CONTENTS

1. Contents ········································································································································ 1

2. Safety warning ································································································································ 2

3. Machine description ······················································································································· 3

4. Technical parameters table ··············································································································· 4

5. Installation instruction ····················································································································· 5

6. Panel function instruction ················································································································ 7

7. Welding parameter recommendation ································································································· 9

8. Notes or prevention measures ·········································································································· 11

9. Questions to be run into during welding ···························································································· 12

10. Maintenance ································································································································· 12

11. Daily checking ······························································································································· 13

12. Earlier checking diagram for the abnormal ······················································································· 15

13. Regular maintenance ····················································································································· 17

14. Troubleshooting and fault finding ···································································································· 18

OWNER’S MANUAL -1-

SAFETY WARNING
On the process of welding or cutting, there will be possibility of injury, so please take protection

into consideration during operation. For more details please review the Operator Safety Guide,

which complies with the preventive requirements of the manufacturer.

Electric shock——May lead to death ！！

 Set the earth fitting according to applying standard.

 Forbidden to touch the bare electric parts and electrode with uncovered skin, wet gloves or clothes.

 Make sure you are insulated from the ground and the workshop.

 Make sure you are in safe position.

Gases and fumes——May be harmful to health!

 Keep your head out of the gases and fumes.

 When arc welding, ventilators or air extractors should be used to avoid breathing gases.

Arc rays——Harmful to your eyes, burn your skin.

 Wear suitable protective mask, light filter and protective garment to protect eyes and body.

 Prepare suitable protective mask or curtain to protect looker-on.

Fire

 Welding spark may cause fire, make sure there is no tinder stuff around the welding area.

Noise——Excessive noises will be harmful to hearing.

 Use ear protector or others means to protect ear.

 Warn looker-on that noise is harmful to hearing.

Malfunction——When trouble happens, contact with authorized professionals.

 If trouble happens during installation and operation, please follow this manual instruction to check up.

 If you fail to fully understand the manual, or fail to solve the problem with the instruction, you should contact the

suppliers or the service center for professional help.

WARNING！
Precautions against toppling over；Warning against the use of welding power source for pipe

！！
thawing；Creepage-protecting switch should be added when using the machine！

OWNER’S MANUAL -2-

MACHINE DESCRIPTION

MIG200G CO2 gas shielded welding machines of our company are inverter welding machines manufactured by our

company applying most advanced inversion technology in the world.

Their principle is to commutate the power frequency of 50Hz/60Hz into direct current, and then utilize the high-power

device IGBT to invert it into high frequency (15 KHz/16KHz), then perform voltage-drop and commutate, and output

high-power D.C power supply via Pulse Width Modulation (PWM). Since the switch power inversion technology is

adopted, the weight and volume of the welding machine is brought down greatly with a conversion efficiency increase of

more than 30%. Characteristic: stable wire feed rate, little splatter, portable, energy-saving, low electromagnetic noise.

The CO2 gas shielded welding machine of our company is equipped with unique electronic reactor circuit, precisely

controlling the short-circuiting transfer and mixed transfer of welding, producing excellent welding characteristic.

Compared with silicon controlled welding machine and welder with taps, our products have the following merits: stable

wire feed rate, portable, energy-saving, electromagnetic noise free. Besides, our products have merits such as electric

network fluctuation self-compensation function, little splatter, good arc starting, deep welding pool, high duty cycle etc.

This equipment can be applicable in large-scale plants such as shipyards, steel structure plants etc. featuring high

efficiency and energy-saving.

The CO2 gas shielded welding machine of our company has function of ending arc On/Off. Arc starting current and ending

arc current can be adjusted separately, being very applicable for automatic welding. This machine is most suitable for the

welding of mild steel, alloy steel and stainless steel.

Thank your for choosing our products. Please feel free to propose your valuable suggestions; we will make efforts to

perfect our products and service.

WARNING！

The machine is mainly used in industry. It will produce radio wave, so the worker should make

fully preparation for protection.

OWNER’S MANUAL -3-

TECHNICAL PARAMETERS TABLE

Type
MIG 200G
Item

1 phase
Power voltage (V)
AC220V15%
Frequency (Hz) 50/60
Rated input current (A) 37.5

No-load voltage(V) 60

MIG: 40-200
Output current adjustment (A)
MMA: 30-165

Output voltage (V) 24

Duty cycle (%) 60

Power factor 0.73

Efficiency (%) 80

Wire feed speed (m/min) 3-13

Post flow time (S) 1.0±0.5

Welding-wire diameter (mm) 0.8/1.0

Insulation grade F

Housing protection grade IP21

Welding thickness (mm) More than 0.8

2
Output cable (mm ) More than 30

Weight (kg) 20

Overall dimension (mm) 467×243×447

OWNER’S MANUAL -4-

INSTALLATION INSTRUCTION

1） Connect the main circuit cable of the wire feeder to the corresponding output end of the machine, and fasten with

bolts.

2） Connect the plug of the control circuit 6-core cable of the wire feeder to the corresponding interface of the machine

and lock.

3） Connect the plug of earth wire to the corresponding output end of the machine, and fasten with bolts.

4） Install the CO2 gas meter on the gas cylinder; connect the trachea of the wire feeder to the CO2 gas meter tightly.

5） Plug the welding gun to the welding gun output socket of the wire feeder and rotate 45°clockwise. Tighten the welding

gun fastening screws with in turn spanner so as that the welding gun contacts with the wire feeder output socket

reliably. Connect the controller plug and the gas connection to the wire feeder.

6） Install the wire reel loaded with welding wire on the shaft bracket of the wire feeder, select different wire feeding

groove according to the welding wire diameter.

7） Loosen the pressure arm, feed the welding wire into wire feeding pipe through gadget wheel and groove. Press the

pressure arm so that the wire pressing wheel presses the welding wire tightly to prevent the welding wire from sliding.

Do not push the pressure arm too hard; prevent the welding wire from deformation and interfering with wire feeding.

The welding wire roll rotates clockwise to loosen the welding wire. In order to prevent the leading end of wire reel from

loosening, it is generally fixed to the fixing hole of the wire reel. Cut off this part of welding wire to prevent the winding

welding wire from getting struck during normal operation.、

8） Explanation to the polarity conversion: this machine has the polarity conversion function. When use solid wire in work,

polarity conversion quick-plug on panel should be connected to positive output terminal.

When use self shielded flux-cored welding wire, the above said quick-plug should be connected to negative output

terminal, the workpiece connected to positive output terminal.

9） This procedure shall be operated by electrician!

Connect proper power cord to the distribution box with corresponding capacity according to the input voltage and

current of the welding machine (See technical parameter table). Do not connect to the inappropriate voltage and

make sure that the difference of power supply is within permitted range.
OWNER’S MANUAL -5-
Explanatory drawing for Installation of MIG 200G:

Power supply
1phase~AC220V CO2 meter

Gas
Cylinder

Connect
to ground

Earth clamp

Welding gun
workpiece

OWNER’S MANUAL -6-

PANEL FUNCTION INSTRUCTION

1. Change-over switch

1） Welding diameter change-over switch: When welding wires of different diameter are used, the switch shall be in

the corresponding position correctly.

2） ARC/MIG changeover switch: change the welding station from ARC to MIG by turning the switch.

2. Adjusting knob

1） Welding voltage adjustment: this knob is used to adjust the output voltage.

2） Welding current adjustment: this knob is used to adjust the output current.

3） Arc trait adjustment: The softness and hardness level of the electric arc can be adjusted to achieve best welding

effect. When the current is small, the electric arc shall be hard to reduce arc interruption. When large current, the

electric arc shall be soft so as to reduce splatter.

OWNER’S MANUAL -7- YF-20M A0

PANEL FUNCTION INSTRUCTION

MIG 200 Front Panel Instruction:

1 current meter
2 voltage meter
3 wire diameter selection
4 ARC/MIG changeover switch
5 abnormal indicator
6 power switch

7 arc trait adjustment

8 crater/arc current adjustment

9 positive output terminal

10 negative output terminal
11 polarity conversion socket
12 torch connector
13 welding voltage adjustment

OWNER’S MANUAL -8- YF-20M A0

WELDING PARAMETER RECOMMENDATION
The values listed in the following table are the general specification values under standard condition.

Plate Wire Welding Wire Gas flow

Interval Current Voltage
thickness diameter speed extension ra t e
(m m ) （A） （V）
（mm） (m m ) (cm/min) (m m ) (L/min)

0 .8 0.8,0.9 0 60～70 16～16.5 50～60 10 10

1 .0 0.8,0.9 0 75～85 17～17.5 50～60 10 10～15

1 .2 0.8,0.9 0 80～90 16～16.5 50～60 10 10～15

1 .6 0.8,0.9 0 95～105 17～18 45～50 10 10～15

0～0.5 110～120 18～19 45～50 10～15

Low welding speed

2 .0 1.0,1.2 10

2 .3 1.0,1.2 0.5～1.0 120～130 19～19.5 45～50 10 10～15

3 .2 1.0,1.2 1.0～1.2 140～150 20～21 45～50 10～15 10～15

4 .5 1.0,1.2 1.0～1.5 160～180 22～23 45～50 15 15

I Square butt welding

1 .2 1.2～1.6 220～260 24～26 45～50 15 15～20

1 .2 1.2～1.6 220～260 24～26 45～50 15 15～20

1 .2 1.2～1.6 300～340 32～34 45～50 15 15～20

1 .2 1.2～1.6 300～340 32～34 45～50 15 15～20

0 .8 0.8,0.9 0 100 17 130 10 15

1 .0 0.8,0.9 0 110 17．5 130 10 15

High welding speed

1 .2 0.8,0.9 0 120 18．5 130 10 15

1 .6 1.0,1.2 0 180 19．5 130 10 15

2 .0 1.0,1.2 0 200 21 100 15 15

2 .3 1.0,1.2 0 220 23 120 15 20

3 .2 1 .2 0 260 26 120 15 20

Plate W ire Wire

Current Voltage Welding speed Gas flow rate
thickness diameter extension
（A） （V） （cm/min） （L/min）
（mm） （mm） （mm）

1 .6 0.8,0.9 60～80 16～17 40～50 10 10

Fillet butt welding

2 .3 0.8,0.9 80～100 19～20 40～55 10 10～15

3 .2 1.0,1.2 120～160 20～22 35～45 10～15 10～15

4 .5 1.0,1.2 150～180 21～23 30～40 10～15 20～25

OWNER’S MANUAL -9- YF-20M A0

 Plate Wire Welding Welding Wire Gas flow
Current Voltage
thickness diameter gun vertical speed extension ra t e
（A） （V）
（mm） （mm） angle(°) (cm/min) （mm） （L/min）
0
1 .0 0.8,0.9 45 0 70～80 17～18 50～60 10 10～15

0
1 .2 0.9,1.0 45 0 85～90 18～19 50～60 10 10～15

0
1 .6 1.0,1.2 45 0 100～110 19～20 50～60 10 10～15

0
2 1.0,1.2 45 0 115～125 19～20 50～60 10 10～15
Low welding speed

0
2 .3 1.0,1.2 45 0 130～140 20～21 50～60 10 10～15

0
3 .2 1.0,1.2 45 0 150～170 21～22 45～50 15 15～20
Horizontal fillet butt welding T joint

0
4 .5 1.0,1.2 45 0 140～200 22～24 45～50 15 15～20

0
6 1 .2 45 0 230～260 24～27 45～50 20 15～20

0
8 .9 1.2,1.6 50 0 270～380 29～35 45～50 25 20～25

0
12 1.2,1.6 50 0 400 32～36 35～40 25 20～25

0
1 .0 0.8,0.9 45 0 140 19～20 160 10 15

0
1 .2 0.8,0.9 45 0 130～150 19～20 120 10 15

0
45 0 22～23 15～20
High welding speed

1 .6 1.0,1.2 180 120 10

0
2 1 .2 45 0 210 24 120 15 20

0
2 .3 1 .2 45 0 230 25 110 20 25

0
3 .2 1 .2 45 0 270 27 110 20 25

0
4 .5 1 .2 50 0 290 30 80 20 25

0
6 1 .2 50 0 310 33 70 25 25

0
0．8 0.8,0.9 10 0 60～70 16～17 40～45 10 10～15

0
1 .2 0.8,0.9 30 0 80～90 18～19 45～50 10 10～15
Low welding speed

0
1 .6 0.8,0.9 30 0 90～100 19～20 45～50 10 10～15
Horizontal fillet welding joint

0
0.8,0.9 47 0 100～130 20～21 45～50 10 10～15
2 .3
0
1.0,1.2 47 0 120～150 20～21 45～50 10 10～15
0
3 .2 1.0,1.2 47 0 150～180 20～22 35～45 10～15 20～25

0
4 .5 1．2 47 0 200～250 24～26 45～50 10～15 20～25

0
47 0 220 24 150 15 15
speed
welding
High

2．3～3.2 1 .2
0
47 0 300 26 250 15 15

OWNER’S MANUAL - 10 -
NOTES OR PREVENTIVE MEASURES

1. Environment
1） The machine can perform in environment where conditions are dry with a dampness level of max 90%.

2） Ambient temperature is between -10 to 40 degrees centigrade.

3） Avoid welding in sunshine or drippings. Do not let water enter the gas

4） Avoid welding in dust area or the environment with corrosive gas.

5） Avoid gas welding in the environment with strong airflow.

2. Safety norms
Our welding machine has installed protection circuit of over voltage, over current and over heat. When voltage, output
current and temperature of machine are exceeding the rated standard, welding machine will stop working
automatically. Because this will be damage to welding machine, user must pay attention to following.

1） The working area is adequately ventilated！

Our welding machine is powerful machine, when it is being operated, it generated high currents, and natural
wind cannot satisfy with machine cool demands. So there is a fan inside the machine for its cooling demands.
Make sure the intake is not in block or covered, there should be 0.3 meter distance from welding machine to
objects of environment. User should make sure the working area is adequately ventilated. It is important for the
performance and the longevity of the machine.

2） Do not over load！

The operator should remember to watch the max duty current (Response to the selected duty cycle) Welding
current should not exceed max duty cycle current. Over-load current will damage and burn up the machine.

3） No over voltage！
Power voltage can be found in diagram of main technical data. Automatic compensation circuit of voltage will
assure that welding current keeps is in allowable range. If power voltage is exceeding allowable range limits, it
can damage the components of machine. The operator should understand this situation and take preventive
measures.

4） There is a grounding screw behind welding machine, with a grounding marker on it. Before operation, welding
crust must be grounded reliably with cable which section is over 6 square millimeters, in order to prevent from
static electricity, and accidents because of electricity leaking.

5） If welding time is exceeding duty cycle limited, welding machine will stop working for protection. Because
machine is overheated, temperature control switch is on “ON’’ position and the indicator light is red. In this
situation, you don’t have to pull the plug, let the fan cool the machine. When the indicator light is off, and the
temperature goes down to the standard range, it can weld again.

OWNER’S MANUAL - 11 -
QUESTIONS TO BE RUN INTO DURING WELDING
The phenomenon listed below may be relevant to accessories used, welding material, surroundings and power supply.
Pleas improve surroundings and avoid these situations.

A. Arc starting difficulty. Arc interruption happens easily:

1) Examine whether grounding wire clamp contacts with the work pieces well.

2) Examine whether each joint has improper contact.

B. The output current fails to reach rated value:

The deviation of power voltage from rated value may cause that the output current does no accord with adjusted value.
When the power voltage is lower than rated value, the maximum output current may be lower than rated value.

C. The current can not keep stable during operation:

This situation may have connection to the following factors:

1) The voltage of electric power network changes;

2) Serious interference from electric power network or other electric facilities.

D. Gas pores in welds:

1) Examine whether the gas supply circuit has leakage.

2) Examine whether there is foreign substance such as oil, dirt, rust, paint etc. on the base metal.

MAINTENANCE

WARNING!
The power shall be cut off completely before all maintenance, overhaul works. Make sure to pull

out power plug before opening the casing.

1. Remove dirt regularly with dry compressed air. If the welding machine is used in surroundings with heavy smoke and

polluted air, carry out dust removal treatment at least once in a month.

2. The pressure of compressed air shall fall to required level to prevent damage to small components in the machine.

3. Examine inside electric joints and ensure perfect contact (Especially plugs and sockets). Fasten the loosing joints. In

case of oxidation, remove oxide film with sand paper and connect again.

4. Prevent water from entering into the machine and prevent the machine from getting moist. If any, blow and dry.

Measure the insulation with megohmmeter to make sure it is qualified for use.

5. If the welding machine is not used for a long time, pack the machine in original package and store in dry

surroundings.

6. Every time the wire feeder operates for 300hours, grind the electrical carbon brush and clear up the armature
commutator. Rinse speed reducer, apply 2# Molybdenum Disulfide lubricant to the turbine, whirlpool rod and bearing.

OWNER’S MANUAL - 12 -
DAILY CHECKING

WELDING TORCH
Position Checking keys Remarks

If installation fixed, the front distorted Reason for air hole

Nozzle
Reason for burning the torch
Attach splash or not
（can use splash-proof material ）

If installation fixed Reason of torch screw thread damage

Electric hole
Damage of its head and hole blocked or not Reason of unstable arc and broken arc

Have to be changed when less than 6mm,

Check the extended size of the pipe when the extended part too small, the arc
will be unstable

Wire diameter and the tube inner diameter Reason of unstable arc, please use the
match or not suitable tube

Reason of poor wires sending and unstable

Wire sending Partial winding and extended
arc, please change
tube

Reason of poor wire sending and unstable

Block caused by dirt in the tube, and the
arc, (use kerosene to wipe or change new
remains of the wire plating lay
one)

Pyrocondensation tube broken, change

Wire sending tube broken
new tube

May lead to vice (splash) because of poor

Forget to insert or the hole blocked, or
Gas bypass gas shield, torch body get burned (arc in
different factory component
the torch), please handle

OWNER’S MANUAL - 13 -
DAILY CHECKING

WIRE SENDING MACHINE

Position Checking keys Remarks

Pressing arm If put the arm to the suitable indicating level Lead to unstable arc and wire sending

If powder or residue store up in the mouth of the Clean the residue and check the reason
tube and solve it

Wire diameter and the tube inner diameter match If not match, lead to unstable arc and
Wire lead tube
or not residue

If the tube mouth center matches the wire wheel If unmatched, lead to unstable arc and
slot center or not. (Eyeballing) residue
1. Lead to unstable arc and residue, and
Wire diameter matches the wheel’s requirement block wire tube
Wire wheel
If the wheel slot blocked
2. Change new one if necessary
Check the stability of its move, and wearing-out
Pressure
of pressed wire, the narrowing of its contact Lead to unstable arc and wire sending
wheel
surface

CABLE
Position Checking keys Remarks

1. If torch cable over bended

1. Cause poor wire sending
Torch cable 2. If the metal connecting point of mobile plug
2. Unstable arc if cable over bended
loosen

1. Wearing-out of the cable insulated material

2. Cable connecting head naked (insulation

Output cable For life security and stable welding,
damage), or loosen (the end of power supply,
adopt suitable method to check
and cable of main material connecting point)
according to working place
1. If the connection between the plug and the
 Simple check daily
power socket is firm
 Careful and in-depth check on fixed
Input cable 2. If the power input end cable fixed
period

3. If the input cable is worn out and bares the

conductor

If the earth cable that connects the main part

Earth cable
is broken and connects tightly

OWNER’S MANUAL - 14 -
 EARLIER CHECKING DIAGRAM FOR THE ABNORMAL

Conclusion of an electric welding machine failure could not determine early even if abnormal phenomenon such as
welding unable, arc unstable or bad welding effect occur.

The above-mentioned abnormal phenomenon may be caused by some reasons without any failure but the machine
operates normally. For example: tight parts loosen, forgetting to switch on, wrong set up, cable broken and gas rubber
pipe cracked, etc. Therefore, please test and inspect those factors before the machine to be delivered back the factory for
overhauling is determined because a large number of troubles may be readily solved probably.

For this reason, an initial diagnosis list for general welding troubles is shown below. A trouble happened may be found in
the column of “Abnormal items” on up-right of the list, please inspect and maintain for the corresponding items which have
“〇" mark in the column according to the following list respectively.

Earlier Checking Diagram for the Abnormal

No arch Arc Starting

No Gas out

No Wire Feeding

Bad Arc Ignition

Unstable Arc

Dirt on Edge of Weld Seam

Wire Stick to Parent material

Wire Stick to Conductive Tip

Blowhole Formed
Abnormal Items

Area and Item to be Inspected

and Maintained

Distribution Boxes 1. Turn on power supply or not?

(Input Protection 2. Fuse burnt out 〇 〇 〇 〇 〇 〇
Devices) 3. Connection joint loose

1. Examine whether the cable is cut off.

Input Cable 2. Connection joint loose 〇 〇 〇 〇
3. Over heat

Welding Power 1. Turn on power supply or not?

〇 〇 〇 〇 〇 〇 〇 〇
Operation 2. Phase Lacking

1. Turn on gas supply

Gas Cylinder and Gas 2. Residual Amount of Gas in the Cylinder
〇 〇
Regulator 3. Set value for flow
4. Connection joint loose

Gas supply hose (the

whole line from the high 1. Connection joint loose
〇
pressure cylinder to the 2. Gas hose damaged
weld gun)

OWNER’S MANUAL - 15 -
 EARLIER CHECKING DIAGRAM FOR THE ABNORMAL

Earlier Checking Diagram for the Abnormal

Arc Starting

No arch

No Gas out

No Wire Feeding

Bad Arc Ignition

Unstable Arc

Dirt on Edge of Weld Sea

Wire Stick to Parent material

Wire Stick to Conductive Tip

Blowhole Formed
Abnormal Items

Area and Item to be Inspected

and Maintained

1. Wire feeding wheel does not match with the

diameter of wire in texturing tube
2. Crackle on wire feeding wheel, groove blocked up
Wire Feeding Device 〇 〇 〇 〇 〇
or defect
3. Too tight or loose of the handle
4. Wire powder accumulated on the inlet of SUS pipe

Weld gun cable rolled up or over curved

Adaptability of conductive tip, wire feeding pipe and
Weld Gun and Cable 〇 〇 〇 〇
cable diameter Worn, blocked up or deformation,
etc.

1. Loose connection of conductive tip, nozzle and

nozzle contactor
Body of weld gun 〇 〇
2. Contactor of weld gun body is not plunged in or
tightened well

Power supply cable of

1. Break off (bending fatigue)
weld gun as well as 〇 〇 〇 〇 〇
2. Damaged by weight drop
cable of switch control
Surface Condition of
Parent material and 1. Oil, dirty, rust and paint residues
〇 〇 〇 〇 〇
length that wire 2. Too long length of wire stretched out
stretches out

1. Cross-section of cable that connects to parent

material is not enough
Output Cable 〇 〇 〇
2. Loose connection of （+）,（-）output cable
3. Bad electric conductivity of parent material

1. Cross-section of cable is not enough

Lengthened Cable 〇 〇 〇 〇
2. It is rolled up or folded

Welding current, voltage, angle of weld gun,

Work Condition for
welding rate and wire length stretched out should 〇 〇 〇 〇 〇
Welding
be confirmed once again

OWNER’S MANUAL - 16 -
 REGULAR MAINTENANCE

For abnormal conditions that have been described in “Initial Diagnosis for an Abnormal Phenomenon” and “Abnormal
Status Shown by Indicator Lamps and Relevant Treatment Countermeasures”, the reasons should be found out in
accordance with the following sequence then the relevant treatment countermeasures should be determined.

Failure and Abnormity Examining

Power pilot lamp flashes, but the machine does not work.

Examine whether the manual switch is proper for use.

Yes No

Examine whether there is

voltage on output of the Replace
machine. manual
No
Yes switch.

Control cable Control parts failure

Examine whether Contact to us for
the cable is cut off. repairing
No
Yes
The wire feeding circuit
Replace the cable is damaged Contact to
us for repairing

The wire feeder does not work.

Press the manual switch, examine whether there is air flow.

Yes
No

Test and check the welding

Examine whether there gun switch to see
is 24V voltage in both
whether it works normally
ends of the motor.
Yes No
Yes No

Examine whether The wire feeding Examine whether

the wire feeding circuit is damaged the control cable is Replace the weld
wheel is stuck. Replace the board damaged. gun switch.
Yes No . . No
Yes
The motor failure Replace the control wire Examine whether there
Remove the dirt is DC 24V output of the
to keep smooth or connect the wire.
Replace the motor machine.
rotation.
Yes No
Examine whether the
If the control panel is
plug has improper
damaged, replace it.
contact.

OWNER’S MANUAL - 17 -
TROUBLESHOOTING AND FAULT FINDING
Notes: The following operations must be performed by qualified electricians with valid certifications. Before
maintenance,please contact with us for professional suggestion.
Fault symptom and solutions of MIG 200G:
Fault symptom Solutions

1. Make sure air switch is closed.

2. Check if electric wire net is in work.

3. Some of heat-variable resistors (four) of power panel is damaged, when it happen,

general DC24V relay is open or connectors are poor contact.

Power indicator is not lit, fan 4. Power panel (bottom board) is damaged; DC 308V voltage cannot be output.

does not work and no welding (1) Silicon bridge is broken or connector of silicon bridge poor contact.

output (2) Power panel has been burned up.

(3) Check contact and insert cable from air switch to power panel are poor

contact, check contact and insert cable from power panel to MOS board are
connected reliably.

5. Auxiliary power of control panel is in fault.

1. Check if all kinds of cables of inter-machine are poor contact.

Power indicator is lit, fan works, 2. Output connector is cut off

no welding output 3. Output connector is cut off or poor contacted.

4. Control circuit is broken.

1. Maybe it is overheated protection, please turn off machine first, then restart the

machine after abnormal indicator is off.

2. Maybe it is overheated protection, wait for 2-3 minutes.

3. Maybe inverter circuit is in fault, please pull up the supply power plug of main

transformer which is on MOS board (VH-07 insert which is near the fan) then

restart the machine:

Power indicator is lit, fan works, 1） If abnormal indicator is still lit, some of MOSFET of MOS board are damaged,

abnormal indicator is lit. find out and replace them with same model.

2） If abnormal indicator is not lit:

a. Maybe transformer of middle board is damaged, measure inductance

value and Q value of main transformer by inductance bridge. If value is

too low, please replace it.

b. Maybe secondary rectifier tube of transformer is damaged, find out faults

and replace rectifier tube with it.

OWNER’S MANUAL - 18 -