Lecture 3 - 227
Lecture 3 - 227
Engineering Materials
Lecture 3
The structure of crystalline solids
• When do material properties vary with the sample (i.e., part) orientation?
2
Atomic arrangement: Ordered vs disordered
Crystalline: Atoms are positioned in a repetitive 3D pattern over a large atomic distances, ‘long-
range order’ (metals, alloys, ceramics & some polymers).
o Single crystals, atoms are organised in a repeating or periodic array over entire extend of
the material.
4
Polycrystalline materials
o Polycrystalline materials: comprised of many small crystals or grains. There exist
atomic mismatch within the regions where the grains meet. These regions are called
grain boundaries.
Formation of polycrystalline structures
As a metal cools from the molten state and begins to solidify, individual crystals
nucleate at random positions and orientations throughout the liquid. These
crystals grow and finally interfere with each other at grain boundary
5
Why do atoms assemble into ordered structures (crystals) ?
Energy of bond
Energy of bond
6
Crystal structures
Atomic hard-sphere model: Atoms are hard spheres with well-defined radii. The shortest distance
between two like atoms is one diameter of the hard sphere.
A crystalline structure can be also considered as a lattice, a 3D array of points coinciding with atom
positions (or sphere centers).
7
Unit cell
• The unit cell is a structural unit or building block that can describe the crystal structure.
Repetition of the unit cell generates the entire crystal.
• Small groups of atoms form a repetitive pattern
SC 9
Packing efficiency
The packing efficiency is the fraction of the crystal (or unit cell) occupied by atoms.
How do the two arrangements compare for efficient use of space?
4R
4R
4R 4R
4R
Square array Close-packed (hexagonal) array occupy 15% less space
Close–packing leads to more energetically stable structures
3D arrangement:
HCP FCC 10
Coordination number
11
Face-Centred Cubic (FCC) structure
Atoms are located at each of the corners and the centres of all the faces of cubic unit cell
(Cu, Al, Ag, Au etc.)
R
a
Unit cell length: 𝑎2 + 𝑎2 = (4𝑅)2 a cube edge length and R the atomic radius
𝒂 = 𝟐𝑹 𝟐
𝑁𝑓 𝑁𝑐 where Ni number of interior atoms,
Number of atoms per unit cell: 𝑁 = 𝑁𝑖 + +
2 8 Nf number of face atoms,
𝟔 𝟖 Nc number of corner atoms,
N= 0 + + =4
𝟐 𝟖
Atomic Packing Factor, APF, (or packing efficiency), the fraction of atom volume in the unit cell. It is
usually represented by a percentage or volume fraction.
16 3
𝑉𝑎 𝜋𝑅 𝜋
𝐴𝑃𝐹 = = 3 = = 𝟎. 𝟕𝟒 maximum possible packing factor of hard spheres
𝑉𝑐 3
16𝑅 2 3 2 13
Body-Centred Cubic (BCC) structure
Atoms are located at all eight corners and a single atom at the cube centre (Cr, 𝛂-Fe, Mo, Ta etc.)
𝑎 = 4𝑅/ 3
Number of atoms per unit cell: a
N= 1+ +
0 8
=2 R
2 8
Atoms are situated only at the corners of a cube centre (only Po)
4 3
Volume of atoms in SC unit cell: 𝑉𝑎 = 𝜋𝑅
3
𝑉𝑎
Atomic Packing Factor for SC crystal: 𝐴𝑃𝐹 = = 0.52
𝑉𝑐
15
Hexagonal Closed-Packed (HCP) structure
The 1st layer (Layer A) is single layer of close-packed spheres where six
atoms form a regular hexagon, surrounding one atom in center. The 2nd
layer (Layer B), single layer of close-packed spheres, is nesting over the
depressions formed in the 1st layer. The 3rd layer (Layer A) is placed
directly above the atoms in the 1st layer.
Common metallic crystal structure: Cd, Mg, Co, Zn, 𝛂-Ti etc.
2 12
Number of atoms per unit cell: N= 3+ + =6
2 6
16
16
Density computations
The theoretical density of a crystalline material can be expressed as
Mass of an Atom, M: Atomic Weight, A, is given in the Periodic Table in [g/mol] in order to convert to SI
mass [grams] for a single atom:
𝐴
𝑀=
𝑁𝐴
where NA is Avogadro’s number (6.022 x 1023 atoms/mol)
𝑁𝐴
Theoretical density of a crystalline material is 𝜌= [g/cm3] SI unit [kg/m3]
𝑉𝐶 𝑁𝐴
17
Numerical problem
A certain element, X, crystallises in a FCC cubic unit cell of dimension a = 405 pm. The density is 𝝆 = 2.71 g
cm-3. Avogadro’s number, NA, is equal to 6.022 x 1023 mol-1. What is the element?
𝑵𝑨
𝝆=
𝑽𝑪 𝑵𝑨
1) An FCC unit cell contains 4 atoms of element X.
18
Densities of material classes
In general
metals> ceramics> polymers
Why?
20 Platinum *GFRE, CFRE, & AFRE are Glass,
Gold, W
Metals have... Tantalum Carbon, & Aramid Fiber-Reinforced
Epoxy composites (values based on
• close-packing 60% volume fraction of aligned fibers
(metallic bonding) 10 Silver, Mo in an epoxy matrix).
Cu,Ni
• often large atomic masses Steels
Tin, Zinc
Zirconia
(g/cm 3)
5
Ceramics have... Titanium
4 Al oxide
Diamond
• less dense packing 3 Si nitride
Aluminum Glass -soda Glass fibers
• often lighter elements Concrete
PTFE
2 Silicon GFRE*
Magnesium Carbon fibers
G raphite CFRE *
Polymers have... Silicone Aramid fibers
PVC AFRE *
PET
• low packing density 1 PC
HDPE, PS
(often amorphous) PP, LDPE
• lighter elements (C,H,O)
0.5
Wood
0.4
Composites have...
0.3
• intermediate values
19
Polymorphism
• Examples:
• Carbon: graphite is the stable polymorph at ambient conditions, whereas
diamond is formed at extremely high pressures.
• Pure iron: BCC crystal structure at room temperature and FCC at 912ᵒC
20
Crystal systems
21
Point coordinates
z
111 Point coordinates for unit cell center are
c
a/2, b/2, c/2 ½½½
000
y
a b
Point coordinates for unit cell corner are
x 111
22
Example
23
Crystallographic directions
z Algorithm
1. Vector repositioned (if necessary) to pass through origin.
2. Read off projections in terms of unit cell dimensions a, b, and c
3. Adjust to smallest integer values
4. Enclose in square brackets, no commas
y
[u v w]
25
Crystallographic planes
26
Crystallographic planes (cont.)
• Algorithm
1. Read off intercepts of plane with axes in terms of a, b, c (the plane should not
pass from the origin; if so, select another origin)
2. Take reciprocals of intercepts
3. Reduce to smallest integer values
4. Enclose in parentheses, no commas i.e., (h k l)
27
Crystallographic planes: Example
z
example a b c
1. Intercepts
c
1 1
2. Reciprocals 1/1 1/1 1/
1 1 0
3. Reduction 1 1 0 y
a b
4. Miller Indices (1 1 0)
x
z
example a b c
1. Intercepts 1/2 c
2. Reciprocals 1/½ 1/ 1/
2 0 0
3. Reduction 1 0 0
y
4. Miller Indices (1 0 0) a b
x
28
Crystallographic planes: Example (cont.)
z
example a b c
1. Intercepts
c
1/2 1 3/4 •
2. Reciprocals 1/½ 1/1 1/¾
2 1 4/3 • y
•
3. Reduction 6 3 4 a b
4. Miller Indices (6 3 4) x
Family of Planes {h kl }
e.g.: {100} = (100), (010), (001), (100), (010), (0 0 1)
29
Planar density of (1 0 0) Iron
Solution: At T < 912C iron has the BCC structure.
2D repeat unit
(100) 4 3
a= R
3
reflections must
be in phase for
extra a detectable signal
distance Order of reflection
travelled X-ray
by wave “2” spacing intensity n
d between d = 2 sin
planes (from c
detector)
Measurement of critical angle, c, allows computation c
of planar spacing, d. 31
X-ray diffraction pattern
Diffraction pattern for polycrystalline α-iron (BCC)
z
(1 1 0) c
z z
Intensity (relative)
c (2 1 1) c
y
a b
y x y
a b a
(2 0 0) b
x x
Diffraction angle 2
32