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Electrical Wiring Diagram

The document contains electrical wiring diagrams and hydraulic schematics for various units, including both gas and diesel models. It lists components such as batteries, starters, and hydraulic valves, providing a detailed overview of the electrical and hydraulic systems. The diagrams are intended for use in understanding and troubleshooting the machinery's electrical and hydraulic functions.

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BEHROZ
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© © All Rights Reserved
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0% found this document useful (0 votes)
68 views8 pages

Electrical Wiring Diagram

The document contains electrical wiring diagrams and hydraulic schematics for various units, including both gas and diesel models. It lists components such as batteries, starters, and hydraulic valves, providing a detailed overview of the electrical and hydraulic systems. The diagrams are intended for use in understanding and troubleshooting the machinery's electrical and hydraulic functions.

Uploaded by

BEHROZ
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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9

3
2

1. BATTERY
2. STARTER
3. DISTRIBUTOR
6 4. IGNITION COIL
5. ALTERNATOR
6. WATER TEMPERATURE SENDER
7. ENGINE OIL PRESSURE SENDER
8. IDLE SOLENOID
9. FUEL GAUGE SENDER
10. HORN
11. TRANSMISSION OIL TEMPERATURE SENDER (PS)
12. TRANSMISSION SOLENOID (PS)
13. DIRECTION CONTROL LEVER SOLENOID (PS)
14. DIODE
8
5 15. TRANSMISSION PRESSURE SWITCH (PS)
16. BRAKE SWITCH (PS) NEUTRAL START SWITCH (OC)
17. PARKING BRAKE SWITCH
18. DISCHARGE INDICATOR
19. TRANSMISSION OIL TEMPERATURE INDICATOR
(PS), OIL CLUTCH OIL PRESSURE INDICATOR (OC)
20. ENGINE OIL PRESSURE INDICATOR
21. WATER TEMPERATURE GAUGE
22. FUEL GAUGE

1
23. HOURMETER
24. KEY SWITCH
29
25. HORN BUTTON
26. RESISTOR 30
27. HORN RELAY
28. FUSE BLOCK 27
29. LIGHTS (U.S.)
30. LIGHTS (EUROPE)
31. DIRECTION CONTROL 10
LEVER SWITCH
28 26
32. DISCONNECT THIS
CIRCUIT WITH DIRECTION
CONTROL LEVER
33. OIL CLUTCH OIL
PRESSURE SENDER

25
24

33 23

11
31

32

22
15
12
14
20

16
13 19

9411
18 21
OC TRANSMISSION ONLY
17 ALL LIFT TRUCKS
LPG ONLY
GASOLINE ONLY
PS TRANSMISSION ONLY
PS TRANSMISSION WITH
DIRECTION CONTROL LEVER

FIGURE 1. ELECTRICAL WIRING DIAGRAM (GAS AND LPG)

2
7

4
6

1. BATTERY 2
2. STARTER
3. ALTERNATOR
4. WATER TEMPERATURE SENDER
5. COLD START AID
6. ENGINE OIL PRESSURE SENDER
7. FUEL GAUGE SENDER
8. TRANSMISSION OIL TEMPERATURE SENDER
(PS)
9. TRANSMISSION SOLENOID (PS) 16. TRANSMISSION OIL TEMPERATURE
10. DIRECTION CONTROL LEVER SOLENOID (PS) INDICATOR (PS), OIL CLUTCH OIL
11. TRANSMISSION PRESSURE SWITCH (PS) PRESSURE INDICATOR (OC)
12. DIODE 17. ENGINE OIL PRESSURE INDICATOR
13. BRAKE SWITCH (PS) NEUTRAL START 18. DIRECTION CONTROL LEVER SWITCH
SWITCH (OC) 19. HORN
14. PARKING BRAKE SWITCH 20. WATER TEMPERATURE GAUGE
15. DISCHARGE INDICATOR 21. FUEL GAUGE

3
22. HOURMETER
23. KEY SWITCH 29
24. HORN BUTTON 30
25. COLD START AID SWITCH 27
26. RESISTOR
27. HORN RELAY
28. FUSE BLOCK
29. LIGHTS (U.S.) 19
30. LIGHTS (EUROPE)
31. DISCONNECT THIS 28
CIRCUIT WITH DIRECTION 26
CONTROL LEVER
25
32. OIL CLUTCH OIL
PRESSURE SENDER 24

23

32 22

8
18

31
9
21
11
12
17
13
10 16

9410 20
15
14
OC TRANSMISSION ONLY
ALL LIFT TRUCKS
PS TRANSMISSION ONLY
PS TRANSMISSION WITH
DIRECTION CONTROL LEVER

FIGURE 2. ELECTRICAL WIRING DIAGRAM (DIESEL)

4
1
2 3 4

6 5
5

20

19

18

21
17

AUXILIARY LINES

5
8 9

13
11
12 10

14

EARLY UNITS
15

1. LIFT CYLINDER
2. LOWERING CONTROL VALVE
3. MAIN CONTROL VALVE
4. TILT SPOOL
5. CHECK VALVE
6. LIFT SPOOL
7. RELIEF VALVE
8. HYDRAULIC TANK
9. HYDRAULIC OIL FILTER
10. ENGINE
11. MAIN HYDRAULIC PUMP
12. FLOW REGULATOR VALVE
13. STEERING RELIEF VALVE
14. STEERING TEST PORT
15. STEERING CONTROL UNIT
16. STEERING CYLINDER
17. LEFT TILT CYLINDER
18. LIFT AND TILT TEST PORT
19. RIGHT TILT CYLINDER
10612
20. PLUG INSTALLED WHEN
AUXILIARY VALVE IS USED
21. AUXILIARY VALVE 16

FIGURE 3. HYDRAULIC SCHEMATIC–EARLY UNITS

6
1

2 3 4

13

10611

12
6
9
11 10 8
7

1. MAIN CONTROL VALVE


2. AUXILIARY SPOOL
3. TILT SPOOL
4. LIFT SPOOL
5. TWO–STAGE RELIEF VALVE
6. LIFT CYLINDER
7. LOWERING CONTROL VALVE
8. RIGHT TILT CYLINDER
9. LEFT TILT CYLINDER
10. LIFT AND TILT TEST PORT
11. AUXILIARY CYLINDER
12. HYDRAULIC TANK
13. HYDRAULIC OIL FILTER
14. ENGINE
15. MAIN HYDRAULIC PUMP
16. FLOW REGULATOR VALVE
17. STEERING RELIEF VALVE
18. STEERING TEST PORT
19. STEERING CONTROL UNIT
20. STEERING CYLINDER

7
12

17 15
16 14

18
LATER UNITS 19

20

10565

FIGURE 4. HYDRAULIC SCHEMATIC–LATER UNITS

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