXY 4000 A 898.13 3,592,520.00
Concrete,Reinforcement Cleaning And Application Of Corrosion Remover Along With Providing And Applying Of Epoxy Primer, Putty Before
Application Of Epoxy Mortar And Then Providing And Applying Epoxy Mortar (Resin And Hardener As Per Ratio Mentioned In This Item Prior
Approved By Eic). After Repairs Epoxy Seal Coat To Be Applied.Payment Will Be Made As Per Actual Consumption Of Epoxy(Resign
And Hardener) For Which Contractor Has To Do Weighment At Rcf Weigh Bridge At Material Gate.(Please Refer Nit Conditions For
Approval Of Materials)
14 Chemical Resistant Protective Coating Chemical Resistant Protective Coating To Internal Wall: Providing, And Applying Non-Toxic, Solvent Free, Novolac Epoxy Resin Based Coatings In Two
Coats At The Rate Of 0.25 Litre Per Sqm Per Coat Including Primer Coat At The Rate Of 0.15 Litre Per Sqm Per Coat Of Approved Make And Shade And
Shall Be Applied On The Concrete Surface Including Necessary Surface Preparation . Item Rate Inclusive Of All Materials, Labours, Supervision, Tools,
Tackles, Transportation, Etc., Complete As Per Specification And As Directed By Eic. With Prior Approval Of Eic.Material Manufacturer To
Be As Per Relevant Codes And Prior Approval From Rcf To Be Taken.(Please Refer Nit Conditions For Approval Of Materials) SQM 8200 A 698.54 5,728,028.00
15 Disposal Of Building Rubbish Disposal Of Building Rubbish / Malba / Similar Unserviceable, Dismantled Or Waste Materials, Product Spillage By Manual Or Mechanical
Means Including Loading, Transporting, Unloading To Approved Dumping Ground Inside Factory Premises At A Distance Of Within 3 Km
Or As Directed, For All Loads Including All Lifts Involved.(Please Refer Nit Conditions For Approval Of Materials) CUM 150 A 190.60 28,590.00
16 Polymer Modified Bituminous Providing And Fixing App Polymer Modified Bituminous Membrane 3 Mm. Thick (Wt: 3.5 To 4.0 Kg/Sq.M.) With Polyester Core &
Membrane Colour (Red/Green/Grey) Mineral Upper Finish For Water- Proofing After Application Of Compatible Modified Bituminous Primer @ Min.
0.25 Ltr. / Sq.M. By The Membrane Manufacturer, To Terrace Parapet Wall Inside & Outside From Top With All Leads And Lifts In One
Piece With Transverse Lapping Of Min. 75 Mm. Etc. Complete, As Per Manufacturer’s Specifications And As Directed By Eic.The
Rates Includes Making Safety Arrangements For Entry On Top Of Machine Room By Making Manual Entry By Dismantling Of Wall
Concrete Work And Recasting The Same E As Directed By Eic Tc Complete.(Location- Prilling Tower Lift Well Terrace) SQM 50 A 1,427.93 71,396.50
17 Health Assessment Of Structure Health Assessment Of Structure And Issue Of Stability Certificate In Rcf Format For Minimum Five Years By Competant Authority Approved By
Rcf. Detailed Structural Report Shall Be Submitted Which Shall Include Photographc Evidance Necessary Ndt Test Like - Upv,
Carbonation,Rebound Hammer, Analysis Of Tests Interpritation Of Test, Confirmation Of Residual Strength Etc. This Description Shall Be
Read Along With Scope Of Work Para-06 Of Annexure-Xx Of Nit LS 1 A 272,160.00 272,160.00
18 Extra Item Non BOQ Item
NOS 1 A 1.00 1.00
20,727,574.13
