ME 3491 THEORY OF MACHINES LTPC 3003

COURSE OBJECTIVES:
1. To study the basic components of mechanisms, analyzing the assembly with respect to the
displacement, velocity, and acceleration at any point in a link of a mechanism and design cam
mechanisms for specified output motions.
2. To study the basic concepts of toothed gearing and kinematics of gear trains
3. To Analyzing the effects of friction in machine elements
4. To Analyzing the force-motion relationship in components subjected to external forces and
analyzing of standard mechanisms.
5. To Analyzing the undesirable effects of unbalances resulting from prescribed motions in
mechanism and the effect of dynamics of undesirable vibrations.
UNIT – I KINEMATICS OF MECHANISMS 9
Mechanisms – Terminology and definitions – kinematics inversions of 4 bar and slide crank
chain – kinematics analysis in simple mechanisms – velocity and acceleration polygons–
Analytical methods – computer approach – cams – classifications – displacement diagrams -
layout of plate cam profiles – derivatives of followers motion – circular arc and tangent cams.
UNIT – II GEARS AND GEAR TRAINS 9
Spur gear – law of toothed gearing – involute gearing – Interchangeable gears – Gear tooth
action interference and undercutting – nonstandard teeth – gear trains – parallel axis gears trains
– epicyclic gear trains –automotive transmission gear trains.
UNIT – III FRICTION IN MACHINE ELEMENTS 9
Surface contacts – Sliding and Rolling friction – Friction drives – Friction in screw threads –
Bearings and lubrication – Friction clutches – Belt and rope drives – Friction aspects in brakes–
Friction in vehicle propulsion and braking.
UNIT – IV FORCE ANALYSIS 9
Applied and Constrained Forces – Free body diagrams – static Equilibrium conditions – Two,
Three and four members – Static Force analysis in simple machine members – Dynamic Force
Analysis – Inertia Forces and Inertia Torque – D’Alembert’s principle – superposition principle
– dynamic Force Analysis in simple machine members
UNIT – V BALANCING AND VIBRATION 9
Static and Dynamic balancing – Balancing of revolving and reciprocating masses – Balancing
machines –free vibrations – Equations of motion – natural Frequency – Damped Vibration –
bending critical speed of simple shaft – Torsional vibration – Forced vibration – harmonic
Forcing – Vibration isolation. (Gyroscopic principles)
TOTAL: 45 PERIODS
OUTCOMES: At the end of the course the students would be able to
1. Discuss the basics of mechanism.
2. Solve problems on gears and gear trains.
3. Examine friction in machine elements.
4. Calculate static and dynamic forces of mechanisms.
5. Calculate the balancing masses and their locations of reciprocating and rotating masses.
Computing the frequency of free vibration, forced vibration and damping coefficient.

TEXT BOOKS:
1. Uicker, J.J., Pennock G.R and Shigley, J.E., “Theory of Machines and Mechanisms”, Oxford
University
Press, 2017.
2. Ramamurthi. V, “Mechanics of Machines”, Narosa Publishing House, 3rd edition 2019.

REFERENCES:
1. Amitabha Ghosh and Asok Kumar Mallik, “Theory of Mechanisms and Machines”, Affiliated
East-West Pvt. Ltd., 1988.
2. Rao.J.S. and Dukkipati.R.V. “Mechanism and Machine Theory”, New Age International Pvt.
Ltd., 2nd
edition,2014.
3. Rattan, S.S, “Theory of Machines”, McGraw-Hill Education Pvt. Ltd., 5th edition 2019.
4. Robert L. Norton, Kinematics and Dynamics of Machinery, Tata McGraw-Hill, 2013.
5. Wilson and Sadler, Kinematics and Dynamics of Machinery, Pearson, 2008.
 CO-PO MAPPING
GE 3251 ENGINEERING GRAPHICS

COURSE OUTCOMES:
On successful completion of this course, the student will be able to
CO1: Use BIS conventions and specifications for engineering drawing.
CO2: Construct the conic curves, involutes and cycloid.
CO3: Solve practical problems involving projection of lines.
CO4: Draw the orthographic, isometric and perspective projections of simple solids.
CO5: Draw the development of simple solids.

CO PO PSO
PO PO PO PO PO1 PSO PSO PSO
C201 PO2 PO4 PO5 PO7 PO9 PO10 PO12
1 3 6 8 1 1 2 3
C201.1 3 1 2 2 3 2 2 2

C201.2 3 1 2 2 3 2 2 2

C201.3 3 1 2 2 3 2 2 2

C201.4 3 1 2 2 3 2 2 2

C201.5 3 1 2 2 3 2 2 2
NO OF CO
PO 5 5 5 5 5 5 5 5
MAPPING
AVERAGE 3 1 2 2 3 2 2 2

ROUND
3 1 2 2 3 2 2 2
AVERAGE

ME 3493 MANUFACTURING TECHNOLOGY

 COURSE OUTCOMES

CO1: Apply the mechanism of metal removal process and to identify the factors involved in
improving machinability.
CO2: Describe the constructional and operational features of centre lathe and other special
purpose lathes
CO3. Describe the constructional and operational features of reciprocating machine tools.
CO4: Apply the constructional features and working principles of CNC machine tools.
CO5: Demonstrate the Program CNC machine tools through planning, writing codes and setting
up CNC machine tools to manufacture a given component
.

ME3493 MANUFACTURING TECHNOLOGY LTPC3003

COURSE OBJECTIVES:
1 To study the concepts and basic mechanics of metal cutting and the factors affecting
machinability
2 To learn working of basic and advanced turning machines.
3 To teach the basics of machine tools with reciprocating and rotating motions and abrasive
finishing processes.
4 To study the basic concepts of CNC of machine tools and constructional features of CNC.
5 To learn the basics of CNC programming concepts to develop the part programme for Machine
centre and turning centre
UNIT – I MECHANICS OF METAL CUTTING 9

Mechanics of chip formation, forces in machining, Types of chip, cutting tools – single point
cutting tool nomenclature, orthogonal and oblique metal cutting, thermal aspects, cutting tool
materials, tool wear, tool life, surface finish, cutting fluids and Machinability.

UNIT – II TURNING MACHINES 9

Centre lathe, constructional features, specification, operations – taper turning methods, thread
cutting methods, special attachments, surface roughness in turning, machining time and power
estimation. Special lathes - Capstan and turret lathes- tool layout – automatic lathes: semi-
automatic – single spindle: Swiss type, automatic screw type – multi spindle

UNIT – III RECIPROCATING MACHINE TOOLS 9

Reciprocating machine tools: shaper, planer, slotter: Types and operations- Hole making:
Drilling, reaming, boring, tapping, type of milling operations-attachments- types of milling
cutters– machining time calculation - Gear cutting, gear hobbing and gear shaping – gear
finishing methods Abrasive processes: grinding wheel – specifications and selection, types of
grinding process – cylindrical grinding, surface grinding, centreless grinding, internal grinding -
micro finishing methods

UNIT – IV CNC MACHINES 9

Computer Numerical Control (CNC) machine tools, constructional details, special features –
Drives, Recirculating ball screws, tool changers; CNC Control systems – Open/closed, point-to-
point/continuous - Turning and machining centres – Work holding methods in Turning and
machining centres, Coolant systems, Safety features.

UNIT – V PROGRAMMING OF CNC MACHINE TOOLS 9

Coordinates, axis and motion, Absolute vs Incremental, Interpolators, Polar coordinates,
Program planning, G and M codes, Manual part programming for CNC machining centers and
Turning centers – Fixed cycles, Loops and subroutines, Setting up a CNC machine for
machining.

TOTAL 45 PERIODS

OUTCOMES:
At the end of the course the students would be able to
1. Apply the mechanism of metal removal process and to identify the factors involved in
improving machinability.
2. Describe the constructional and operational features of centre lathe and other special purpose
lathes.
3. Describe the constructional and operational features of reciprocating machine tools.
4. Apply the constructional features and working principles of CNC machine tools.
5. Demonstrate the Program CNC machine tools through planning, writing codes and setting up
CNC machine tools to manufacture a given component.
TEXT BOOKS:
1. Kalpakjian. S, “Manufacturing Engineering and Technology”, Pearson Education India,7th
Edition, 2018.
2. Michael Fitzpatrick, Machining and CNC Technology, McGraw-Hill Education; 4th
edition, 2018.
REFERENCES:
1. Roy. A. Lindberg, Processes and materials of manufacture, PHI / Pearson education, 2006.
2. Geofrey Boothroyd, “Fundamentals of Metal Machining and Machine Tools”, McGraw Hill,
1984.
3. Rao. P.N “Manufacturing Technology,” Metal Cutting and Machine Tools, Tata McGraw-
Hill, New Delhi,
2009.
4. A. B. Chattopadhyay, Machining and Machine Tools, Wiley, 2nd edition, 2017.
5. Peter Smid, CNC Programming Handbook, Industrial Press Inc.;Third edition, 2007.

COURSE OUTCOMES
 GE 3251 ENGINEERING GRAPHICS

COURSE OUTCOMES:
On successful completion of this course, the student will be able to
CO1: Use BIS conventions and specifications for engineering drawing.
CO2: Construct the conic curves, involutes and cycloid.
CO3: Solve practical problems involving projection of lines.
CO4: Draw the orthographic, isometric and perspective projections of simple solids.
CO5: Draw the development of simple solids.