PHR Com SPC 105191
PHR Com SPC 105191
e-Con Number
PHR-COM-SPC-105191
Coating System
Reviewer Team:
- Jeffri Sandy
- Sandhy Muharamsyah Bachtiar
- Tri Wahono
- Wahyu Prahara
Coating System PHR-COM-SPC-105191
Contents
1.0 Scope .................................................................................................................................... 4
1.1 Conflict Resolution ..................................................................................................... 4
1.2 Units of Measurement ............................................................................................... 4
2.0 References............................................................................................................................. 4
2.1 Owner Documents ..................................................................................................... 4
2.2 Industry Codes and Standards .................................................................................... 4
3.0 Acronyms .............................................................................................................................. 5
4.0 System Selection .................................................................................................................... 5
5.0 Coating System Compatibility ................................................................................................. 9
6.0 List of Coating Systems ......................................................................................................... 10
6.1 Primer Only Systems ................................................................................................ 10
6.2 Two-Component Systems ......................................................................................... 10
6.3 Three-Component Systems ...................................................................................... 11
6.4 Specialty Coating Systems ........................................................................................ 11
6.5 Subsea Coating systems ........................................................................................... 11
6.6 Thin Film Linings (System DFT ≤20 mils [508 µm]) for Immersion Service ................... 12
6.7 Thick Film Linings (System DFT >20 mils [508 µm]) for Immersion Service .................. 12
6.8 Matt Reinforced Linings for Immersion Service ......................................................... 13
6.9 High-Temperature/High-Pressure Linings Systems .................................................... 13
6.10 Coatings Under Insulation ........................................................................................ 14
6.11 Rivet and Seam Sealers ............................................................................................ 14
6.12 (Series 14 through 19 Reserved for Future Use)......................................................... 14
6.13 Concrete Coatings .................................................................................................... 14
Appendix A Coating System Datasheets ...................................................................................... 15
1.0 Scope
This specification defines coating systems, coating system selection, manufacturers, and
brandsof coatings for the following:
2. In the event of conflicts between this standard and any other code/standard or
specification,the most stringent requirements shall apply with agreement of Owner.
2.0 References
2.1 Owner Documents
PHR-COM-SPC-104042 Single and Dual Layer Fusion-Bonded Epoxy Systems for External
Pipeline Coatings
3.0 Acronyms
DFT Dry Film Thickness
2. Coating system number shall be used to determine coating brand from the coating
systemdata sheets.
Note: Regional volatile organic compound VOC limits must be known in order to properly
choose coating and lining materials for each system.
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Coating System PHR-COM-SPC-105191
3. Finish External Coating Color shall be as per PHR-SP-ME-ME-025 Finish Coating Color
and Labelling for Static Equipment.
Table 1: Atmospheric Coatings for Carbon Steel and Stainless Steel
Type of Equipment Carbon Steel Stainless Steel
Code C/E: Vessels & Heat Exchangers
Uninsulated below 200°F (95°C) 2.20 (3.1) 2.15
Uninsulated 200–400°F (95–205°C) 2.5 2.3
Uninsulated 400–1200°F (205–650°C) 2.4 2.7
Code D: Tanks
Uninsulated to 200°F (95°C) 2.17 or 3.1 2.15
Wind girders 3.1 or 3.2
Floating roofs (uninsulated) 2.7 or 3.1
2.15
Fixed Roofs (uninsulated) 2.7 or 3.1
Stairways and railings 3.1 or 3.2
Code F: Furnaces (Fired Heaters and Boilers)
Structural steel and platforms up to 200°F (95°C) 2.20 (3.1) 2.15
Stacks, breeching, furnace casing 200–400°F (95–205°C) 2.5 2.3
Stacks, breeching, furnace casing 400–1200°F (205–650°C) 2.4 2.7
Code G/K: Pumps, Turbines, and Compressors
Equipment Not Coated by Manufacturer
Uninsulated to 200°F (95°C) 2.20 (3.1) 2.15
Uninsulated 200–400°F (95–205°C) 2.5 2.3
Uninsulated 400–1000°F (205–540°C) 2.4 2.7
Equipment Supplied with Manufacturer’s Standard Coating
Uninsulated to 200°F (95°C) 3.7 3.7
Uninsulated 200–400°F (95–205°C) 2.3 2.3
Uninsulated 400–1000°F (205–540°C) 2.7 2.7
Exhaust Ducts
Externally insulated exhaust ducts to 400°F (205°C) 12.1 12.4
Externally insulated exhaust ducts 400–1000°F (205–540°C) 12.7 12.7
Code J: Instruments
Field instrument panels 2.20 (3.1) 2.15
Weatherproof housings
2.20 (3.1) 2.15
Instrument tubing
Instruments (galvanized or aluminum) N/R N/R
Code L: Piping (including Valves & Fittings)
Uninsulated to 200°F (95°C) 2.20 (3.1) 2.15
Uninsulated 200–400°F (95–205°C) 2.5 2.3
Uninsulated 400–1200°F (205–650°C) 2.4 2.7
Uninsulated, galvanized to 200°F (93°C) 3.8 N/A
Code T: Temporary Protection During Construction
Non-Ferrous metals and completed anti-corrosion coating systems 4.8* 4.8
* Not to be used on inorganic zinc primers, internal lining systems or bare carbon steel.
Note: Systems in ( ) are secondary choice.
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Coating System PHR-COM-SPC-105191
Acetone 8.10
N/R*
Ethyl & Methyl Alcohol 8.11
Notes:
In general, the thin film linings (8 Series) are used for new construction or steel that has little corrosion or pitting.
For most re-coating of existing vessels, use the thick film linings (9 Series). Laminate linings (10 Series) are
acceptable systems, however they are expensive and labor intensive to apply. There is little or no use of laminates at
this time.
For floating roof tanks that are lined 100% (even new construction), a thick film lining is advisable. This is due to
the abrasion resistance of these linings as the roof will rub against the tank walls.
When selecting an internal lining, be sure to check the maximum temperature listed for each coating in the System
Data Sheet in Appendix A, and select one appropriate for the service. In addition, many vessels undergo steam out
cleaning during maintenance cycles. Linings in these vessels must use Owner’s steam out test protocol.
Note:
- The coating systems recommended here are based on coating performance testing performedby Indonesian
Institute of Science (LIPI).
- Listing does not constitute endorsement of any external coating system in preference toanother.
- Coating system selection may consider several factors as referred in NACE SP0169 Section 5
1. All coats within a system shall be supplied from the same manufacturer unless
specificallyrecommended otherwise in this document.
2. If atmospheric coating materials from the same manufacturer are not available, the
productmanufacturer and Owner coating specialist shall be consulted regarding any
compatibility issues.
2. All zinc primers contained in coating systems shall comply with acceptance criteria of
ISO 20340.
7C-2 NORSOK M501 System 7C2 >90°C and ≤150°C (194°F and 302°F)
6.6 Thin Film Linings (System DFT ≤20 mils [508 µm]) for Immersion Service
8.1 Thin Film Linings for Freshwater Immersion Service
8.3 Thin Film Linings for Food and Drug Administration (FDA)-Approved
Potable Water Immersion Service
8.4 Thin Film Linings for Salt Water and Brine Immersion Service
8.6 Thin Film Linings for Crude Oil (Sweet or Sour) Immersion Service
8.11 Thin Film Linings for Ethyl and Methyl Alcohol Immersion Service
6.7 Thick Film Linings (System DFT >20 mils [508 µm]) for Immersion Service
9.1 Thick Film Linings for Freshwater Immersion Service
9.4 Thick Film Linings for Salt Water and Brine Immersion Service
9.6 Thick Film Linings for Crude Oil (Sweet or Sour) Immersion Service
9.7 Thick Film Linings for Fuel (Low Aromatic) Immersion Service
9.8 Thick Film Linings for Fuel (High Aromatic) Immersion Service
10.4 Matt-Reinforced Linings for Salt Water and Brine Immersion Service
11.4 Salt Water & Brine Service Linings Resistant to Temperature Gradients
of 50°F (10°C) and Compatible with Cathodic Protection
11.4.2 Salt Water & Brine High Temperature/High Pressure Service Linings *
Resistant to Temperatures to 180°F (82°C), Pressures of 1000 PSI
(7 MPa)
12.4 Under Insulation Thin Film Epoxy Coatings for Continuous or Cyclic
Stainless-Steel Temperatures −50°F to 400°F (−46°C to 204°C)
12.7 Under Insulation Thin Film Coatings for Carbon Steel or Stainless-Steel
Temperatures above 400°F (204°C)
12.8 Under Insulation Thin Film Inorganic Coatings for Stainless Steel
Temperatures Cryogenic −298°F to 750°F (−183°C to 399°C)
20.1 Lining Systems for Concrete: Service Temperatures < 140°F (60°C),
Mild/Moderate Physical Abuse, Intermittent and Continuous
Exposure
20.2 Lining Systems for Concrete: Service Temperatures < 140°F (60°C),
Mild Physical Abuse, Intermittent and Continuous Exposure
20.3 Lining Systems for Concrete: Service Temperatures < 140°F (60°C),
Aggressive Physical Abuse, Intermittent and Continuous Exposure
Self-Cured Inorganic Dampney Company, Inc. Encor 835 360 750°F (399°C)
Zinc–Solvent Hempel Coatings (USA), Inc. Galvosil series 320–435 750°F (399°C)
Reducible International Interzinc 22 Series 290-470 750°F (399°C)
Note1: Final DFT must be at least 50 percent thicker than the substrate anchor profile but not thicker than maximum DFT listed in
product data sheet.
Note 2: Galvosil 15700 is outside USA material.
Note: Final DFT must be at least 50 percent thicker than the substrate anchor profile but not thicker than maximum DFT listed in
product data sheet.
Primer Only System
Note1: Choose Amine Adduct or Polyamide depending on service conditions. Consult with Owner Coatings
subject matter expert (SME).
Note 2: Where moisture tends to collect, such as at insulation support rings, 2 coats of polyamide epoxy shall be used.
Primer Only System
Coat, Generic
VOC By Max
Classification, Manufacturer Product Designation
(G/L) Svc Temp
DFT
PRIMER Carboline Carbozinc 859 series 95–325 400°F (205°C)
Dampney Epodur 1870/1870C 452/216 180°F (82°C)
Zinc-Rich
Galvanizing Repair Hempadur AvantGuard Activated
Hempel Coatings (USA), Inc. 345 320°F (160°C)
Zinc Series
International Interzinc 52 Series 249-336 302°F (150°C)
DFT as per
Jotun Paints Barrier 77 400 250°F (121°C)
Manufacturer’s
Product Sheet Amercoat 68 Series/SigmaZinc 68
PPG 84-300 300°F (149°C)
Series
Sherwin Williams Zinc Clad III HS or Zinc Clad IV 100–340 300°F (149°C)
Series-90G-1K97 Tneme-Zinc 330-379 250°F (121°C)
Tnemec
Series-94 H20 Hydro-Zinc 98-187 250°F (121°C)
Note 1: Final DFT must be at least 50 percent thicker than the substrate anchor profile but not so thick as to influence
final coating quality.
Primer Only System
Coat, Generic
By Max
Classification, Manufacturer Product Designation VOC (G/L)
Svc Temp
DFT
Carboguard 890 Series or 100-214 300°F (149°C)
PRIMER Carboline
Carbomastic 15 88 300°F (149°C)
* International’s Intertherm 1875/875 and Jotun’s Solvalitt Midtherm do not require heat cure.
T: Temporary topcoat available for system protection during further construction, transportation and handling activities.
Two-Coat Systems
Self-Cured Inorganic Dampney Company, Inc. Thurmalox 245/ 245C or 837 538/395/232 1000°F (538°C)
Zinc-Solvent Reducible Hempel Coatings (USA), Inc. Galvosil series 320–435 932°F (500°C)
International Interzinc 22 Series 290-470 750°F (399°C)
Surface profile and DFT
as per Manufacturer’s Jotun Paints Resist 86 / 86AV 455 750°F (399°C)
Product Sheet
PPG Dimetcote 9 or Sigmazinc 9 324-480 1000°F (538°C)
Sherwin Williams Zinc Clad II Series 320–500 750°F (399°C)
Keep inorganic zinc silicate mixed, using agitated pot while applying.
Some of these coatings require a heated curing before handling.
TOPCOAT Carboline Thermaline 4700 Series 312–480 1200°F (649°C)
Silicone–High Temp Dampney Company, Inc. Thurmalox 230/230C 643/360 1200°F (649°C)
Hempel Coatings (USA), Inc. Silicone alum. 56913/4 417–478 1112°F (600°C)
DFT as per International Intertherm 50T 495 1000°F (538°C)
Manufacturer’s
Product Sheet International Interbond 1202UPCT 322 1200°F (649°C)
T
Jotun Paints Solvalitt 500 1112°F (600°C)
T
Hi-Temp 1000 or
PPG 302-498 1000°F (538°C)
Sigmatherm 540T
1200°F (649°C)/
Sherwin Williams Heat-Flex 1000 420
1000°F (538°C)
Non-catalyzed silicones remain tacky until exposed to heat above 300°F – 400°F (150°C – 205°C).
These coatings are designed for use at temperatures between 400°F – 1200°F (205°C – 650°C).
Note 1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not thicker than maximum
DFT listed in product data sheet.
Note 2: Multiple products by single manufacturer are due to regional availability and mergers.
Note 3: Outside face of flanges shall be coated with system primer in lieu of full system to prevent shearing of coating
when tightening bolts.
Note 4: Inorganic zinc shall not be used if material is to be insulated, if operating temperature is over 750°F (399°C),
or on duplex or stainless steel. For these situations, System 12.7 shall be used.
Note 5: To achieve additional barrier protection a second coat of the silicone may be applied.
T: Temporary topcoat available for system protection during further construction, transportation and handling activities.
Two-Coat Systems
Zinc–Solvent Reducible Hempel Coatings (USA), Inc. Galvosil series 435 932°F (500°C)
Note 1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not thicker than maximum
DFT listed in product data sheet.
Note 2: Multiple products by single manufacturer are due to regional availability and merger.
T: Temporary topcoat available for system protection during further construction, transportation and handling activities.
Two-Coat Systems
Self-Cured Inorganic Zinc | Polyamide Epoxy (High Build)
2.6
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Coating System 2.12.
Near-white blast cleanliness. DO NOT touch up with primer from
Coating System 2.6 after applying
Anchor Pattern: Per manufacturer’s product data sheet topcoat.
Total DFT: Per manufacturer’s product data sheet
Note 1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not thicker than
maximum DFT listed in product data sheet.
Note 2: Multiple products by single manufacturer are due to regional availability or merger.
Two-Coat Systems
T: Temporary topcoat available for system protection during further construction, transportation and handling activities.
Primer Only System
Note: Final DFT should be at least 50 percent thicker than the substrate anchor profile, but not so thick as to influence final
coating quality.
T: Temporary topcoat available for system protection during further construction, transportation and handling activities.
*Please consult Dampney for assistance in selecting specific TIC colors. Temperatures are continuous operation before color change.
Coat, Generic
By Max
Classification, Manufacturer Product Designation VOC (G/L)
Svc Temp
DFT
Carbomastic15 or 88 350°F (121°C)
PRIMER Carboline
Carboguard 890 Series 100-214 250°F (121°C)
Note1: Multiple products by single manufacturer are due to regional availability and merger.
Note2: Polyurethanes will discolor at service temperatures above 200°F (93°C).
Note3: Hempel’s Hempatop Repel 800 is new water repellent technology.
T: Temporary topcoat available for system protection during further construction, transportation, and handling activities.
Two-Coat Systems
Epoxy Mastic–Surface-Tolerant Primer | Polysiloxane
2.15.1
Surface Prep: SSPC-SP1/SP7 (NACE No. 4) Touch Up: Use this system.
Brush-off blast cleaning preferred.
SSPC-SP1/SP3 Power tool cleaning acceptable.
SP-3 should only be utilized for small areas.
Anchor Pattern: Per manufacturer’s product data sheet
Total DFT: Per manufacturer’s product data sheet
Epoxy Mastic Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250°F (121°C)
Surface Tolerant International Interseal 670 HS* 240 250°F (121°C)
Jotun Paints Jotamastic 80 145 250°F (121°C)
Surface profile and DFT as Amercoat 240 or
PPG 84-180 250°F (121°C)
per Manufacturer’s Sigmacover 240
Product Sheet Macropoxy 646 Series or
T: Temporary topcoat available for system protection during further construction, transportation, and handling activities.
Two-Coat Systems
T: Temporary topcoat available for system protection during further construction, transportation, and handling activities.
Two-Coat Systems
1,2
Ceramic phosphate Primer | Polysiloxane/Acrylic Topcoats
2.17
Surface Prep: Carbon Steel only: SSPC-SP1/SP6 (NACE No. 3) (Sa 2) Touch Up: Use this system
Commercial Blast Cleaning. (Consult ETC Coating SME with
Anchor Pattern: Per manufacturer’s product data sheet surface preparation questions).
Manufacturer’s
Product Sheet Spray application only
Option 1 TOPCOATS: PPG PSX-700 84 250°F (121°C)
Polysiloxanes .
DFT as per .
Manufacturer’s
Product Sheet Spray application only
Note 1: Recommended atmospheric coating system for tankage and large open expanses of carbon steel substrate in
onshore facilities.
Note 2: Resistant to ISO 12944 C5 Environments
Two-Coat Systems
1
Zinc Rich Epoxy | Water Repellent Polyurethane/Polysiloxane
2.20
Surface Prep: New construction: SSPC-SP1/SP10 (NACE No. 2) (Sa 2.5) Touch Up: Use this system.
Near White Blast Cleaning. (Consult ETC Coating SME
For maintenance/Touch up: SSPC SP3/SP11 (ISO St 3) with surface preparation
questions)
Anchor Pattern: Per manufacturer’s product data sheet
Total DFT: Per manufacturer’s product data sheet
Manufacturer’s
Product Sheet
250°F
TOPCOAT Hempel Hempatop Repel 800 10
(121°C)
Water Repellent
.
Polyurethane
DFT as per .
Manufacturer’s
Product Sheet
Note 1: Resistant to ISO 12944 - 2 C5 and CX Environments for maintenance and new construction.
Three-Coat Systems
See System 2.20 Water Repellent system is the preferred option for
ISO 12944 - 2 service designations C5 and CX
** System 2.20 is a two-coat system that gives superior anti-corrosion protection **
splash zone and the topsides, Sherwin Williams Macropoxy 646 Series 100–250 250°F (121°C)
Note 1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not thicker than
maximum DFT listed in product data sheet.
Note 2: Polyurethanes will discolor at service temperatures above 200°F (93°C).
Note 3: See ISO 12944 – 2: Latest addition for service environment definitions
T: Temporary topcoat available for system protection during further construction, transportation and handling activities.
Three-Coat Systems
See System 2.20 Water Repellent system is the preferred option for
ISO 12944 - 2 service designations C5 and CX
** System 2.20 is a two-coat system that gives superior anti-corrosion protection **
Surface profile and DFT International Interzinc 22 Series 240-470 750°F (399°C)
as per Manufacturer’s Jotun Paints Resist 86 / 86AV 455 750°F (399°C)
Product Sheet PPG Dimetcote 9/ Sigmazinc 9 411-480 750°F (399°C)
Sherwin Williams Zinc Clad ll Series 320–500 750°F (399°C)
Tnemec Series 90E-92 Tneme-Zinc 473 750°F (399°C)
Keep inorganic zinc silicate mixed, using agitated pot during application.
TIECOAT Carboline Carboguard 890 Series 100-214 250°F (121°C)
Dampney Endcor 750C 95 250°F (177°C)
Epoxy–Intermediate
High Build Hempel Coatings
Hempadur 4588 series 140 250°F (121°C)
(USA), Inc.
Sherwin Williams Zinc Clad lll HS or Zinc Clad IV 100–340 300°F (140°C)
Tnemec Series 94-H20 Hydro-Zinc 96 300°F (140°C)
Keep organic zinc silicate mixed, using agitated pot during application.
TIECOAT Carboline Carboguard 890 Series 100-214 250°F (121°C)
Dampney Endcor 750C 95 250°F (121°C)
Epoxy–Intermediate
Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250°F (121°C)
High Build
International Intergard 475 HS 207 250°F (121°C)
DFT as per Manufacturer’s
Jotun Paints Penguard Express 230 250°F (121°C)
Product Sheet
Product Sheet
PPG Amercoat 450 SeriesT
312-430 250°F (121°C)
Sigmadur 550 SeriesT
Surface profile and DFT International Interzinc 52 Series 249-336 300°F (140°C)
as per Manufacturer’s Jotun Paints Barrier 77 400 300°F (140°C)
Product Sheet
Sherwin Williams Zinc Clad lll HS or Zinc Clad IV 100–340 300°F (140°C)
Tnemec Series 94-H20 Hydro-Zinc 96 300°F (140°C)
Keep organic zinc silicate mixed, using agitated pot while applying.
TIECOAT Carboline Carboguard 890 Series 100-214 250°F (121°C)
Note 1: The above system tie coats are available in aluminum. Consult the manufacturer.
Note 2: The tie coat shall not be applied to handrails and stairways.
Note 3: Aluminum filled epoxy mastic should be tinted a contrasting color such as red.
Note 4: Polyurethanes will discolor at service temperatures above 200°F (93°C).
T: Temporary topcoat available for system protection during further construction, transportation, and handling activities.
Three-Coat Systems
Manufacturer's Standard | Universal Tie Coat | Epoxy Intermediate |
Aliphatic Polyurethane 3.7
Surface Prep: Brush off blast to roughen surface (SSPC-SP16) Touch Up: Use this system without reapplying
manufacturer's standard primer.
Anchor Pattern: Abrade existing system surface only
Total DFT: Per manufacturer’s product data
Epoxy–Intermediate Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250°F (121°C)
High Build International Interseal 670 HS* 240 250°F (121°C)
International Devoe Devran 224Series 28-212 250°F (121°C)
DFT as per
Manufacturer’s Jotun Paints Penguard Universal 240 250°F (121°C)
Polyurethane - Hempel Coatings (USA), Inc. Hempathane series 330–445 250°F (121°C)
Aliphatic International Interthane 990 SeriesT 247-420 250°F (121°C)
T
International Devoe Devthane 379 Series 44-311 250°F (121°C)
DFT as per
T
Manufacturer’s Jotun Paints Hardtop XP 320 250°F (121°C)
Three-Coat Systems
Manufacturer's Standard or Galvanized | Universal Primer | Aliphatic Polyurethane
3.8
Surface Prep: SSPC-SP1/SP16 Touch Up: Use this system without reapplying
Brush-off blast cleaning preferred. manufacturer's standard primer.
SSPC-SP1/SP3 Power tool cleaning acceptable.
SP-3 should only be utilized for small areas.
Anchor Pattern: 1-1.5mil (25-38um)
Total DFT: Per manufacturer’s product data
Polyurethane - Hempel Coatings (USA), Inc. Hempathane series 330–445 250°F (121°C)
Aliphatic International Interthane 990 Series T
247-420 250°F (121°C)
T
International Devoe Devthane 379 44-311 250°F (121°C)
DFT as per
Jotun Paints Hardtop XP 320 250°F (121°C)
Manufacturer’s
T: Temporary topcoat available for system protection during further construction, transportation, and handling activities.
Specialty Coating Systems
Splash Zone Coating–Sprayable
4.1
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use this system for repairs before putting
White metal blast cleanliness. components in immersion service. After putting in
service, use this system above the waterline and
Anchor Pattern: Per manufacturer’s product data sheet
System 4.1.1 below the waterline.
Total DFT: 100–200mils (2540–5080um) or
Per manufacturer’s recommendation.
Clad the specified portion of the splash zone with cold rolled, plain, unpolished, Monel sheathing per ASTM B127.
Weld the Monel sheathing continuously on all edges. Overlap all joints in the Monel sheathing by four inches. Require contractor
to submit the shop drawings showing application details for Monel to Owner for authorization.
Ensure full corrosion protection to the portion of the structure covered by Monel by requiring water-tight welds fasten Monel
sheathing to steel members and Monel to Monel. Inspect all such welds with liquid-penetrant testing.
Repair all defects exceeding those allowed in AWS D1.1 par. 9.25. Weld Monel to steel and Monel to Monel with only GMAW or
GTAW processes using Monel filler metal conforming to AWS 5.14 class ERNi Cu-7.
Qualify all weld procedures and welders working with Monel according to AWS D1.1 as for a fillet weld using a macro etch cross-
section test. Recognize that Monel can tear if posed to mechanical damage. Heavier gauge of Monel can provide some additional
tear resistance, but not a substantial difference. Consider cost and handling before selecting heavier gauge Monel.
Note: May be applied over single layer fusion bonded epoxy (FBE) as per COM-SU-4042.
The vulcanization process does include a liquid primer.
Epoxy–Intermediate Hempel Coatings (USA), Inc. Hempadur 45880 Series 220 250°F (121°C)
High Build International Intergard 475 HS 207 250°F (121°C)
Jotun Paints Jotamastic 80 200-250 250°F (121°C)
Polyurethane – Hempel Coatings (USA), Inc. Hempathane series 330–445 250°F (121°C)
Aliphatic International Interthane 990 SeriesT 247-420 250°F (121°C)
T
Jotun Paints Hardtop XP 320 250°F (121°C)
DFT as per Amercoat 450 SeriesT
T: Temporary topcoat available for system protection during further construction, transportation and handling activities.
Specialty Coating Systems
*Polyamide Epoxy | Epoxy Intumescent Fireproofing | Epoxy Intermediate |
Aliphatic Polyurethane 4.4.1
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: FIREPROOFING INTACT: Weather coat
Near-white blast cleanliness. Entire coating and topcoat for touch-up. FIREPROOFING
system must be in place to provide DAMAGED: Repair fireproofing; finish with
fireproofing rating. weather coat and topcoat. PRIMER
Anchor Pattern: Per manufacturer’s product data sheet DAMAGED: Touch up with polyamide epoxy
primer; then apply remainder of system.
Total DFT: Per Product Data Sheets plus fireproofing thickness
Accepted brands of epoxy intumescent materials are contained within the latest edition of
FPM–DU-5091. Owner specifies fireproofing type and thickness. See the Fire Protection Technology.
FIREPROOFING Certain manufacturers require a tiecoat between the fireproofing and weather coating. Some epoxy
intumescent materials require a reinforcing scrim material to be applied. See manufacturer’s
application instructions.
Epoxy–Intermediate Hempel Coatings (USA), Inc. Hempadur 15590 Series 498 284°F (140°C)
High Build International Intergard 475 HS 207 250°F (121°C)
Jotun Paints Penguard Universal 240 250°F (121°C)
By Max
Manufacturer Product Designation VOC (G/L)
Svc Temp
Temporary Top Coat* International Interseal 1122 / 121 0 N/A
Jotun Hardtop Peelable WB 0 N/A
PPG Marine Aquacover Peel-Coat 0 N/A
*These materials to be used for temporary protection of the anti-corrosion systems during follow on construction, transportation,
and handling. The above materials are designed to give protection against a wide range of contamination that can cause
discoloration and damage due to surrounding construction activities. The application is to be performed following the minimum
cure for service of the underlying coating systems. They are to be removed upon completion of construction and prior to entry
into service. These materials are to be used for the protection of the specific manufacturer’s coating systems. System topcoats
with a superscript “T” are compatible with this system.
Specialty-Coating Systems
2nd Coat if Required Foster Chil-Lastic CP-79 (S and T) 340/281 350°F (205°C)
High Temperature
RAI HT Mastic 500 (NF and NFt) 24/350 400°F (121°C)
Mastic
RAI Corr-FX 600 24 500 (260°C)
DFT as per
Manufacturer’s
Product Sheet
By Max
Manufacturer Product Designation VOC (G/L)
Svc Temp
EPOXY PRIMER Carboline Carboguard 890 GF 230 See above
Hempel Hempadur 35900 24 See above
Surface profile and
DFT as per International Interzone 954 225 See above
Manufacturer’s Jotun Marathon 210 See above
Product Sheet
PPG Amerlock 2 172 See above
By Max
Manufacturer Product Designation VOC (G/L)
Svc Temp
EPOXY PRIMER Hempel Hempadur 35900 24 See above
International Interzone 954* 225 See above
Surface profile and International Devoe Devran 224 series 100–212 See above
DFT as per
Jotun Paints Marathon 210 See above
Manufacturer’s
Product Sheet PPG Amerlock 2 172 See above
Available in colors.
May use Aluminum-Filled Epoxy Mastic (Surface-Tolerant Primer) for better performance if aluminum color is acceptable.
EPOXY TOPCOAT Hempel Coatings (USA), Inc. Hempadur 35900 24 See above
International Interzone 954* 225 See above
DFT as per International Devoe Devran 224series 28–212 See above
Manufacturer’s
Product Sheet Jotun Paints Marathon 210 See above
Amerlock Amerlock 2 172 See above
By Max
Manufacturer Product Designation VOC (G/L)
Svc Temp
EXPOXY PRIMER
International Intertherm 3070 290 See Above
Coats 1 and 2
PPG Phenguard 930-935 315 See Above
Surface profile and
DFT as per
Manufacturer’s
Product Sheet
Available in colors.
May use Aluminum-Filled Epoxy Mastic (Surface-Tolerant Primer) for better performance if aluminum color is acceptable.
Thin Film Linings for Demineralized Water or Condensate Immersion Service 8.2
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same material.
White metal blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet
Total DFT: 10.0–12.0 mils (254–305 um) (Per manufacturer's
data sheets for min/max thickness per coat.)
Coat, Generic By Max
Manufacturer Product Designation VOC (G/L)
Classification, DFT Svc Temp
FIRST COAT Carboline Phonolite 385 235 150°F (66°C)
Epoxy Thin Film Hempel Coatings (USA), Inc. Hempadur 85671 320 204°F (95°C)
International Interline 399 340 203°F (95°C)
Jotun Paints Tankguard Storage 310 203°F (95°C)
DFT as per
Amercoat 90HS or 140°F (60°C)
Manufacturer’s PPG 312-324
Phenguard 930 180°F(82°C)
Product Sheet
Sherwin Williams Epo-Phen FF < 250 210°F (99°C)
Tnemec Series 61 Tneme-Liner 45 120°F (49°C)
Note: Stripe coat of welds and edges is required.
SECOND COAT Carboline Phenoline 385 235 150°F (66°C)
Epoxy Thin Film Hempel Coatings (USA), Inc. Hempadur 85671 320 204°F (95°C)
International Interline 399 340 203°F (95°C)
Thin Film Linings for NSF-Approved Potable Water Immersion Service 8.3
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same material.
White metal blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet
Total DFT: 10.0–12.0 mils (254–305 um)
(Per manufacturer's data sheets for min/max
thickness per coat.)
Coat, Generic By Max
Manufacturer Product Designation VOC (G/L)
Classification, DFT Svc Temp
FIRST COAT Carboline Carboguard 891 Series 119–214 150°F (66°C)
Hempadur 85671 or 35530 95°F (35°C) /
Epoxy Thin Film Hempel Coatings (USA), Inc. 9–320
or 35560 194°F (90°C)
International Interline 850 225 120°F (40°C)
International Devoe Bar-Rust 233 H 170 180°F (82°C)
DFT as per
Manufacturer’s Jotun Paints Tankguard 412* 40 122°F (50°C)
Product Sheet
PPG Amerlock 2 Series 84-180 140°F (60°C)
Sherwin Williams Macropoxy 646 PW Series 86–250 120°F (49°C)
Tnemec Series L140 Porta-Pox Plus 98 180°F (82°C)
Note: Stripe coat of welds and edges is required.
SECOND COAT Carboline Carboguard 891 Series 119–214 150°F (66°C)
Hempadur 85671 or 35530 95°F (35°C) /
Epoxy Thin Film Hempel Coatings (USA), Inc. 9–154
or 35560 194°F (90°C)
International Interline 850 225 120°F (49°C)
International Devoe Bar-Rust 233 H 170 180°F (82°C)
DFT as per
Manufacturer’s PPG Amerlock 2 Series 84-180 140°F (60°C)
Product Sheet
Sherwin Williams Macropoxy 646 PW Series 86–250 120°F (49°C)
Tnemec Series L140 Porta-Pox Plus 98 180°F (82°C)
If seam sealant or putty is required, use the Linings manufacturer's recommended FDA-approved material.
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
Thin Film Linings for Salt Water and Brine Immersion Service 8.4
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same material.
White metal blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet
Total DFT: 10.0–12.0 mils (254–305 um)
(Per manufacturer's data sheets for min/max thickness per coat.)
Thin Film Linings for Crude Oil (Sweet or Sour) Immersion Service 8.6
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same material.
White metal blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet
Total DFT: 10.0–12.0 mils (254–305 um)
(Per manufacturer's data sheets for min/max
thickness per coat.)
Coat, Generic By Max
Manufacturer Product Designation VOC (G/L)
Classification, DFT Svc Temp
FIRST COAT Carboline Phenoline 385 119 180°F (82°C)
Epoxy Thin Film Hempel Coatings (USA), Inc. Hempadur 85671 or 35900 320–0 *194°F (90°C)
International Interline 850 225 140°F (60°C)
International Devoe Devchem 253 213 200°F (93°C)
DFT as per
Jotun Paints Penguard Universal 240 112°F (44°C)
Manufacturer’s
Product Sheet Amercoat 90HS or
PPG 233-324 140°F (60°C)
Sigmaguard 720
Sherwin Williams Phenicon HS < 250 160°F (71°C)
Tnemec Series 61 Tneme-Liner 45 120°F (49°C)
Note: Stripe coat of welds and edges is required.
SECOND COAT Carboline Phenoline 385 119 180°F (82°C)
Epoxy Thin Film Hempel Coatings (USA), Inc. Hempadur 85671 or 35900 320–0 *194°F (90°C)
International Interline 850 225 140°F (60°C)
International Devoe Devchem 253 213 200°F (93°C)
DFT as per
Jotun Paints Penguard Universal 240 112°F (44°C)
Manufacturer’s
Product Sheet Amercoat 90HS or
PPG 233-324 140°F (60°C)
Sigmaguard 750
Sherwin Williams Phenicon HS < 250 160°F (71°C)
Tnemec Series 61 Tneme-Liner 45 120°F (49°C)
If seam sealant or putty is required, use any of the brands from the Acceptable Brands list:
Epoxy, Rivet and Seam Sealer (Spray or Trowel), Polysulfide Flexible Putty.
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
Sigma recommends that for temperatures above 140°F (60°C), the Phenguard system is applied in three 4 mil coats.
Note: Check final DFT with manufacturers product data sheet (PDS).
Check with Hempel Linings technical representative for service temperature
Thin Film Linings for Immersion Service
Thin Film Linings for Fuel (Low-Aromatic) Immersion Service
8.7
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same material.
White metal blast cleanliness.
DFT as per
Jotun Paints Tankguard Storage** 310 203°F (95°C)
Manufacturer’s
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
*Designates single coat application, low temperature cure and application, and fast cure.
Applied 20– 25 mils (508–625 µm) by plural component equipment.
** Certified for Aviation fuel storage as per EI-1541. Color to be cream or white.
DFT as per
Jotun Paints Tankguard Storage** 310 203°F (95°C)
Manufacturer’s
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
*Designates single coat application, low temperature cure and application, and fast cure.
Applied 20– 25 mils (508–625 µm) by plural component equipment.
** Certified for Aviation fuel storage as per EI-1541. Color to be cream or white
Thin Film Linings for Ethyl & Methyl Alcohol Immersion Service 8.11
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same material.
White metal blast cleanliness.
DO NOT USE seam sealer or putty in this service. For alternatives consult one of ETC's coating specialists.
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers
Amercoat 880 GF or
PPG 200 140°F (60°C)
Sigmashield 880 GF
Fast Clad 105 ER or
Sherwin Williams 0 140°F (60°C)
Dura-Plate UHS
Series 436 Perma-Shield
Tnemec 28 185°F 85°C)
FR
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
Note: The most efficient way is single coat thick film. Check manufacturer’s recommendations.
*Excluding 4500FS.
Thick Film Hempel Coatings (USA), Inc. Hempadur 35900 0 200°F (93°C)
International Interline 984 70 167°F (80°C)
Amercoat 880 GF or
PPG 200 140°F (60°C)
Sigmashiled 880 GF
Nova-Plate 325 or
Sherwin Williams 250 200°F (93°C)
Nova-Plate UHS
Series 436 Perma-
Tnemec 28 185°F (85°C)
Shield FR
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
Note: Many of these linings can be applied at one coat. Check manufacturer’s recommendations.
*Excluding 4500FS
Dura-Plate UHS or
Sherwin Williams 100 120°F (49°C)
Sherplate PW
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
Note: Many of these linings can be applied at one coat. Check manufacturer’s recommendations.
*Excluding 4500FS
Amercoat 880 GF or
PPG 200 140°F(60°C)
Sigmashield 880 GF
Sherwin Williams Fast Clad 105 ER or Dura-Plate UHS <100 140°F (60°C)
Tnemec Series 335 Tank Armor 11 185°F (85°C)
Note: Stripe coat of welds and edges highly recommended.
If seam sealant or putty is required, use any brands from the Acceptable Brands list:
Vinyl Ester, Rivet, and Seam Sealer (Trowel), Polysulfide Flexible Putty.
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
Note: Many of these linings can be applied at one coat. Check manufacturer’s recommendations.
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
Note 1: Many of these linings can be applied at one coat. Check manufacturer’s recommendations.
Note 2: These materials can be used in a two-coat system for abrasion resistant exterior buried pipe service.
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
Note: Many of these linings can be applied at one coat. Check manufacturer’s recommendations.
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
** Certified for Aviation fuel storage as per EI-1541. Color to be cream or white
Note 1: Many of these linings can be applied at one coat. Check manufacturer’s recommendations.
Note 2: Finished product storage tanks such as aviation fuel have color restrictions. Exposed color should be yellow or white.
*Excluding 4500FS
Coat, Generic
VOC By Max
Classification, Manufacturer Product Designation
(G/L) Svc Temp
DFT
SINGLE COAT Carboline Plasite 4550 Series 0 140°F (60°C)
Thick Film Hempel Coatings (USA), Inc. Hempadur 35900 0 200°F (93°C)
International Enviroline 376F60** or 405 Series 30–42 180°F (82C)
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
** Certified for Aviation fuel storage as per EI-1541. Color to be cream or white
Note 1: Many of these linings can be applied at one coat. Check manufacturer’s recommendations.
Note 2: Finished product storage tanks such as aviation fuel have color restrictions. Exposed color should be yellow or white.
*Excluding 4500FS
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
** Certified for Aviation fuel storage as per EI-1541. Color to be cream or white
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
*All materials must have passed steam out test protocol.
Note: Wet H2S service lining accepted brands are contained in COM-SU-5014.
They have undergone thorough testing prior to being accepted for this service.
High-Temperature/High-Pressure Lining Systems
Salt Water & Brine Service Linings Resistant to Temperature Gradients of
50°F (10°C) & Compatible with Cathodic Protection* 11.4
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same material.
White metal blast cleanliness.
Note: Wet H2S service lining accepted brands are contained in COM-SU-5014.
They have undergone thorough testing prior to being accepted for this service.
High-Temperature/High-Pressure Lining Systems
Salt Water & Brine High Temperature/High Pressure Service* Linings
Resistant to Temperatures to 180°F (82°C), Pressures of 1000 PSI (7 MPa) 11.4.2
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same materials.
White metal blast cleanliness.
Note: Wet H2S service lining accepted brands are contained in COM-SU-5014.
They have undergone thorough testing prior to being accepted for this service.
High-Temperature/High-Pressure Lining Systems
Produced Water Service Linings Resistant to Temperature Gradients of
50°F (10°C) & Compatible with Cathodic Protection* 11.5
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same material.
White metal blast cleanliness.
Note: Wet H2S service lining accepted brands are contained in COM-SU-5014.
They have undergone thorough testing prior to being accepted for this service.
High-Temperature/High-Pressure Lining Systems
Produced Water High Temperature/High Pressure Service Linings*
Resistant to Temperatures to 180°F (82°C), Pressures of 1000 PSI (7MPa) 11.5.2
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same material.
White metal blast cleanliness.
Note: Wet H2S service lining accepted brands are contained in COM-SU-5014.
They have undergone thorough testing prior to being accepted for this service.
High-Temperature/High-Pressure Lining Systems
Crude Oil Service (Sweet or Sour) Linings Resistant to Temperature Gradients
of 50°F (10°C) & Compatible with Cathodic Protection* 11.6
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same materials.
White metal blast cleanliness.
Note: Wet H2S service lining accepted brands are contained in COM-SU-5014.
They have undergone thorough testing prior to being accepted for this service.
High-Temperature/High-Pressure Lining Systems
Crude Oil (Sweet or Sour) High Temperature/High Pressure Service Linings*
Resistant to Temperatures to 180°F (82°C), Pressures of 1000 PSI (7MPa) 11.6.2
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same materials.
White metal blast cleanliness.
Note: Wet H2S service lining accepted brands are contained in COM-SU-5014.
They have undergone thorough testing prior to being accepted for this service.
Coatings Under Insulation
Under Insulation Thin Film Epoxy Coatings for Continuous or
Cyclic Carbon Steel Temperatures -50°F to 400°F (-46°C to 204°C) 12.1
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Use material from same
Near-white blast cleanliness. manufacturer.
Note: Materials that have >10% aluminum additives cannot be holiday tested because of the conductivity of the aluminum.
Coatings Under Insulation
Under Insulation Thin Film Epoxy Coatings for Continuous or
Cyclic Stainless Steel Temperatures -50°F to 400°F (-46°C to 204°C) 12.4
Surface Prep: SSPC-SP1/SP7 (NACE No. 4) (SA 3) Touch Up: Use material from same
Brush off blast cleaning/solvent wipe. manufacturer.
Note: Materials that have >10% aluminum additives cannot be holiday tested because of the conductivity of the aluminum.
Coatings Under Insulation
Under Insulation Thin Film Inorganic Coatings for Carbon Steel or
Stainless Steel Temperatures Above 400°F (204°C) 12.7
Surface Prep: Stainless Steel: SSPC-SP1/SP7 (NACE No. 4) Touch Up: Use material from same
(SA 3) Brush off blast cleaning/solvent wipe. manufacturer.
Carbon Steel: SSPC-SP1/SP10 (NACE No. 2)
(SA 2.5) Near-white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet
(Per manufacturer’s data sheets for min/max
Total DFT:
thicknesses per coat)
Inorganic Coating Hempel Coatings (USA), Inc. Versiline CUI 56990 391 1200°F (649°C)
Thin Film International Intertherm 751 CSA 420 750°F (399°C)
International Interbond 1202UPC 420 1202°F (650°C)
DFT as per
Manufacturer’s Product Jotun Jotatemp 1000 383 1200°F (649°C)
Sheet
PPG Industries Hi-Temp 1027 900U 420 1200°F (649°C)
Sherwin-Williams Heat-Flex 1200 375 1200°F (649°C)
Tnemec Series 1528 Endura-Heat DTM 416 1200°F (649°C)
TOPCOAT Carboline Thermaline Heat Shield 420 1200°F (649°C)
Dampney Company, Inc. Thurmalox 225HD 292 1000°F (538°C)
Inorganic Coating Hempel Coatings (USA), Inc. Versiline CUI 56990 391 1200°F (649°C)
Thin Film International Intertherm 751 CSA 420 750°F (399°C)
International Interbond 1202UPC 420 1202°F (538°C)
DFT as per
Manufacturer’s Product Jotun Jotatemp 1000 383 1200°F (649°C)
Sheet
PPG Industries Hi-Temp 1027 or 900U 420 1200°F (649°C)
Sherwin-Williams Heat-Flex 1200 375 1200°F (649°C)
Tnemec Series 1528 Endura-Heat DTM 416 1200°F (649°C)
Note: Materials that have >10% aluminum additives cannot be holiday tested because of the conductivity of the aluminum.
Coatings Under Insulation
Under Insulation Thin Film Coatings for Stainless Steel Temperatures
Cryogenic -298°F to 750°F (-183°C to 399°C) 12.8
Surface Prep: Stainless Steel: SSPC-SP1/SP7 (NACE No. 4) Touch Up: Use material from same manufacturer.
(SA 3) Brush off blast cleaning/solvent wipe.
Carbon Steel: SSPC-SP1/SP10 (NACE No. 2)
(SA 2.5) Near-white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet
(Per manufacturer’s data sheets for min/max
Total DFT:
thicknesses per coat)
Organic / Inorganic Hempel Coatings (USA), Inc. Versiline CUI 56990 391 1200°F (649°C)
Coating - Thin Film
International Intertherm 751 CSA 420 750°F (399°C)
International Interbond 1202UPC 390 400°F (205°C)
Jotun Jotatemp 1000 383 1200°F (649°C)
DFT as per
Manufacturer’s PPG Hi-Temp 1027 or 900U 420 1200°F (649°C)
Product Sheet
Sherwin-Williams Heat-Flex 1200 375 1200°F (649°C)
Tnemec Series 1528 Endura-Heat DTM 416 1200°F (649°C)
TOPCOAT Carboline Thermaline Heat Shield 420 1200°F (649°C)
Dampney Thurmalox 225HD 292 1000°F (538°C)
Organic / Inorganic Hempel Coatings (USA), Inc. Versiline CUI 56990 391 1200°F (649°C)
Coating - Thin Film
International Intertherm 751 CSA 420 750°F (399°C)
International Interbond 1202UPC 390 400°F (205°C)
Jotun Jotatemp 1000 383 1200°F (649°C)
DFT as per
Manufacturer’s PPG Hi-Temp 1027 or 900U 420 1200°F (649°C)
Product Sheet
Sherwin-Williams Heat-Flex 1200 375 1200°F (649°C)
Tnemec Series 1528 Endura-Heat DTM 416 1200°F (649°C)
Note: Materials that have >10% aluminum additives cannot be holiday tested because of the conductivity of the aluminum.
Seam Sealers & Putties
Top materials are sprayable and the bottom materials are trowel applied.
Seam Sealers & Putties
- The product above has been tested by Indonesian Institute of Science (LIPI) based on qualification test requirement for underground
coating. Other coating except this product can be used after qualified testing performed by qualified organization and approved by
Owner.
Volatile Organic Compound (VOC) limit may vary by location. Check local standards for current VOC limits.
Consult manufacturer's product data sheets for specific details about applying any coating.
Underground Coating
Ceramic Epoxy coating for Underground Piping/Pipeline,
Service temperature < 356 F (180 C) for continuous operation 14.2
Touch Up: refer to manufacturer’s product sheet for minor and
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) major repair.
Near-white blast cleanliness.
Anchor Pattern: as per manufacturer’s product sheet
Total DFT: as per manufacturer’s product sheet
BASE
Epoxy Novolac
Atometal Atometal AMC-1 No VOC 446°F (230°C)
DFT as per
Manufacturer’s
Product Sheet Contain two part of base (Part A) and hardener (Part B). Note [1]
- The product above have been tested by Indonesian Institute of Science (LIPI) based on qualification test requirement for
underground coating. Other coating except this product can be used after qualified testing performed by qualified organization and
approved by Owner.
Concrete Linings
Lining Systems for Concrete: Service Temperatures < 140°F (60°C),
Mild/Moderate Physical Abuse, Intermittent & Continuous Exposure 20.1
Surface Prep: Follow manufacturer’s recommendation. Touch Up: Manufacturer’s Recommendation.
Anchor Pattern: Not applicable.
REINFORCING: Continuous Exposure (Use a laminate–or textile-reinforced system to resist physical abuse and for immersion
service. Review the resin selection (probably polyester, epoxy, or modified urethane) with the coating manufacturer to ensure it is
resistant to the corrosive media.); Intermittent Exposure (Use a laminate- or textile-reinforced system. Review the resin selection
(probably polyester, epoxy, or modified urethane resin) with the coating manufacturer to ensure it is resistant to the corrosive
media. Depending on the type of physical abuse, a flake-reinforced system might be used on the advice of a coating specialist or
manufacturer.);
GENERAL (Ask the coating manufacturer to recommend reinforcing material (aggregate, mortar topping, chopped glass, or glass
mat) not only to withstand moderate physical abuse, but also, where necessary, to reduce the probability of cracks developing in
the coating and allowing product to leak. Whenever a concrete containment structure cracks, it moves slightly, creating localized
stresses in the coating that often cause cracks.) In some cases, additional coats of material may be necessary to prepare the
concrete surface for the coating system.