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SHREE RENUKA SUGARS LTD.,

TQ.: SAUNDATTI, MUNAVALLI DIST : BELGAUM FORM - I ( I ) (For Central Sugars Factories) SCHEDULE OF
MACHINERIES

Name & Addreess of Factory

Shree Renuka Sugars Ltd., R. S. No. 367, Manoli Tq. Saundatti Dist : Belguam, Karnataka

Sl No MILLING PLANT
Name of Unit & Qty
1 WEIGH BRIDGES - 08 Nos A) 1 No. 20 MT weigh bridge
Make - Meteler toledo
Platform Size - 6096mm X 2438mm

B) 4 Nos. 60 MT weigh bridge

Make -Meteler toledo
Platform Size - 14000mm X 3000mm
Least count - 10 Kg
Type - Electromechanical with digital indicator

C) 1 Nos. 40 MT weigh bridge

Make -Meteler toledo
Platform Size – 9000mm X 3000mm
Least count - 10 Kg
Type – Electronic

D) 2 Nos. 60 MT weigh bridge

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Make -Meteler toledo
Supplier - Emgee Enterprises
Platform size - 16mtr X 3 mtr T M S
Least count - 10 Kg
Small Mill ( 36 '' x 72 '' and 30 '' x 60'' )
2 Cane Unloaders Cane Unloader No 1
Make – Cranes and structures
Capacity - 12 MT SWL
Type - 3 Motion E.O.T.
Spane Width – 24 mtr
Spane Leangth – 40 mtr
Height - 11.5 mtr
Hoisting and Holding – Gear box Ratio – 40:1
Operatng Speed 9.9 mtr/min
Gear Box Make Cranes and structures
Drive motor speed 980RPM 40HP 30KW
Cross travel Speed 7.5 KW 10HP 980RPM
Cross travel Gear box Ratio Cranes and structures
Cross travel gear box Ratio – 40:1
Operatng Speed 15 mtr/min
Gear Box Make Cranes and structures

Cane Unloader No 2
Make – Extract Engineering Works Pvt Ltd.
Capacity - 15 MT SWL
Type - 3 Motion E.O.T.
Spane Width – 24 mtr
Spane Leangth – 40 mtr
Height - 11.5 mtr

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Hoisting and Holding – Gear box Ratio - 28:1
Operatng Speed
Gear Box Make M/s Extract Engineering Works Pvt Ltd.
Drive motor speed 40 Hp ,960 rpm
Cross travel Speed Motor - 7.5 Hp ,960 rpm
Cross travel Gear box Ratio 40:1
Operatng Speed 9 mtr/min
Gear Box Make Elecon

Cane Unloader No 3
Make – Cranes and structures
Capacity – 7.5 MT SWL
Type - 3 Motion E.O.T.
Spane Width – 24 mtr
Spane Leangth – 40 mtr
Height - 11.5 mtr
Hoisting and Holding – Gear box Ratio – 31.5:1
Operatng Speed 9 mtr/min
Gear Box Make Ratchitech
Drive motor speed 25 HP 950 RPM 18.5 KW
Cross travel Speed 950 RPM
Cross travel Gear box Ratio 40.1
Operatng Speed 15 mtr/min
Gear Box Make Ratchitech

Cane Unloader No 4
Make – Micro tech
Capacity – 5MT SWL
Type - 3 Motion E.O.T.

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Spane Width – 24 mtr
Spane Leangth – 40 mtr
Height - 11.5 mtr
Hoisting and Holding – Gear box Ratio – 80:1
Operatng Speed
Gear Box Make -Transprecision gears pvt Ltd
Drive motor speed 15HP 960RPM 11 KW
Cross travel Speed 840 RPM 3.2 HP 2.4KW
Cross travel Gear box Ratio 48:1
Operatng Speed
Gear Box Make Transprecision gears pvt Ltd

Feeder Table No 1
3 Feeder Tables Make -
Size - 6000mm X 7000mm
Slope – 6o
No of stands 8 Nos
Chain Pitch 150mm
Chain breaking load 40MT
Gear Box Ratio, 40:1 Ratio
Type Greaves
Make Greaves
Drive motor 970RPM 11 KW
Feeder Table No 2
Make -
Size - 6000mm X 7000mm
Slope – 6o
No of stands 8 Nos
Chain Pitch 150mm

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Chain breaking load 40MT
Gear Box Ratio, 40:1 Ratio
Type Greaves
Make Greaves
Drive motor 970RPM 11 KW
Feeder Table No 3
Make -
Size - 6000mm X 4500mm
Slope – 5o
No of stands 8 Nos
Chain Pitch 150mm
Chain breaking load 40MT
Gear Box Ratio 70:1
Type U 1000
Make Greaves
Drive motor 1450RPM 11KW 15 HP

4 Cane Carrier Cane Carrier : Single

Width - 1500 mm
Length - 57 mtr. ( C/C )
Inclined Length – 24Mtr
Horizontal Length – 33Mtr
Feeding Depth – 1200mm
Motor - 60 HP , 1480 rpm 45kw ( VFD )
Gear box - U-1400 , 40:1 ratio Make greaves
Spur gear on main shaft - 112 teeth , 16 module
Spur gear on gear box - 15 teeth , 16 module
Linear speed:4.95m/min

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5 Cane Chopper
Make -
No. of Knives 36, 300 rpm
Cutting Clearance – 850mm
Drive - 110Kw, 1465 rpm HP 150
Gear box - DAVID BROWN
SINGLE STAGE FOOT MOUNTED GEAR BOX 4:1 RATIO
Swing dia:1500mm

6 Cane leveler
Make -
No. of Knives 52 ,Speed 585 rpm
Cutting Clearance – 250mm
Drive - 187 Kw, 587 rpm - 02 Nos.
Direction - Forward
Swing dia:1500mm

7 Fibrizer Type - Swing hammer type Fibrizer

Swing Dia. - 1830 mm swing dia. And 1500 mm width
1000Hp 1000 rpm - 2 Nos.
No. of Hammers - 108
Anvil Pocket – 180˚
Top – 140mm
Center – 65mm
Bottom – 20mm
Wt of Hammer with tip– 18 Kg

8 Shredder Belt conveyor Conveyor Length - 30 mtr

Capacity - 160 TCH

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Speed – 61mtr /min
Belt width - 1500 mm
Slope - 21o
Trough angle – top Side 26o Botoom Side21o
Motor - 60HP 45 KW 1480 RPM
Speed - 120- 1200
Gear Box - Elecon
Type – S2 20
Ratio – 24:1
Mill No 1
9 MAKE : PHEW
Mill size – 36'' x 72''
Roller Dia. - 1000 mm x 1830mm
Gear Box - Make – primium Gear box
Ratio – 31.5:1
Type – H3 800
Mill Speed – 6.9 RPM
Motor – HP 867 650KW RPM 1500
GRPF SYSTEM WITH SEPARATE DRIVE
MAKE – ENMIL
Roller Dia. - 1000 mm x 1830mm
Gear Box - Make – Elicon
Ratio 35:1
Type –S3 29 HN
Mill Speed – 6.2 RPM
Motor – HP 420 315KW RPM 993

10 Mill No 2
MAKE : NHEC

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Mill size – 30'' x 60''
Roller Dia. - 820 mm x 1525mm 03 ROLLERS
Gear Box - Make – primium Gear box
Ratio – 56:1
Type – H710
Mill Speed – 6.5 RPM
Motor – HP 533 400KW RPM 1500
TRPF SYSTEM
Roller Dia. - 800 MM 02 ROLLERS
11 Mill No 3
MAKE : BINNY
Mill size – 30'' x 60''
Roller Dia. - 820 mm x 1525mm 03 ROLLERS
Gear Box - Make – EleconGear box
Ratio – 28:1
Type –
Mill Speed – 5 RPM
Motor – HP 500 375KW RPM 1000
Under Feed Roller
Roller Dia. - 1025 MM 01 ROLLER
Mill No 4
12 MAKE : BINNY
Mill size – 30'' x 60''
Roller Dia. - 820 mm x 1525mm 03 ROLLERS
Gear Box - Make – CT gear box
Ratio – 46:1
Type –
Mill Speed – 4.6 RPM
Motor – HP 500 375KW RPM 1500

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TRF Roller
Roller Dia. - 1000 MM 01 ROLLER
13 Mill No 5
MAKE : BINNY
Mill size – 30'' x 60''
Roller Dia. - 820 mm x 1525mm 03 ROLLERS
Gear Box - Make – elecon gear box
Ratio – 28:1
Type –
Mill Speed – 5 RPM
Motor – HP 500 375KW RPM 1000
Under Feed Roller
Roller Dia. - 1025 MM 01 ROLLER
14 Mill No 6
MAKE : BINNY
Mill size – 30'' x 60''
Roller Dia. - 820 mm x 1525mm 03 ROLLERS
Gear Box - Make – elecon gear box
Ratio – 31.5:1
Type –
Mill Speed – 4.5 RPM
Motor – HP 667 500KW RPM 1000
GRPF SYSTEM WITH SEPARATE DRIVE
MAKE – ENMIL
Roller Dia. - 820 mm x 1525mm
Gear Box - Make – Elicon
Ratio 35:5:1
Type –S3 27HN
Mill Speed – 6.0 RPM

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Motor – HP 267 200KW RPM 991
15 Mill Hadraulic system
MAKE Bemco Hydraulic Limited
TYPE- Edwards
Pump Pressure – 160 -180Kg /cm2
Drive Motor 15 HP 1450 RPM
Power 11 KW
16 Inter rake carrier No 1
Make – J T Jadav
Chain Pitch – 229mm
Gear – OD -1188mm, Teeth No. - 97
Pinion – OD - 324mm Gear Teeth No. - 25
Motor – 40 HP, Rpm – 1470
Gearbox – 38.8:1
Linear speed: 25m/min
17 Inter rake carrier No 2,3,4 & 5
Make –
Chain Pitch – 229mm
Sprocket OD – 880mm, No. of Teeth – 12
Gear Teeth No. - 74
Pinion Gear Teeth No. - 23
Motor – 15Kw, Rpm – 1450
Gearbox – 50:1
Linear Speed : 26 Mtr/Min
18 Bagasse Elevator
Make –
Length – C/C 38 Mtr
Horizontal Length – 3.3Mtr
Inclined Length – 34.11Mtr

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Slope – 43°
Capacity –
Motor – 50HP/980RPM
Gearbox – 95.7/1
19 Mill Bearing Lubrication System
Make -Lincoln Helios
Working Pressure 180kg /cm2
Type Dual line greas Lubrication
Capacity – 0.375 kg / hr
Drive motor 0.55KW 0.75HP 1405 RPM
20 Mill House Crane
Make-Khandelwal Udyog mumbai
Capacity- 20 MT
Hoisting GB-Ratio 98.5:1
TYPE- 3H GR 280
Drive motor 17.5HP 13.2KW RPM 950
CT GB-Ratio 47.2:1
TYPE-
Drive motor 2HP 1.5KW RPM 1400
LT GB-Ratio 10.9:1
TYPE- ES 201
Drive motor 10HP 7.5KW RPM 950

21 Mill Gear Box Lube oil pumps

Mill # 1
Make Sunraise
working pressure 3kg/cm2
drive motor 3 HP 1415RPM
Capacity – 75LPM

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Mill # 2,3,4 and 5

Make Sai lub oil system
working pressure 3kg/cm2
drive motor 3 HP 1500RPM
Capacity – 75LPM

22 Rotery Screen Juice Screen 01 No

Make suviron
Size – 1800Dai x 3000mtr
Drvi Motor 7.5 HP 5.5 KW 1450RPM
Gear Box - Make – Top gear transmition
Ratio 80:1
Screen Speed 9.6RPM

23 Juice Pumps Milll # 1 Juice pump # 1

Make KIRLOSKAR
Type -6NK12
Capacity - 33 lit/sec
Head -14M
Pump rating RPM 1450 KW 9.3
Milll # 1 Juice pump # 2
Make KIRLOSKAR
Type -SHM
Capacity - 33 lit/sec
Head -10M
Pump rating RPM 960 KW 7.5
Milll # 2,3 and 4 Juice pump
Make KIRLOSKAR

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Type -6NK12
Capacity - 33 lit/sec
Head -14M
Pump rating RPM 1450 KW 9.3
Milll # 5 and 6Juice pump
Make KIRLOSKAR
Type -4NK10
Capacity - 33 lit/sec
Head -14M
Pump rating RPM 1450 KW 9.3

BIG MILL ( 42'' X 84 '')

Cane Unloader 1 to 5
24 Cane unloaders Make – Cranes and structures
Capacity - 12 MT SWL
Type - 3 Motion E.O.T.
Spane Width – 26.5 mtr
Spane Leangth – 40 mtr
Height – 13 mtr
Hoisting and Holding – Gear box Ratio – 40:1
Operatng Speed 9.9 mtr/min
Gear Box Make Cranes and structures
Drive motor speed 980RPM 40HP 30KW
Cross travel Speed 7.5 KW 10HP 980RPM
Cross travel Gear box Ratio Cranes and structures
Cross travel gear box Ratio – 40:1
Operatng Speed 15 mtr/min

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Gear Box Make Cranes and structures
Cane Unloader 6
Make – Extract Engineering Works Pvt Ltd.
Capacity - 15 MT SWL
Type - 3 Motion E.O.T.
Spane Width – 24 mtr
Spane Leangth – 40 mtr
Height - 11.5 mtr
Hoisting and Holding – Gear box Ratio - 28:1
Operatng Speed 9 mtr/min
Gear Box Make M/s Extract Engineering Works Pvt Ltd.
Drive motor speed 40 Hp ,960 rpm
Cross travel Speed Motor - 7.5 Hp ,960 rpm
Cross travel Gear box Ratio 40:1
Operatng Speed
Gear Box Make Elecon

Feeder Table No 1 to 3
25 Feeder Tables Make - Exel Engineering, Pune
Size - 7000mm X 6000mm
Slope – 5o
No of stands 10 Nos
Chain Pitch 152mm
Chain breaking load 60MT
Gear Box Ratio 40:1
Type U 10
Make Shanti
Drive motor 970RPM 15KW 20 HP

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Feeder Table No 4
Make - Exel Engineering, Pune
Size - 7000mm X 5000mm
Slope – 5o
No of stands 10 Nos
Chain Pitch 152mm
Chain breaking load 60MT
Gear Box Ratio 40:1
Type U 10
Make Shanti
Drive motor 970RPM 15KW 20 HP

26 Auxillary Cane Carrier

Make - Kurmdas Industries
Type - slat type
Width - 1960 mm
Length C/C - 25 mtr.
Inclined Length – 10 Mtr
Horizontal Length -15Mtr
Strand - 3
Chain - 200 mm pitch with 80 MT breaking load
Gear Box - U 1200 Ratio - 60:1
Motor - 50 HP , 1480 rpm
27 Cane Tipplers Cane Tippler – 01
AMKE -JAYPEE ENGG. & HYDRAULIC EQUIP. CO. LTD.
Capacity - 50MT
Power - 22Kw / 1470 rpm

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Cane Tippler – 02
MAKE - JAYPEE ENGG. & HYDRAULIC EQUIP. CO. LTD.
Capacity - 40MT
Power - 15Kw / 1450 rpm
28 Main Cane Carrier Cane carrier
Cane Carrier : Single
Width – 1960 mm
Length – 77 mtr. ( C/C )
Inclined Length – 27Mtr
Horizontal Length – 50Mtr
Feeding Depth – 2.2mm
Strand - 3
Chain - 200 mm pitch with 80 MT breaking load
Gear Box – Make shanti - , Ratio – 80:1 Type HTN 360
Motor - 150HP , 1480 rpm KW 110
Linear speed:12m/min
Spur gear on main shaft - 117 teeth , 20 module
Spur gear on gear box - 21 teeth , 20 module

29 Preperatory Devices Cane Chopper – No 1

Make - Kurmdas industries
No. of Knives 48, 410 rpm
Cutting Clearance – 475 mm
Swing Dia. - 1675mm
Drive - 260Kw , 1480rpm HP 346
Gear box - DAVID BROWN
SINGLE STAGE FOOT MOUNTED GEAR BOX 3.6:1 RATIO

Cane Chopper – No 2

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Make - Sattyam Engineers
No. of Knives 48, 360 rpm
Cutting Clearance – 640 mm
Swing Dia. - 1675mm
Drive - 260Kw , 1480rpm HP 346
Gear box - DAVID BROWN
SINGLE STAGE FOOT MOUNTED GEAR BOX 4:1 RATIO

Cane Chopper – No 3
Make - Meru industries
No. of Knives 36, 300 rpm
Cutting Clearance – 1315 mm
Swing Dia. - 1600mm
Drive - 240HP , 180KW 1480RPM
Gear box – Shanti
GEAR BOX 5:1 RATIO

Cane Chopper – No 4
Make - Meru industries
No.of Knives 48 , 300 rpm
Cutting Clearance – 470mm
Swing Dia. - 1600mm
Drive – 225KW 300HP RPM 1485
Gear box – Elecon
GEAR BOX 5:1 RATIO

Cane leveler
Make - Meru Industries

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No. of Knives - 60 , 600 rpm
Cutting Clearance – 655mm
Swing Dia. - 1600
Drive - 500 HP KW 375 RPM 600

Fibrizer Type - Swing hammer type Fibrizer

Swing Dia. - 2100 mm swing dia. And 2000mm width
Operating at 750rpm with 1750 KW motor ( 02Nos )
No. of Hammers - 144
Anvil Pocket – 180o
Top – 170mm
Center – 85mm
Bottom – 20mm
Wt of Hammer with tip – 23 Kg
Shredder Belt conveyor
Conveyor Length – 30 mtr
Capacity - 250 TCH
Speed – 80 mtr/min
Belt width - 2000 mm
Slope – 21o
Slope 24o
Motor - 75 Kw,hp 100 RPM 986
Gear Box - Shanti
Type - HTN – 280
Ratio – 31.5
30 Mill No1
GB: Premium make ratio 52:1
Model : 36 ( ULKA )
Master Gear Teeth : 110

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Pinion Teeth : 27
Make - Ulka
Type - Two roller CMR Mill
Size - 42 " X 84 ", 5 roller type.
Mill Speed 4.7RPM
MOTOR DETAILS
Motor Type :- DC
Make :- IEC
Capacity :- 750 Kw
Current Amps :- 1148
Speed :- 1000 RPM
Drive details :- DCS 501B-2003-71
31 Mill No 2
GB:WIL make ,type-PU3 36/58 ratio: 1000:4.5
Make - Ulka
Type - Two roller CMR Mill
Size - 42 " X 84 ", 5 roller type.
Mill Speed 4.5RPM
MOTOR DETAILS
Motor Type :- AC
Make :- ABB
Capacity :- 750 Kw
Current Amps :- 780
Speed :- 1000 RPM
Drive details :- ACS 800-04-1500-7
MILL C/C Distance – 12.80 Mtr
32 Mill No 3
GB: WIL make ,type-PU3 36/58 ratio: 1000:4.5
Make - Ulka

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Type - Two roller CMR Mill
Size - 42 " X 84 ", 5 roller type.
Mill Speed 4.5RPM
MOTOR DETAILS
Motor Type :- AC
Make :- ABB
Capacity :- 750 Kw
Current Amps :- 780
Speed :- 1000 RPM
Drive details :- ACS 800-04-1500-7
MILL C/C Distance – 14.00 Mtr
33 Mill No. 4
GB: WIL make ,type-PU3 36/58 ratio: 1000:4:00
Make - Hexa thailand corporation Ltd
Size - 42 " x 84"
No of rollers - 6 rollers.Having GRPF Arrangement.
Power - 750 KW
Mill Speed 4.0RPM
MOTOR DETAILS
Motor Type :- DC
Make :- IEC
Capacity :- 750 Kw
Current Amps :- 1148
Speed :- 1000 RPM
Drive details :- DCS 800-501-2000-07
MILL C/C Distance – 44.64 Mtr
34 Mill No 5
GB: Premium make ratio: 51.6:1
Model : 30 ( ULKA )

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Master Gear Teeth : 138
Pinion Teeth : 27
Make - Ulka
Type - Two roller CMR Mill
Size - 42 " X 84 ", 5 roller type.
Mill Speed 3.78RPM
MOTOR DETAILS
Motor Type :- DC
Make :- IEC
Capacity :- 750 Kw
Current Amps :- 1148
Speed :- 1000 RPM
Drive details :- DCS 501B-2003-71
MILL C/C Distance – 12.42 Mtr
IRC 1 TO 4
35 Inter Rake Carrier Make – J T Jadav
Chain Pitch – 229
Sprocket OD – 1036, No. of Teeth – 14
Gear – Od -1188, Teeth No. - 97
Pinion – Od - 324 Gear Teeth No. - 25
Motor – 40 HP, Rpm – 1470
Gearbox – 38.8:1
Linear speed: 25m/min

36 Bagasse Elevator Make – Shri Ramana Material Handling Accessories

Length – C/C 35.75 Mtr
Horizontal Length – 13.41 Mtr
Inclined Length – 27.96 Mtr
Slope – 35°

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Capacity – 100 TPH
Speed – 30 MPM
Motor – 50HP / 980 RPM
Gearbox – HTN 360 Shanti make Ratio 100:1

37 Juice Pumps Screened Juice pumps 1 and 2

Make PSP
Type -A
Capacity – 360 T/hr
Head -40
Pump rating 1440RPM 75KW
Size 150/400
Mill # 1 Juice pump 1and 2
Make KSB
Type -KWPZ GC
Capacity – 400 T/hr
Head -14
Pump rating 1465 RPM
Size 150/315
Mill # 2 Juice pump 1and 2
Make PSP
Type -D2
Capacity – 280 T/hr
Head -15
Pump rating 980 RPM 22 KW
Size 150/400
Mill # 3 Juice pump 1and 2
Make PSP

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Type -D2
Capacity – 280 T/hr
Head -15
Pump rating 980 RPM 22 KW
Size 150/400
Mill # 4 Juice pump 1and 2
Make KSB
Type -KWPZ GC
Capacity – 200 T/Hr
Head -14
Pump rating 1455RPM
Size 150/315
Mill # 5 Juice pump 1and 2
Make KIRLOSKAR
Type -SHM
Capacity – 140 T/hr
Head -10M
Pump rating RPM 960 KW 7.5

38 Hot water pump MakeKIRLOSKAR

Type -KPD
Capacity – 140 T/hr
Head – 50 M
Pump rating 1480 RPM 45 KW 60HP

39 Mill Gear Box Lube oil pumps

Mill # 1 and 5
Make Sunraise
working pressure 3kg/cm2

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drive motor 3 HP 1415RPM
Capacity – 75LPM

Mill # 2,3,4
Make Sai lub oil system
working pressure 5kg/cm2
drive motor 5 HP 1440RPM
Capacity – 150LPM

40 Rotery Screen Juice Screen 02Nos

Make suviron
Size – 1800Dai x 4.5mtr
Drvi Motor 7.5 HP 5.5 KW 1450RPM
Gear Box - Make – Top gear transmition
Ratio 80:1
Screen Speed 10RPM
41 Mill House carnes EOT Crane # 1
Capacity – 10MT
Hoisting motor 12.5HP 1420RPM
EOT Crane # 2
Capacity – 35MT
Hoisting motor 18.5KW 975rpm
CT power rating 7.5KW 935RPM
LT power rating 7.5KW 940RPM
Capacity – 5MT
Hoisting motor 3.7KW 950rpm
State weather water is used is hot or cold & arrangements Hot water at about 85˚ C is used. One digital magnetic flow
42 provided for measuring or weighing the water meter is installed.
State the imbibition scheme followed Counter current compound imbibitition scheme is followed

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3.6:1 RATIO

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BOM OF NEW AUXILLERY CANE CARRIER

Sr No Discription Qty UOM Amount Remarks
Gear Box - U 1200 Ratio - 1 EA 1000000
60:1
Motor - 50 HP , 1480 rpm 1 EA 500000

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