Civil Engineering Notes For Site Execution and Planning
Civil Engineering Notes For Site Execution and Planning
► INCHMETRE = 3.2808
► Concrete 25 kN/m3
► Brick 19 kN/m3
► Steel 7850 Kg/m3
► Water 1000 Lt/m3
► Cement 1440 Kg/m3
► 1Gallon 4.81 Litres
► Link 8" = 200mm
► 1 Hectare 2.471 acr(10000m2)
► 1 Acr 4046.82m2 = 100 cent
AS PER INDIAN STANDARD
Concrete Grade Mix Ratio (cement :
sand : aggregates)
► M5 - 1:5:10
► M7.5 - 1:4:8
► M10 - 1:3:6
► M15 - 1:2:4
► M20 - 1:1.5:3
► M25 - 1:1:2
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► M20 ( 1:1.5: 3)
► Cement : 403.2 Kg/ M3
► 20 mm Aggregate : 1260 Kg/ M3
► River sand : 609 Kg/ M3
► Total water : 180 Kg/ M3
, =D*D/162.27
► Then sum of ratio is 1+1.5+3=5.5 and
► The total volume for using mix=1.54 m3
► Then cement required=
1/5.5*1.54=0.308m3*1440=443.5 kg.
(9bag)
► Sand required=1.5/5.5*1.54=0.462m3
► Aggregate required=3/5.5*1.54=0.843m3
► The standard volume of dry mix
mortar=1.54.. can check it in IS code also.
► Pcc 1:5:10 =1440/5*0.45
=129.60 kg / 2.59 Bags
► Pcc 1:4:8(m 7.5) =1440/4*0.45
=162.00kg / 3.24 Bags
► Pcc 1:2:4(m 15) =1440/2*0.45
=324.00kg / 6.48 Bags
► Pcc 1:3:6(m 10) =1440/3*0.45
= 216.00kg /4.32 Bags
► Rcc 1:2:4(m 15) =144/2*0.45
=324.00kg / 6.48 bags
► Rcc 1:1.5:3(m 20) =1440/1.5*0.45
=32.00kg / 8.64 Bags.
► Rcc 1:1:2(m 25) =370.00kg / 7.40 Bags
► Any Concrete Work(PCC, RCC)
0.45*35.315= 20.00
► Damp Proof CourseCM '1:3, 20mm
thick =1.00
► 2"T Precast slab M15 =1.00
► 3"T Precast slab M15 =1.50
► SS Masonry in CM 1:7 =15.00
► Brick Work in CM 1:6 =15.00
► Brick Work in CM 1:4,115mm T =2.00
► Grano Flooring in CC 1:1.5:3 =1.00
► Plastering in CM 1:3, 12mmT=1.00
► Wall Plastering CM 1:4, 12mmT =1.00
► Laying Pressed Tiles over a CM 1:4, 20mmT
=1.00
► Ceramic Tiles, Marble, Granite, Cuddapah slab
CM 1:4, 20mmT =1.00
► Janathacem/100 Sft 1.50 Kg
► Enamel Paint/100 Sft - 2 Coats 1.25 Litre
► Wall Putty/100 Sft 10.00 Kg
► Plaster of Paris/100 Sft 25.00 Kg
► Distemper/100 Sft 2.00 Kg
► Cement Primer 0.60 Litre 0.40 Litre
► Weathering Course Lime 12.50 Kg Brick
bats 32.00 Kg
► Compressive strength
= 36KN/cm2
66Kg Cement
Sieve Method:
100 g of cement sample is taken and air-set lumps, if
any, in the sample are broken with fingers. The sample
is placed on a 90 micron sieve and continuously sieved
for 15 minutes . The result should pass 90 micro
sieve by 90% and retain by 10% of the weight.
COLOUR TEST
The colour of the cement should be greyish and
should be free from lumps.
Compressive Strength:
Compressive strength is the basic data required
for mix design. By this test, the quality and the
quantity of concrete can be controlled and the
degree of adulteration can be checked.
Cube Method:
Before concreting of any member at site concrete
cube should be prepared according to the
specification given . At least 3 cubes should be
prepared to check after 14,21 and 28 days.
The compressive strength is calculated from the
crushing load divided by the average area over
which the load is applied.
Grade
Use no of
hooks cement
IS Type of
cement
CODE
• 1s adequate quantity of shuttering material
available.
• 1s the dimensional accuracy of shuttering
material correct.
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ITEM QUANTITY PER SQFT
Paint
White wash =0.03
Putty =0.04
Paint =0.02
Soil filling =0.044
Steel =2.33
Shuttering =0.18
• Total number of bags required for the site execution
should be available.
• The concrete mix should be prepared according to the
specification provided in the drawing.
• The placement of the concrete should be on metal
sheet or on sand.
• it should be placed minimum from 800mm to
1500mm distance
• Bricks should be checked according to the type and
classification provided in specification.
• The bricks when transported on site should be
subjected to water before execution.
• The test result for the bricks should be available at sit
office.
• ouring brickwork the alignment should be checked
with line dori and plumb bob.
• The wall where plaster is to be done should be properl
cleaned and watered before execution.
• Paste of cement slurry should be spread before
plastering.
• Before plastering tippy should be made to achieve a
levelled surface.
• Thickness for rough surface is taken as 15mm and
thickness for smooth surface is taken as 12mm.(this
can vary)
• The alignment should be checked before concreting.
• Before concreting , the shuttering should be stable
and should not remove during concreting.
• The ply used for shuttering should be cleaned and
oiled before use.
• Removal of shuttering should be as per the
specification given in IS 456:2000 in stripping time.
• Test for Concrete
1. Compressive strength test.
2. Workability of Concrete
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• Generally the Contractor's charges CP & OH on the
account of work done and number of items installed
as per the requirement.
• Generally CP&OH is taken to be 15% of the total
amount.
• where CP is 7.5%
• And OH is 7.5%
• 1n which OH cost contains:-
• 1.Location
• 2.site office
• 3.Lab testing
• 4.Cement storage
• 5. staff salary
• 6. transportation
• It is because of the compressibility index of these
materials.
• where cement has 0, sand has 33%to34%,and
aggregate has 20% compressibility index.
9111001234
Many types of cement are available in markets
with different compositions and for use in
different environment.
1. Ordinary portland cement
This type of cement use in construction where
there is no exposure to sulphate in the soil or
ground water.
2. Rapid hardening cement
1ts 3 day strength is same as 7 days strength
of OPC.
3. Low heat cement
Reduce and delay the heat of hydration.
4. Sulphate resisting cement
Its strength in early days is less and hence it
required longer curing period. It proves to be
economical as slag
5. Pozzolanic cement
This cement has higher resistance to chemical
agencies and to sea water because of absence
of lime.
6. Coloured cement
the cement of desired colour may be obtained
by mixing mineral pigments with ordinary
cement.
7. Expansive cement
This type of cement is produced by adding an
expanding medium and a stabilizing agent to
the ordinary cement.It is used for the
construction of water retaining structures.
8. High alumina cement
This cement is produced by adding clinkers
formed by calcining bauxite and lime. It
evolves great during setting
1. Bond failure between plasterwork and
background.
2. Bond failure between finish plaster and
sand/cement undercoat
3. Dampness within the plaster
4. Crazing/dry-out of finish plaster
5. Cracking
6. Surface dampness
l. when movement has ceased or the residual
moisture has been removed, the affected
plasterwork including any suspect areas
should be removed. The background should
be prepared and a coat of Thistle Bond-it
applied prior to the application of a suitable
grade of plaster.
2. The plasterwork should be stripped off and
any dust removed from the undercoat surface
prior to re-plastering
1. The affected plasterwork should be stripped
off. Re-plastering can take place once the
background is thoroughly dry after first
applying Thistle Bond.
2. Localized cracks due to movement can be
'cut out' and filled once movement has
ceased. Otherwise, the recommendations
given for bond failures should be followed.
3. The source of the problem must be identified
and corrected and the plasterwork allowed to
dry out. If the plasterwork fails to develop
adequate strength, it will need to be removed
Clay bricks are classified as first class, second
class, third class and fourth class based on their
physical and mechanical properties.
.
Carrying out hand mixing of concrete requires
special skills and care during the process for
quality control of fresh concrete. The precautions
and the correct way of performing hand mixing
of concrete is to undergo the mixing process as
recommended by the standard procedures.
Concrete is mixed by any two methods, based on
requirement as per quality and quantity of
concrete required. Normally for mass concrete,
where good quality of concrete is required,
mechanical mixer is used
Mixing by hand is employed only to specific
cases where quality control is not of much
importance and quantity of concrete required is
less. stone aggregate is washed with water to
remove dirt, dust or any other foreign material
before mixing.
The main purpose of mixing the concrete is to
finally obtain a uniform mixture that shows
uniformity in terms of color and consistency.
Hand mixing should be done on a smooth,
clean and water tight platform of suitable size
in the following manner:
Measured quantity of sand is spread evenly.
The required quantity of cement is dumped on the
sand and spread evenly.
The sand and cement is then mixed intimately
with spade, turning the mixture over and over
again until it is of even color throughout and free
from streaks.
The sand cement mixture is then spread out and
measured quantity
of coarse aggregate is spread on its top.
Alternatively, the measured quantity of coarse
aggregate is spread out and the sand cement
mixture is then spread on its top.
The whole mass should be mixed at least three
times by shoveling and turning over by twist
from center to side, then back to the center and
again to the sides.
A hollow is made in the middle of the mixed pile.
Three quarters of the total quantity of water
required should be added while the materials are
turned in towards the center with spades. The
remaining water is added by a
water-can fitted with rose head, slowly turning
the whole mixture over and over again until a
uniform color and consistency is obtained
throughout the pile.
5 percent extra cement shall be added than the
specified for machine mixing, when hand mix
cement concrete is produced.
The required PPEs (Personal Protective
Equipment) shall be worn by the labors and
masons while mixing and handling the concrete.
The mixing platform should be washed at the end
of the day.
Certain tips, measures that must be taken care
while mixing concrete by hand is mentioned
below:
The Hand Mixing procedures have to be carried
out only for small concrete works. Large works
will ask for large quantity of concrete at a time,
for which we must use either a machine mixer or
ready mix concrete.
The hand mixing must be employed only for
works that will give adequate interval time for
mixing between the work. This means we must
not mix large quantities very earlier for a work
that is going to start later.
The mixing procedure have to be conducted on a
water tight platform. This platform have to be
impervious. This can be either a concrete
platform or a brick floor.
The floor must have the space to take one bag of
cement at a time and their respective materials
(water + aggregate).
Initially, the measured quantities of cement and
fine aggregate is mixed properly over the
watertight platform. The mixing is continued till
a uniform mixture is obtained.
The coarse aggregate has to be placed over this
bed of uniform mixture. An inappropriate order
of
addition of material must not be followed.
The addition of water must be done in intervals
and not in a single stretch.
The whole mixing must be done neatly and
uniformly without a hurry.
A good and clean shovel should be used for the
mixing procedure.
During hand mixing, it is recommended to avoid
large buckets for measurement. Use of large
buckets will end up having a large heap that is
difficult to be mixed by hand. In some cases, the
large heap is divided into two large
heaps and performed individually. This can be
only carried out by one will proper skill and
experience.
Every time after the use, the worming space have
to cleaned and made free from any debris.
The main issue faced in hand mixing is the
addition of too much water that required. This
must be avoided.
The workers carrying out the concrete mixing are
asked to use masks so as not to inhale the
powder, which can cause serious issues as time
passes.
For inside concrete works, avoid the hand mixing
procedure in the outside or direct sun. This
increase
in temperature will evaporate the water content,
hence making the mixture dry.
Over mixing of the concrete mixture have to be
avoided. Once the required amount of mixing is
performed, keep it idol and mixing in small
quantities during the time of placing.
Following are the different types of ready mix
concrete plants and their mixing actions:
•ory batch concrete plant
•wet batch concrete plant
•Half-wet batch concrete plant
•combination batch concrete plant
Some important construction tools and their uses
are listed below:
Brick Hammer
Brick hammer is used to cut the bricks and also
used to push the bricks if they come out of the
course line.
Some important construction tools and their uses
are listed below:
Brick Hammer
Brick hammer is used to cut the bricks and also
used to push the bricks if they come out of the
course line.
Chisel
chisel is generally used in wood work and this
must be useful to remove the concrete bumps or
excess concrete in hardened surface.
Circular Saw
Circular saw used to cut the wood
boards, frames etc. It is used when
accurate cutting is required in less
time. It is safer than hand saw.
Concrete Mixer
concrete mixer is machine which mixes the
ingredients water, fine aggregate, coarse
aggregate and cement to deliver the perfectly
mixed concrete
Crowbar
crowbar is used for digging the ground and to
remove the roots of trees in the ground, nails etc.
Digging Bar
Digging bar is solid metal rod with pin shape at
the bottom. It is also used to dig the hard surfaces
of ground.
Float
Float is made of wood which is used to smoothen
the plastered concrete surface. It contains handle
on its top and smooth wooden surface on its
bottom
Head Pan
Head pan is made of iron which is used to lift the
excavated soil or cement or concrete to the
working site etc. it is more commonly used in
construction sites.
Hoe
Hoe is also used to excavate the soil but in this
case the metal plate is provided with acute angle
to the wooden handle.
Plumb Bob
Plumb bob is used to check the verticality of
structures. It contains a solid metal bob connected to
the end of a thread. It is also used inn surveying to
level the instrument position.
Plumb Rule
Plumb rule is used to check the vertical line of wall
whether it is perfect vertical or not. It contains a
straight wood board with uniform edges. On its
center a groove is provided in which plumb bob is
situated. When the rule is placed vertically with the
wall the plumb bob should be in the groove line
otherwise the wall will not be vertical.
Earth Rammer
After the excavation of ground, the lower surface
may be uneven. To level the surface earth rammer is
used. It contains big square shaped block at its end
with which the ground is leveled.
Trowel
Trowel is used to lift and apply the cement mortar in
small quantities. It is made of steel and wooden
handle is provided for holding. The ends of trowel
may be pointed or bull nosed.
.
Vibrator
Vibrator is used to compact the concrete by this the
air gaps are filled with water and workability varies
without adding water to it.
Putty Knife
Putty knife is used level the putty finishing and also
used to reduce the thickness of finish when it is more
thick.