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Test Report

The document outlines a detailed engine testing procedure for the Cummins QSM11 engine, including idle and load testing steps. It includes specific RPM settings, run times, and engine oil pressure readings during various load conditions. Additionally, it documents troubleshooting efforts related to an acceleration pedal sensor malfunction and observations from the load test conducted on September 13, 2023.

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Md chotu
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0% found this document useful (0 votes)
31 views3 pages

Test Report

The document outlines a detailed engine testing procedure for the Cummins QSM11 engine, including idle and load testing steps. It includes specific RPM settings, run times, and engine oil pressure readings during various load conditions. Additionally, it documents troubleshooting efforts related to an acceleration pedal sensor malfunction and observations from the load test conducted on September 13, 2023.

Uploaded by

Md chotu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Engine Testing Procedure

Step 1 Run the engine in idle RPM for 30 minutes


Step 2 Gradually increase the RPM and run the engine for minimum 30 minutes
Step 3 Decrease to idle RPM and run the engine for 2 hours
Step 4 Run the engine in high RPM for 2 hours
Step 5 Connect the dynamometer and run the engine in Idle for 1 hour with no load
Step 6 Gradually increase to high RPM and run the engine for 30 minutes with no load
Step 7 Gradually apply the load and run the engine with 25% load for 30 minutes
Step 8 Run the engine with 50% load for 30 minutes
Step 9 Run the engine with 75% load for 30 minutes
Step 10 Run the engine with 100% load for 30 minutes
Step 11 Decrease the load to 80% and run the engine for 1 hour
Step 12 Drcrease the RPM to idle and run the engine with 50% load for 1 Hour
Engine Load Test Repor
Engine Model Cummins QSM11
Rated RPM 2200
Rated Power
Idle Testing
RPM Total Run Time Engine Oil Pressure
Low Idle RPM
Rated RPM
High Idle RPM

Load Testing
% of Load at Rated RPM Toatl Run Time Engine Oil Pressure
0% Load 10min 1.56bar
25% Load 10min 3.19
50% Load 3.24
75% Load 3.1
100% Load
80% Load
Troubleshooting
Problems Faced Work Done
Acceleration padel sensor mulfuction padel replacement many times

Suggestion From Your Side:


Load Test Report
Test Start Date 13/09/2023
Test End Date 13/09/2023
Test Done By
Idle Testing
Engine Temperature Smoke Condition Engine Blow By

Load Testing
Engine Temperature Smoke Condition Engine Blow By
appr 80.1 Normal No
81.6 No
85.6 No
85.6 No

Troubleshooting
Work Done Sloved or Not Any Observation Required
el replacement many times not solved remote acceleration used instead of padel

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