Thermal Energy Consumption KPI
Utility Description 1 2 3 4 5
Production in(Kg)
Steam Consumption in (Kg) 2833.43 4623.3 5139.04 9238 4277.8
Saponification
Thermal Consumption (Kg/Kg)
Target(Kg/Kg)
Production in(Kg)
Steam Consumption in (Kg)
Silcate
Thermal Consumption (Kg/Kg)
Target(Kg/Kg)
84
164 0.63585
232
188
166
160 generator fuel consumption
190 Date 1 2 3
231 Consumption 534.114 1042.794 1475.172
199
135 Date 16 17 18
130 Consumption
125
nergy Consumption KPI
Date
6 7 8 9 10 11 12 13 14 15
8750.26 13216 17170 10366.7 2808 2685 20965.8
0 0 0
4 5 6 7 8 9 10 11 12 13
1195.398 1055.511 1017.36 1208.115 1468.8135 1265.3415 858.3975 826.605 794.8125
19 20 21 22 23 24 25 26 27 28
16 17 18 19 20 21 22 23 24 25
0 0 0 0 0 0 0 0 0 0
14 15
Fuel
Consumpt
Generator ion
29 30 AY
AG
26 27 28 29 30 31
0 0 0 0 0 0
Machine
Current Running Hr Left Hr for Minor service
Generator 5784 815
week
39 40 41
Utility Description
Running Hr 0
Fuel Consumption
Generator 800 in (Litter) 200
KBI
Fuel Consumption
(Litter/Hr) 0 0 0
Target(Litter/Hr)
39 40 41
Utility Description
Running Hr 0
Fuel Consumption
Generator 145 in (Litter) 200
KBI
Fuel Consumption
(Litter/Hr) 0 0 0
Target(Litter/Hr)
Machine
Current Running Hr Left Hr for Major service
Generator 5191 1602
Generator 800 KVA
815
5784
Current Running Hr Left Hr for Minor service
42
42
Generator 145 KVA
1602
5191
Current Running Hr
Left Hr for Major service
Utility Machine
Atlas Copco Air Compressor
AJAX chiller
AY Boiler
Generator 250 KVA
Saponification Chiller
Both Site Utility MRP Chiller (Q2)
Plants SLB Chiller
China Chiller(Q2)
AG Boiler(Q2)
Generator 800 KVA
Generator 145 KVA
Kaeser Air Compressor
PM TARGET ACTUAL PM Done
100% 100.0%
100% 100.0%
100% 100.0%
100% 100.0%
100% 100.0%
100% 100.0%
100% 100.0%
100% 100.0%
100% 100.0%
100% 100.0%
100% 100.0%
100% 0.0%
91.67
Machine
Suction pressure standared Descharge pressure standared
AJAX 50 50 305 300
MRP(Plodder 50 50 301 300
MRP(Wrapping)
CHINA(Plodder) 50 50 250 300
CHINA(Mixer)
SLB
Saponification 50 50 302 300
Outlet Temp… standared
20 19.5
13.5 14
-10
15 15
13 15
C
Boiler Water Quality
Total Hardeness standared( max)
B1 Raw Water 180
B2 Raw Water 110 180
B3 Raw Water 180
B1 feed water 0.2
B2 feed water 0.5 0.2
B3 feed water 0.2
B1 water
B2 water
B3 water
Raw Water Hardness Raw Water Conducti
180 300
160
140 250
120 200
100
150
80
60 100
40 50
20
0
0 B1 Raw Water B2 Raw Water
B1 Raw Water B2 Raw Water B3 Raw Water
Conductivity Standared(
Total Hardeness standared( max)
Feed Water Cond
250
Feed Water PH
200 10
8
150
6
100
4
50 2
0
0 B1 feed water B2 feed water
B1 feed water B2 feed water B3 feed water
PH Standared( Max)
Conductivity Standared( Max)
Boiler Water Quality
Conductivity Standared( Max) PH Standared( Max)
300 7.5
230 300 7.2 7.5
300 7.5
100 10
230 100 7.5 10
100 10
6000 12
2456 6000 11.5 12
6000 12
Raw Water Conductivity Raw Water PH
7.5
7.4
7.3
7.2
7.1
B1 Raw Water B2 Raw Water B3 Raw Water 7
B1 Raw Water B2 Raw Water B3 Raw Water
Conductivity Standared( Max) PH Standared( Max)
Feed Water PH Boiler Water Cond...
6000
5000
4000
3000
2000
1000
0
B1 feed water B2 feed water B3 feed water B1 water B2 water B3 water
PH Standared( Max) Conductivity Standared( Max)
Boiler Water PH
12
11.6
11.2
B1 water B2 water B3 water
PH Standared( Max)
Feed Water Hardness
0.5
0.45
0.4
0.35
0.3
0.25
0.2
0.15
0.1
0.05
0
B1 feed water B2 feed water B3 feed water
Total Hardeness standared( max)
Machine Machine
Current Running Hr Left Hr for Minor service
Compressor 24061 1122 Compressor
Atlas Copco Air Compressor Kaeser Air Compress
1122
359
24061
16,928
Current Running Hr Left Hr for Minor service Current Running Hr Left Hr for Min
Current Running Hr Left Hr for Minor service
16,928 359
aeser Air Compressor
359
16,928
nt Running Hr Left Hr for Minor service
# Project Name Description
Relocation of the Air
Atlas Copco Air
1 Compressor from Laundry unit
Compressor Relocation
to boiler Room
Implementation of Oxygen
AY Boiler Dosing
2 scavenger and anti scale
system
dosing system.
Implementation of Oxygen
AG Boiler Dosing
3 scavenger and anti scale
system
dosing system.
AG Boiler Room
5 Boiler room extension in front
Extension
of boiler 1 burner
Status
3 meter hieght HCB
partition has been
done
360,000 ETB budget
has been approved
and now a PO has
been created to
purchase the dosing
pump.
We already installed
the oxygen scavenjer
dosing and to install
anti scale dosing PR
has been created for
NRV, it will be bought
this week.
Boiler room extension
civil work done
including plasstering
generator fuel consumption
Date 1 2 3 4
Consumption 1081.49 636.17 1208.7
Date 16 17 18 19
Consumption
3.14*0.45*0.45* 1
Generator Fuel Consumption
AY 1400 Litter
AG 800 Litter
5 6 7 8 9 10 11 12 13 14
636.17 788.85 788.85 1017.88 451.68 1062.43 1017.88
20 21 22 23 24 25 26 27 28 29
1024.24 839.75 496.21 750.68 1208.73 572.56 827.02
Fuel Consumption
1400 Litter
800 Litter
15
30
795.22
