EDLinked
EDLinked
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 Index
2 Index 2
3 Coordinates and Main Component locations
4 Carrier CAN Bus, Inclinometer
5 Front Controller FC, Power and CAN
6 Front Controller FC, WH102
7 Front Controller FC, WH102
8 Front Conrtoller FC, WH103 (option)
9 Front Controller FC, WH104 (option)
10 Front Controller FC, WH105
11 Carrier CAN Bus, SLCU
12 Vehicle Controller VC, Power and CAN
13 Vehicle Controller VC, WH120
14 Vehicle Controller VC, WH121
15 Vehicle Controller VC, WH122
16 Vehicle Controller VC, WH122
17 Vehicle Controller VC, WH122
18 Vehicle Controller VC, WH123
19 Vehicle Controller VC, WH123
20 Vehicle Controller VC, WH124
21 J1939 CAN Bus
22 Cummins Tier III Engine
23 Engine Controller Module Tier III CM850
24 End Controller EC, Power and CAN
25 End Controller EC, WH140 (option)
26 End Controller EC, WH141
27 End Controller EC, WH142
28 End Controller EC, WH143
29 End Controller EC, WH144
30 End Controller EC, WH144
31 End Controller EC, WH144
32 Lincoln control
33 DQ (F1...F5)
34 DQ (F6...F10)
35 DQ (F11...F14)
-
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
36 DQ UNITERRUPTIBLE SUPPLY (F15...F18)
37 DQ FUSE DIAGNOSTICS
38 DQ RELAYS (K20...K25)
39 DQ EMERGENCY STOP RELAY
40 DQ BATTERY ISOLATOR (MAIN SWITCH)
41 STARTER & ALTERNATOR
42 CONNECTOR PINOUTS
EC (End Controller)
FC(Front Controller)
VC(Vehicle Controller)
DQ(24V Switchgear box)
FC(Front Controller)
EC(End Controller)
DQ(24V Switchgear box)
+CQ
RLU OPTION
CONNECT RLU BETWEEN
+CQ-X518 CONNECTORS
+CQ- +CQ- +CQ-
X518 X518-RLU X518
CABIN W518A CAN_H 4 4 WH 4 4 WH CAN_H W518B WH WH W519B CAN_H WH H
5/11
W518A CAN_L 2 2 BN 2 2 BN CAN_L W518B BN BN W519B CAN_L BN L
See 5/11
Cabin diagram W518A 24VDC 1 1 YE 1 1 YE 24VDC W518B YE YE W519B 24VDC YE P
RLU 5/11
W518A GND 3 3 GR 3 3 GR GND W518B GR GR W519B GND GR G
5/11
W518A SHD 5 5 5 5 SHD W518B W519B SHD S
5/11
5 3 1 2 4 4 2 1 3 5
+F1- +F1
X518 5 3 1 2 4
X519 4 2 1 3 5
W518C
W518C
W518C
W518C
W518C
W519A
W519A
W519A
W519A
W519A
WITH STANDARD
AUTOMATION LEVEL
CARRIER INCLINOMETER
BN
GR
WH
IS BY-PASSED
YE
WH
BN
YE
GR
5 3 1 2 4 4 2 1 3 5
+B336G +B336G
X518 5 3 1 2 4
X519 4 2 1 3 5
CAN_H
CAN_L
+F1
24VDC
-B336G
GND
SHD
Carrier Inclinometer
Ex 10
Ex 32
2 11
SEE 3 10 FCc FCc 10/11
1 1 W203B 1 1 1 CPU 24VDC MARK AS RED Ex 51 3 10
CABIN 4 9 St 20 FCd FCd 10/11
DIAGRAM 3 3 W203B 3 3 3 GND MARK AS WHITE FCe St 10 4 9
24
5 8 St 37 FChFCh
4 4 W203B 4 4 4 GND MARK AS WHITE St 50 St 32 8/12
5 8
6 7 St 42
6 7
X1 Ex 20
+FC-X519 Ex 37
4/29
H WH 4 4 WH CAN_H St 47 47 CAN1_H 32 10 01 19 20 37 42 51 10 32 01 19 37 20
4/29
L CN 2 2 CN CAN_L St 29 29 CAN1_L
VBB15 VBBs VBBR VBBO GND GND GND VBBREL VBB4 VBB3 VBB2 VBB1 GND GND
P YE 1 1 YE 24VDC St 46 46 CAN2_H
4/29 1
G
TPA
GR 3 3 GR GND St 28 28 CAN2_L
4/29 TWO ROUNDS Q00 18
S 5 5 SHD PER INCH 45 CAN3_H
4/29 2 Q01 17
W519C
W519C
W519C
W519C
W519C
27 CAN3_L
Q02 16
RELAY
44 CAN4_H 10-32 V
3 Q03 15
26 CAN4_L
Q04 14
TPB
11/11
H1 CAN_H 4 Q05 13
L1 CAN_L TWO ROUNDS
Q06 12
RELAY
11/11 PER INCH
51 Vref OUT 5/ 10 V
11/11
P1 24VDC Q07 11
11/11
G1 GND
S1 SHD 55 I00 Q08 02
W520A
W520A
W520A
W520A
11/11
W520A
+FC DO DO DO DO DO DO DO DO
+FC DO
-St -Ex 1
238
0
06 07 08 09 11 12 13 14 28
St 11
St 12
St 13
St 14
Ex 28
St 6
St 7
St 8
St 9
+FC
-XH102 1 2 3 4 5 6 7 8 16
16
1
WH102
WH102
WH102
WH102
WH102
WH102
WH102
WH102
WH102
(BK)
(BN)
(BN)
(BK)
(BN)
(BK)
1
+F1- +F1- +F1 +F1- +F1- +F1- +F1- +F1-
+F2 1
Y169b Y169a
RD2 -Y142a
RD1 Y142b
RD1 Y140a
RD2 Y140b
RD1 Y148a
RD2 Y148b
RD1 RD2 -B193
1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2
WH WH WH WH WH WH WH WH
2
32
33
34
35
41
WH102
WH102
WH102
WH102
WH102
(BU)
(BU)
(BU)
+WH102 1 2 3 4 5 6 7 8 9 10
-XN 11 12
WH102 30
WH102 31
WH
WH
+FC 30 31
-XH102
FCa WH FCb WH
19
37
55
5/30
FCa
+FC DO DO DO
+FC DO DO DI DO DI DI
-Ex -St
42 43 44 3 17 35 5 38 39
Ex 42
Ex 43
Ex 44
St 17
St 35
St 38
St 39
St 3
St 5
+FC
-XH102 23 24 25 17 19 20 18 21 22
23
24
25
WH102 18
WH102 21
WH102 22
WH102 17
WH102 19
WH102 20
WH102
WH102
WH102
+WH102 3 1 +WH102 1 +WH102 1
-SH70 -S910 -S911
+WH102 2 1 3 1 1 1
WS910
WS911
-A320
WS70
WS70
+F1- +F1- +F1-
Y912 RD Y910 RD Y911 RD 2 1
1 1 1 X1 0 1 13 13 13
+F2- AMBER
+F1- +F2-
2 2 2 +F2- SH70 S910 S911
SWELLEX X2 14 14 14
A320
WH WH WH
WS910
WS911
WS70
WS70
FOR BOLTING USE
TURN SWITCH TO 4 2 2 2
"1" AND ADJUST
THE PRESSURE FROM +WH102 +WH102 +WH102
THE POTENTIOMETER
-SH70 4 2 -S910 2 -S911 2
WH102 48
WH102 49
WH102 50
WH102 42
WH102 43
WH102 45
WH102 46
WH102 47
+FC
FCf -XH102
FCf WH102 44
5/30
WH 29
1 3 2 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
+WH102 +WH102
-X2N -X3P
Jacks Jacks
extension extension
selection selection
front left front right
(Option) (Option)
19
37
55
+FC DO DO
-St 1
238
0
16 18
St 16
St 18
+FC
-XH103 3 4
(Option)
3
4
WH103
WH103
(RD)
(RD)
+F1- +F1-
Y280 RD Y281 RD
1 1
2 2
WH WH
30
WH103 31
WH103
(WH)
(WH)
+FC 30 31
-XH103
(Option)
FCi WH FCh WH
19
37
55
5/27
FCi
FCh 1
238
0
5/30
Blitz
Sensor Generator lights
supply Enable front on
(Option) (Option) (Option)
19
37
55
+FC DO DO DO
-Ex
1
238
0
9 45 46
Ex 45
Ex 46
Ex 9
+FC
-XH104 1 3 4
WH104
3(RD)
4
WH104 65
WH104 64
WH104
WH104 63
WH104 67
WH104 62
1
+WH104 1 3 4 +WH104 1 3 4
WH104 58
WH104 59
57(WH)
WIRE COLOURING
24V = RED
GND = WHITE
WH104
31
1 2 3 4 5 6 7 8 9 10 11 12
+WH104
WH104
-XPN
31
+FC
-XH104
5/30
FCg FCg
WH
NOTICE! This document is the exclusive
Sensor
Supply
24VDC
Q03
+FC DOH
-St
15
St 15
+FC
-XH105 1
WH105 1
1
+WH105
-XP
2 3 4 5 6 7
WH105 32
WH105 33
WH105 34
WH105 35
WH105 36
WH105 37
+F1- +F2-
+F1- A +F1- A +F2- A +F2- A B169S B169S
BN BN
B630P B631P B632P B633P
P P P P
4-20mA
400bar
4-20mA
40bar
4-20mA
400bar
4-20mA
40bar
I I I I
C C C C BK BU BK BU
WH105
WH105 3
WH105 4
WH105 5
WH105 6
WH105 7
WH105
WH105
6
11
WH105
10
+FC 3 4 5 6 7 8 10 11
-XH105
St 21
St 22
St 23
St 24
St 33
21 22 23 24 33 St 34 34
5 3 1 2 4 4 2 1 3 5
+SLCU +SLCU
X520 5 3 1 2 4 4 2 1 3 5
X521
+M1
-SLCU
TPA
WH CAN_H W521C TWO ROUNDS
11/30 PER INCH
L2
TPB
X3 45 CAN3_H
+VC-X522 2 Q01 17
12 1 27 CAN3_L
H3 WH 4 4 CAN_H W522A Q02 16
RELAY
WH
24/11
11 44 CAN4_H 10-32 V
L3 BN 2 2 CAN_L W522A 3 Q03 15
24/11 26 CAN4_L
2 10
P3
24/11
YE 1 1 24VDC W522A BN Q04 14
3
G3 GR 3 3 GND W522A 4 Q05 13
24/11
S3 5 5 SHD W522A Q06 12
RELAY
24/11 51 Vref OUT 5/ 10 V
Q07 11
X3
+VC-X580 WH 55 I00 Q08 02
9 4
H5
21/14
WH 4 4 WH CAN_H W580D 36 I01 Q00 18 55 I00 Q09 03
8
L5
21/14
BN 2 2 BN CAN_L W580D BN 54 I02 Q01 17 36 I01 Q10 04
5 7
YE 1 1 YE 24VDC W580D 35 I03 Q02 16 54 I02 Q11 05
6
GR 3 3 GR GND W580D St 45 53 I04 Q03 15 35 I03 Q12 06
S5
21/14
5 5 SHD W580D St 27 34 I05 Q04 14 53 I04 Q13 07
52 I06 Q05 13 34 I05 Q14 08
+VC-X581
TWO ROUNDS 33 I07 Q06 12 52 I06 Q15 09
H6
21/28
WH 4 4 WH CAN_H W581A PER INCH
TPC
Q07 11 33 I07
L6
21/28
BN 2 2 BN CAN_L W581A
24 I08 Q16 25
YE 1 1 YE 24VDC W581A
41 I09 Q08 02 24 I08 Q17 26
GR 3 3 GR GND W581A
23 I10 Q09 03 41 I09 Q18 27
S6
21/28
5 5 SHD W581A
40 I11 Q10 04 23 I10 Q19 28
X3B 22 I12 Q11 05 40 I11 Q20 29
+VC-X582 WH 39 I13 Q12 06 22 I12 Q21 30
4 4 WH CAN_H W5XXC 1 21 I14 Q13 07 39 I13 Q22 31
2 2 BN CAN_L W5XXC BN 38 I15 Q14 08 21 I14 Q23 50
1 1 YE 24VDC W5XXC 2 COLOURS Q15 09 38 I15
3 3 GR GND 50 TEST BU = BLUE Q24 42
W5XXC
BN = BROWN
5 5 SHD W5XXC BK = BLACK Q25 43
St 51 30 USB_P WH = WHITE
GY = GRAY Q26 44
+VC-X5XX X4 48 USB_N
VC5Va VC5Va PK = PINK Q27 45
4 WH CAN_H W5XXC 1 12
15/25 31 USB_5V TR = TRANSPARENT
4 VC5Vb VI = VIOLET
VC5Vb Q28 46
2 BN CAN_L W5XXC 19/19 49 USB_GND YE = YELLOW
2 2 11
VC5Vc VC5Vc GR = GREEN Q29 47
1 YE 24VDC W5XXC 20/16
3 10 Y/G = YEL/GRE
25 RxD Q30 48
3 GR GND W5XXC RD = RED
4 9
43 TxD OR = ORANGE Q31 49
5 SHD W5XXC 5 8 St Ex
6 7
+VC DO DO DO DO DO
+VC DO DO DO DO DI
-St -Ex
06 07 08 09 11 03 04 05 7 34
St 11
Ex 34
St 6
St 7
St 8
St 9
Ex 3
Ex 4
Ex 5
Ex 7
+VC
-XH120 1 2 3 4 5 6 7 8 10 11
WH120 10
WH120 11
1
8
WH120
WH120
WH120
WH120
WH120
WH120
WH120
WH120
4 5
+WH120
-XP 8 6
WH120 12
WH120 13
(3)
1
Y187a Y187b Y379a Y379b
RD2 RD1Y209 RD Y167 RD Y343 RD Y344 RD
1
1 1 1 1 1 1 1 1 13
+R2
2 2 2 2 2 2 2 2 -S209
14
WH WH WH WH WH WH
(2)
2
VCa VCa 2
12/30
WH
+VC
-XH120 31
31
32
33
WH120 34
WH120 35
WH120 36
WH120 37
WH120 40
WH120
WH120
WH120
+WH120 12 1 2 3 4 5 6 7 8
+WH120 10 2 3
-XN -XP
WIRE COLOURING
24V = RED
GND = WHITE
Sensor
Supply
24VDC
+VC DO
-Ex
48
Ex 48
+VC
-XH121 1
WH121 1
1 SEE
+WH121 +CQ CABIN DIAGRAM
-XP -X420S
2 3 4 5 6 1 2
WH121 32
W420B BN
W420B BK
WH121 33
WH121 34
WH121 35
WH121 36
+M2- A +M2- A +M2- A +M2- A +M2- A +M2 +M2
B227P B962P B960P B963P B961P -Y960 1 -Y961 1
P P P P P
4-20mA
400bar
4-20mA
400bar
4-20mA
40bar
4-20mA
400bar
4-20mA
40bar
I I I I I 2 2
W420B BU
C C C C C
WH121 2
WH121 3
WH121 4
WH121 5
WH121 6
W420B
GR/YE
COLOURS
+VC 2 3 4 5 6 +CQ SEE BU = BLUE
-XH121 -X420S 3 CABIN DIAGRAM 4 BN = BROWN
BK = BLACK
WH = WHITE
GY = GRAY
Ex 21
Ex 22
Ex 39
Ex 40
Ex 35
PK = PINK
TR = TRANSPARENT
VI = VIOLET
YE = YELLOW
35 21 22 39 40 GR = GREEN
Y/G = YEL/GRE
+VC AI
+VC AI AI AI AI
RD = RED
OR = ORANGE
-Ex -Ex
WIRE COLOURING
Service Parking Service Parking Parking Parking 24V = RED
Service GND = WHITE
Brake Brake Brake Brake Brake Brake
Brake
Pressure Charge Press. Release Press. Charge Press. Release Press. Release Release
Front Front Rear Rear Front Rear
5
+VC -K34 +VC
2 DI DI DO DO DO AI
-St 2 -Ex
55 36 47 46 45 53
BOTTOM VIEW VCg
45b
Ex
12/30
St 55
Ex 47
Ex 46
Ex 53
Ex 36b
12/19
VC5Va
OilUp Ex 36a 4 5
20/15
RD -K34
19
3
45a
Ex
+VC
-XH122 1 2 22 23 3 4 5 6 21 16
+R2
WH122 68
WH122 16
-B225P
1 2
CLEAN: 510ohm
+DQ- BLOCKED: 122ohm
X20
W20:12 W20 12 12 INTAKE AIR HEATER GND WH122 32 IAHR
40/11 16/12
W20:11 W20 11 11 START LOCKOUT GND WH122 33 SLOR
38/12 16/12
10 GND WH122 78 WH122/78 WH122 6 DIESEL ENGINE ENABLE IGN
17/27 16/12
38/12
W20:8 W20 8 8 START LOCK-OT STATE WH122 1
38/12
W20:7 W20 7 7 DIESEL ENGINE START WH122 5
W20:6 W20 6 6 INTAKE AIR HEATER WH122 36 IAHP
40/11 16/12
W20:4 W20 4 4 START LOCK-OUT CONTROL WH122 37 SLO
38/12 16/12
38/12
W20:5 W20 5 5 OIL LEVEL UP LIMIT WH122 2
34/12
W20:3 W20 3 3 DIESEL FUEL FILTER HEATER WH122 4
39/12
W20:2 W20 2 2 EMERGENCY STOPPED WH122 3
1
9 +R2
Contact opened when
Ansul launch activated -S333
p
WIRE COLOURING
24V = RED
GND = WHITE
+R2-
X160
TP6
IAHP WH122 36 INTAKE AIR HEATER 6 WH160 40 IAHPa
15/30 23/11
IAHR WH122 32 INTAKE AIR HEATER GND 7 WH160 42 IAHRa
15/30 23/11
SLOR WH122 33 START LOCKOUT GND 3 WH160 33 SLORa
15/30 23/11
IGN WH122 6 DIESEL ENGINE ENABLE 5 WH160 39 IGNa
15/30 23/11
WH122 49 CC1/10
Input 2
17/12
(REDUNDANT)
PEDAL INPUT
TP8
SENSOR -
SENSOR +
Pedal
+VC DI DI DO DO DO DO DO DO
+VC DO DO
-St -Ex
38 39 15 16 17 18 4 5 16 8
St 38
St 39
St 15
St 16
St 17
St 18
Ex 16
St 4
St 5
Ex 8
+VC
+AC-CC2 -XH122 7 8 10 11 12 13 14 15 18 17
WH122 17
12 MODE B N.C. WH122 13
9
8 MOTOR BDP DRIVER WH122 53
6 SENSOR -
5 SENSOR +
MOTOR PCOR/PCOR
1 +R1 +R1
FPSWH122 -C5 RD1-C1
7
15/30 RD2
MOTOR BDP
+AC-CC1
12 NEUTRAL INPUT WH122 10
WIRE COLOURING
11 DRIVE PEDAL INPUT -RED WH122 52 2 2 24V = RED
DRIVE PEDAL INPUT -NOM WH122 49 GND = WHITE
10 WH WH
9 SENSOR - WH122 50 Hydrostatic
66
67
SENSOR + WH122 51 Motor WH122/78
8 15/19
WH122
WH122
WH122
REVERSE INPUT WH122 12 +R2-B226
78
7
FORWARD INPUT WH122 11 2 MOTOR DIRECTION OUTPUT
6
MOTOR RPM INPUT WH122 63 3 MOTOR RPM OUTPUT
5
SENSOR - WH122 64 5 SENSOR -
4 +WH122 1 2 3 4 5 6
SENSOR + WH122 65 4 SENSOR +
3 -XPN 12 11 10 9 8 7
2 BATTERY + WH122 35
Motor
BATTERY - WH122 34
WH122 31
1 RPM
Sensor
WH122 38
WH122 79
16/29
CC1/8
16/29
CC1/9
CC1/10
16/29 +VC 31
CC1/11
16/29 -XH122
VCb TP8
12/30
15/30
VC/24V
16/29
VC/24Va
+VC DO DO DI DI DI DI DI DI DI DI
+VC DI
-St -Ex 1
238
0
02 03 22 24 33 34 36 40 52 53 38
Ex 38
St 22
St 24
St 33
St 34
St 36
St 40
St 52
St 53
St 2
St 3
+VC +VC
-XH123 1 2 3 4 5 6 8 9 10 11 -XH123 12
+CQ-
XH123
WH123 15
15
WIRE COLOURING
24V = RED
GND = WHITE
19
37
55
I02 Q16 Q17 Q18 Q26 Q31 I10 I09
+VC input
+VC DOH DOH DOH DOH DOH
+VC input input
-St -Ex -St 1
238
0
54 25 26 27 44 49 23 41
VCd
12/30
St 54
Ex 25
Ex 26
Ex 27
Ex 44
Ex 49
St 23
St 41
VC5Vb
12/19
VCc VCe
12/30 WH RD 12/30 WH
+VC
-XH123 23 13 14 15 16 17 18 19 20 21 22 31
+CQ-
XH123
WH123 31
31
30
29
WH123 21
21
WH123 20
20
WH123 19
19
WIRE COLOURING
WH123 18 24V = RED
18
WH123 17 GND = WHITE
17
WH123 16
16
St 35
Ex 50
Ex 54
Ex 33
St 21
Ex 52
Ex 41
Ex 23
Ex 2
VC5Vc
12/19
RD
+VC
-XH124 15 3 11 14 4 9 10 13 5 6 7
WH124A 38
WH124A 10
WH124A 13
WH124A
(BN or 1)
WH124A 3
WH124A 4
WH124A 8
WH124A 5
WH124A 6
WH124A 7
WH124 15
40
WH124A 11
WH124A 14
+R1 2 1 3 4
-X80
WH124B 2
WH124B 1
WH124B 3
WH124B 4
+R1-
Y605
C
1
1
2
+R2- +R1- +R1-
4 1 1 2
VCf B932P B905P 2 3 B240P
Pt1000
+R2- +R2- p +R2- P
Pt1000
12/30
+R2-
4-20mA
25bar
2 L
t t p p I
B240L I B424T B900P B240T
2bar 5bar 1 2bar 1
VCf
WH
2 2 1
2 3 A
WH124B 7
WH124B 6
WH124B 5
WH124B 8
48
47
35
37
46
+VC
-XH124 31
WH124A
WH124A
WH124A
WH124A
WH124A
+R1 8 7 6 5
-X80
31
WH124A 45
44
(BU or 2)
WH124A
WH124A
+WH124 4 5 6
-XPN
12 10 9 8 7 6
+WH124 1 2 3 +WH124
-XPN -XP
WH124A 5
WH124A 6
WH124A 7
WIRE COLOURING
24V = RED
GND = WHITE
R581
C
B
A
C
B
A
+R2 +R2
-X1 -X3
C
B BN
A WH
C
B BN
A WH
SCREEN
CAN_L
CAN_H
SCREEN
CAN_L
CAN_H
+AC
-CAN
W581D W582A CAN_H WH 1 1
W581D W582A CAN_L BN 2 2
W581D W582A SCREEN 3 3
DTM06-3 -E007
+C2
-X580
H5 CAN_H W580C CAN_H WH 4 4 See
12/11
L5 CAN_L W580C CAN_L BN 2 2 Cabin
12/11 diagram
S5 SCREEN W580C SCREEN 5 5
12/11
WS67
WS67
W25
W25
2
WH160 32
WH160 21
WH160 28
WH160 38
WH160 29
2.5"
2.5"
+R2 2 1
+R2 1 2
-X25 -XS67
A
+R1
-XB4 3 1
B +R2
-XS23
GY
BN
+R2 +R2
-A25 -S67 C
300W
Filter
ECM RETURN 2
ECM RETURN 1
ECM SUPPLY 2
ECM SUPPLY 1
INPUT
COOLANT LEVEL
SIGNAL
FAN CLUTCH
RETURN
FAN CLUTCH
FUEL SIGNAL
WATER IN
FUEL RETURN
WATER IN
RETURN
COOLANT LEVEL
SUPPLY +5V
OEM SENSOR
J1939 CAN_H
J1939 CAN_L
J1939 CAN(Shield)
SWITCH
DIAGNOSTIC
SWITCH
EPS OVERRIDE
RETURN
ECM
RETURN
ECM SWITCH
SIGNAL
IGNITION
HEATER OUTPUT
INTAKE AIR
HEATER RETURN
INTAKE AIR
STOP LAMP
WARNING LAMP
LOCKOUT
START
WTS LAMP
1 2 3 4 32 21 28 38 29 46 47 37 2 15 33 34 39 40 42 43 44 48 50
XJ3 XJ1 14 47
XJ2
W36 1
W36 2
W36 3
W36 4
CUMMINS ENGINE
W36:1 WIRE HARNESS
TP1
TP2
TP3
36/16
36/16
W36:2
36/16
W36:3
W36:4 1 2
36/16 X?
1 2
22/29
WIFS WS67 1
22/29
WIFR WS67 2
22/29
CLR WH160 32
22/29
CLP WH160 21
22/29
CLS WH160 28
22/29
FCP WH160 38
22/29
FCR WH160 29
21/20
ECMH WH160:W1 WH
21/20
ECML WH160:W1 BN
21/20
ECMS WH160:W1 Screen
16/29
DS WH160 2
16/29
EPSOS WH160 15
16/29
SLORa WH160 33
16/29
SR WH160 34
16/29
IGNa WH160 39
16/29
IAHPa WH160 40
16/29
IAHRa WH160 42
16/29
SL WH160 43
16/29
WL WH160 44
16/29
SLOa WH160 48
16/29
WTSL WH160 50
TPA
12/11 Q02 16
RELAY
44 CAN4_H 10-32 V
3
W552C
W552C
W552C
PER INCH 26 CAN4_L
+EC-X523 Q04 14
4 4 WH CAN_H 4 Q05 13
Q06 12
RELAY
2 2 BN CAN_L 5/ 10 V
51 Vref OUT
TPB
1 YE 24VDC Q07 11
W523A
W523A
W523A
5 SHD
W523A
W541A
W541A
W541A
W541A
W540B
W540B
W540B
W540B
Blitz
lights
rear on
(Option)
19
37
55
+EC
DO
-Ex
1
238
0
Ex 13 13
+EC
-XH140 5
WH140
5
WH140 35
WH140 34
WH140 33
WH140 37
WH140 32
+WH140 1 3 4 +WH140 1 3 4
-XE232 1 3 4 -XE233 1 3 4
RD WH YE RD WH YE
1 2 3 4 5 6
+WH140 +E1 +E2
-XIO -E232 -E233
BK BK
+WH140 2 +WH140 2
-XE232 2 -XE233 2
WH140 41
WH140 42
WIRE COLOURING
24V = RED
GND = WHITE
31
1 2 3 4 5 6
+WH140
WH140
-XN
31
+EC
-XH140
24/30
ECf ECf
WH
NOTICE! This document is the exclusive
+EC DO DO DO DO DO
-St
9 11 12 13 14
St 11
St 12
St 13
St 14
St 9
+EC
-XH141 1 2 3 4 9
1
9
WH141
WH141
WH141
WH141
WH141
(BN)
(BK)
(BN)
(BK)
(BN)
+E2- +E2- +E2- +E2- +E2-
Y146a Y146b
RD1 Y144a
RD2 Y144b
RD1 RD2 Y168 RD1
1 1 1 1 1
2 2 2 2 2
WH WH WH WH WH
32
33
36
WH141
(BU)
WH141
(BU)
WH141
(BU)
+WH141 1 2 3 4 5 6
-XN
12 11 10 9 8 7
31
WH141
+EC 31
-XH141
ECa WH
Sensor
Supply
24VDC
+EC DO
-St
15
St 15
+EC
-XH142 1
WH142 1
1
+WH142
-XP
2 3 4 5 6
WH142 32
WH142 33
WH142 34
WH142 35
A A A A
+E1-B634P +E1-B635P +E2-B636P +E2-B637P
P P P P
4-20mA
400bar
4-20mA
400bar
4-20mA
400bar
4-20mA
400bar
I I I I
C C C C
WH142 3
WH142 4
WH142 5
WH142 6
+EC 3 4 5 6
-XH142
St 34
St 35
St 36
St 38
34 35 36 38
+EC AI AI AI AI
-St
MiniSSE Compressor
Hydraulic Cooler Sensor Water
Pressurizing Fan Water-air Supply available tank
(Option) Speed Mist 24VDC level switch
+EC DO AO AO
+EC DO DI
-Ex -St
7 2 15 16 39
Ex 15
St 16
St 39
7
2
Ex
Ex
+EC
-XH143 7 4 12 1 18
WH143 12
WH143 18
WH143 7
WH143 4
WH143 1
A
GR
BN BN RD1
+E1 +E1 +E1 +E1- WATER LOW = 0V
1 1 1
-Y393 -Y390 -Y210 B210L (1/4 TANK LEFT)
ECb
BN
WH
ECb WH 2 2 2
24/30
ECe ECe WH BU BU WH
24/30 C B
WH143 35
+EC 30 31
-XH143
36
30
31
33
34
WH143
WH143
WH143
WH143
WH143
1 2 3 5 6 4
+WH143
-XN
WIRE COLOURING
24V = RED
GND = WHITE
Ex 29
Ex 28
Ex 30
Ex 31
Ex 26
+EC
-XH144 1 2 3 4 7 5
WH144 35
1
5
WH144 37
WH144
WH144
WH144
WH144
WH144
WH144
WH144 36 1 1
33
2 2
WH144
WH144
2 2
1 2 3 1 2 3 1 2 3 4 5 6
+WH144
WH144 79 DQ24V
-X2PN 30/12
1 2 3 1 2 3 12 11 10 9 8 7
Blinker
Blinker
RD BU BN RD BU BN
Brake
Brake
Park
Park
WH144 78 E3/4b
+E1-E5 +E2-E6 30/12
WH144
WH144 77
80
WH WH
WH144 73 W73
30/12
4 4 W74
1 2 30/12
74
4 4
+E1
-X39
WH144
1 2
W40 1
W40 2
38
39
+E1
WH144
WH144
1 2
+E1 1 2 3 4 5 6 PE -X38
-X40
24V
+WH144 1 2 3 4 5 6 MiniSSE Outlet
Power
-XPN 12 11 10 9 8 7 Supply
WH144 70 E3/4a
30/12
WH144 84 WH144/24Vd
WH144 31 30/12
WH144 80 WH144/24Vc
+EC 31 31/11
ECc -XH144
ECc WH144 81 WH144/GNDb
24/30 31/11
WH
NOTICE! This document is the exclusive
+EC AI
+EC DO DO AI DI DI
+DQ-X34
-St -Ex
WH144 75 16 16 W34 16 X34.1641/13
33 50 17 38 22 23
WH144 76 15 15 W34 15 X34.15
37/11
Ex 50
Ex 17
Ex 38
Ex 22
Ex 23
X34.639/12
St 33
WH144 63 6 6 W34 6
WH144 62 4 4 W34 4 X34.439/12
+EC WH144 61 5 5 W34 5 X34.539/12
-XH144 6 19 20 21 22 23 WH144 60 3 3 W34 3 X34.339/12
1 3 2 4
WH144 85 +E2
WH144/24Vd WH144 84 -XS35
29/29 1 3 2 4
4
4 1
4-20 mA
+E2- L
B983L I
2 3 11 21
+E2
-S35
86
12 22
WH144
WH144 72 14 14 W34 14 X34.14 33/13
WH144 71 13 13 W34 13 X34.13 34/12
To +DQ box
23 13
X1 HYDE.
+E1 OIL 0 0 1 13
-SH330 TANK 1 FILL.PUMP ON
X2 FULL +WH144 1 2 3 4 5 6
24 14 14
-XN 12 11 10 9 8 7
4 4 4 WH144 72
W73 WH144 73
29/29
W74 WH144 74 WH144 67 31 31 W34 31 X34.31 34/12
29/29
DQ24V WH144 79 10 10 W34 10 X34.10 34/12
29/29
E3/4b WH144 78 WH144 69 30 30 W34 30 X34.30 34/12
29/29
E3/4a WH144 70 1 1 W34 1 X34.1 34/12
29/29
MiniSSE MiniSSE
Pressurizing Power ON
ON Light
(Option) (Option)
+EC DI
+EC DO
-St -Ex
24 8
St 24
8
Ex
+EC
-XH144 10 11
WH144 10
WH144 11
+WH144 1 3
-SH393
1 3
3
1
13 X1
+E1
-SH393
14 X2
2
4
4
+WH144
-SH393 2 4
WH144/24Vc WH144 80
29/29
WH144/GNDb WH144 81
29/29
Lubrication Unit
+R2-A55
(Option)
+M1-X56
A56
1 1
+M1-X401 15 1
1 WH401B 1 RD 2 2 RD
30 -
2 WH401B 2 RD 3 3 WH
Z 2
SEE CABIN
CIRCUIT DIAGRAM 3 WH401B 3 RD 4 4 YE
4 WH401B 4 WH 5 5 BR
31 M
- +
M55 M
BU 2 WH401B 6 RD 2 2 BU
3 3
Supply
Cabin
sw. supply
Oil filling pump
Controller
End
Controller
Vehicle
Air Cooler
SLU
(Option)
EMERGENCY STOP CTRL. EMG1
39/12
X34.14 SLU AIR COOLER CTRL.
30/30
-A1
XJ1 XJ2
W30
W30
BK 16MM
BK 16MM
1 2 3 4 5 7 8 9 10 1 2 3 4 5 7 8 9 10
GND X1 4
+DQ +C1
W32
W32
W33
W32
W32
W33
W33
WM6
WM6
W33
2
-X30 -X30
2
A2 CABIN GND W30A BK 16MM A2
3
SEE
2
1
4
A1 CABIN SUPPLY W30A BK 16MM2 A1 CABIN
DIAGRAM
1 2 3 4 1 2 3 4 1 2
+DQ +DQ +DQ
X34.7 W34 7 Oil filling pump sw. supply
30/30 -X32 -X33 -XM6
1 2 3 4 1 2 3 4 1 2
24/11
W32:1 W32A 1 EC CPU supply
WM6A 2
WM6A 1
24/11
W32:2 W32A 2 EC I/O supply
24/11
W32:3 W32A 3 EC GND
24/11
W32:4 W32A 4 EC GND
PPTC
W33:1 W33A 1 VC CPU supply
12/11 M
W33:2 W33A 2 VC I/O supply
12/11 +R2-M6
12/11
W33:3 W33A 3 VC GND
W33:4 W33A 4 VC GND 0V
12/11 35/11
Heater
Filter
Fuel
Lights
Rear
24V Outlet
Spare
Relay
Emergency Stop
30/30
X34.13 W34 13 EC TRAMMING LIGHTS CTRL.
15/11
W20:3 W20 3 VC FUEL HEATER CTRL.
A1 XP1...XP8
max Torque
3.9 Nm
4 5 1 4 5 1
K6 K7
3 2 3 2
33/30
A1_0V_1 GND GND A1_0V_2
35/11
XJ3 XJ4
1 2 3 4 5 7 8 9 10 1 2 3 4 5 6
22/29
W25:1 W25 1 FUEL FILTER HEATER SUPPLY
22/29
W25:2 W25 2 FUEL FILTER HEATER GND
30/30
X34.1 W34 1 REAR LIGHT SUPPLY
30/30
X34.30 W34 30 REAR LIGHT GND
30/30
X34.10 W34 10 24V OUTLET SUPPLY
X34.31 W34 31 24V OUTLET GND EMERGENCY STOP RELAY CTRL. F10
30/30 39/12
Start
Diesel
Pump
Oil Filling
Supply
System
Control
left
light
Maintenance
supply
Cabin
SUPPLY AFTER BATTERY ISOLATOR S1 F25
40/11
START CTRL. FROM STARTER ISOLATOR START1 41/13
FILLING PUMP CONTROL FROM LEVEL SW. K12_86 38/12
XJ5 3 XJ6 3
+DQ
-A1
XP3 XP 3 24V/100A BB2 XP 4
34/29
1 1 1 1
F11 F12 F13 F14
20A 2 16A 2 10A 2 10A 2
A1 XP1...XP8
max Torque
3.9 Nm
87 86 87 86
K11 K12
30 85 30 85
34/25
A1_0V_2 XP 8 GND A1_0V_336/17
WM330
WM330
W30 16 C16 CABIN SUPPLY AFTER BATTERY ISOLATOR FOR IND. LAMP W30A 2 C16 CABIN
DIAGRAM
WH 16mm
WE30 1
WE30 2
2
1 3
+DQ-
XM330 1 2
+E2
-X23 -XE30
WH144
WH144
RD
CARRIER
GROUNDING -E30
POINT XM330:1
83
82
29/30
BK
XM330:3 BATTERY ISOLATOR ON -SIGNAL F13
36/11
29/30
FUSE TRIPPED CIRCUIT SUPPLY F13a
37/11
ALTERNATOR PRE-MAGNETING SUPPLY F12 38/12
START MOTOR SUPPLY WH14 1 WH14/1 41/13
33/30
0V -X1 4 0Va 36/11
RELAY
SPS TIMER
MOTOR
FOR DIESEL
SPS CONTROL
FOR DISPLAY
SPS CONTROL
SPS = Secondary Power Supply
BATTERY ISOLATOR
F13 ON -SIGNAL 120s DELAYED SUPPLY
35/30
3 3
XJ8 XJ9
+A2-V3
+A2-V2
7 9 1 1 1 1
F15 F16 F17 F18
20A 2 10A 2 12A 2 10A 2
2 4
Y1 A1 16 18
H H
K33 120s
A2 15 87 86 87 86
K15 K16
30 85 30 85
35/30
A1_0V_3 A1_0V_4
38/12
XJ10
K33
CROUZET
XJ8 XJ9
A1
1-10
min
Y1
2 1 2 4 1 2 4 1 2 3 4 5 6
1
15-18
MCR-1
F19
2
T=120 s W36:3 ECM SUPPLY 1 W36 3 C15 DQ DISPLAY SPS W30A 15 C15 SEE
23/11
K33 SETTINGS: 1-10 min, 2 W36:4 ECM SUPPLY 2 W36 4 C1 DIRECT CABIN SUPPLY W30A 1 C1 CABIN
23/11 DIAGRAM
W36:1 ECM GND 1 W36 1
23/11
K33 120s REQUIRED W36:2 ECM GND 2 W36 2
BY DIESEL MOTOR 23/11
DEF SYSTEM RAMP DOWN
X34.12 W34 12 BATTERY VOLTAGE MEASUREMENT BK/OR
30/30
35/30
F13a FUSE TRIPPED CIRCUIT SUPPLY
+DQ
1 -A1
CIRCUIT BOARD
XJ11
+E2
-X99
1 W99
1
For 22 22
+DQ +DQ
Tier 4F F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18
-F1 -F19
option 21 21
2 W99
2
XJ11 XJ15
2 3 4 5 6 7 8 9 10 11
+DQ +C1
-X30 -X30 SEE
X1 1 C7 FUSE TRIPPED SIGNAL TO CABIN LAMP W30A 7 C7 CABIN
DIAGRAM
-H22 X1
RED
X2
W30 7
30/30
X34.15 W34 15 FUSE TRIPPED SIGNAL TO CTRL. SYSTEM
0Vb GND X1 4 GND 0Vc
36/30 39/12
Control
Pre-magneting
Alternator
Control
Start Lock-Out
Diesel Motor
Control
Filling Pump
WH14 2 ALTERNATOR PRE-MAGNETING WH14/2
41/13
30/30
X34.8 W34 8 CTRL. FROM PUMP SWITCH
30/30
X34.9 W34 9 OIL TANK FULL LIGHT
35/30
K12_86 FILLING PUMP CTRL.
15/11
W20:8 W20 8 START LOCK-OUT CTRL. FROM DIESEL
15/11
W20:4 W20 4 START LOCK-OUT STATUS TO CTRL. SYSTEM
A2 3
DIESEL ENGINE
+A2-R1 START CTRL.
560 ohm 4W +DQ +C1 FROM VC START 41/13
A2 8 -X30 -X30 SEE
A2 6 W30 8 C8 DIESEL IGNITON ON W30A 8 C8 CABIN
DIAGRAM
K
+A2-V1
A
A2 1
+DQ
-A1 3 4 5 6 8 9 10 11 3 4 5 6 8 9 10 11 2 3 4 5 8 9 10
4 5 1 4 5 1 4 5 1 4 5 1 4 5 1 4 5 1
K20 K21 K22 K23 K24 K25
3 2 3 2 3 2 3 2 3 2 3 2
36/26
A1_0V_4
15/11
W20:7 W20 7 DIESEL ENGINE START CTRL. FROM VC
15/11
W20:11 W20 11 START LOCK-OUT RETURN TO DIESEL
15/11
W20:5 W20 5 OIL TANK FULL OUTPUT (SINKING OUTPUT)
36/30
F18 WM85 1
34/29
F10
actuators (valves)
+C1-X30
C5 C6
WM85A 1
T21 T11 T14 T34 T12 T22 13 23 33 41 A1
1 Vacuum
K1 +R2 Pump
M
-M85 (Option)
2
+DQ-K32
K2 WM85A 2
23
14 24 34 42 A2
24
EMG1
33/30
+DQ
2
W30 9 -XM85
+DQ +C1
-X30 -X30 SEE
C9 EMERGENCY STOP CTRL. TO CABIN W30A 9 C9 CABIN
DIAGRAM
15/11
W20:2 W20 2
36/30
XJ10:6 W85 2 VACUUM PUMP GND
Heater Fuse
Intake Air
Relay
Air Heater
Intake
(Main Switch)
Switch
Isolation
Battery
Relay
Isolator
Battery
ON
Power
Battery
Supply
Direct Battery
Supply
Control System
Batteries
Battery Fuse
(Option)
Alternator Fuse
F25 CABIN SUPPLY AFTER BATTERY ISOLATOR INTAKE AIR HEATER SUPPLY F26
35/30 41/13
36/30
F16 BATTERY ISOLATOR SW. SUPPLY
41/13
S2.4 STARTER ISOLATED SWITCH SUPPLY
0 1 1 3 5
+DQ
+DQ +DQ
-S1 80A 150A
2 4 6 -F25 -F26
- DIESEL START SUPPLY WM0 41/13
A1
+DQ +C1 -VCP +DQ
W20:6 W20 6 INTAKE AIR HEATER CTRL. X1 2 -X30 -X30 -S10 -K22 +
+A2-R2
A2
15/11 15
C14 W30A 14 C14 13 0 1 A2 5 A2 10
BB2
560 ohm 4W
C13 W30A 16 C13 ALTERNATOR (CHARGING) WH14/3 41/13
14
RD 17
+DQ X1
A1
+DQ GREEN
+DQ - +DQ 125A
-K22 -H21 -K21 -F22
BK
A2
X2 +
BB1
+DQ +DQ
40A 250A
-F24 -F21
X1 9
W21 BK/OR
RD +
+DQ
+E2-G1
-K21
BK -
W22
+
39/21
0Vd GND X1 4 +E2-G2
36/30
F24 DIRECT SUPPLY FROM BATTERY BK/OR -
W24
+DQ A1 A2
+DQ
A1 A2
+E2-X23 CARRIER F21-F26
GROUNDING
-K22 X1 X2 -K21 X1 X2 POINT
Fastening Screw torque
15
17 M4 2,6Nm (max. 3,3Nm)
T1 T2
T1 T2 M8 21,5Nm (max27,3Nm)
NOTICE! This document is the exclusive
WM0
WH14 1
WH14 2
WH14 3
W26
Starter
Isolator
2.5mm2
16mm2
16mm2
95mm2
6mm2
Switch
38/30
START START CONTROL FROM START LOCK-OUT RELAY
+ENG
30/30
X34.16 W34 16 STARTER ISOLATED -SIGNAL TO CTRL. SYSTEM
10 +ENG
+DQ-X1
BU
T1 I B+ R
B+ 50
+DQ
-K21 M0 G0
T2 +
40/17
WH A26
G
0 1 3 5 1 M 3000W
+DQ
-
-S2
4 6 2
GND GND
16"
40/11
S2.4 STARTER ISOLATED SWITCH SUPPLY
95"
35/30
START1 START CONTROL SIGNAL TO START RELAY
GND GND
16"
+E2
-X23
CARRIER
GROUNDING
POINT
DT-series plugs (with plastic spring) viewed from the socket side
HDP Receptacles
A B 7 6 7 6
1 8 1 8
1 4 1 6
8 5 8 5
2 7 2 7
2 1 2 3 2 5
9 4 9 4
3 4 3 6 3 6
DT06-2S C DT06-4S 10 3 10 3
4 5 4 5
20 31 DT06-3S 11 2 11 2
DT06-6S
21 8 30
DT06-08SA DT06-08SB 12 1 12 1
9 19
Gray Black
10 2 18 DT06-12SA DT06-12SB
22 3 7 29 Gray Black
11 1 17 Coding Coding
23 4 6 28 DT-series receptacles (no spring) viewed from the pin side
12 5 16
13 15
24 14 27 B A 8 1 8 1 6 7 6 7
4 1 6 1
25 26 7 2 7 2 5 8 5 8
1 2 3 2 5 2
6 3 6 3 4 9 4 9
4 3
DT04-2P C DT04-4P 3 10 3 10
5 4 5 4
DT04-3P DT04-6P 2 11 2 11
1 12 1 12
DT04-08PA DT04-08PB
Gray Black
VIEW DT04-12PA DT04-12PB
Gray Black
Coding Coding
DTM-series plugs (with plastic spring) viewed from the socket side
HDP Plugs
1 6
3 2 1 2 5 12 11 10 9 8 7 12 11 10 9 8 7
1 2 3 4 5 6 1 2 3 4 5 6
3 4
DTM06-3S
26 25 1 2 3 5 2 6 5 4 3 2 1 6 5 4 3 2 1
4 3
DTM04-3P
DT04-12PA DT04-12PB
DTM04-6P Gray Black
VIEW
M
WM85 WM85A
(OPT.)
X85 X85A
1x2.5 ALTERNATOR
G0
PREMAGNETING
X23
CARRIER
FRAME
X30
DQ
G1 BATT
W21 1x95 BK
M0 DIESEL START
WM0 1x95 BK
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 INDEX AND CONTENT LIST PAGE 1
2 INDEX AND CONTENT LIST PAGE 2
3 F CABIN LAY-OUT 2016-03-06 SJH MCP TEXT MADE MORE EXACT
4 F CABIN CABLING 2016-03-10 SJH Lay-out updated
5 F CABIN CABLING 2016-03-10 SJH Lay-out updated
6 CABIN WIRE HARNESSES
7 CABIN TO CARRIER WIRE HARNESSES
8 F CABIN CAN BB CABLING 2016-03-10 SJH Lay-out updated
9 F A1 CIRCUIT BOARD 2016-03-10 SJH Updated F3 to 10A SLOW FROM 6A SLOW
10 F A1 CIRCUIT BOARD 2016-03-10 SJH Lay-out updated
11 F A1 CIRCUIT BOARD 2016-03-10 SJH Lay-out updated
12 C A1 CIRCUIT BOARD 2015-11-25 MKä Changed F2-F18 auxiliary contacts to NC
13 F A1 CIRCUIT BOARD 2016-03-10 SJH Updated lay-out
14 F A1 CIRCUIT BOARD, WIPERS 2016-03-10 SJH Updated lay-out
15 A2 CIRCUIT BOARD
16 A2 CIRCUIT BOARD, REVERSE CAMERA
17 F A2 CIRCUIT BOARD 2016-03-10 SJH Updated Lay-out
18 C A2 CIRCUIT BOARD 2015-11-25 MKä Moved F19 to DQ and changed aux contacts NC
19 F A2 CIRCUIT BOARD 2016-03-10 SJH Updated lay-out
20 GROUND TERMINALS
21 B FC, DC, RC AND BC MODULE SUPPLYS 2015-10-05 MKä Corrected power wire harneses
22 230VAC SUPPLY AND CAN SUPPLY
23 UPPER LEFT FRONT LIGHTS WIRE HARNESS
24 UPPER RIGHT FRONT LIGHTS WIRE HARNESS
25 WATER JET
26 F 12 V CIRCUITS AND GND DT 2016-03-10 SJH Lay-out updated
27 ETHERNET SWITCH K8
28 ETHERNET SWITCH K9
29 CABIN CONTROLLER SC SUPPLY (St / Ex)
30 CABIN CONTROLLER SC INPUTS (St/Ex)
31 RIGHT DRILLING EXTENSION PANEL
32 TRAMMING PANEL SWITCHES
33 TRAMMING PANEL SWITCHES / IND.LIGHTS
34 TRAMMING PANEL SWITCHES
35 F STEERING, PEDAL AND XH123 2016-03-10 SJH Changed Joystick potentiometers at XH123
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
36 F XH122, X421S, E24 & E25, S24 & S25 2016-03-10 SJH Lay-out changes
37 G CABIN CAN CONTROL BUTTONS 2016-07-13 MKä Changed CP1 layout
38 F DM1 MODULE 2016-03-10 SJH Lay-out updated
39 D DM2 MODULE 2015-12-04 MKä Changed R560 between 3 and 5 pins
40 F DCU MODULE FOR OPTIMINE OPTION 2016-03-10 SJH Updated DCU to WLAN
41 G VG DISPLAY CanBB AND POWER 2016-09-27 MKä Deleted CanBB dropline to VG
42 F VG DISPLAY ETHERNET AND USB 2016-03-10 SJH UPDATED VG ETHERNET CONNECTION
43 1DG PRO DISPLAY
44 MCP, LCP and LCP PANELS
45 BASKET BOOM OPTION
46 F FIRE SUPPRESSION, SIDE CARRIER LIGHTS 2016-03-10 SJH Updated FS1000 connections
47 F E/S CIRCUIT, BASKET BOOM SUPPLY 2016-03-10 SJH Updated Lay-out
48 ACCESS PROTECTOR SUPPLY OPTION
49 ACCESS PROTECTOR INPUTS OPTION
50 G ACCESS PROTECTOR INPUTS OPTION 2016-09-27 MKä Changed S80 and S81 light color to white
51 ACCESS PROTECTOR OUTPUTS OPTION
52 MOVEMENT PREVENTION OPTION
53 AIR CONDITION
54 CONNECTOR PIN LAYOUTS
E5,E6,E7,E17,E19,E15,M15
Air Condition
XS41
ALS
MIN
TER
RCP TER
MIN
ALS A1
ALS
A2 TER
MIN
ALS
MIN
TER
LQ (Includes SC)
HQ
M92
UQ (Includes GSC)
W580C
XH22.1
XH21.1
XH20.1
W580A 2x0,5+2x0,5+C X580 W580B X580P WLAN WH20A XH20 WH45 WH45
J1939 X605 X10/A1 6/11
2x0,5+
2x0,5+C WH21A XH21 WH46 WH46
WLAN X10/A1 6/11
WH22A XH22 WH52 WH52
X207 W605 ETH. RJ45 A1 6/11
WH23 XH23 WH47 WH47
A1/A2 6/11
XE12 W207 2x0,5+2x0,5+C X608 WH24 XH24 WH50 WH50
WE12 2x1,5 X605 7/11
E12 A2 A1/ WH25 XH25 WH51 WH51
7/11
A2 X206 X608 A2/ WH26 XH26 WH400
W206 K9 W608 X10 SUB
ETH.
X560 W560A X604 W604 X603 WH27A UTILITY BOOM
2x0,5+2x0,5+C DM2 ETH. WH53A XH53 WH53B WH53 UQ GSC CABIN CONTROLS
7/11 XH27
ETH.
W603
X560
X501
WH33 WH33
R500 W501 CanBB X604 X603
X10/A1 6/11
WH35 WH35
2x0,5+2x0,5+C A1 6/11
WH36 WH36
X502 A1 6/11
1-boom K8 X602 W602 ETHERNET W602
W550B 2x0,5+2x0,5+C X550 W550A CanBB X600 X600 5/11
BC 2x0,5+2x0,5+C
DM1 W600 W504 CanBB 2x0,5+2x0,5+C W505 CanBB W505
5/11
X550 ETH. 2x0,5+2x0,5+C
X205 X601 XB10.1
B10
WH44 X10/
ANSUL WH34B XB10.2
A1/A2 THROTTLE PEDAL SENSORS
WH37A XH37
X10/ A1/ VCP
FIRE PROTECTION WH43 XH28
W502
ETHERNET
W601
ACCESS PROTECTOR/ A1/ W581A 2x0,5+2x0,5+C X581
WH32 TRAMMING CONTROL PANEL
SAFETY WIRE GQ CanGrayhill
CONTROL PANEL X10
WH37A
WH122
ECM/VC/AC
XH122
WH123
VC
X504 XH123
X200S XD1
X14
W505 CanBB
4/30
XM50
W405
DRILLING DISPLAY
M50
W505
DRILLING PANEL LEFT DRILLING PANEL RIGHT
1DG
2x0,5+2x0,5+C
LCP RCP DRILLING PANEL
ADJUSTMENT UP/DOWN
CanBB
USB
J1-X3 6x0,34+C
X508 W508
X208
X602
X405
REVERSE CAMERA
X510
X310
X507
X505
X509
DISPLAY
W310 P4
4/27
W507 CanBB
X507 X509 W509 CanBB
2x0,5+2x0,5+C 2x0,5+2x0,5+C
J1-X2 J1-X1
WP4B
W208
4/27
W602
4/27
XP4
W510 CanBB
4/25
WXP4
4/27
WXB6
4/27
WXB4
4/27
XB4 XB6
WB4B WB6B
B4 CAMERA B6 CAMERA
BG00562493
29
6 / 54
XP5
P5 REAR LEFT CABIN BEACON
28
XP6
P6 REAR LEFT CABIN HORN
ID-CODE
DWG NR
SHEET
XE11
E11 REAR LEFT CABIN WORKING LIGHT
27
XH47
XY419
Y419 WATER JET WATER CONTROL VALVE
26
M419
M
EXTERNAL
M16
M
XE20
E20 FRONT RIGHT CABIN SAFETY RED LIGHT OPTION
XE18
E18 FRONT RIGHT CABIN PARK/BRAKE/BLINKER LIGHT OPTION
XE10
22
XH46
C POSITION
M15
M
XE15
E15 FRONT LEFT CABIN SPOT LIGHT OPTION
XE19
E19 FRONT LEFT CABIN SAFETY RED LIGHT OPTION
XE17
E17 FRONT LEFT CABIN PARK/BRAKE/BLINKER LIGHT OPTION
19
BEDROCK
SANDVIK
XE7
E7 FRONT LEFT CABIN WORKING LIGHT OPTION
XE6
E6 FRONT LEFT CABIN WORKING LIGHT
XE5
18
NAME
EHA
EHA
PHO
17
DRAWN BY 2015-07-29
2015-07-29
APPROVED 2015-07-29
M93
M
FRONT CABIN SCREEN WASHER MOTOR
DATE
XM92
M92
M
FRONT CABIN SCREEN WIPER MOTOR
CHECKED
16
M91
M
REAR CABIN SCREEN WASHER MOTOR
XM90
M90
M
REAR CABIN SCREEN WIPER MOTOR
RADIO/
PLAYER
A23 REAR RIGHT CABIN SPEAKER
14
A21
A22 REAR LEFT CABIN SPEAKER
XE22
E22 LEFT CABIN RED/WHITE LIGHT
SANDVIK
XE21
E21 CABIN ROOF LIGHT
12
WH47
WH52
WH46
WH45
WH36
WH35
WH33
11
4/30
4/30
4/30
4/30
4/27
4/27
4/27
BG00562493-G
A3
30
BG00562493
29
7 / 54
ID-CODE
DWG NR
SHEET
ACCESS PROTECTOR OPTION
XS81 WS81
2x1.5
S81 RIGHT CARRIER ACCESS PROTECTOR ACK. BUTTON OPTION
27
XS80 WS80
2x1.5 S80 LEFT CARRIER ACCESS PROTECTOR ACK. BUTTON OPTION
25
XB21
B21 BOOM 1 FEED LS PRESSURE TRANSMITTER OPTION
24
XB20
B20 BOOM 1 ROTATION LS PRESSURE TRANSMITTER OPTION
23
22
XS33 WS33
5x1.5
S33 RIGHT CARRIER EMERGENCY STOP BUTTON
21
XSH293 WSH293
SH293
M
RIGHT CARRIER BOOM MOVEMENT PREVENTION SWITCH OPTION
5x1.5
POSITION
XS63 WS63
5x1.5 S63 RIGHT SAFETY WIRE OPTION (CABIN LIFT)
20
XS61 WS61
7x1.5 S61 RIGHT BOOM SAFETY WIRE OPTION
XE25
E25 RIGHT CARRIER AUTOWARNING LIGHT OPTION
19
BEDROCK
XE2
SANDVIK
E2 RIGHT CARRIER WORKING/DRIVING LIGHT
XE14
E14 RIGHT CARRIER SIDE LIGHT
18
NAME
EHA
EHA
PHO
17
DRAWN BY 2015-07-29
2015-07-29
APPROVED 2015-07-29
DATE
XS32 WS32
5x1.5 S32 LEFT CARRIER EMERGENCY STOP BUTTON
CHECKED
16
XSH292 WSH292
5x1.5 SH292 LEFT CARRIER BOOM MOVEMENT PREVENTION SWITCH OPTION
XS62 WS62
S62 LEFT SAFETY WIRE OPTION (CABIN LIFT)
XS60 WS60
7x1.5
S60 LEFT BOOM SAFETY WIRE OPTION
XP7
P7 CABIN LIFT WARNING BEACON (OPTION)
14
XE24
E24 LEFT CARRIER AUTOWARNING LIGHT OPTION
XE1
E1 LEFT CARRIER WORKING/DRIVING LIGHT
XE13
E13 LEFT CARRIER SIDE LIGHT
SANDVIK
12
WH53
WH51
WH50
11
4/25
4/30
4/30
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
CABIN ELECTRIC CENTRE (CQ)
ASSEMBLY INSTRUCTIONS:
X501S STAY CONNECTED TO X501P X504P AND X505 ARE CONNECTED DURING NORMAL RIG OPERATION, X505P AND X510S ARE CONNECTED
(JUMPER CONNECTOR), WHEN DM2 TOGETHER, WHEN GATEWAY OPTION CAN CONTINUES FROM MCP TO TOGETHER, WHEN TESTING CAN WITHOUT
OPTION ISN’T DELIVERED ISN’T DELIVERED X505S. DRILLING PANELS
X503P X505S
W501 W502 W503 W504 W505
XD1
GSC
R500
VEHICLE
DISPLAY WH41
X501 SCU X502 SCU
DM2 DM1 VG
LCP RCP
1DG
DRILLING PANEL LEFT DRILLING PANEL RIGHT
INDEPENDENT CAN POWER DRILLING DISPLAY
SUPPLIES FROM X14 TO END
W505
OF W511
NOTE:
INDEPENDENT DM1 & DM2
POWER SUPPLIES FROM X14.
W508 J1-X3
X508
X507S
X505P
X509P
X510S
X507P X509S
W507 W509
J1-X2 J1-X1
X518 X10
W518 W511 W510
X511S X510P
FRONT END
OF CABIN GND SC
CABLE NUMBERS W512-W517 CABIN CAN POWER SUPPLY PLUGGED (W511) WH39
RESERVED FOR OPTIONS B336G CAN POWER SUPLLY STARTS (W518)
-St -Ex
NOTICE! This document is the exclusive
1 1 1 1
EMERGENCY STOP C3 X30.C3 F2 F3 F4 F5
X30P 44/11 10A 10A 10A 10A
NC LINE 1 IN SLOW
2
SLOW
2 2
SLOW
2
SLOW
XP 7 0V A1.0Va 10/14
DQ CIRCUIT BREAKER C7 X30.C7
X30P 12/15
TRIPPING SIGNAL
DIESEL C8 X30.C8
X30P 32/11
PRE MAGNETING
EMERGENCY STOP C9 W30 11
X30P XJ1 XJ2
CONTROL 1 2 3 4 5 7 8 9 10 1 2 3 4 5 7 8 9 10
2.5mm2
PILOT C10 X30.C10 XH20 1 XH21 1
X30P 18/11
SWITCHING-ON X203 1 2 3 4
W203A 2
W203A 4
W203A 1
W203A 3
X30P 32/11
CUT OFF
PILOT C12 X30.C12
X30P 32/11 W203.4
FC GND
CUT OFF 21/11 Front right top WH21.1
FC GND W203.3 cabin work lights 24/11
21/11
BATTERY SWITCH C13 X30.C13 FC POWER TO VIO W203.2
X30P 32/11 21/11
SUPPLY FC POWER TO VS W203.1
21/11 Front left top WH20.1
cabin work lights 23/11
BATTERY C14 X30.C14
X30P 32/11
MAIN SWITCH 2.5mm2
X11 2 X201 2 1-boom RC power to VIO W201.2
C15 X30.C15 21/11
SPS SUPPLY X30P 18/11 1-boom E/S auxiliary relay A1-K20 A1.K2a
13/11
X201
C16 X30.C16
POWER ON SIGNAL X30P 33/11 1 1-boom RC power to VS W201.1
21/11
X11 1 X202 1 1-boom BC power to VS W202.1
C17 2.5mm2 21/11
RESERVATION X30P 1-boom DC power to VS W200.1
21/11
X200 1
GND SUPPLY A2 W30 2
X30P 25mm2
FOR CABIN
NOTICE! This document is the exclusive
1 1 1 1 1
F6 F7 F8 F9 F10
10A 2 2A 2 2A 2 2A 2 2A 2
SLOW SLOW FAST FAST FAST
H= GREEN LED
H H
K6 K7
A1.0Va 0V A1.0Vb
9/30 11/11
XJ3
1 2 3 4 5 7 8 9 10 1 2 3 4 5 6
WH415 1 XJ4
WH415 2
X550 1 X518 1 X591 1 CAN Cabin BUS Supply to CAN buttons W591.1/YE
37/11
H H H H
A1.0Vb 0V A1.0Vc
12/25
10/26
H= GREEN LED
XP 8
XH20
2.5mm2
X11 3 XH33 E22 WH33.3
14 XH35 5 XH36 5 3 10/23
XH24 29 SH292 WH24.29 2.5mm2
52/11 XH33 E23 WH33.5
XH25 29 SH293 WH25.29 X11 3 10/28
52/11 2.5mm2 5
Left spot light WH20.14 XH29 A20 WH29.21
pan/tilt unit 23/11 21 26/11
XH40 51 SC supply WH40.51
29/22 XH21 14 Right spot light WH21.14 XH29 2
XH39 10 SC supply WH39.10 pan/tilt unit 24/11
29/17
XH41 1 GSC supply WH41.1.12 XH22 8 Water jet WH22.8 WH29A 2
48/29
pan/tilt unit 25/11
X10 56 BMCF.24V XH29.1
50/17 1
XH53/A XH53X XH53/B WH29B 2
SC XH39.50
XH41.31
15
15
14
14
24V socket
51/25 29/11
37 31 XH41 17 WH41.17
GSC
connection without 48/11 VCP-
gatekeeper XS36
2.5mm2 Front washer WH36.5 14/25
X10 10 A/C evaporation blower (2.5mm2) WH42.2 53/21 -
Front wiper A1.F16a
X10 9 A/C condenser fans (2.5mm2) WH42.1 auxiliary relay
14/12
WH29B 17
53/21
A/C condenser fans (2.5mm2) WH42.8 2
53/21 Rear washer WH35.5 XH29.1
14/29
GND A1 to A2 (25mm2) A2.0V WH29A 17
15/11 Rear wiper auxiliary relay A1.F15a 14/12
WH29.17
20/29
A1
CIRCUIT BOARD
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
A1.0Vc A1.0Vd
11/29 13/12
XJ11 XJ15
1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11
2.5mm2
CGU failure X401 3 W401.3
21/11
SH23 ind. light X414 2 W414.2
31/11
WH29B 11 WH29B 13
X1 X1
VCP-H90 VCP-H91 DQ CIRCUIT BREAKER
CQ CIRCUIT BREAKER
TRIPPING INDICATOR
TRIPPING INDICATOR LIGHT
LIGHT
X2 X2
WH29B 12 WH29B 14
12 14
XH29 XH29
12 14
WH29A 12 WH29A 14
WH29.12
20/17
WH29.14
20/17
1-boom BC W202.2
power to VIO 21/11
52 54
WH39 52 WH39 54
XH39 52 XH39 54
X202 2 X212 2
XJ12 3 4 5 6 8 9 10 11 XJ13 3 4 5 6 8 9 10 11
A1
H H H
H= GREEN LED
12/27
A1.0Vd 0V A1.0Ve
14/12
CIRCUIT BOARD
XJ12 XJ13
1 2 7 1 2 7
A1.K2a
9/24
WIPER
FRONT SCREEN
WASHER
FRONT SCREEN
WIPER
REAR SCREEN
WASHER
REAR SCREEN
XH35 3
XH35 1
A1.F16a XH36 3
11/28
A1.F15a XH36 1
11/28
WH40 27 WH40 25
K16 RELAY-NO
A1.F16
K15 RELAY
A1 F15
XJ13 3 4 5 6 8 9 10 11 2 3 4 5 8 9 10 XJ14
WH35.6
XH36 2 20/24
GND
WH36.6 GND
20/24
XH35 2
WH40 11
X10.1a
9/25 XH40 11
X10.1b
9/25 6 11 6 11
A2 XJ1 XJ1 XJ2 XJ2
CIRCUIT BOARD H= GREEN LED
A2.24V XP 1 80A A2.sF6
11/30 16/12
24Vdc A1 to A2 (25mm2)
1 1 1 1
F2 F3 F4 F5
10A 2 10A 2 6A 2 4A 2
SLOW SLOW SLOW SLOW
H H H H
K2 K3 K4 K5
A2.0V XP 7 A2.0Va
11/16 16/12
GND A1 to A2 (25mm2)
XJ1 XJ2
1 2 3 4 5 7 8 9 10 1 2 3 4 5 7 8 9 10
2.5mm2
X11 6 X204 1 W204 1 SLC POWER W204.1
2.5mm2 21/11
W204 2 SLC POWER W204.2
X204 2
21/11
XH26 1 Basket WH26.1
47/15
Boom I/O
6 11
A2 XJ3 XJ3
CIRCUIT BOARD
A2.sF6 24V 80A XP 2 XP 3 A2.sF11
15/28 17/11
1 1 1 1 1
F6 F7 F8 F9 F10
4A 2 4A 2 2A 2 4A 2 4A 2
SLOW SLOW FAST SLOW SLOW
H= GREEN LED H H
K6 K7
A2.0Va 0V A2.0Vb
15/28 17/11
XJ3 XJ4
1 2 3 4 5 7 8 9 10 1 2 3 4 5 6
C1-X800
Reverse camera distribution box supply
1 3A XB6 C1-B6 RIGHT FRONT IN
WB6A
WB6B CAMERA
X800 THE CABIN
BK XB5 RIG-B5 OUTSIDE OF
X207
WB5A
2 WB5B CAMERA
THE CABIN
1 Optimine DCU supply W207.1 W800 2 wh XB4
40/14 WB4A C1-B4 LEFT REAR IN
XH37 10 S54 supply WH37.10 WB4B CAMERA
34/21 THE CABIN
XH37 12 S54 supply WH37.12
34/21
X800.2 20/29
H H H H
A2.0Vb 0V A2.0Vc18/25
16/24
H= GREEN LED
XP 8
1 Ansul 46/12
XS21
XS21
XH28 6 3 1
VCP-S21
XE12 1 E12 WE12 1
WH44.2
1
XH44 2 Ansul
46/12
XH23 1 E11 WH23 1
0
DAFO option supply W726
1 XE12 46/12
XH23 1
1
WORKING LIGHT BEACON
WH47 1
E12 REAR IN THE OPTION
LED XH23 XP5 XP5
1 CABIN, RIGHT XH23 3 Beacon WH23 WH47 WH47 GND
XE11 1 2 3 3 3 1 2 7
WORKING LIGHT XE12 P5
E11 XH28 12 SH20 WH28A WH28B
REAR IN THE LED WE12 2 12 12 12 12
XH24 20 S60 WH24.20 47/22 CABIN, LEFT WE12.2
2 XH39 36 XH28 8 WH28A WH28B
XH25 20 S61 WH25.20 47/22 XE11 20/21
8 8 8 8 1 2
XS20
XS20
2 WH39 36
XH28
VCP-S20
36
1
BATTERY BEACON
WH47 8 +F2 AIH
VOLTAGE
A2.8 20/11 REAR IN THE
0
GND to PE (25mm2)
-SC AI.I01
INPUT ST CABIN, LEFT
A2
CIRCUIT BOARD
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
XJ11 XJ15
1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11
12/26
X10.57a
12/29
A1.XJ11.5
9/15
X30.C15 W30 17 X30 17
2.5mm2
CGU extra cycle X401 2 W401.2
21/11
SH23 switch X414 3 W414.3
31/11
INPUT ST INPUT ST
1 DC UNABLED 2 DC UNABLED
DUE MOV.PREV. DUE MOV.PREV.
OR ACCESS PROTECTOR OR ACCESS PROTECTOR
+F2 +F2
-SC DIH A1-XJ12.6 -SC DIH Front park brake WH37.11
13/17 34/20
53 55 valve control S54
H H H H H H
H= GREEN LED
18/28
A2.0Vd 0V
CIRCUIT BOARD
2.5mm2
2.5mm2
A2-XJ12.1 A2.XJ14.6a
15/21 20/11
2x 2,5mm2
21/11 26/11
W212.3 WH39.20 WH33.8
1,5mm2
X212 XH39 XH33
6x 2,5mm2
3 20 2,5mm2 8
21/11 29/19 10/23
X212 4 W212.4 XH39 37 WH39.37 2,5mm2 XH33 10 WH33.10
21/11 29/19 10/26
XH24 11 WH24.11 1,5mm2 XH39 42 WH39.42 29/19
36/11
XH29 12 WH29.12 XH40 20 WH40.20 BMCF.GND
12/11 29/22 50/17
XH29 WH29.14 XH40 WH40.37 VG GND
6x 2,5mm2
1,5mm2 14 1,5mm2 37
12/11 29/22 41/11
X581 3 W581.3/GR
XH24 6 WH24.6 X580 1 W580C.WH 32/11 K84.A2
36/11 51/25
XH25 6 WH25.6 X518 3 W518.3
36/11 22/11
1,5mm2 X414 1 W414.1 XH24 27 WH24.27 K87.A2 47/28
31/11 52/11
XH25 WH25.27
4x 1,5mm2
1,5mm2 27
52/11
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
X10
3x 2,5mm2
1,5mm2 XH41 2 WH41.2.11
48/29
X401 4 W401.4 XH41 2 WH41.2.12 48/29
21/11
X204 3 W204.3
21/11
X204 4 W204.4
21/11
A1.XJ14.6 1,5mm2 XH26 2 WH26.2 1,5mm2 XH29 8 WH29.8 33/30
14/22 47/15
1,5mm2 XH43 3 WH43.3
46/12
A2.XJ14.6a XH29 10 WH29.10 2,5mm2 X420 3 W420.3
19/30 32/11 21/11
1,5mm2 XH24 31 WH24.31 2,5mm2 X420 4 W420.4
46/12 21/11
XH25 31 WH25.31 1,5mm2 X560 3 W560.3
46/12 39/11
1,5mm2 XH20 11 WH20.11 X550 3 W550.3
23/11 38/11
XH20 13 WH20.13 W726.1
23/11 46/12
3x 4mm2
1,5mm2
25/11
WH22.7
4mm2
4mm2
4mm2
XH22 7
25/11
17/14
A2.8 25mm2 PE PE PE PE PE PE PE PE
C2-X200AS C2-X200AP
W200.1 W200 1 1DC POWER TO VS W201A 1 1DC POWER TO VS
9/24 A A 1
W200.2 W200 2 1DC POWER TO VIO W201A 2 1DC POWER TO VIO
19/16 B B 2
W200.3 W200 3 1DC GND W201A 4 1DC GND
C
C2-X210AS
W210.1 W210 1 2DC POWER TO VS
PLUG
15/21 F
W211.3 W211 3 2RC GND
20/17 G
W211.4 W211 4 2RC GND
20/17 H
W212.1 W212 1 2BC POWER TO VS
15/21 J
W212.2 W212 2 2BC POWER TO VIO
13/26 K
W212.3 W212 3 2BC GND
20/17 L
W212.4 W212 4 2BC GND
20/17 M
C1-X401S C1-X401AP
W401.1 W401 1 CGU POWER ON/OFF W401A 1 CGU POWER ON/OFF
15/30 A A 1
W401.2 W401 2 CGU EXTRA CYCLE W401A 2 CGU EXTRA CYCLE
18/30 B B 2
12/29
W401.3 W401 3 CGU FAILURE
C C
W401A 3 CGU FAILURE
3
E1-X401S
BACK FLANGE
CQ-X8A
230VAC SUPPLY 3 230VAC W8A RD W8A.1
53/24
FOR HEATER
PE PE
6
PE
N1
N2
ALTERNATIVE:
N
UL/CSA WITH
L
1
2
FAULT CURRENT
C1- PROTECTION
30mA
Id=
X431
Shield C2-X518S
W518.1 W518A 1 CanBB 24VDC YELLOW
10/28 1
W518.3 W518A 3 CanBB GND GREEN
20/24 3
X518 2 W518A 2 CanBB CanL BROWN
2
X518 4 W518A 4 CanBB CanH WHITE
4
twisted pair
SHIELD
Closest possible 5
ground near
connection of CAN.
CABIN, LEFT
FORWARD IN THE
WORKING LIGHT
OPTION
SAFETY LIGHT
CABIN, LEFT
SPOT LIGHT
CABIN, LEFT
AND MOTORS
CONTROL
SPOT LIGHT
CABIN, LEFT
BLINKER LIGHT
PARK/BRAKE/
CONTACK ELEMENTS INSIDE VIEW
Bottom: Bottom:
11/13,41/43 21/23,31/33
Top: Top:
51/53,81/83 61/63,71/73
Bottom: Bottom:
12/14,42/44 22/24,32/34
Top: Top:
52/54,82/84 62/64,72/74
LQ IFM OUTPUTS EX SIDE
SH15 BRAKE PARKING TURN SIGNAL
XH20.1 LIGHTS LIGHTS LEFT
WH20.14 WH20A 14 1 1 WH20B
11/22 IFM EX IFM EX IFM EX
WH20.1 1 13 14
9/30 DO.O21 DO.O20 DO.O13
WH20A 1
XH40 30
1 XH21 7 WH21.7
WH20B 8 WH20B 3 WH20B 4 WH20B 5 WH20B 6 WH20B 7 24/28
XH20 XH20 7
1 8 3 4 5 6 7
WH45 1
XH20.1 XH20.1 XH20.1 XH20.1 XH20.1 XH20.1 XH40 29
8 3 4 5 6 7
1 2 3 XH21 8 WH21.8
24/28
XH45 WH20A 10 WH20A 3 WH20A 4 WH20A 5 WH20A 6 WH20A 13 XH20 8
10 3 4 5 6
10 11 12 XH20
10 XH20 XH20 XH20 XH20
WH45 18 WH45 20 3 4 5 6
WH45 19 WH45 10 WH45 3 WH45 4 WH45 5 WH45 6
XH45 E19
E17
4 5 6 RED
WH
WH45 11 WH45 14
11 XE17 XE19 4
XH20 4
11 WH45 13 ALTERNATIVE
WH20A 11
20/21
WH20.11
20/21
WH20.13
NOTICE! This document is the exclusive
CABIN, RIGHT
FORWARD IN THE
WORKING LIGHT
OPTION
SAFETY LIGHT
CABIN, RIGHT
SPOT LIGHT
CABIN, RIGHT
AND MOTORS
CONTROL
SPOT LIGHT
CABIN, RIGHT
BLINKER LIGHT
PARK/BRAKE/
CONTACK ELEMENTS INSIDE VIEW
Bottom: Bottom:
11/13,41/43 21/23,31/33
Top: Top:
51/53,81/83 61/63,71/73
Bottom: Bottom:
12/14,42/44 22/24,32/34
Top: Top:
LQ 52/54,82/84 62/64,72/74 IFM OUTPUTS EX SIDE
SH16 TURN SIGNAL
XH21.1 RIGHT
WH21.14 WH21A 14 1 1 WH21B
11/22 IFM EX
WH21.1 1 13 14
9/30 DO.O14
X1 S18 DOH 2A
09
X2 13 53 33 73 43 83 23 63
WH40 8
14 54 34 74 44 84 24 64 XH40 8
XH21 9
WH21A 1
XH46 E20
E18
4 5 6 GREEN
WH
WH46 11 WH46 14
11 XE18
4 XE20 4
XH21
11 WH46 13 ALTERNATIVE
WH21A 11
WH21.11
20/21
WH21.13
20/21
NOTICE! This document is the exclusive
VALVE
WATER JET
AND MOTORS
CONTROL
WATER JET
CONTACK ELEMENTS INSIDE VIEW
Bottom: Bottom:
11/13,41/43 21/23,31/33
Top: Top:
51/53,81/83 61/63,71/73
Bottom: Bottom:
12/14,42/44 22/24,32/34
Top: Top:
52/54,82/84 62/64,72/74
LQ
SH419
XH22.1
WH22.8 WH22A 8 8 8 WH22B 13 14
11/22
8
X1 S420
X2 13 53 33 73 43 83 23 63
14 54 34 74 44 84 24 64
WH22B 6
WH22B 1 WH22B 2 WH22B 3 WH22B 4 WH22B 5 WH22B 7
9 6 1 2 3 4 5 7
XH22.1 XH22.1 XH22.1 XH22.1 XH22.1 XH22.1 XH22.1 XH22.1
9 6 1 2 3 4 5 7
1
XY419
1
1 PAN+ TILT+
Y419 M419 M M419 M
2 PAN- TILT-
2
XY419
2
WH52 6
6
XH22
6
WH22.9
20/21
WH22.7
20/21
NOTICE! This document is the exclusive
12VDC SOCKET
FOR RADIO AND
POWER SUPPLY
RADIO/PLAYER
12VDC SOCKET
WH29.21
11/30
WH29A 21
4
XH29.1
4
WH29B 21
WH29B 2,5mm2
32
18-32V
XH29.1
VCP- WH29B 5 22 WH29A XH29 22
A20 13.6V 22 22
0V XH33 11
WH29B 20
WH33.12
3 20/24
XH29.1
3
WH29A 20
WH33 11
WH33 12
WH29B 33
C2-
A21
RADIO/
PLAYER
WH33 14
WH33 15
WH33 16
WH33 13
+
VCP-
XS35
-
C2-A22 C2-A23
WH33 17
WH33 18
WH33 19
WH33 20
C2-A24 C2-A25
2,5mm2
WH29.20
20/29
Ethernet switch
K8
4 3 -X600P Ethernet DM1
5 Power supply connector TX+ 1 W600 OR W600.1
(M12, A-Coded, MALE, 5pin) 38/11
1 2 RX+ 2 W600 BU W600.2
38/11
DA/STAT2 TX- 3 W600 WH/OR W600.3
38/11
3 4 RX- 4 W600 WH/BU W600.4
Ethernet connectors 38/11
(M12, D-Coded, FEMALE, 4pin)
2 1
DM2 Ethernet -X604P -X601P Ethernet VG
W604.1 W604 OR 1 TX+ TX+ 1 W601 OR W601.1
39/11 42/11
W604.2 W604 BU 2 RX+ RX+ 2 W601 BU W601.2
39/11 DA/STAT1 DA/STAT3 42/11
W604.3 W604 WH/OR 3 TX- TX- 3 W601 WH/OR W601.3
39/11 42/11
W604.4 W604 WH/BU 4 RX- RX- 4 W601 WH/BU W601.4
39/11 42/11
Ethernet switch
K9
Ethernet
4 3 -X603P K8
5 Power supply connector TX+ 1 W603 OR W603.1
RJ45 (M12, A-Coded, MALE, 5pin) 27/30
1 2 RX+ 2 W603 BU W603.2
27/30
6 2 3 1 DA/STAT2 TX- 3 W603 WH/OR W603.3
-X608P 4 3 2 1 3 4
27/30
RX- 4 W603 WH/BU W603.4
Ethernet connectors 27/30
4 3 2 1 (M12, D-Coded, FEMALE, 4pin)
RJ45
2 1
-X608P -X605P Ethernet DCU
W608 1 1 TX+ TX+ 1 W605 OR W605.1
40/14
W608 2 2 RX+ RX+ 2 W605 BU W605.2
DA/STAT1 DA/STAT3 40/14
W608 3 3 TX- TX- 3 W605 WH/OR W605.3
40/14
W608 4 4 RX- RX- 4 W605 WH/BU W605.4
40/14
M12 D-coded
DA/STAT4 DA/STAT5
-X206S TX+ 1
16/25
W206.1 W206 1 1 24VDC RX+ 2
2 DA/STAT4 TX- 3
W206.3 W206 3 3 GND POWER DA/STAT2 DA/STAT3 RX- 4
20/29
4
5 Shield
twisted pair
1
WH39
WH39.10 20/24
WH39.42 20/24
WH40.37
4A fuse
11/16
20/24
WH39.37 20/24
WH40.20
CAN cable
1 = ye, yellow 20/24
WH39.20 11/16
WH40.51 4A fuse
50
2 = bn, brown
3 = gr, green WH39 32 10 1 19 20 37 42 WH40 51 20 37 10 32 1 19
4 = wh, white R39
5 = shield 32 10 01 19 20 37 42 51 20 37 10 32 01 19
120ohm 46 CAN2_H
VBB15 VBBs VBBR VBBO GND GND GND VBBREL GND GND VBB4 VBB3 VBB2 VBB1
28 CAN2_L
1
50 TEST
18
2
29 CAN1_L 17 -SC (CR0232)
RELAY
47 CAN1_H 16
3
PLUG
PLUG
10-32 V 15
45 CAN3_H 14
4
27 CAN3_L 13
RELAY
bn
wh
bu
bk
y/g
5/ 10 V
44 CAN4_H 12
5x0.5 PUR
26 CAN4_L 11
J1
51 Vref OUT
-St -Ex
18 55 02
17 36 03
55
16 54 04
-St/-Ex
36
15 35 05
54
14 53 06
35
13 34 07
53
12 52 08
34
11 33 09
52
19 37 55
33
X2 1 2 3 4 5 X3 1 2 3 4 5 02 24 25
03 41 26
X510P X511S 24
1 2 3 4 5 1 2 3 4 5 04 23 27
41
05 40 28
23 4 3 3 4
06 22 5 5 29
W510
W510
W510
W511
W511
W511
W511
40
W510
07 39 30
22 1 2 2 1
08 21 31
ye
bn
gr
wh
21
38
42
CanBB CanLh
CanBB CanHh
CanBB CanLi
CanBB CanHi
43
CanBB 24Vh
CanBB GNDh
CanBB 24Vi
CanBB GNDi
30 USB_P
44
48 USB_N
45 1 20 38
31 USB_5V
46
49 USB_GND
47
25 RxD 48
44/11
44/11
44/11
44/11
22/30
22/30
43 TxD 49
-SC-St -SC-Ex
NOTICE! This document is the exclusive
Control System
WH28.13 Auto-Mode Off
29/30
VCP- WH28A 13
S11 13 21 +F2
13 DO
0 X XH28 -SC
13 St 11
1 X
WH28B 13 WH39 11
14 22
XH39 11
XH41 39
VCP-S11 VCP-S12
0 1 21 13 0 1 13 21
0 1 22 14 14 22
WH41 39
WH41.39
50/29
14 15 17
XH28 XH28 XH28
14 15 17
XH28 14 15 17
XH39 21 22 40
21 22 40
DIH DIH DIH
COLOURS
BU = BLUE
BN = BROWN
BK = BLACK
WH = WHITE
GY = GRAY
PK = PINK PLUG
TR = TRANSPARENT
VI = VIOLET PLUG
YE = YELLOW PLUG
GR = GREEN
Y/G = YEL/GRE PLUG
RD = RED
OR = ORANGE W402A 1 X402 1
W402A 2 X402 2
HQ
CENTRAL DRILLING
GREASING PLATFORM
UNIT UP/DOWN
3 1 8 2 5
S59 1 5 W402 BN W402 RD W402 GR
XS23
3
XS23
1
XS23
8
XS59
2
XS59
5
1 X W402 YE W402 BK
W402 BU
0
SH23 S59
0 1 1 0 2
2 X
2 6
OR
2 7 1 3 4 6
XS23 XS23 XS59 XS59
2 7 1 3 4 6
XM50
C2
+/-
M50 M
W414B 3 W414B 2 W414B 5 W414B 1 W414B 4
-/+
3 2 5 1 4
X414
3 2 5 1 4 DRILLING PLATFORM
UP/DOWN LINEAR ACTUATOR
W414.3
18/30
W414.2
12/29
W414.5
15/30
W414.1
20/17
W414.4
17/19
DIAGNOSTIC WH29A 4
WH29A 5
X580CP WH28A 5 WH28A 24
WH28A 22 WH29A 6
W580C.RD 2 RD 24V B 5 4 6
16/21
W580C.WH 22 5 24 XH29 XH29 XH29
1 WH GND A 5 4 6
20/24 XH28 XH28 XH28
22 5 24
XS9 XS13
SCR
5 2
A B C SH14 13 21 51
0 STOP SH14.22
33/11
1 XX RUN WH29B 10
S XXX IGNITION
CanH W580B
CanL W580B
14 22 52
WH28B 23 WH28B 6 WH29B 9 WH37B 26 WH37B 27
W580B
23 6 9 26 27 10
XH28 XH28 XH29 XH37 XH37 XH29
23 6 9 26 27 10
BN
WH
SCR
2 4 5 WH28A 23
C2-X580BS
X30.C14 W30 16 X30 16 XH28 23
9/15
X30.C12 W30 14 X30 14 XH28 6
9/15
X30.C8 W30 10 X30 10 XH29 9
9/15
WH29.10 WH29A 10
20/21
XH123.16 WH37.27
35/27
XH123.9 WH37.26
35/27
COLOURS
YE = YELLOW
RD = RED
GR = GREEN
GR YE RD RD RD
10 9 8 7 6
MOTOMETER LIGHT PANEL
GR YE YE YE YE
5 4 3 2 1
REGENERATION
PREVENTATION
HIGH EXHAUS
TEMPERATURE
DIESEL ENGINE STOP
INDICATION LIGHTS
DIESEL PRE-HEATER
DIESEL ENGINE WARNING
INDICATION LIGHT
FLUID LOW
XH29 7
DIESEL EXHAUS
MAINS ON
7 A 2 A 1 A 9 A 4 A 8 A 3 A 10 A 6 A WH29A 7
XH2 XH2 XH2 XH2 XH2 XH2 XH2 XH2 XH2 7
7 A 2 A 1 A 9 A 4 A 8 A 3 A 10 A 6 A
H59A H59B XH29
H57A H57B H58B H59A H59B H13 H58A 7
RD YE YE YE YE RD GR WH29B 7
YE RD
VCP-
7 B 2 B 1 B 9 B 4 B 8 B 3 B 10 B XH2
6 B P97
XH2 XH2 XH2 XH2 XH2 XH2 XH2 XH2
7 B 2 B 1 B 9 B 4 B 8 B 3 B 10 B 6 B
18 19 16 24 25 23 27 8
XH28 XH28 XH28 XH29 XH29 XH29 XH29 XH29
18 19 16 24 25 23 27 8
WH29.8
20/28
GND
34/11
XH29 27 XH34 18 WH34 18 XH122.18 WH34.18
36/27
XH29 23 XH34 14 WH34 14 XH122.14 WH34.14
36/27
XH29 25 XH34 16 WH34 16 XH122.16 WH34.16
36/27
XH29 24 XH34 15 WH34 15 XH122.15 WH34.15
36/27
XH28 16 XH34 3 WH34 3 XH122.3 WH34.3
36/27
XH28 19 XH34 5 WH34 5 XH122.5 WH34.5
36/27
XH28 18 XH34 4 WH34 4 XH122.4 WH34.4
36/27
WH37.1 A2.F13
17/19
WH37.12 A2.F6
16/21
WH37.10 A2.F6
16/21
S54
11 21 31
WH37A 1 WH37A 3 WH37A 6 WH37A 9 WH37A 10 WH37A 12 WH37A 16
PARK BRAKES OFF UP XX X
PARK BRAKES ON DN
1 3 6 9 10 12 12 22 32 16
XH37 XH37 XH37 XH37 XH37 XH37 XH37
1 3 6 9 10 12 16
WH37B 1 WH37B 3 WH37B 6 WH37B 9 WH37B 10 WH37B 12 WH37B 16
14 X2 14 X2 14 X2 11 21 31 14 X2
GREEN GREEN GREEN RED
GND
33/30
2 5 8 11 13 14 15 17
XH37 XH37 XH37 XH37 XH37 XH37 XH37 XH37
2 5 8 11 13 14 15 17
19/24
WH37.11 A2.K23.A1
WH37.13 A2.K24.A1 WH37.14
19/29 49/11
TO ACCESS PROTECTOR
TWISTED WIRES
WH37.26 9
32/30
XH37 WH37 S2 10
7
PB2 RD PB3 OR PB1 BR 1 3 1 3 XH37 WH37 S3 11
28
2 2 WH37.2 12
34/30
32 rd
33 rd
34 rd
35 rd
36 rd
37 rd
WH37.36 13
BK BK BK 46/12
RD VI YE BU
1 3 4 2 8 7 6 5
WH37.35 15
19/29
WH37.27 16
WH34
WH34
WH34
WH34
WH34
WH34
1 3 4 2 8 7 6 5 32/30
Channel 2 Channel 1 WH37.3 17
34/30
WH37.6 18
34/30
WH37B 18 WH37B 20 WH37B 22 WH37B 24 WH37.9 19
34/30
WH37B 19 WH37B 21 WH37B 23 WH37B 25 WH37.16 20
34/30
WH37.34 21
XB10.1
XB10.2
33/30
18 19 20 21 22 23 24 25
XH37
18 19 20 21 22 23 24 25 A B C B A C
WH37 S7 29
PLUGGED (SPARE)
WH37 S8 30
PLUGGED (SPARE)
C1-B10 WH37.17 31
34/30
WH37.18 THROTTLE PEDAL
17/19
BY PASS ENGINE
START UP PREVENTION
WH34.16
DIAGN. ACTIVATION
DIESEL ENG. TIER 4
16
REGENERATION
PREVENTATION
3 1 33/30
XS25 XS25 2 2 WH34 17 17
3 1
XS24.1 XS24.2 WH34.18 18
0 1 2 2 33/30
1 0 1 0
WH34.19 19
35/29
S24.2 WH34.20 20
XH24 5 XH25 5 XH24 10 S24.1 35/29
S25 WH34.21 21
2 35/29
XS25 WH34.22 22
1 1 35/29
2
WH24 5 WH25 5 WH24 10
1 1
5 5 10 WH34 23 23
XH29
PLUGGED (SPARE)
XH24 XH25 XH24 WH34 24 24
5 5 10 PLUGGED (SPARE)
WH34 25 25
PLUGGED (SPARE)
WH34 28 28
WH50 5 WH51 5 WH50 10 PLUGGED (SPARE)
WH34 29 29
WH29B 29 PLUGGED (SPARE)
WH28B 27 30
1 1 1 WH29B 18 18 18 WH29A 18 WH34 30
PLUGGED (SPARE) PLUGGED (SPARE) PLUGGED (SPARE)
XE24 XE25 XP7 27 29 WH29B 19 19 19 WH29A 19 WH34 31 31
1 1 1 XH28 XH29 PLUGGED (SPARE) PLUGGED (SPARE) PLUGGED (SPARE)
RD RD
27 29 PLUGGED (ENGINE BRAKE I)
WH29B 30 30 30 WH29A 30 XH29 30 XH34 26 WH34 26 26
WH28A 27
WH29B 31 31 31 WH29A 31 XH29 31 XH34 27 WH34 27 27
WH29A 29 PLUGGED (ENGINE BRAKE II)
E24 E25 P7
LED LED BEACON XH34.1
(OPTIO) 17/19
Cable reel limit sw. supply XH34 1 WH34 1 1
WH WH XH28 27 XH29 29 19/29
XH34.2 Cable reel limit sw. return XH34 2 WH34 2 2
4 4 2
XE24 XE25 XP7
4 4 2
X10 X11
Can High GND
Can Low 24VDC
1 2 3 12 11 4 5 6 8 9 7 10 1 2 3 11 10 12 4 8 7 6 5 9 10
X591S X591P
WH
WH
BN
BN
BN
BN
WH
GR
GR
YE
WH
YE
YE
GR
SHIELD 5 5 SHIELD
W591.4/WH W591A WH 4 4 W591B WH Can High
W591.2/BN W591A BN 2 2 W591B BN Can Low
W591.3/GR W591A GR 3 3 W591B GR GND
W591.1/YE W591A YE 1 1 W591B YE 24VDC
10/28
6 6
4
6
R592
5
120R
1
1
3
3
2
2
X592S X592P
PINOUT:
Pads XCP1...3
Pin 1 Power
4 1 Pin 2 Ground
3 2 Pin 3 CAN H
Pin 4 CAN L
3 4 2 1 3 4 2 1 4 3 1 2
COLOURS
BU = BLUE
BN = BROWN
BK = BLACK
WH = WHITE
GY = GRAY
PK = PINK
TR = TRANSPARENT
VI = VIOLET
YE = YELLOW
GR = GREEN
Y/G = YEL/GRE
RD = RED
OR = ORANGE GENERAL WIPERS JACKS
SCU
DM1
-X502S (XJ1)
CanBB 24Va W501 1 1 VS
39/30 +5VDC 1
2 CAN1_L
Data- 2
CanBB CanLa W501 2 BROWN 3 CAN1_L USB
39/30 Data - 3 NOT USED
CanBB CanHa W501 4 WHITE 4 CAN1_H M12
39/30 GND 4
5 CAN1_H
Free 5
39/30
CanBB GNDa W501 3 6 GND
7 ID1
8 ID3
-X550S (XJ2) C2-
9 GND X550S
10 Rx SPS 1
11 Tx CAN2_L 2 W550A 2 Can Boom 1 CanL BROWN
2
CAN2_L 3
R550 BC
CAN2_H 5 TERMINAL
CAN2_H 4 120R W550A 4 Can Boom 1 CanH WHITE
4
GND 6 W550A 1 Can Boom 1 24V YELLOW
1
ID2 7 W550A 3 Can Boom 1 GND GREEN
3
ID4 8
-X600P GND 9
SHIELD
GND 10
W600.1 OR 1 TX+ SHIELD
27/30 RTC 11 5
W600.2 BU 2 RX+
27/30 Ethernet Closest possible
W600.3 WH/OR 3 TX-
27/30 M12 ground near
W600.4 WH/BU 4 RX- connection of CAN.
27/30
10/28
W550.1
20/28
W550.3
C2-X560S
1
2
3
4
5
SCU BC
YELLOW
BROWN
GREEN
WHITE
SHIELD
DM2
-X501S (XJ1)
R500 X500S
1 YELLOW CanBB 24VDC (NOT USED) W500 1 PLUG 1 VS
+5VDC 1
120R 0.5W
Data- 2
3 GREEN Can GND (NOT USED) W500 3 PLUG 3 CAN1_L USB
Data - 3 NOT USED
GND 4
5 SHIELD 5 CAN1_H
-X501P Free 5
6 GND
CAN TERMINATION
ALTERNATIVE 1
7 ID1
RESISTOR (ONLY IF DM2 2
8 ID3
IS NOT USED) 3
9 GND
4
10 Rx
5
W560A 1
W560A 2
W560A 3
W560A 4
11 Tx
6
JUMPER CONNECTOR
7 -X560S (XJ2)
IS MOUNTED ON
DM2 INSTALLATION 8
PLATE. 9
SPS 1 D
CAN2_L 2
X501P MUST BE 10
CAN2_L 3
SHIELD
CONNECTED TO EITHER 11
R560
CAN2_H 5 TERMINAL
X501S CONNECTORS. 120R
-X604P CAN2_H 4
GND 6
W604.1 OR 1 TX+
27/11 ID2 7
W604.2 BU 2 RX+
27/11 Ethernet ID4 8
W604.3 WH/OR 3 TX- Closest possible
27/11 M12 GND 9
W604.4 WH/BU 4 RX- ground near
27/11 GND 10 connection of CAN.
RTC 11
16/25
W560.1
20/28
W560.3
WLAN
PWR
X207S
W207.1 W207 1 1 1
16/21
2 2
W207.3 W207 3 3 3
20/29
4 4
5 5
ETH
Ethernet X605P
W605.1 W605 OR 1 1
28/29
W605.2 W605 BU 2 2
28/29
W605.3 W605 WH/OR 3 3
28/29
W605.4 W605 WH/BU 4 4
28/29
WLAN
ANTENNA ANT
X403P
W403 1 1 1
W403 2 2 2
DISPLAY
POWER SUPPLY
DISPLAY
GROUND
00
00
COLOURS
BU = BLUE
BN = BROWN
00
00
BK = BLACK
WH = WHITE
GY = GRAY
PK = PINK
TR = TRANSPARENT
00
00
VI = VIOLET
YE = YELLOW
GR = GREEN
Y/G = YEL/GRE
00 RD = RED
00
OR = ORANGE
24VDC GND
. .
. .
XD1 5 XD1 1
WH38 5 WH38 1
CQ
VG 24Vdc Supply XH38 5 XH38 1
16/25
VG GND X10 PE
20/29
X503 X504
CanBB 24Vb W502 1 YELLOW X502 1 X503 1 CQ W503 1 YELLOW 1 1 W504 1 CanBB 24Vd
38/30 48/11
CanBB GNDb W502 3 GREEN X502 3 X503 3 W503 3 GREEN 3 3 W504 3 CanBB CanLd
38/30 48/11
CanBB CanHb W502 4 WHITE X502 4 X503 4 W503 4 WHITE 4 4 W504 4 CanBB GNDd
38/30 48/11
CanBB CanLb W502 2 BROWN X502 2 X503 2 W503 2 BROWN 2 2 W504 2 CanBB CanHd
38/30 48/11
SHIELD 5 5
SHIELD
NOTICE! This document is the exclusive
.
ETHERNET RX+
.
ETHERNET TX+
.
ETHERNET RX-
.
ETHERNET TX-
.
USB1 GND
.
USB1 5V
.
USB D-
.
USB1 D+
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
RX+ TX+ RX- TX- GND 5V D- D+
. . . . . . . .
USB CONNECTOR A-TYPE SOCKET
. . . . . . . .
4 3 2 1
XD2 9 XD2 10 XD2 16 XD2 17 XD2 11 XD2 12 XD2 18 XD2 19 +
W601.2
27/30
W601.1
27/30
W601.4
27/30
W601.3
27/30
1DG
X602P (X2)
W602.1 W602 OR 1 TX+
27/30
W602.2 W602 BU 2 RX+
27/30
W602.3 W602 WH/OR 3 ETHERNET
27/30 TX- (X4)
W602.4 W602 WH/BU 4
27/30 RX- X508P X508S X507P X507S
J1
1 1 1 1 CanBB 24VDC W507 ye CanBB 24Vf
24VDC 44/11
2 2 2 2 CanBB CanL W507 bn CanBB CanLf
CAN1L 44/11
3 3 3 3 Can GND W507 gr CanBB GNDf
CAN1 GND 44/11
4 4 4 4 CanBB CanH W507 wh CanBB CanHf
CAN1H 44/11
5 5 5 5
Shield
J1-X3 J1-X1
J1-X2 J1-X1
5
4
3
2
1
4 3 3 4 COLOURS
5 5 BU = BLUE
X1 Power supply connector X7,X14 USB Connector
(M12, A-Coded, FEMALE, 5pin)
BN = BROWN X509P
(M12, A-Coded, MALE, 5pin) BK = BLACK
1
5
4
3
2
1
2 2 1 WH = WHITE
GY = GRAY
PK = PINK
3 4 4 5 68 TR = TRANSPARENT
X2,X3 Ethernet connector X8 Audio connector VI = VIOLET
(M12, D-Coded, FEMALE, 4pin)
3 7 (M12, A-Coded, FEMALE, 8pin) YE = YELLOW J1-X3
2 2 GR = GREEN
1 1 Y/G = YEL/GRE
RD = RED
4 5 68 OR = ORANGE CanBB 24VDC W509 ye CanBB 24Vg
4 3 49/11
5 X4,X5,X11,X12 - CAN Connector
(M12, A-Coded, MALE, 5pin)
3 7 X10 I/O and ecternal fan Connector
(M12, A-Coded, FEMALE, 8pin)
CAN cable CanBB CanL W509 bn CanBB CanLg
1 2 2 1 44/11
1 = ye, yellow
2 = bn, brown
4 5 68 6 5 48 3 = gr, green Can GND W509 gr CanBB GNDg
4 = wh, white 44/11
CQ
X30 6 5 XH28 2 1
X310 2 4 X310 3 1
Left Drilling Panel
LCP
-X506S
CanBB 24Ve W505 1 CanBB 24VDC SUPPLY 1
53/11 24VDC
CanBB CanLe W505 2 CanBB CanL 2
48/11 CanL
CanBB GNDe W505 3 CanBB GND 3
48/11 GND
CanBB CanHe W505 4 CanBB CanH 4
48/11 CanH
5
SHIELD
-X507S
CanBB 24Vf W507 1 CanBB 24VDC SUPPLY 1
43/30 24VDC
CanBB CanLf W507 2 CanBB CanL 2
43/30 CanL
CanBB GNDf W507 3 CanBB GND 3
43/30 GND CAN cable
CanBB CanHf W507 4 CanBB CanH 4 1 = ye, yellow
43/30 CanH
5 2 = bn, brown
SHIELD 3 = gr, green
4 = wh, white
Right Drilling Panel 5 = shield
RCP
-X310S
-X509P WH 2 W310 bn
CanBB 24Vdg W509 1 1 BK 4 W310 wh
48/30 24VDC
CanBB CanLg W509 2 2 2
2
43/30 CanL
CanBB GNDg W509 3 3 X31B X31A
43/30 GND
CanBB CanHg W509 4 4 BN GR
43/30 CanH
5 12 22
SHIELD S31 S31
-X510S
11 21
CanBB 24Vh W510 1 1
29/11 24VDC WH YE
CanBB CanLh W510 2 2
29/11 CanL
CanBB GNDh W510 3 3 X31B X31A
29/12 GND 1 1 BU 3 W310 gr
CanBB CanHh W510 4 4
29/12 CanH BN 1 W310 ye
5
SHIELD
COLOURS
BU = BLUE
BN = BROWN
BK = BLACK
WH = WHITE
GY = GRAY CABIN JOYSTICK FOR UTILITY BOOM
PK = PINK
PB1 = ----
TR = TRANSP.
VI = VIOLET PB2 = BOOM ZOOM PB2
YE = YELLOW PB3 = PLATFORM TILT/SWING
GR = GREEN
Y/G = YEL/GRE
RD = RED
OR = ORANGE PB3
PB1
-S706
SELECTION SWITCH
ACTIV. / INDIC.
TOGGLE (ON/OFF)
S706 LOCATED AT CABIN SH1 S2 S3
CABIN CONTROLS
WORKING LIGHTS
CONTROL PLACE
C
UTILITY BOOM
UTILITY BOOM
UTILITY BOOM
0.5k
S706 13 X1 13 21 13
A BK PB2 BK PB3 BK PB1 BK -R2
B
5k
14 X2 14 22 14
0.5k 5k 0.5k
I
0.5k
S706-R1
N RD OR BR
VI BU YE
1 8
X706 3 4 2 7 5 6
1 X706
3 4 2 8 7 5 6
WH27B 6 WH27B 2 WH27B 3 WH27B 1 WH27B 14 WH27B 12 WH27B 16 WH27B 13 WH27B 4 WH27B 7 WH27B 9 WH27B 8 WH27B 10 WH27B 5 WH27B 11
6 2 3 1 14 12 16 13 4 7 9 8 10 5 11
XH27
6 2 3 1 14 12 16 13 4 7 9 8 10 5 11
WH27A 9
WH27A 6 WH27A 2 WH27A 3 WH27A 1 WH27A 14 WH27A 12 WH27A 16 WH27A 13 WH27A 4 WH27A 7 WH27A 8 WH27A 10 WH27A 5 WH27A 11
NOTE! SEE THE CONENCTION OF
XH26.A CONNECTION AT PAGE 47
A3 A1 A2 A7 A4 A5 A6 C2- B6 B2 B3 B1 B14 B12 B16 B13 B4 B7 B9 B8 B10 B5 B11
XH26
C2-XH26
LIGHT LEFT
SIDE CARRIER
LIGHT RIGHT
SIDE CARRIER
(OPTION)
PRESSURE SW.
TANK DISCHARGE
FPS - FS1000
(OPTION)
PRESSURE SW.
TANK LOW
FPS - FS1000
FS1000, ANSUL AND DAFO ARE
ALTERNATIVE OPTIONS
17/24
W726 Direct supply Dafo (Battery/Main power) W726 BLACK
36/27
WH34.10 Ansul resistor WH34 10 XH34 10 XH44 8
36/27
WH34.11 Ansul resistor WH34 11 XH34 11 XH44 7
36/27
WH34.12 Ansul detection WH34 12 XH34 12 XH44 6
36/27
WH34.13 Ansul detection WH34 13 XH34 13 XH44 5 WH44A 7 WH44A8
17/24
WH44.2 Direct supply (Battery/Main power)
17/24
WH44.1 Ansul horn control WH44A5 7 8
WH43.8 Direct supply S224 (Battery/Main power) WH44A6 X44 X44
17/28
17/28
WH43.7 Direct supply S223 (Battery/Main power) ANSUL 7 8
WH44B 8
WH43.2 CQ-R44
WH44A 2
WH44A 1
Direct supply FS1000 (Battery/Main power) POSITIONS OF MANUAL
17/28
X30.C2 W30 PROGRAMMING SWITCHES
9/15 BK
4 X30 4 INSIDE THE SC-N
CONTROL MODULE 4.7kOHM
SC-N OHJAUSMODUULIN RD
XH24 XH25 Main lock local/remote XH43 SISÄLLÄ SIJAITSEVIEN
1 WH43 7 WH43 8
30 30 selected supply FS1000 DIPPIKYTKIMIEN ASETTELU WH44B 7
1 2 5
WH24 30 WH25 30 X44 1
X44 2 OFF ON X44 5
SWITCH No.1 6
30 30 X44
C A C A SWITCH No.2 Red
XH24 30
XH25 30 XS223 XS224 6 Connector
SWITCH No.3
BU RD BU RD Dafo
SWITCH No.4
WH50 30 WH51 30
2 4
S223 2 S224 PAD / SQUID
4 SWITCH No.5 Red
1 1 p 1
p SWITCH No.6
WH44B 5 WH44B 6 Connector
1 900kPa 1050kPa
XE13 1
XE14 1 BK BK SWITCH No.7
WH43 1 XS223 XS224
E13 E14 B B W726 BROWN
LED LED RD/GR BK/WH
4.7kOHM
2 2 BATTERY
XE13 XE14 WH43 2 WH43 5 WH43 6 + -
2 2 3.6V
WH50 31 WH51 31 1/+ 2/- 5/+ 6/- 3/+ 4/- 7/+ 8/-
MANUAL INPUT DETECTION INPUT
4 8 3 2 DETECTION
31 31 ALARM RELAY SHUTDOWN RELAY
XH24 XH25 FS1000 ANSUL
31 31
1 7 13/NC 12/COM 11/NO 16/NC 15/COM 14/NO
WH24 31 WH25 31
WH44B 2
WH43 3 WH43 4
WH44B 1
20/21
WH24.31 XH43 4 WH44B 4
20/21
WH25.31 4
X44
20/21
WH43.3 GND 4
35/27
WH37.36 WH37A 36 XH37 36 Diesel shut down control XH44 4 WH44A 4
20/28
W726.1 GND
TIO CUIT
3 4 WS32 3 WS32 4
XH28 XH28 I UP WH41 32 WH41 33 WH41 34 X30.C5
3 4 ADD IR
FOR BOOM C XX
12 22 DN 9/15
WH28A 3 WH28A 4 RIG-S32
XH28 XH28 14 24
3 4
CK 1 2 3
XH25 12 XH25 13 11 21 CHE XH32
1
XH32
2
XH32
3
WS32 1 WS32 2
WH25 12 WH25 13 1 2 4 5 6 GQ WH32B 1 WH32B 2 WH32B 3 W30 7 W30 8
12 13 XH32 XH32 XS60 XS60 XS60 BOOM SAFETY
XH25 XH25 1 2 4 5 6
WIRE BY PASS
12 13 WH50 21 WH50 22 WH50 23
WH51 12 WH51 13 WH50 1 WH50 2 21 22 23
1 2 3 4 XH24 XH24 XH24 XH41 34 X30 7 X30 8
XS63 XS63 XS62 XS62 21 22 23
1 2 3 4 WH24 21 WH24 22 WH24 23 13 23 X1
WS63 1 WS63 2 WS62 3 WS62 4
XH24 21 XH24 22 XH24 23
WH
WH25.20 SH29
WH26
WH26
17/14
S63 21 11 S62 22 21 XH25 23 14 24 X2
WH25 18 WH25 19 WH25 20
18 19 20
K87 K86
SAFETY WIRE SAFETY WIRE 30 28
XH25 XH25 XH25 11 11
2
1
WS63 3 WS63 4 WS62 1 WS62 2 XS61 XS61 XS61 WH32B 4 WH32B 5 WH32B 6
3 4 1 2 3
1 2
XS63 XS63 XS62 XS62 4 5 6
AIL AM XH32 XH32 XH32
3 4 1 2 12 14 12 14
WH51 3 WH51 4
E T 4 5 6
WH26 4
WH26 7
WH26 5
WH26 6
D
3 4
WH50 12 WH50 13 O NAL DIAGR K85 K84
XS33
3
XS33
4 12 13 DDITI RCUIT X10 PE 51/30
11 51/28
11
A I
FOR BOOM C
WS33 3 WS33 4 XH24 XH24
12 13
RIG- WH41 35 WH41 36
12 22 WH24 12 WH24 13
CK
S33 XH24 12 XH24 13 CHE WH41 2.6
XH25 2 XH25 1
WH41.2.6
11 21 4 5 6 GND
48/24
WS33 1 WS33 2 WH25 2 WH25 1
C2- A1 A2 A3 A4 A7 A5 A6 XS61 XS61 XS61
4 5 6
XH26 WH51 21 WH51 22 WH51 23
1 2 2 1 NOTE! SEE REST OF THE XH26
XS33 XS33 21 22 23
XH25 XH25 CONNECTION AT PAGE 45 XH25 XH25 XH25 XH41 36
1 2 2 1
21 22 23
WH51 1 WH51 2 X26X CONNECTED IF RIG IS NOT WH25 21 WH25 22 XH41 35
WH25 23
EQUIPPED WITH SUB
XH25 22
A1 A2 A3 A4 A7 A5 A6
C2-X26X XH25 21
11/29
WH41.17 10A fuse XP
24VDC
WH41.1.1 4A fuse
24
12
10
11
7
1
2
5
6
8
9
3
4
WH41.1.2 4A fuse
24 WH41 1.1
3
1
2
4
5
6
7
8
9
10
11
12
WH41 1.2 WH41 17
-GSC-St
1.10
1.11
1.12
WH41
1.4
1.1
1.2
1.3
1.5
1.6
1.7
1.8
1.9
WH41.2.3 GND WH41 2.3 15 23 05 34
24 GNDo
WH41.2.4 GND WH41 2.4 24 VBBs VBBo VBBr WH41.1.1 WH41.1.12
24 TEST 11 11/16
WH41.2.2 GND WH41 2.2 12 WH41.1.2 WH41.1.11
24 GNDa 11 50/17
WH41.2.1 GND WH41 2.1 01 WH41.1.3 WH41.1.10
24 GNDs INPUT 08 49/11 50/26
WH41.1.4 WH41.1.9
1 INPUT 27 50/12 50/26
WH41.1.5 WH41.1.8
INPUT 09 50/12 50/23
32 CAN1_L WH41.1.6 WH41.1.7
INPUT 28 51/11 50/22
COLOURS 25 CAN2_L
BU = BLUE
BN = BROWN
14 CAN1_H 2
INPUT 10
XN
INPUT 29
BK = BLACK 26 CAN2_H 0VDC
WH = WHITE INPUT 11
GY = GRAY 33 GND
PLUG
PLUG
PK = PINK INPUT 30
5x0.5 PUR 06 RxD
TR = TRANSPARENT
7
1
2
3
4
5
6
8
9
10
11
12
VI = VIOLET 07 TxD
YE = YELLOW
OUTPUT 36
bn
wh
bu
bk
y/g
1
2
3
4
5
6
7
8
9
10
11
12
GR = GREEN
Y/G = YEL/GRE 54
OUTPUT
RD = RED 13 Error
J1
2.10
2.11
2.12
WH41
OR = ORANGE
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
OUTPUT 17
OUTPUT 53
WH41.2.1 WH41.2.12
11 20/28
OUTPUT 44 WH41.2.2 WH41.2.11
11 20/28
OUTPUT 45 WH41.2.3 WH41.2.10
11 50/21
OUTPUT 46 WH41.2.4 WH41.2.9
11 50/13
OUTPUT 47 WH41.2.5 WH41.2.8
51/11 50/13
WH41.2.6 WH41.2.7
47/28 50/28
INPUT 19
XNP
INPUT 55
INPUT 18 ACK IN SCN OUT ACK OUT
X2 1 2 3 4 5 X3 1 2 3 4 5
INPUT 37
X504P
1 2 3 4 5 1 2 3 4 5
X505S -GSC (CR7021)
7
1
2
3
4
5
6
8
9
10
11
12
-St INPUT 20
1
2
3
4
5
6
7
8
9
10
11
12
INPUT 02
CanBB 24Vd W504 ye INPUT 21
14.1
14.2
14.3
14.4
24.1
24.2
24.3
26.1
26.2
26.3
26.4
WH41
41/30
CanBB CanLd W504 bn INPUT 38
41/30
CanBB GNDd W504 gr
41/30
CanBB CanHd W504 wh
41/30
49/11
CanBB 24VDCe W505 ye
44/11
CanBB CanLe W505 bn
44/11
CanBB GNDe W505 gr
44/11
CanBB CanHe W505 wh
WH37.14 WH41.22
34/25 51/16
WH41.4
51/25
WH41.11
51/16
WH41.21
WH41.1.3 51/25
48/24
12 11 10
+WH53B
-XNP
1 2 3
WH53B
21 (RD)
WH53B
20 (RD)
WH53B
19(RD)
3 4 5 6
XH53/A
3 4 5 6
CQ
XH37 14
WH41 16
WH41 6 WH41 15 WH41 7 XH41 10 WH41 22 WH41 4 WH41 11 WH41 21
WH41 10
8 27 10 30 19 39 03 20 38
+F1
-GSC AINPUT AINPUT AINPUT AINPUT INPUT INPUT INPUT INPUT INPUT
26.1
WH41
WH411.9
48/24
WH41 1.7 WH411.10 WH41 27
WH4126.2
WH411.5
WH411.4
XH32 7 XH32 11XH32 12 XH32 13XH32 14
10
9
3
4
7 13 9
XH53/A XH53/A 14 7 11 12 13 14
7 13 9
14
9
10
3
4
WH53B 7 WH53B 13 WH53B 9 WH53B 14
3 WH32B 7 WH32B11 WH32B12 WH32B 13 WH32B14
+GQ +GQ
1 1 3 +WH41
PROT
XS80 3 XS81 -XNP
DET
1 1 3 13 13 SH27.1 SH27.2
11 SH27.1 SH27.2 X1 X1
RIG WS80 1 WS80 3 RIG WS81 1 WS81 3 YE RD
S28
LEFT RIGHT
STOP 12 INIT 14 ACK 14 X2 X2
S80 13 X1 S81 13 DETECTOR MODE = BLINKS WARNING LIGHT (SH27.2)
WH X1 WH WHEN PERSON ACCESS DANGER ZONE.
DETECTOR PROTECTOR
WHEN AUTOMATIC BOOM MOVEMENT IS SELECTED
PROTECTOR MODE IS FORCED (SEE BELOW).
14 X2 14 REQUIRES ACKNOWLEDGEMENT (SH27.2) TO RESET.
ACK ACK X2
PROTECTOR MODE = BLINKS WARNING LIGHT (SH27.2)
WHEN PERSON ACCESS DANGER ZONE AND STOPS ALL
BOOM & DRILLING MOVEMENTS.
REQUIRES ACKNOWLEDGEMENT (SH27.2) TO RESET.
WS80 WS80 WS81 2 WS81 4 S28 11
2 4
INITIALIZATION = SETS THE LASER CONTROL FIELD. P PROT
(SH27.1) BLINKS WHEN NOT INITIALIZED. (SH27.1) WH32B 18 WH32B 15 WH32B 17
XS80
2 4
XS81
2 4 IS LIT WHILE INITIALIZING. ACKNOWLEDGEMENT IS REQUIRED D X DET WH32B 16
High (XH41:14)
2 4 2 4
ACKNOWLEDGE = RESETS THE ACCESS CONTROL SYSTEM AFTER PERSON
Low (XH41:2)
WH53B.23 WH53B 8 WH53B 23 WH53B 10 WH53B 24 HAS LEFT THE DANGER ZONE AND ACTIVATES ACCESS CONTROL SYSTEM AFTER
51/30
INITIALIZATION.
WH53B.24
51/30 XH32 18 XH32 15XH32 16 XH32 17
8 10
XH53/A XH53/A
High
18 15 16 17
8 10
WH4114.2 WH4114.3 WH41 14.4 WH41 2.7
High (XH41:14)
11 11
Low (XH41:2)
2 2 WH41.2.7
48/29
1 1
BMCF.24V WH41.39
High
11/16 30/22
+WH41 WH41.2.8 WH41.1.11
48/29 48/29 WH41.2.10 WH41.1.8
-XNP WH41.2.9 BMCF.GND
Number of Booms
48/29 48/29
2 (Boom 1 & 2)
48/29 20/29
WH41 39
XH41 25 XH41
1 (Boom 1)
3 12
0 - Fault
WH41 1.11
WH41 2.9 WH41 2.8 WH41 25 WH41 3 WH41 12 WH41 2.10 WH41 1.8 WH41 8 WH41 5 WH41 14.1
4 40 43 46 55 47 18 37 21 09 28 2
+F1
-GSC INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT
Single Pressure External Boom Conf. External Boom Conf. By Pass By Pass Protector/ Initialize Ackknowledgement Control
scanner mode differential Stop, Only Bit 1 Movement Bit 2 N.O. N.C. Detector Button Button System
configuration measurement config Stop Not Pressed Pressed Auto-Mode Off
configuration Active
+F1 OUTPUT OUTPUT OUTPUT OUTPUT INPUT INPUT INPUT INPUT INPUT OUTPUT INPUT OUTPUT OUTPUT
-GSC
54 31 36 42 46 47 22 50 52 49 41 51 35
WH41 29
WH41 27 WH41 24.1 WH41 23 WH4118
WH41 26.1 WH41 19 WH4113
XH41 29 18
XH41.31
11/19
XH24 26 SH292 WH24.26
52/11
WH41 30
K84 A1 K85 A1
+WH41-XNP
A2 A2
WH41.26.1 K84.A2
50/19 20/29
7
5
6
8
WH41.27 K86.A2
50/30 47/28
5 K84
6
7
8
WH41.4 14
K85
49/29 14
11 11
WH41.2.5 12
48/24 WH41.21 12
WH41 24.2 49/29
2 1 4 3 5 6 7 8 9 12 10 11 16 XH53/B
1 WH White
WH53B 11 2 BN Brown
WH53B 12 3 GN Green
4 YE Yellow
5 GY Grey
6 PK Pink
7 BU Blue
BK
BN
YE
BU
GN
GY
PK
YE
GY
WH
PK
BN
RD
GN
BN
WH
BU
GY
YE
BK
PK
YE
GY
WH
BN
RD
PK
WH
8 RD Red
4 2 4 7 3 1 5 6 4 5 1 6 2 8 6 3 2 1 7 5 4 4 6 4 5 1 2 8
IN 2
OUT1_A
OUT2_A
OUT3_A
IN 1
IN 2
OUT3_A
OUT1_A
OUT2_A
IN 1
GNDINC_A
GND heat.
GND heat.
RIGHT
IN GND
IN GND
Vs heat.
Vs heat.
GND
GND
Vs
Vs
5 3 1 2 8 -E80 LASER SCANNER LEFT 3 7 8 3 5 1 2 7 3
WH53B.23
GN/YE
GN/YE
WH
RD
BU
BU
GN
BU
RD
BU
GN
BN
BN
WH
50/11
WH53B.24
50/11
12 3 4 5 6 9 8 7 10 2 1 +WH54B
-XN
+WH54B
12 2 1 3 5 4 6
-XP
SH292/SH293
13 21
0 X PREVENTION OFF
1 X PREVENTION ON
14 22
RIG- RIG-
SH292 21 13 X1 SH293 21 13 X1
22 14 X2 22 14 X2
WSH292 1 WSH292 2 WSH292 3 WSH292 4 WSH292 5 WSH293 1 WSH293 2 WSH293 3 WSH293 4 WSH293 5
1 2 3 4 5 1 2 3 4 5
XSH292 XSH292 XSH292 XSH292 XSH292 XSH293 XSH293 XSH293 XSH293 XSH293
1 2 3 4 5 1 2 3 4 5
WH50 26 WH50 29 WH50 27 WH50 9 WH50 28 WH51 26 WH51 29 WH51 27 WH51 9 WH51 28
26 29 27 9 28 26 29 27 9 28
XH24 XH24 XH24 XH24 XH24 XH25 XH25 XH25 XH25 XH25
26 29 27 9 28 26 29 27 9 28
WH24 26 WH24 29 WH24 27 WH24 9 WH24 28 WH25 26 WH25 29 WH25 27 WH25 9 WH25 28
XH24 28 XH25 26
XH24 9 XH25 9
WH24.26
51/27
WH24.29
11/16
WH24.27
20/24
WH25.29
11/16
WH25.27
20/24
WH25.28
19/24
18GA BLK
18GA BLU
2 W8A.1 W8A RD
22/30
XH42J COMPRESSOR W8A.2 W8A BK
E SOLENOID 22/30
1 W8A.3 W8A
A B 22/30
D 4 5 8 6 7 2 3 5 1 4 3 2 1 7 5 8 F J H
Y/G
1 8 6 3 4 7 2 6
5 8 50 6 2 1 G
ACTUATOR SEALED RED N 3 2 1
4
FRESH/RECIRC FLAPPER 30 10 51 15
36 * J2, 4-W
18GA WHT
2 DEUTSCH
P2
A
P36
P15
1 P8
P6
P5
P31 - COND,31-1123
F MVC NODE P14
GND
P10
(35-1033) 4-WAY
P33 * J2, 4-W
P8 VALVE DEUTSCH 18GA BLK 18GA BLU
P1 1 6 - A
18GA YLW
18GA PNK
- PTC ASSY.
18GA BLK
3 P3
31-1357
P9 5
24VDC
P13
P7 7 B COND PTC ASSY
DE-ICING
P32
P5
A M FAN#1 TEMP
P34
P24
P30
P12
P19
86 30 R6
18GA LT BLU
+ B
14GA RED
14GA BLK
18GA BLU
85 87 87a AIRFLOW S.W.
24V
86 30 R4 86 30 R5
24V 24V
xt17;AFTER COIL 12
10 -
18GA RED PRESSURE
85 87 87a 85 87 87a 7
TRANSDUCER
11 B COND - SUCTION
2 A M FAN#2 - S +
A C B
1
+
3
18GA BLK 18GA BLK
9
18GA WHT 18GA WHT
8
18GA RED
SAFTY GND
EVAP UNIT STRIP ASSY.
(FOR OPTIONAL
COND UNIT
(13-86702) PTC ASSY) (14-5202)
A B 1 8 1 8
1 4 1 6
2 7 2 7
HDP Receptacles
2 1 2 3 2 5
3 4 3 6 3 6
DT06-2S C DT06-4S
1 5 4 5
DT06-3S
DT06-6S
DT06-08SA DT06-08SB 20 31
Gray Black
21 8 30
9 19
10 2 18
DT-series receptacles (no spring) viewed from the pin side 22 3 7 29
11 1 17
23 4 6 28
B A 8 1 8 1 IFM 12 5 16
4 1 6 1
7 2 7 2 13 15
1 2 3 2 5 2 24 14 27
6 3 6 3 25 26
4 3
DT04-2P C DT04-4P
5 4 5 4
DT04-3P DT04-6P
3 4 DT04-08PA DT04-08PB
Gray Black
Ethernet
M12, D-Coded, FEMALE, 4pin 19 37 55
2 1
VIEW
4 3 4 5 68 7 6 7 6
8 5 8 5
Ethernet 3 7 M12, A-Coded, FEMALE, 8pin
M12, D-Coded, MALE, 4pin 9 4 9 4
1 2 2 1 10 3 10 3
11 2 11 2
4 3
5 6 5 48 12 1 12 1
M12, A-Coded, MALE, 5pin
7 3 M12, A-Coded, MALE, 8pin
1 2 DT06-12SA DT06-12SB
1 2 Gray Black
Coding Coding
3 4
5
M12, A-Coded, FEMALE, 5pin 2 HDP Plugs
Fastin-Faston 2-pole
2 1 1 6 7 6 7
5 8 5 8
1 20 38
PAGE 16 CAMERA CONNECTOR: 4 9 4 9
3 10 3 10
PIN COLOUR DESCR. 2 11 2 11 31 20
1 WHITE VIDEO 30 8 21
1 12 1 12
2 YELLOW +12VDC 19 9
3 BLUE N/A 18 2 10
4 RED AUDIO DT04-12PA DT04-12PB 29 7 3 22
5 SHIELD GND Gray Black 17 1 11
Coding Coding 28 6 4 23
16 5 12
15 13
PAGE 51 LASER SCANNER INFORMATION: IR Laser 27 14 24
1
3 2 8 Wavelenght 905nm 26 25
7 8 Output power pulse 75W
2 4 1 Data/Input 6 2 I/O Conn. Visible Laser
1 5 6 7 5 4 3
Wavelenght 650nm
3 Power Output power pulse 3mW
5 4 1 RxD RS-232 host receiver 1 A1_INCA_0 Encoder Input 1
2 TxD RS-232 host sender 2 A1_INCA_90 Encoder Input 2
3 CAN_H CAN-BUS High 3 GNDINC_A Ground Encoder Inputs
1 Vs Supply voltage 4 CAN_L CAN-BUS Low 4 OUT1_A Digital Output 1
2 Vs heat. Supply voltage for heating 5 GND CAN Ground CAN 5 OUT2_A Digital Output 2
3 GND Ground 6 IN1 Digital Input 1 6 OUT3_A Digital Output 3
4 - Not assigned 7 IN2 Digital Input 2 7 OUTx_B Secondary conn. of DO 1 to 3 VIEW
5 GND heat. Ground heating 8 IN GND Ground digital Inputs 8 OUTx_R Resistance monitored conn. of DO 1 to 3
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 INDEX AND CONTENT LIST
2 C CABLING DIAGRAM BC 2015-07-28 MKä Corrected DC power cable
3 E CABLING DIAGRAM DC 2015-09-24 MKä Added Y275
4 H DRIFTER LIMIT CABLING 2016-09-09 KPA B3A/B3B Connection changed
5 D BOOM CONTROLLER 2015-08-14 PHO B20G/B and B930P not in STD
6 D DRILLING CONTROLLER 2015-08-14 PHO Y6 as option
7 E DRILLING CONTROLLER 2015-09-24 MKä Added Y275
8 F BOOM SAFETY WIRE 2015-10-09 MKä Changed safety wire connections
9 H FEED SENSORS 2016-09-09 KPA B3A/B3B Connection changed
10 H COMPONENT LAYOUT 2016-09-09 KPA B3A/B3B Connection changed
XS60A LBoomSWTS
WH50 TO WS60A 6x0.5 LEFT BOOM SAFETY WIRE TRIP SWITCH (TRR AND TRS OPTION)
3/11
CABIN
C2-X200AP DCpower
W201A 6x2.5 POWER CPU/IO
POWER 3/11
C2-X550P
W550B 2x0.5+2x2.5+C
DM1
+F1-BC
BC W551A 2x0.5+2x2.5+C CAN W551
3/11
Boom
Control
WY20 A/B
WB20GA
WB20GB
WY26 A/B
WY101 A/B
WY103 A/B
WY281 A/B
WY132 A/B
WY18 A/B
WY135 A/B
WB930P
3x0.75
2x0.75
2x0.75
3x0.75
3x0.75
3x0.75
3x0.75
3x0.75
3x0.75
3x0.75
2x0.75
Y20A
Y20B
B20GA
B20GB
Y26A
Y26B
Y101A
Y101B
Y103A
Y103B
Y130A
Y130B
Y132A
Y132B
Y18A
Y18B
Y135A
Y135B
B930P
BOOM SWING LEFT
BOOM EXTENSION IN
FEED EXTENSION IN
FEED TILT UP
FINDROCK SENSOR
BG00562492
29
3 / 10
+F1-DC
ID-CODE
DWG NR
Y31A
SHEET
+D1
WS60C 6x0.5
XS60C
WY12 2x0.75
Y12 FLUSHING HALF
WY10 2x0.75
22
TFX FEED
OPTION
Y460B TFX FEED UNIT MAIN PISTON VALVE
WY460/461 3x0.75 TFX FEED UNIT
WS60B
Y460A INTERMEDIATE
21
VALVE
Drilling
Control
DC
XS60B
EXTRACTOR
POSITION
OPTION
POWER
WY128 2x0.75
Y128 POWER EXTRACTOR
20
+B1
2x0.5+2x2.5+C
WB125P 2x0.75
B125P STABILATOR PRESSURE SENSOR
ROCK DRILL
STABILATOR
7x2.5+C
OPTION
WY125 2x0.75
Y125 STABILATOR PRESSURE
19
BEDROCK
SANDVIK
WY126 2x0.75
Y126 STABILATOR
W201B
W551B
WB1P 2x0.75
B1P PERCUSSION PRESSURE SENSOR
18
WY121 2x0.75
Y121 PERCUSSION PRESSURE
NAME
WY1 2x0.75
Y1
X201P
X551P
PERCUSSION
MKä
PHO
JOS
WB11P 2x0.75
17
DRAWN BY 2015-05-08
2015-05-08
APPROVED 2015-05-08
B11P FEED PRESSURE SENSOR
WY11 2x0.75
DATE
X201S
X551S
CHECKED
16
Y6 ROTATION PRESSURE
WY5 A/B 3x0.75
Y5B ROTATION CW
See power wire harness
WY275a 2x1,5
WB3G 6x0.75
B3G DRIFTER REAR AND FRONT LIMIT
SANDVIK
SEE PAGE 4
LBoomSWTS
12
DCpower
W551
2/29
2/29
2/29
11
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
X2
HOSE HOSE HOSE HOSE WB3B WB3B DRIFTER
WB3G WB3F WB3E WB3D WB3C DT06-6S
DC FRONT LIMIT B3A
DT04-6P DT06-6S DT04-6P DT06-6S DT04-6P DT06-6S DT04-6P DT06-6S DT04-6P
Drilling
Control DT06-6S
WB3A WB3A DRIFTER
X1
REAR LIMIT B3B
X3
1 6
6 1
3
4 4
Pinout 3
Pinout
HOSE
X2 WB3B.1
WB3F HOSE
WB3E HOSE
WB3D HOSE
WB3C DT06-6S DT04-6P DT06-6S
WB3B WB3B DRIFTER
DC FRONT LIMIT B3A
HOSE
Drilling DT04-6P DT06-6S DT04-6P DT06-6S DT04-6P DT06-6S DT04-6P WB3A.1
CAN 1L
COLOURS
CAN 1H BU = BLUE
BN = BROWN
C2-X202P BK = BLACK
W202B 1 1BC POWER TO VS WH = WHITE
1 GY = GRAY
W202B 2 1BC POWER TO VIO PK = PINK
2
W202B 3 1BC GND TR = TRANSPARENT
3 VI = VIOLET
W202B 4 1BC GND YE = YELLOW
4 GR = GREEN
XJ5:6 XJ5:1 XJ3:10 XJ3:11 ID3 GND Y/G = YEL/GRE
RD = RED
GND VS GND VIO XJ8:3 XJ8:6
VREF
XJ4:1
BOOM SWING BOOM LIFT BOOM EXTENSION DRILLING MODULE FEED UNIT SWING FEED UNIT TILT FEED EXTENSION BOLTING CYLINDER
ROTATION 24VDC SUPPLY FOR SENSORS
LEFT RIGHT DOWN UP OUT IN CW CCW RIGHT LEFT DOWN UP OUT IN BOLTING TUNNELING BC- + + +
PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM X10
WB20GA YE
WB20GB YE
WB930P 1
XJ1:6 XJ1:4 XJ1:9 XJ1:8 XJ2:4 XJ1:11 XJ3:6 XJ3:8 XJ4:8 XJ4:11 XJ2:9 XJ2:8 XJ4:6 XJ4:4 XJ2:6 XJ3:4
WY101AB 3
WY101AB
WY130AB
WY130AB
WY132AB 3
WY132AB
WY103AB
WY103AB
WY135AB
WY135AB
WY26AB
WY26AB
WY18AB
WY18AB
WY20AB 3
WY20AB 1
1 1
B930P A
B20GA 1 B20GB 1
1
3
4-20mA
400bar
21 21 P
I
Y20A X2 Y20B X3 Y26A X2 Y26B X3 Y101A X2 Y101B X3 Y18A X2 Y18B X3 Y130A X2 Y130B X3 Y132A X2 Y132B X3 Y103A X2 Y103B X3 Y135A X2 Y135B X3
22 22
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 C
2 2
WB930P 3
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
WB20GA BN
WB20GB BN
X3 X3 X2 X3 X2 X3 X2 X3 X2 X3 X2 X3 X2 X3 X2 X3
WY26AB 2
WY18AB 2
WY20AB
WY101AB 2
WY130AB 2
WY132AB 2
WY103AB 2
WY135AB 2
XJ3:9 XJ4:9 XJ4:2
DI DI AI 4-20mA
2
ALL GND TERMINALS ARE INTERNALLY CONNECTED BOOM SWING LIMIT SWITCH
+F1-BC
NOTICE! This document is the exclusive
CAN 1H
X201P
W201B 2 1DC POWER TO VIO DC-X10 1
2
W201B 5 1DC GND
5
W201B 3 1RC POWER TO VIO
3
W201B 6 1RC GND
6
W201B 1 1DC POWER TO VS
1
W201B 4 1DC GND
4
XJ5:6 XJ5:5 XJ5:12 XJ5:11 XJ5:8 XJ5:7 XJ5:9 ID1 GND
XJ10:11
ROTATION ROTATION PERCUSSION PERCUSSION FEED FEED STABILATOR FLUSHING FLUSHING 24VDC SUPPLY FOR SENSORS
PRESSURE PRESSURE PRESSURE FULL HALF DC- + + + + +
CCW CW FORWARD BACKWARD ON/OFF PRESSURE X10
WB5P
WB1P
WB11P
WB125P 1
WB10F YE
PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM
XJ6:3 XJ6:1 XJ6:5 XJ7:1 XJ6:7 XJ6:9 XJ6:11 XJ7:3 XJ7:9 XJ7:7 XJ9:11 XJ10:7
1
WY5AB
WY5AB
WY6
WY1
WY121 BN
WY3AB
WY3AB
WY11
WY126 BN
WY125 BN
WY10
WY12
B5P A B1P A B11P A B125P A B10F 1
4-20mA
400bar
4-20mA
400bar
4-20mA
400bar
4-20mA
400bar
P P P P P 2
BN
BN
BN
BN
BN
3
I I I I I
Y5A X2 Y5B X3 Y6 Y1 Y121 Y3A X2 Y3B X3 Y11 Y126 Y125 Y10 Y12 B10F
1 1 1 1 1 1 1 1 1 1 1 1 C C C C 3
WB5P
WB1P
WB11P
WB125P
WB10F
WB10F
2 2 2 2 2 2 2 2 2 2 2 2
X2 X3 X2 X3
GR
BN
3
3
WY6
WY1
WY121 BU
WY11
WY126 BU
WY125 BU
WY10
WY12
WY5AB
WY3AB
BU
BU
BU
BU
2
ALL GND TERMINALS ARE INTERNALLY CONNECTED ROTATION PERCUSSION FEED STABILATOR AIR/WATER FLUSHING
OPTION
+F1-DC
NOTICE! This document is the exclusive
COLOURS
BU = BLUE
BN = BROWN
BK = BLACK
WH = WHITE
GY = GRAY
PK = PINK
TR = TRANSPARENT
VI = VIOLET
YE = YELLOW
GR = GREEN
Y/G = YEL/GRE
RD = RED
Hydraulic TRS ROD HANDLER RETAINING TRR/TRS/TRH MAGAZINE SWING TRH FRONT SCREW TRH REAR SCREW ROD HOLDER
TFX FEED LENGTH POWER
boom swing JAWS CENTRALIZER PRESSURIZING TO FROM
EXTRACTOR
parallelism INTERMEDIATE MAIN PISTON DRILLING DRILLING
override VALVE VALVE OPEN CLOSE CLOSE OPEN CENTER CENTER ROD OUT ROD IN ROD IN ROD OUT CLOSE OPEN
PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM PWM
XJ10:9 XJ7:11 XJ8:7 XJ7:5 XJ3:3 XJ3:4 XJ10:3 XJ10:1 XJ10:5 XJ1:1 XJ1:2 XJ2:2 XJ2:1 XJ2:3 XJ2:4 XJ1:4 XJ1:3
WY460AB
WY460AB
WY128 BN
WY7AB
WY275
WY40AB BK
WY40AB BN
WY7AB
WY249
WY32AB BK
WY32AB BN
WY30AB BK
WY30AB BN
WY31AB BK
WY31AB BN
WY442AB BK
WY442AB BN
BN
BK
BN
BN
BN
BK
Y275 Y40A X2 Y40B X3 Y7A X2 Y7B X3 Y249 Y32A X2 Y32B X3 Y30A X2 Y30B X3 Y31A X2 Y31B X3 Y442A X2 Y442B X3
Y460a X3 Y460b X2 Y128
1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1
2 2 2 2 2 2 2 2 2 2 2 2 2 2
2 2 2
X2 X3 X2 X3 X2 X3 X2 X3 X2 X3 X2 X3
X3 X2
WY128 BU
WY442AB
WY40AB
WY32AB
WY30AB
WY31AB
WY275
WY7AB
WY249
WY460AB BU
BU
BU
BU
BU
BU
BU
BU
BU
XJ10:10 XJ7:12 XJ7:6 XJ3:5 XJ10:2 XJ10:6 XJ1:5 XJ2:5 XJ2:6 XJ1:6
GND GND GND GND GND GND GND GND GND GND
+F1-DC
NOTICE! This document is the exclusive
XS60
1 2 3 4 5 6 COLOURS
BU = BLUE
WS60A
WS60A
WS60A
WS60A
WS60A
WS60A
BN = BROWN
BK = BLACK
WH = WHITE
GY = GRAY
PK = PINK
TR = TRANSPARENT
VI = VIOLET
GR
BN
WH
YE
GY
PK
YE = YELLOW
GR = GREEN
1 2 3 4 5 6 Y/G = YEL/GRE
RD = RED
WS60B
WS60B
WS60B
WS60B
WS60B
WS60B
YE
GR
BN
WH
GY
PK
1 2 3 4 5 6
WS60C
WS60C
WS60C
WS60C
WS60C
WS60C
YE
GR
BN
WH
GY
PK
1 2 3 4 5 6
WS60D
WS60D
WS60D
WS60D
WS60D
WS60D
YE
GR
BN
WH
GY
PK
S60 21 31 13
22 32 14
WB3E
WB3E
WB3E
WB3E
WB3E
WB3E
WB3D
WB3D
WB3D
WB3D
WB3D
WB3D
Vref DI GND DI Vref DI GND DI
XJ10:11 XJ3:2 XJ10:12 XJ3:1 XJ10:11 XJ3:2 XJ10:12 XJ3:1
YE
GR
BN
WH
GY
PK
GR
YE
BN
WH
PK
GY
1 2 3 4 5 6
1 2 3 4 5 6
X1
WB3H
WB3G
WB3H
WB3H
WB3H
WB3G
WB3G
WB3G
YE
GR
BN
WH
WB3D
WB3D
WB3D
WB3D
WB3D
WB3D
BN
BN
WH
WH
YE
GR
YE
GR
YE
GR
BN
WH
GY
PK
1 2 3 4 5 6
X1
BN
BN
GR
YE
Shorter
YE
1 2 3 4 5 6 1 2 3 4 5 6
GR
Longer
YE
GR
BN
WH
WB3G
WB3F
WB3G
WB3G
WB3F
WB3F
WB3G
WB3G
WB3G
WB3F
WB3F
WB3F
X3 1 2 3 4 5 6 X2 1 2 3 4 5 6
YE
WH
YE
WH
GR
GY
PK
GR
GY
PK
BN
BN
YE
GR
BN
WB3B.1
WB3B.1
WB3B.1
WB3A.1
WB3A.1
WB3A.1
WB3A.1
WB3A.1
WB3A.1
WB3B.1
WB3B.1
WB3B.1
Shorter
YE
1 2 3 4 5 6 1 2 3 4 5 6
GR
BN
Longer
WB3F
WB3E
GR
PK
YE
GR
BN
GY
PK
YE
BN
GY
WB3F
WB3F
WB3E
WB3E
WB3F
WB3E
WH
WB3F
WB3E
WH
WB3F
WB3E
X3 1 2 3 4 5 6 X2 1 2 3 4 5 6
6 6
1 2 3 4 5 1 2 3 4 5
YE
GY
YE
GY
GR
GR
BN
BN
PK
PK
WH
WH
WB3B
WB3B
WB3B
WB3A
WB3A
WB3A
WB3A
WB3B
WB3A YE(BK)
WB3A
WB3B
WB3B YE(BK)
1 2 3 4 5 6 1 2 3 4 5 6
WH(BN)
WH(BN)
YE(BK)
GR(BU)
YE(BK)
GR(BU)
GR(BU)
GR(BU)
WH(BN)
WH(BN)
DRIFTER REAR LIMIT DRIFTER FRONT LIMIT DRIFTER REAR LIMIT DRIFTER FRONT LIMIT
+DC
NOTICE! This document is the exclusive
A1
DRIFTER REAR LIMIT B3B
30
FEED SENSORS
BG00562492-H
BG00562492
29
10 / 10
WB3A
WB3B
HYDRAULIC BOOM SWING PARALLELISM OVERRIDE
28
ID-CODE
DWG NR
WB3C
SHEET
BOOM 2 SAFETY WIRE OPTION
TFX POSITION (OPTION)
27
DRIFTER POSITION
6x0.75
S61
B3G
B4G
WB3D
2x0.75
25
WY275
HYDRAULIC BOOM SWING PARALLELISM OVERRIDE
COMPONENT LAYOUT
24
POSITION
WY10 2x0.75
Y10 FLUSHING FULL
20
TFX FEED
OPTION
Y460B TFX FEED UNIT MAIN PISTON VALVE
WY460/461 3x0.75 TFX FEED UNIT
Y460A INTERMEDIATE VALVE
EXTRACTOR
OPTION
POWER
WY128 2x0.75
Y128 POWER EXTRACTOR
DRILLING CONTROL
19
WB125P 2x0.75
B125P
BEDROCK
STABILATOR PRESSURE SENSOR
ROCK DRILL
STABILATOR
OPTION
WY125 2x0.75
Y125 STABILATOR PRESSURE
SANDVIK
WY126 2x0.75
Y126 STABILATOR
WB1P 2x0.75
B1P PERCUSSION PRESSURE SENSOR
2x0.75
DC
WY121 2x0.75
Y121 PERCUSSION PRESSURE
18
WY1 2x0.75
Y1
DC
PERCUSSION
WB11P 2x0.75
B11P FEED PRESSURE SENSOR
NAME
WY11 2x0.75
WY275b
Y11 FEED PRESSURE
MKä
PHO
JOS
WY3 A/B 3x0.75
Y3B FEED BACKWARD
Y3A FEED FORWARD
BC
17
WB5P 2x0.75
DRAWN BY 2015-05-08
2015-05-08
APPROVED 2015-05-08
6x0.75
B5P ROTATION PRESSURE SENSOR
WB3E
WY6 2x0.75
Y6 ROTATION PRESSURE
DATE
Y5B ROTATION CW
CAN
WY5 A/B 3x0.75
Y5A ROTATION CCW
WH51 TO
CABIN
WB10F 2x0.75
B10F AIR FLUSHING FLOW SENSOR
16
CHECKED
6x0.75
WY275a 2x1,5 HYDRAULIC BOOM SWING
WB3F
Y275 PARALLELISM OVERRIDE
WB3H WB3G
6x0.75 6x0.75
B3G DRIFTER REAR AND FRONT LIMIT
CAN
WY135 A/B 3x0.75
Y135B BOLTING CYLINDER TUNNELING
Y135A BOLTING CYLINDER BOLTING
Y18B DRILLING MOD. ROTATION CCW
BOOM CONTROL
WY18 A/B 3x0.75
Y18A DRILLING MOD. ROTATION CW
14
BC
Y130A FEED UNIT SWING
WY103 A/B 3x0.75
Y103B FEED EXTENSION IN
Y103A FEED EXTENSION OUT
13
SANDVIK
BOOM TILT UP/FORWARD
WY26 A/B 3x0.75
PO Y26A BOOM TILT DOWN/BACKWARD
CAN
WB20GB 2x0.75
B20GB BOOM SWING LIMIT SWITCH RIGHT
12
WB20GA 2x0.75
B20GA BOOM SWING LIMIT SWITCH LEFT
WY20 A/B 3x0.75
Y20B BOOM SWING
Y20A BOOM SWING
11
BG00263608-G
30
BG00263608
29
5
1 /
28
ID-CODE
DWG NR
SHEET
4
27
CABLING
2
2
2XB127P
1XB127P
XB923L
POSITION
20
SLC
19
CONTROL
7
8
18
NAME
W204B
W204A
1-2XY127
X520
X521
YX129
KPA
JOS
TIN
17
DRAWN BY 2013-04-19
2013-04-19
APPROVED 2013-04-19
W520C
W521A
ALTERNATIVE
SLU ILMANOHJAUSVENTTIILI 8LISÄV.)
DATE
X204
X204
2Y127
CONNECTION
SHANK LUBRICATION AIR (OPTION)
1-2WY127 4x0.75+C SLU ILMANOHJAUSVENTTIILI
1Y127 SHANK LUBRICATION AIR
CHECKED
16
4x2.5
4x2.5
X520
X521
CAN BB
CAN BB
Y129 3x0.75+C(4x0.75+C)
W204A
Y129
W204
W520B
W521B
5
14
OLD CABIN
CAB
CAB
VC
FC
13
13
SANDVIK
ALTERNATIVE
CONNECTION
12
11
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
CAN LOW
CAN HIGH
00
00
+SLC
00
00
00
00
ALTERNATIVE
CONNECTION
00
00
OLD CABIN CABIN WIRE HARNESS UPDATE CAN CAN
2 2 4 4 1 1 3 3
W204A 1 W204A 2 W204A 3 W204B 1 W204B 2 W204B 3
X204 1 X204 2 X204 3 X204 1 X204 2 X204 3 X520 2 X521 2 X520 4 X521 4 X520 1 X521 1 X520 3 X521 3
+CAB
1 2 3 1 2 3 2 2 4 4 1 1 3 3
SEE CABIN CIRCUIT DIAGRAM
W204 1
24V SUPPLY AND FUSES
W204 2
W204 3
VC FC
+CAB
SEE CABIN CIRCUIT DIAGRAM
X401A W204A 1
24V SUPPLY AND FUSES
J J
X401A W204A 2
K K
X401A W204A 3
L L
+SLCU
B923L SUPPLY
AIR PRESSURE
SHANK LUBRICATION
B240.1P SUPPLY
AIR PRESSURE
SHANK LUBRICATION
B240.1P SUPPLY
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
24V AI AI 24V AI 24V
0-20mA 4-20mA 4-20mA
. . . . . .
1 2 2 1 2 1
B923L
GN GN YE RD
1B127P 2B127P
4.7 kOHM
4-20mA
25bar
4-20mA
25bar
p p
YE :DO NOT CONNECT I I
S1 WH : DO NOT CONNECT
S2
S3
B923L COLOURS
FAULTY: <2 mA BU = BLUE
BN = BROWN
FULL : 4.5mA 5 kOHM S1=0, S2=0, S3=0 BK = BLACK
UP : 8.5mA 2.6 kOHM S1=1, S2=0, S3=0 WH = WHITE
GY = GRAY
HALF : 12 mA 1.7 kOHM S1=1, S2=1. S3=0 PK = PINK
TR = TRANSPARENT
LOW : 15 mA 1.3 kOHM S1=1, S2=1, S3=1 VI = VIOLET
YE = YELLOW
NOTE! GR = GREEN
B923L SENSOR: WIRES YE AND WH Y/G = YEL/GRE
RD = RED
DO NOT CONNECT ! OR = ORANGE
NOTICE! This document is the exclusive
DATE NAME 3 / 5
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2013-04-19 KPA CONTROL CIRCUIT DIAGRAM
SLU WITH DEUTSCH CONNECTORS SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2013-04-19 JOS
Y127, B127P, B127P CONNECTION DWG NR BG00263608-F
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2013-04-19 TIN CONTROL POSITION ID-CODE BG00263608
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+SLCU
CONTROL
SLU AIR FLOW VALVE 1Y127
1Y127-2Y127
CONTROL
SLU AIR FLOW VALVE 1Y127
1Y127-2Y127
CONTROL
SLU AIR FLOW VALVE 2Y127
3Y127/Y129
CONTROL
WATER SEP. DRAIN VALVE
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DO COM DO COM DO COM DO
. . . . . . .
4 3 4 3 2 3 2
3XY127/Y129
4 3 4 3 2 3 2
1-2XY127
1-2XY127
1-2XY127
1-2XY127
1-2XY127
3XY127/Y129
1WY127 BN 1WY127 BN 1-2WY127 BK 1-2WY127 BU 1-2WY127 BN WY129 BU(3) WY129 BK(1)
2 2 2 2
COLOURS
BU BU BU BU BU = BLUE
BN = BROWN
BK = BLACK
WH = WHITE
GY = GRAY
PK = PINK
TR = TRANSPARENT
VI = VIOLET
YE = YELLOW
GR = GREEN
Y/G = YEL/GRE
ALTERNATIVE CONNECTION RD = RED
OR = ORANGE
+SLCU
SUPPLY
SLU OIL FLOW CONTROL VALVE
1Y277 CONTROL
GROUND
SUPPLY
SLU OIL FLOW CONTROL VALVE
2Y277 CONTROL
GROUND
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24V DO 0V DI 24V DO 0V DI
. . . . . . . .
1XY277/B277 2XY277/B277
1 2 3 4 5 1 2 3 4 5
1 2 3 4 5 1 2 3 4 5
J1 SCR J1 SCR
+J1 +J1
SCR SCR
1Y277 BN 2Y277 BN
1 1
X1 X1
1B277F 2B277F
2 2
BU BU
GND GND
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 Index
2 Rig coordinates
3 Backbone Power and CAN, DD DL
4 Diesel CAN-bus, WH160
5 Cabin external WH50 WH51
6 Front Controller FC, WH102
7 Front Controller FC, WH103 option
8 Front Controller FC, WH104 option
9 Front Controller FC, WH105
10 Vehicle Controller VC, WH120
11 Vehicle Controller VC, WH121
12 Vehicle Controller VC, WH122
13 Vehicle Controller VC, WH123
14 Vehicle Controller VC, WH124A/WH124B
15 End Controller EC, WH140 option
16 End Controller EC, WH141
17 End Controller EC, WH142
18 End Controller EC, WH143
19 End Controller EC, WH144
20 Central greasing unit, WH401B
21 Dafo Forrex Option
W204C
SLCU
W520C
CAN BACKBONE
W520B W520A
W521A
W519B
W204B FC
EC IS ON W521B
TOP OF THE DQ W519A
B336G W519C
X204
CAN BACKBONE
W518C
W523A
EC W522C
W32B
W522B
W32A +CQ-X518-RLU
W518B
W32 CAN BACKBONE
DQ
W521C W200A-W203A
W33B
W33A W518A
W33 W522A
VC
Name Description
DQ 24VDC Distribution Box
VC Vehicle Controller
EC End Controller
FC Front Controller
SLCU Shank Lubrication Unit Controller
B336G Carrier Inclinometer
RLU Repeater Data Logger Unit
+R1-B4
Name Description
+R2-XH160 Motor signals to control system
VC Vehicle Controller
AC Hydrostatic drive controller
AP Hydrostatic Pump
AM Hydrostatic Motor
Drain Water drain hole
+R1-B4 Coolant level
+R2-S23 Fan Clutch
+R2-XJ2 Diesel Motor Connector
+R2-B225P HST Pump Pressure Filter Blocked
+R2-S67 Water In Fuel -sensor
W580 J1939 Diagnostic Connector in Cabin
R580 J1939 terminator
R581 J1939 terminator
AP AC AM
CAN
+R2-S23 WH160
+R2-XJ2
R581
W582A W581B W580C W580B
W581D
DT04-3P-P007
X581E
J1939 CAN BUS
X581
X580
DT04-3P-P007
+R2-B225P +R2-XH160
X581C
DT04-3P-P007
W583A
W580D
W581A
WS67 (Cummins supplied)
DRAIN
+R2-S67 R580
CABLE TRAY
VC
NOTICE! This document is the exclusive
+F1-SH292
+F1-S32
+F1-E13
+F1-E1
50
WH
+C2-XH24
13
+F1-E24 13
17
Name Description
+C2-XH24 WH50 connector to cabin
+F1-S32 Emergency Stop Push-Button
+F1-SH292 Movement Prevention Switch
+F1-E13 Side Light
+F1-E1 Work Light
+F1-E24 Autowarning Light
+F1-XS60 Emergency Stop Wire connector (option) +F1-XS60
+C2-XH25 WH51 connector to cabin
+F2-S33 Emergency Stop Push-Button
+F2-SH293 Movement Prevention Switch +F2-XS61
+F2-E14 Side Light
+F2-E2 Work Light
+F2-E25 Autowarning Light
+F2-XS61 Emergency Stop Wire connector (option)
17
+F2-E25 13
13
+C2-XH25
WH51
+F2-E2
+F2-E14
+F2-SH293
+F2-X33
+F1-S910
Name Description
+F2-Y142a Jack Up Front Left
+F2-Y142b Jack Down Front Left
+F2-Y140a Jack Up Front Right
+F2-Y140B Jack Down Front Right
+F2-Y169a Jacks Retract Front
+F2-Y169b Jacks Extension Front
+F2-Y148a Safety Cabin/Canopy Down
+F2-Y148b Safety Cabin/Canopy Up
WH102-XN GND bridge connector
WH102-X2N GND bridge connector
WH102-X3P Supply 24VDC Connector
+F1-Y912 +FC-XH102 WH102 connector to FC
+F1-Y142a +F1-Y142b FC Front Controller
+F1-Y140b +F2-A320 Swellex
+F1-Y140a
+F2-SH70 Swellex
+F1-Y169b +F2-B193L Calibration Laser (option)
+F1-Y911 +F1-Y169a
+F1-Y148b
+F1-Y912 Flushing line shut off
+F1-Y910 +F1-Y148a +F1-Y910 Boot Washer Left
+F1-Y911 Boot Washer Right
+F1-S910 Boot Washer Left Switch
+F1-X3P
+F1-X2N
+F2-S911 Boot Washer Right Switch
+F2-B193L
+F1-XN
FC
+FC-XH102
+F2-A320
Drain
70
SH
2-
+F
11
S9
2-
+F
+F1-Y280
Name Description
+F1-Y280 Front Jacks Left Selection
+F1-Y281 +F1-Y281 Front Jacks Right Selection
+FC-XH103 WH103 connector to FC
FC Front Controller
FC
Drain
+FC-XH103
+F1-E230
FC
+WH104-XIO
Name Description
+WH104-XPN
+F1-E230 Blitz lights front left
+F2-E231 Blitz lights front right
WH104-XPN 24VDC/GND bridge connector
+FC-XH104 WH104-XIO Blitz light control
+M1-Y280 Generator on
+FC-XH104 WH104 connector to FC
FC Front Controller
+M1-Y280
+F2-E231
+F1-B630P
+F1-B631P
+F1-B169S
Name Description
+FC-XH105 WH105 c onnector to FC
+WH105-XP 24VDC bridge connector
+F1-B630P Front Jack Left Rod Side Pressure
Drain +F1-B631P Front Jack Left Piston Side Pressure
+F2-B632P Front Jack Right Rod Side Pressure
+F2-B633P Front Jack Right Piston Side Pressure
+FC-XH105
FC +F1-B169S Front jack left extension
+F2-B169S Front jack right extension
FC Front Controller
+WH105-XP
+F2-B169S
+F2-B633P
+F2-B632P
+R1-Y344
+R1-Y343
+R1-Y187a
+R1-Y167
+R1-Y187b
+R1-Y379a
+R1-Y379b
+WH120-XN
Name Description
+R1-Y344 Retarder Valve 2
+R1-Y343 Retarder Valve 1
+R1-Y167 Carrier Functions Pressuration with Diesel
+R1-Y187a Steering Right
+R1-Y187b Steering Left
+R1-Y379a Central Articulation Lock
+R1-Y379b Central Articulation Lock
+WH120-XN GND bridge connector
+VC-XH120 WH120 connenctor to VC
+WH120-XP 24VDC bridge connector
+R2-Y209 High Pressure Washer (Option)
+R2-XS209 High Pressure Washer start switch (Option)
VC Vehicle Controller
+WH120-XP
DRAIN
+R2-XS209 +VC-XH120
+R2-Y209
VC
NOTICE! This document is the exclusive
Name Description
VC Vehicle Contoller
+VC-WH121 WH121 connector to VC
+WH121-XP 24VDC bridge connector
+M2-B227P Service Brake Pressure
+M2-B960P Parking Brake Release Pressure Front
+WH121-XP
+M2-B961P Parking Brake Release Pressure Rear
+M2-B962P Service Brake Release Pressure Front
+M2-B963P Service Brake Release Pressure Rear
+VC-XH121
+M2-B227P
+M2-B963P
+M2-B961P
Drain
+M2-B962P
+M2-B960P
VC
Name Description
+VC-XH122 WH122 connector to VC
+CQ-XH122 WH122 connector to Cabin/Canopy
+R2-XH160 WH122 connection to XH160
+E2-X20 WH122 connection to DQ
+WH122-XPN 24VDC/GND bridge connector
+R2-XS333 FPS Pilot Pressure switch
+AC-B226 Motor RPM sensor
+AC-C5 Motor BDP (Brake Pressure Defeat)
+AC-C1 Motor PCOR (Power Compensated and Over ride)
+AC-CC1 +AC Power&I/O connector
+AC-CC2 +AC I/O-connector
+R2-B225P HST Pump pressure filter blocked
VC Vehicle Controller
DQ 24VDC Distribution box
CQ Cabin/Canopy
AC Hydrostatic drive controller
AP Hydrostatic Pump
AM Hydrostatic Motor
Drain Water drain hole
+AM-C5
+AM-C1
+AC-CC2
AP AC AM
+AC-CC1
+AC-B226
+R2-B225P
+WH122-XPN
+R2-XH160
+CQ
Drain
+CQ-XH122
+E2-X20
CABLE TRAY
VC
DQ +R2-XS333
Name Description
+VC-XH123 WH123 connector to VC
+CQ-XH123 WH123 connector to Cabin/Canopy
VC Vehicle Controller
CQ Cabin/Canopy
+CQ-XH123
+VC-XH123
VC
NOTICE! This document is the exclusive
+R1-Y605
+R1-B905P
PN
-X
A
24
H1
+W
+R1-X80
WH124B
-B240P
+R1
Name Description
+R1-B905P Side Stream Filter Blocked switch
+R1-Y605 Compressor pressure control
+R1-B240T
+R1-B240P Compressor receiver pressure
+R1-B240T Compressor temperature
+R2-B932P Right oil pressure filter blocked
+R1-X80 Connector between WH124A and WH124B
+WH144-XP 24VDC bridge connector
+WH144-XPN 24VDC and GND bridge connector
+R2-B424T Hydraulic Oil Temperature sensor +R2-B424T
+R2-B240L Hydraulic Oil Level sensor
+R2-B900P Hydraulic Oil Return Filter Blocked switch
+VC-XH124 WH124A connector to VC +R2-B240L
VC Vehicle Controller OIL RECEIVER
+R2-B900P
+W
H1
24
A-
XP
+R2-B932P
+VC-XH124
VC
NOTICE! This document is the exclusive
+E1-E232
CABLE TRAY
Name Description
+EC-XH140 WH140 connector to EC
+WH140-XN GND bridge connector
+WH140-XIO Blitz control bridge connector
+E1-E232 Blitz light rear left
+E2-E233 Blitz light rear right
EC End Controller
CABLE TRAY
EC
+WH140-XN
+WH140-XIO
+EC-XH140
+E2-E233
Name Description
+E2-Y168 Carrier Function Pressurizing
+E2-Y144a Rear Jack Right Up
+E2-Y144b Rear Jack Right Down
+E2-Y146a Rear Jack Left Up
+E2-Y146b Rear Jack Left Down
+WH141-XN GND bridge connector
+EC-XH141 WH141 connector to EC
EC End Controller
CABLE TRAY
+WH141-XN
+E2-Y168 EC
+E2-Y144b +E2-Y144a
+E2-Y146b +E2-Y146a
+EC-XH141
+E1-B634P
+E1-B635P
Name Description CABLE TRAY
+EC-XH142 WH142 connector to EC
+WH142-XP 24VDC bridge connector
+E2-B634P Rear Jack Left Piston Side Pressure
+E2-B635P Rear Jack Left Rod Side Pressure
+E2-B636P Rear Jack Right Piston Side Pressure
+E2-B637P Rear Jack Right Rod Side Pressure
EC End Controller
+WH142-XP
CABLE TRAY
EC
+E2-B636P
+E2-B637P
+EC-XH142
+E1-Y393
+E1-Y390
+E1-Y210
+E1-B210L
Name Description
+EC-XH143 WH143 connector to EC
+WH143-XN GND bridge connector
+E1-Y393 MiniSSE Hydraulic pressurizing (option)
+E1-Y390 Compressor cooler fan speed
+E1-Y210 water air mist
+E1-B210L water tank level low switch
EC End Controller
CABLE TRAY
+WH143-XN
CABLE TRAY
EC
+EC-XH143
+E1-E5 +E1-SH330
+E1-XM330
+E1-E3
+WH144-SH393
+E1-X39
+E1-X38
Name Description
+EC-XH144 WH144 connector to EC
+WH144-XPN 24VDC/GND bridge connector
+WH144-X2PN 24VDC/GND bridge connector
+WH144-XN GND bridge connector
+DQ-XM330 Hydraulic Oil Filling Pump power supply connector from DQ
+DQ-X34 WH144 connector to DQ
+E2-E4 Rear Driving Light
+E2-E6 Park/Brake/Blink Lights
CABLE TRAY +E2-XS35 Emergency stop
+E1-X39 24VDC Outlet
+E1-X38 24VDC Outlet
+E1-E3 Rear Driving Light
+E1-E5 Park/Brake/Blink Lights
+E1-SH330 Hydraulic Oil Filling Pump Control switch
+E1-XM330 Hydraulic Oil Filling Pump Motor connectors
+WH144-SH393 MiniSSE
+WH144-XPN
EC End Controller
+WH144-X2PN
+WH144-XPN
+WH144-XN
+E2-XS35
+E2-E4
EC
+DQ-XM330
+DQ-X34
+E2-E6
+EC-XH144
NAME DESCRIPTION
+M1-X56 Central greasing unit 24VDC/GND, extra cycle, failure
+M1-X55 Central greasing unit
+C2-X401 Cabin contactor 24VDC/GND, extra cycle, failure
+M1-X55 Sensor contactor
+C2-X401
+M1-X56
+M1-X55
+M1-X55
Cable tray
Cable tray
+A2-F17
W726
+R2-B705
W721
Pressure switch
is connected
W725
to WH122
connector XS333
+M2-A701
W723
+R2-G703 W722
+R2-B704S +R2-XS333
+R2-P702
+R2-A700
NAME DESCRIPTION
A700 Control unit +R2-A700 Dafo Forrex Control Unit
+M2-A701 User Panel
A700 FRONT SIDE CONNECTORS - CABLES - DEVICES +R2-P702 Alarm Horn
BLACK - W721 - A701 +R2-G703 Detonator
A700 BOTTOM +R2-B704S Pressure switch
YELLOW - W722 - P702 +R2-XS333 FPS Pilot Pressure switch
+R2-B705 Linear Detection Wire
GREEN - W723 - G703 +A2-F17 Voltage Supply
BLUE - W725 - B705
RED - W726 - +A2-F17
White cable is not in use.